Manual Coffee Roaster: Probatone 5 Typ 2

Translation of the original operating instruction
Table of contents
2017-02-14
Manual
Coffee roaster
PROBATONE 5
Typ 2
C33.08/00117-102-2
Prior to commencing any work, read the instructions!
02/2017
PROBAT WERKE von Gimborn Maschinenfabrik GmbH
Reeser Str. 94
46446 Emmerich am Rhein / Germany
Tel.: +49 (0) 2822 912-0,

Fax: +49 (0) 2822 912-444
E-Mail: info@probat.com
Internet: http://www.probat.com
Release: 2
Created by: F.Koehler

PROBAT / Abt. PMP
2 C33.08/00117-102-2
PROBATONE 5 Typ 2
Table of contents
1 General .................................................................................... 9
1.1 Information concerning the operating instructions ......... 9
1.2 Copyright........................................................................ 9
1.3 Proper Use ................................................................... 10
1.4 Reasonably foreseeable misuse.................................. 10
1.5 Responsibility of the operator ...................................... 11
1.6 Disposal ....................................................................... 11
1.7 Symbol explanation ..................................................... 12
1.8 Disclaimer .................................................................... 13
1.9 Warranty conditions ..................................................... 13
1.10 After sales service ....................................................... 13
1.11 Explosion prevention ................................................... 13
1.12 Nameplates .................................................................. 14
1.12.1 Appliance rating plate ................................... 14
1.12.2 Type plate Gas types ................................... 14
1.12.3 Company nameplate .................................... 15
1.12.4 Sign Gas family ............................................ 15
1.12.5 Indicator plate Assembly and installation 1 . 16
1.12.6 Indicator plate Assembly and installation 2 . 16
2 Safety .................................................................................... 17
2.1 General ........................................................................ 17
2.2 Remaining risk ............................................................. 17
2.3 Operating personnel .................................................... 18
2.3.1 Requirements ............................................... 18
2.3.2 Briefing and training assistance ................... 18
2.4 Special hazards ........................................................... 19
2.4.1 Electric current ............................................. 19
2.4.2 Gas ............................................................... 20
2.4.3 Gas bottles ................................................... 20
2.4.4 Ambient ........................................................ 20
2.4.5 Fire ............................................................... 21
2.4.6 Overtemperature .......................................... 21
2.4.7 Crushing ....................................................... 21
2.4.8 Hot surface ................................................... 21
2.5 Signs ............................................................................ 22
2.6 Safety equipment ......................................................... 23
2.6.1 Emergency-stop button ................................ 23
2.6.2 Water connection ......................................... 23
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Table of contents
2.7 Behaviour in case of danger and accidents .................24
3 Technical Data ......................................................................25

3.1 Type designation ..........................................................25
3.2 Roasting capacity according to product .......................26
3.3 Dimensions and Weights Roaster ................................27
3.3.1 Variant 1 (Roasting and cooling exhaust
air combined) ................................................27
3.3.2 Variant 2 (Roasting and cooling exhaust
air separated) ................................................31
3.4 Connected loads ..........................................................35
3.4.1 Electrical supply ............................................35
3.4.2 Gas supply ....................................................36
3.4.3 Exhaust volume ............................................37
3.4.4 Environmental conditions .............................38
3.4.5 Sound pressure level ....................................38
4 Transport, packing and storage .........................................39

4.1 Safety ...........................................................................39
4.2 Personal protection equipment ....................................39
4.3 Transport inspection.....................................................40
4.4 Transport ......................................................................40
4.4.1 Load lifting appliance ....................................40
4.4.2 Package ........................................................41
4.5 Storage and intermediate storage................................42
4.6 Assembly and initial commissioning ............................42
4.7 Scope of delivery PROBATONE ..................................43
5 Construction and function ..................................................45

5.1 Overview .....................................................................45
5.2 Function .......................................................................47
5.2.1 Roasting and cooling exhaust air
combined ......................................................49
5.2.2 Roasting and cooling exhaust air
separated ......................................................49
5.3 Safety equipment .........................................................50
5.3.1 Emergency-stop key .....................................51
5.3.2 Safety temperature limiter ............................51
5.4 Optional functions ........................................................52
5.4.1 Industrial LED lamp ......................................52
5.4.2 Drum frequency converter ............................53
5.4.3 Exhaust air thermocouple .............................54
5.4.4 PILOT ROASTER SHOP ..............................54
4 C33.08/00117-102-2
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Table of contents
6 Installation and initial operation ......................................... 55

6.1 Installation .................................................................... 55
6.1.1 General ......................................................... 55
6.1.2 Tool kit (of local procurement) ...................... 56
6.1.3 Installation and assembly ............................. 57
6.1.4 Assembly of pipe lines .................................. 58
6.1.5 Connector of pipe lines ................................. 62
6.1.6 General remarks concerning exhaust pipe
lines .............................................................. 63
6.1.7 Barrier ........................................................... 63
6.1.8 Electrical connection .................................... 64
6.1.9 Gas connection ............................................ 65
6.1.10 Burner start upon first commissioning .......... 66
6.1.11 Firing unit ...................................................... 66
6.1.12 Operating panel ............................................ 67
6.1.13 Switchgear cabinet ....................................... 67
6.2 Settings ........................................................................ 68
6.2.1 Drum gap ...................................................... 68
6.2.2 Slide gate roasting exhaust air ..................... 69
6.2.3 Pressure monitor .......................................... 71
6.2.4 Flap Roasting cyclone .................................. 72
6.2.5 Readjustment of the gas group .................... 73
6.2.6 Adjustment of the gas air mixture ................. 73
6.3 Initial operation............................................................. 74
6.3.1 Switching on ................................................. 74
6.3.2 Filling of batch and roasting ......................... 77
6.3.3 PILOT ROASTER SHOP (option) ................ 81
6.3.4 Creating of network connection .................... 82
6.3.5 Switching off ................................................. 83
7 Operation .............................................................................. 85
7.1 Survey of the operating elements ................................ 85
7.1.1 Description of the symbols in the section
operating parameters (1) .............................. 85
7.1.2 Description of the section display roasting
curve/burner performance (2)....................... 86
7.1.3 Description of the symbols in the section
operating elements (3) ................................. 86
7.1.4 Description of the symbols in the section of
the menu bar (4) ........................................... 86
7.1.5 Adjustment check boxes .............................. 87
7.1.6 Adjusting fields ............................................. 88
7.1.7 Control Programme function menu .............. 89
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7.2 Manual roasting............................................................90

7.2.1 Adjustment of burner performance ...............90
7.2.2 Starting of the roasting time clock ................92
7.3 Automatic roasting according to recipe (only PILOT
ROASTER SHOP) .......................................................93
7.3.1 Recipe selection ...........................................93
7.3.2 Start automatic mode ...................................95
7.3.3 Roast history .................................................97
7.4 Acknowledging of an alarm ..........................................99
7.5 Doing further adjustments ..........................................100
7.5.1 Changing the temperature unit ...................100
7.5.2 Roasting according to time / temperature ..101
7.5.3 Roasting time in ascending/descending
order ...........................................................101
7.5.4 Burner reduction after end of recipe ...........102
7.5.5 Determine overtemperature product...........103
7.5.6 Roasting time ..............................................104
7.5.7 Determin drum speed .................................106
7.5.8 Operating hours counter .............................107
7.6 Network connection....................................................107
8 Maintenance ........................................................................109
8.1 General ......................................................................109
8.2 Qualification of the personnel ....................................109
8.3 Personal protection equipment ..................................109
8.3.1 Electric current ............................................110
8.3.2 Gas .............................................................110
8.4 Cleaning .....................................................................111
8.5 Lubrication ..................................................................111
8.6 Gear oil .......................................................................111
8.7 Cleaning plan .............................................................112
8.8 Lubrication plan ..........................................................115
8.9 Replacing the thermocouples ....................................116
8.9.1 Thermocouple front ....................................116
8.9.2 Thermocouple rear .....................................117
8.10 Plantlogbook ..............................................................118
9 List of parts subject to wear .............................................119

9.1 General ......................................................................120
9.2 Copyright ....................................................................120
9.3 Roaster .......................................................................121
9.3.1 Sight glass ..................................................121
9.3.2 Sampler ......................................................122
6 C33.08/00117-102-2
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Table of contents
9.3.3 Installation Thermocouple .......................... 123

9.3.4 Front drum bearing ..................................... 124
9.3.5 Drum drive .................................................. 125
9.3.6 Gas burner unit ........................................... 126
9.3.7 Electrodes................................................... 127
9.3.8 Air filter ....................................................... 128
9.3.9 Manometer ................................................. 129
9.3.10 Oven blower ............................................... 130
9.3.11 Exhaust ducting .......................................... 131
9.3.12 Thermocouple exhaust air .......................... 132
9.4 Cooling sieve ............................................................. 133
9.4.1 Stirring mechanism ..................................... 133
9.4.2 Sweeping unit ............................................. 134
9.4.3 Cooler drive ................................................ 135
9.4.4 Sieve support with sieve plate .................... 136
9.4.5 Cooler fan, variant 2 (roasting and cooling
exhaust air separated) ................................ 137
9.4.6 Cooling air exhaust pipe line, variant 2
(roasting/cooling exhaust air separated) .... 138
9.5 Roasting cyclone ....................................................... 139
9.5.1 Roaster fan, variant 1 (roasting/cooling
exhaust air combined) ................................ 139
9.5.2 Roaster fan, variant 2 (roasting/cooling
exhaust air separated) ................................ 140
9.6 Electro ........................................................................ 141
9.6.1 Control cabinet ........................................... 141
9.6.2 Mounting plate PROBATONE Typ 2
(Version 2.2) ............................................... 142
9.6.3 Operating panel .......................................... 143
10 Faults ................................................................................... 145

10.1 Behaviour in case of faults ......................................... 145
10.2 Qualification of the personnel .................................... 146
10.3 Detecting and removing of faults ............................... 147
10.3.1 Blink codes on firing unit ............................ 151
10.3.2 Alarm list ..................................................... 153
10.3.3 What to do when, ? ................................. 156
11 Certificates .......................................................................... 157
12 Appendix ............................................................................. 165

12.1 Circuit diagrams PROBATONE 5 Typ 2 .................... 165
13 Index .................................................................................... 167
C33.08/00117-102-2 7
PROBATONE 5 Typ 2
Table of contents
8 C33.08/00117-102-2
PROBATONE 5 Typ 2
General
1 General
1.1 Information concerning the operating instructions
This instruction manual gives important hints for the system
handling. The precondition for safe working is the observance of all
stated safety and acting instructions.
Furthermore, the applicable local health and safety work
regulations and general safety regulations must be observed
Carefully read the operating instructions before starting all work!
They are part of the product and must be kept in the immediate
vicinity of the system and at any time well accessible for the staff.
The operating instruction provides information and help for a
number of operating situations. If a very special problem, which is
not described here occurs in your plant, please contact PROBAT.
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1.2 Copyright
Treat these manual confidentially. It is solely determined for those
persons involved with the system.
NOTE!
The production, distribution and utilization of this
document as well as the communication of its
contents to others without express authorzations is
prohibited. Offenders will be held liable for the pay-
ment of damages. All right reserved in the event of
the grant of a patent, utility model or design.
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C33.08/00117-102-2 9
PROBATONE 5 Typ 2
General
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1.3 Proper Use

PROBAT roasting systems are exclusive determined for the
roasting and cooling of foodstuffs suitable for pouring and roasting.
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1.4 Reasonably foreseeable misuse

Every utilisation other than the utilisation of the plant
described under Intended use without written approval of
the manufacturer.
The operation beyond the technically defined limitations of

use.
Unauthorised modifications or rebuilding as well as

manipulation on the plant.
Realisation of work by non-qualified personnel.
Utilisation of inappropriate or incompatible materials,

operating items, additives or accessory.
Non-observance of safety and operating remarks, work

protection resp. accident prevention regulations or relevant
legal stipulations.
Disturbances influencing the safety are not removed

promptly.
Use of spare parts resp. accessory parts other than the

original ones which are not equal with view to quality and
function.
The operation of the plant in a status which is not proper, not

safety-conscious and aware of risks and while not taking into
account all instructions of the documentation.
The machine must not be installed in explosive areas.
10 C33.08/00117-102-2
PROBATONE 5 Typ 2
General
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1.5 Responsibility of the operator

The plant is used in the industrial sector. Therefore, the plant
operator is subject to the legal duties regarding health and safety
at work.
In addition to the health and safety instructions, the safety
regulations, accident prevention regulations and environment
regulations must be observed. The following applies in particular:
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The operator must inform himself about the applicable health

and safety at work regulations and determine additional
hazards that result from the specific working conditions at
the point of use of the plant by means of a hazard analysis.
This analysis must be translated into practice by means of
operating instructions.
The operator must verify over the entire period of plant use
whether the operating instructions created by him
correspond to the current state of the rules and regulations
and must adapt them if required.
The operator must ensure that the entire staff who work with
the plant have read and understood the instructions.
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1.6 Disposal
Disposal of plant parts according to appearance and workmanship
and existing international and national regulations, e.g. as:
Iron
Aluminium
Copper
Synthetic materials
Glass
Electronic components
Residual waste
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C33.08/00117-102-2 11
PROBATONE 5 Typ 2
General
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1.7 Symbol explanation

Warning notes are marked by symbols. The actual text of any such
warnings starts out with signal words that characterise the extent of
the hazard.
Observe the warnings strictly and act cautiously to avoid accidents,
damage and injury.
DANGER!
indicates a hazardous situation which, if not
avoided, will result in death or serious
injury.
WARNING!
avoided, could result in death or serious
injury.
CAUTION!
avoided, may result in minor or moderate
injury.
ATTENTION!
indicates a property damage message.
HINT!
highlights useful tips, recommendations and
information for an efficient and fault-free assembly.
12 C33.08/00117-102-2
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General
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1.8 Disclaimer
All statements and tips in these manual have been provided in
accordance with the applicable standards and regulations, the
state of the art in technology and our many years of experience.
The manufacturer shall not be liable for damage due to:
non-observance of this documentation
deployment of untrained personnel
unauthorized alterations or conversions
technical modifications
The actual delivery scope may deviate from the described

explanations and representations if special versions or options are
ordered.
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1.9 Warranty conditions

The warranty conditions have been summarized as a separate
document in the sales documents.
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1.10 After sales service

PROBAT Service Personnel is available for technical advice.
Information on the relevant applicable contact can be obtained at
any time via telephone, fax and e-mail; see the manufacturer's
address on page 2.
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1.11 Explosion prevention

According to EC directive 2014/34/EU the system is laid out for
installation within a zone-free area.
C33.08/00117-102-2 13
PROBATONE 5 Typ 2
General
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1.12 Nameplates
1.12.1 Appliance rating plate
1.12.2 Type plate Gas types
14 C33.08/00117-102-2
PROBATONE 5 Typ 2
General
1.12.3 Company nameplate
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1.12.4 Sign Gas family
C33.08/00117-102-2 15
PROBATONE 5 Typ 2
General
1.12.5 Indicator plate Assembly and installation 1
1.12.6 Indicator plate Assembly and installation 2
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16 C33.08/00117-102-2
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Safety
2 Safety
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2.1 General
Here there is a survey of all important safety aspects for an optimal
staff protection as well as for the safe and trouble-free operation.
Any non-observance of the acting instructions contained in these
operating instructions may give rise to significant safety hazards.
Apart from the hints in these operating instructions the universally
valid safety and accident prevention regulations must be
considered!
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2.2 Remaining risk

Also with adherence to all safety regulations, a residual risk will
remain when operating the system. (Hints concerning remaining
risks see chapter behaviour in case of danger)
All persons working on the system must know these remaining
risks and follow the instructions preventing that such remaining
risks will involve any accidents or damages.
C33.08/00117-102-2 17
PROBATONE 5 Typ 2
Safety
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2.3 Operating personnel

2.3.1 Requirements
WARNING!
Risk of injury in case of insufficient
qualification!
Improper use may result in considerable injury and
damage.
Therefore:
Have special work done only by authorised and
specifically designated persons.
In case of doubt, consult specialists.
The manual designate the following qualifications for different

areas of activity:
An instructed person
was instructed during a training session by the operator with
regard to the tasks passed on to him/her and the potential
hazards arising in the event of incompetent behaviour.
Specialists
are able to carry out the tasks passed on him/her and to
recognise the potential hazards by himself/herself thanks to
their professional skills, knowledge and experience and the
knowledge of the applicable regulations.
Authorised safety inspector
is authorised to recommission the plant after a failure (e.g.
EMERGENCY-OFF) while keeping the safety regulations.
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2.3.2 Briefing and training assistance

The plant operator is committed to inform the operating
personnel on existing statutory provisions and accident
prevention regulations as well as on existing safety devices
respectively to brief them. On doing so, the different skills of the
staff members have to be considered.
The operating staff must have understood the briefing and it
must be assured that the briefing will be kept in mind.
Let staff to be educated or briefed, get active on the system
under the permanent supervision of an experienced person.
18 C33.08/00117-102-2
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Safety
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2.4 Special hazards

This section specifies any residual risks resulting from the hazard
analysis.
Adhere to the safety hints and warning notices stated in many
chapters of this instruction manual to reduce health hazards and to
avoid dangerous situations.
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2.4.1 Electric current
DANGER!
Risk of death due to electrical current!
In case that live parts are touched, there is a direct
risk of death. Damage to the insulator of individual
components may bring about the risk of death.
Therefore:
If the insulation is damaged, switch off the
voltage supply and have it repaired.
Work on the electrical systems must be carried
out by qualified responsible personnel only.
During all work on the electrical system, switch
the system dead and check that there is no
voltage.
Prior to assembly or disassembly work, switch
the voltage supply off and secure it against
switch-on.
Do not bridge any fuses or put any fuses out of
work.
Keep live parts dry. Moisture can result in short-
circuit.
Observe the operating rules applicable in the
respective country!
C33.08/00117-102-2 19
PROBATONE 5 Typ 2
Safety
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2.4.2 Gas
DANGER!
Risk of death due to gas explosion!
Improper gas connections may cause serious
accidents due to fire and explosions.
Therefore:
The gas pipe must be connected by authorised
skilled personnel only.
The burner installation must be adjusted only by
authorised skilled personnel.
Safety devices of the burners may be repaired
only by authorised persons commissioned
by the manufacturer.
2.4.3 Gas bottles
WARNING!
Danger of explosion caused by gas bottles!
Install the liquid bottles in accordance with the gas
suppliers safety regulations.
Direct solar radiation is prohibited.
Unburned escaping propane gas cannot be
identified by smelling. Propane is heavier than air
and can form explosive mixtures at ground level.
The valves of the empty gas bottles have to be
closed.
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2.4.4 Ambient
CAUTION!
Damage to the environment due to lubricants!
Lubricants contain substances toxic to the
environment that endanger the water. They must
not penetrate the soil, water or the sewers.
Therefore:
Any lubricant to be replaced must always be
collected by means of a suitable vessel.
Proper disposal after each lubricant change.
20 C33.08/00117-102-2
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Safety
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2.4.5 Fire
DANGER!
Injuries due to fire danger!
During the roasting process, an exothermic reaction
and an outgassing from the interior of the product
might happen which can in combination with the
formation of sparks lead to a carbonisation or to a fire.
Therefore:
Empty roaster in due time and cool the product
to approx. 40 C.
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2.4.6 Overtemperature
DANGER!
Injuries by overtemperature!
There is fire danger by overtemperature when the
burner is in operation and when the emptying flap
is opened.
Therefore:
Immediately close the emptying flap after having
emptied the product.
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2.4.7 Crushing
DANGER!
Finger crushing by drawing-in!
When reaching into the running roasting drum,
there is a danger of crushing due to drawing-in into
the drum.
Therefore:
Never reach into the running roasting drum.
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2.4.8 Hot surface
CAUTION!
Burn hazard due to hot surface!
Do not touch the surface of the roaster during the
roasting process. Burns on the hand might be the
consequence.
Therefore:
Keep the safety distance marked by the barrier.
C33.08/00117-102-2 21
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Safety
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2.5 Signs
Symbols and informative signs are present in the working area.
They refer to the immediate vicinity of the plant to which they are
attached.
WARNING!
Risk of injury due to illegible symbols!
In the course of time, stickers and symbols on the
appliance can get soiled or otherwise illegible.
Therefore:
All safety, warning and operating instructions on
the plant must always be kept in a well legible
state.
Any damaged signs or stickers must be
replaced immediately.
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22 C33.08/00117-102-2
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Safety
2.6 Safety equipment

WARNING!
Deadly peril by non functioning safety
equipment!
Safety installations provide a maximum of safety
during operation. Even if working processes
become longer winded by safety installations they
must by no means be abrogated. Safety is
warranted only with intact safety installations.
Therefore:
Check before start of work whether the safety
installations are fully functional and correctly
installed.
2.6.1 Emergency-stop button
WARNING!
Deadly peril by uncontrolled restarting!
Uncontrolled restarting can lead to severe
damages to persons or to death.
Therefore:
Before restarting make sure that the cause for
the emergency stop has been removed and that
all safety installations have been mounted and
are functional.
Release the emergency-stop button only when
no danger exists any more.
2.6.2 Water connection

A water connection with hose has to be installed in the vicinity of
the roaster.
C33.08/00117-102-2 23
PROBATONE 5 Typ 2
Safety
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2.7 Behaviour in case of danger and accidents

Preventive measures
Be always prepared for accidents or fire.
Keep first-aid devices (bandage box, blankets etc.) and fire
extinguisher ready at hand.
Make the staff familiar with accident signalling, first aid and
rescue equipment.
Mark and keep clear the access roads for rescue vehicles.
Acting correctly in case of jeopardy for life and limb

Shut down the plant immediately.
Initiate first-aid measures.
Recover any persons from the hazard zone.
Inform the duty person on site.
Call out a doctor and/or the fire brigade.
Clear access roads clear for rescue vehicles.
Acting correctly in case of a fire

In the roaster
Leave the product in the roaster; do not empty.
Close the gas supply.
Let the machine cool down.
in the cooler
Close the gas supply.
Press EMERGENCY STOP switch.
Extinguish product with water.
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24 C33.08/00117-102-2
PROBATONE 5 Typ 2
Technical Data
3 Technical Data
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3.1 Type designation
PROBATONE 5 Typ 2 SSG 2 PC
PROBATONE Model name
5 Recommended batch size 5 kg (coffee)
Typ 2 Series
SS SS = black / silver
SM = black / brass
G G = smooth
H = hammer stroke
2 1 = roasting and cooling exhaust air

combined
2 = roasting and cooling exhaust air
separated
PC PC = PILOT ROASTER SHOP
HINT!
It has to be considered that the roasting time and
the roasting result may change depending on the
batch size and the energy supply.
C33.08/00117-102-2 25
PROBATONE 5 Typ 2
Technical Data
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3.2 Roasting capacity according to product
REMARK!
When filling in peanuts in bast shell, the filling must
be done carefully by hand, because otherwise
bridges might form in the filling shaft!
Recommended Typical Capacity

Product Batch size kg roasting time approx.
Drum speed in minutes kg/h
Coffee 25 100 % 12 - 20 85
Peanuts in bast shell 13.5 22.5 60 % 10 - 20 70
Hazelnuts 42.5 60 % 20 - 30 100
Cocoa beans 41 100 % 10 - 20 160
Pumpkin seeds (with

43 60 % 10 - 20 170
shell)
Almonds 43.5 60 % 10 - 20 170
Pistachios 34.5 60 % 10 - 20 135
Sunflower seeds
31 100 % 10 - 20 125
(with shell)
26 C33.08/00117-102-2
PROBATONE 5 Typ 2
Technical Data
3.3 Dimensions and Weights Roaster

3.3.1 Variant 1 (Roasting and cooling exhaust air combined)
C33.08/00117-102-2 27
PROBATONE 5 Typ 2
Technical Data
PROBATONE 5 Typ 2 (Roaster)
Dimensions in mm approx. l 1.468
b 896
h 1.850
Roasting and cooling exhaust air pipe line d DN 100

in mm approx.
(Connecting pipe line roaster / cyclone)
Gas connection in mm approx. h 408
Operating weight in kg approx. Roaster 340
5.3 /Vorl
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PROBATONE 5 Typ 2 (Roast cyclone)
Dimensions in mm approx. l 586
b 439
h 2.114
Roasting exhaust air pipe line in mm d DN 80

approx.
(after cyclone; to chimney/smokestack)
Operating weight in kg approx. cyclone 50
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28 C33.08/00117-102-2
PROBATONE 5 Typ 2
Technical Data
3.3.1.1 Layout plant variant 1

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Required space PROBATONE 5 Typ 2
b 896
h 2.114
N/P @ 0\mod_1220000664636_6.xml @ 12909
C33.08/00117-102-2 29
PROBATONE 5 Typ 2
Technical Data
3.3.1.2 Layout plant variant 2
b 1.919
h 2.114
30 C33.08/00117-102-2
PROBATONE 5 Typ 2
Technical Data
3.3.2 Variant 2 (Roasting and cooling exhaust air separated)
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C33.08/00117-102-2 31
PROBATONE 5 Typ 2
Technical Data
PROBATONE 5 Typ 2 (Roaster)
b 896
h 1.850
Roasting exhaust air pipe line in mm d DN 80

approx.
(connecting pipe line roaster/cyclone)
Cooling exhaust air pipe line in mm d DN 100

approx..
(connecting pipe line roaster/into the open)
Gas connection in mm approx. h 408
Operating weight in kg approx. Roaster 340
Pos :: 5.4
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PROBATONE 5 Typ 2 (Roast cyclone)
Dimensions in mm approx. l 518
b 367
h 2.092
Exhaust air pipe line in mm approx. d DN 80

(after cyclone; to chimney/smokestack)
Operating weight in kg approx. Cyclone 50
32 C33.08/00117-102-2
PROBATONE 5 Typ 2
Technical Data
3.3.2.1 Layout plant Variant 1

b 896
h 2.092
C33.08/00117-102-2 33
PROBATONE 5 Typ 2
Technical Data
3.3.2.2 Layout plant Variant 2

b 1.409
h 2.092
34 C33.08/00117-102-2
PROBATONE 5 Typ 2
Technical Data
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3.4 Connected loads

3.4.1 Electrical supply
Voltage supply
Power supply voltage and 120V; 60Hz, 1ph

frequency (3-phase) 200V; 50Hz/60Hz, 3ph
230V; 50Hz/60Hz, 3ph
380V; 60Hz, 3ph
400V; 50Hz/60Hz, 3ph
480V; 60Hz, 3ph
600V; 60Hz, 3ph
Current consumption
PROBATONE 5 < 0,3 kWh / 5kg
Nominal capacity
Roasting bin 0,12 kW
Cooling drive 0,09 kW
Roasting fan 0,22 kW / 50 Hz

0,30 kW / 60 Hz
Cooling fan 0,22 kW / 50 Hz

0,30 kW / 60 Hz
HINT!
For cable lists, terminal plans and electric plans we
refer you to the separate documentation!!
C33.08/00117-102-2 35
PROBATONE 5 Typ 2
Technical Data
3.4.2 Gas supply

Gas group* Gas pressure Country of destination
I3B/P 28-30 mbar CY, IS, MT
II2E3B/P 20, 30 mbar PL
II2ELL3B/P 20, 50 mbar DE
II2H3B/P 20, 28-30 mbar BA, CH, CZ, DK, EE, FI, HR,
LT, LU LV, NO, SE, SI, SK,
TR
II2H3B/P 20, 50 mbar BE, ES, FR, GB, GR, IE, IT,
PT
II2H3B/P 20, 50 mbar AT, CH
II2H3B/P 25, 50 mbar HU
II2L3B/P 25, 28-30 mbar NL
Nominal heat load

Roaster Nominal heat load
PROBATONE 5 14 kW
PROBATONE 12 28 kW
PROBATONE 25 60 kW
Gas consumption
Gas group* Calo. val Gas consumption during

Hi nominal load m/h
kWh/m
PROB. 5 PROB. 12 PROB. 25
E/H (G20) 9,45 1,48 2,94 6,35
L/LL (G25) 8,58 1,63 3,24 6,99
3B/P (G30) 32,25 0,43 0,86 1,86
36 C33.08/00117-102-2
PROBATONE 5 Typ 2
Technical Data
HINT!
The gas supply duct must be on the connection
of the roaster Rp 1/2" (ISO 7-1) and must not
exceed the gas pressure mentioned above.
The gas pressure (see: chart) has to be
adjusted by a pressure reducer (existing at the
customer) before the gas shut-off cock.
The indicated gas pressures refer to the flow
pressure during the operation. This is for all gas
types at least 15 mbar and needs to be
provided by and at the charge of the customer
so that the machine can be operated properly.
* Category as per DIN EN 437:2009-09 = DE: II 2ELL 3B/P
3.4.3 Exhaust volume

Process Quantity
3
Roasting 110 m /h Norm
3
Cooling 400 m /h Norm
C33.08/00117-102-2 37
PROBATONE 5 Typ 2
Technical Data
3.4.4 Environmental conditions

When using the plant the following max. values must not be
exceeded.
PROBATONE Typ 2
Relative air humidity 10 95 %
Installation height 1,000 m above NN
Temperature max. 30C
Execution of control hardware IEC 61131 part 1
Protective class IP 4X
3.4.5 Sound pressure level

PROBATONE Typ 2
without product
2)
Roaster 65 db(A)
2)
Roaster + Cooling 76 db(A)
PROBATONE Typ 2
with product
2)
Roaster 70 dB(A)
2)
Roaster + Cooling 72 dB(A)
Emptying of the cooling sieve 79 dB(A)
2)
Details refer to the operating location.
38 C33.08/00117-102-2
PROBATONE 5 Typ 2
Transport, packing and storage
4 Transport, packing and storage

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4.1 Safety
For the transport and the installation the latest version of the
working protection and accident prevention regulations (UVV) valid
for the place of installation or the company of the operator applies
and has to be respected!
DANGER!
Danger of life by falling loads!
Serious accidents might happen when staying
under a suspended load
Therefore:
Do not stay under suspended loads during the
transport or during the unloading.
Only use the provided suspension points.
Improper transport on the construction site causes damages on the
machine.
CAUTION!
Damage due to improper transport!
Considerable damage may arise from improper
transport.
Therefore:
When unloading the packaged pieces on
delivery and transport within the factory,
proceed cautiously and consider the symbols on
the package.
Use only the load attachment points provided
for this purpose.
Remove the packages only shortly before the
assembly.
4.2 Personal protection equipment

During the assembly of the plant, it is required to carry personal
protection equipment to minimise the health hazards.
The personal equipment required for the work in question
must always be worn during the work.
Signs regarding the personal protection equipment in the
working area must be observed.
C33.08/00117-102-2 39
PROBATONE 5 Typ 2
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4.3 Transport inspection

Check the delivery for completeness and any transport damage
immediately upon receipt.
If there is any externally visible transport damage, proceed as
follows:
Do not accept the delivery, or only subject to reservation.
Record the extent of the damage in the transport
documentation or in the delivery note of the haulage
contractor.
Initiate a complaint.
HINT!
Complain about each flaw as soon as it has been
discovered. Claims for compensation can be
notified only within the applicable complaints time
limit.
4.4 Transport
HINT!
Damages due to improper transport do not entitle
to any claims for compensation or warranty claims!
4.4.1 Load lifting appliance

The machine will be demounted to individual components and
delivered on pallets or packed in boxes.
Upon unloading, the floor load capacity resp. the ceiling load
capacity has to be taken into account!
Transport equipment and lifting equipment (lifting jack, forklift truck
or crane) have to be chosen according to the weight details (see
transport data).
Lifting accessories only have to be used on the transport and

lifting eyebolts.
Lifting accessories must be used without damaging any
components.
Lifting accessories with same length have to be used. Pay
attention that there is a uniform weight distribution.
HINT!
Only use approved lifting equipment and load
handling equipment (hooks, lifting belts, ropes,
chains etc.) with sufficient bearing capacity.
40 C33.08/00117-102-2
PROBATONE 5 Typ 2
4.4.2 Package
Before the assembly the packages have to be removed carefully
on the place of installation and the packing material has to be
disposed of appropriately!
Disposal of plant parts according to appearance and workmanship

and existing international and national regulations, e.g. as:
Iron
Aluminium
Copper
Synthetic materials
Glass
Electronic components
Residual waste
HINT!
Consider the symbols on the packing.
Legend
To keep dry
Top here
Fragile good
Centre of gravity
Hook here
C33.08/00117-102-2 41
PROBATONE 5 Typ 2
4.5 Storage and intermediate storage

If the machine is stored longer than two months, it has to be
protected accordingly.
Always store the machine in a dry way!

Do not put any objects on the machine!
Do not climb onto the machine!
Protect the machine against dirt, moisture and dust!
Blank and non-lacquered machine parts have to be
protected against corrosion by appropriate means like e.g.
spray!
Before the commissioning, sealings maybe have to be
exchanged!
HINT!
The manufacturer does not assume any warranty
for corrosion damages due to improper storage!
4.6 Assembly and initial commissioning
WARNING!
Danger by faulty installation and initial
commissioning!
Installation and initial commissioning require skilled
specialist personnel with sufficient experience.
Faults during the installation may result in the risk
of death or considerable damage.
Therefore:
Please have the installation and the first
commissioning exclusively carried out by
employees of the manufacturer or by trained
and competent persons.
In case that subsequent translocations are
made, please consult competent personnel or
the manufacturer.
REMARK!
During the first 20 operating hours, the black front
area of the machine must not be cleaned,
particularly not in warm condition! The heat-
resistant paint must burn in at first and when
cleaning it there is the danger that the paint might
be rubbed off.
42 C33.08/00117-102-2
PROBATONE 5 Typ 2
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4.7 Scope of delivery PROBATONE

Scope of supply Designation
PROBATONE complete with cooler
Roasting cyclone with fan
Connecting pipe line (var. 1 or 2) with

connecting elements
HINT!
The installation of the connecting
pipe line can be deduced from the
layout variant (see chapter 3
Technical data).
Plug for the network connection

EU (380V-440V) CEE 16A red
EU (200V-250V) CEE 16A blue
USA HBL2521 NEMA L22-20 up to 20A
C33.08/00117-102-2 43
PROBATONE 5 Typ 2
Scope of supply Designation
Lubricating grease RIVOLTA F.L.G.GT-2

Hand crank 3/8"
Hook spanner
Tool box
Feeler gauge
Fastening material
Socket wrench element (SW17)
Cooling sieve cleaning holder
Cooling sieve cleaning wheel
Set of hexagon socket screw keys
Connecting part
Open-ended wrench 10/13
Open-ended wrench 17/19
Touch screen pen
Documentation
Manual
Declaration of conformity
Final checking protocol
PILOT ROASTER Shop

USB flash drive with software
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44 C33.08/00117-102-2
PROBATONE 5 Typ 2
Construction and function
5 Construction and function

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5.1 Overview
B1
V6
B2
L1
P2
F1
P1
R1
B3
R2
F12
B4
T4
T2
T3 T1
Abb. 1: Set-up
Constructions group PROBATONE Typ 2
B1 Filling bin F1 Roasting cyclone
B2 Filling slider F12 Chaff collecting bin
B3 Discharging flap roaster T1 Operating panel
B4 Discharging flap cooler T2 EMERGENCY-STOP switch
R1 Roast drum T3 Main switch
R2 Cooler with stirrer T4 Network connector socket
P1 Sampler V6 Roaster fan
P2 Sight glass
L1 Connecting pipe line
C33.08/00117-102-2 45
PROBATONE 5 Typ 2
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Y1
B1
B2
V6 R1
B3
F1 X3 D1
R2
X1 X1
F12 B4
M 223
Ill. 2: Procedural plan (Variant 1: Roasting and cooling exhaust air combined)
B1 Filling bin F1 Roast cyclone
B2 Filling slide F12 Collecting container
B3 Discharging flap roaster V6 Roaster fan
B4 Discharging flap cooler X1 Supply air burner
R1 Roast drum X3 Supply air cooler
R2 Cooler with stirrer Y1 Exhaust air roaster
D1 Gas burner
46 C33.08/00117-102-2
PROBATONE 5 Typ 2
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5.2 Function
The roaster PROBATONE Typ 2 serves for batch-wise roasting
and cooling of foodstuffs.
Two technical variants are available:
Variant 1: Roasting and cooling exhaust air combined (ill. 2)
Variant 2: Roasting and cooling exhaust air separated
The raw product has to be filled into the filling bin (B1) in batches.
A filling slide (B2) forms the lower terminating section of the feed
hopper.
Arranged below the roasting drum (R1) is a gas burner (D1) that
releases the heat. The temperature in the drum is measured
permanently and displayed on the digital temperature display on
the operating panel. When the requested filling temperature is
achieved, the raw product previously poured into the feed hopper
is passed to the roasting drum by raising the filling slide. After the
filling, the slide gate has to be closed again.
The roasting drum is a horizontally arranged cylinder with rotary

drive. Ledges are arranged in circuits in the roasting drum. These
ledges are inclined to the axis and intensively revolve and mix the
product in order to guarantee a uniform heat transfer.
The roaster fan (V6) sucks off the resulting roast exhaust gases. It
conveys to the roasting cyclone (F1), by which chaff and dust are
separated out of the roasting air by means of centrifugal force. A
chaff collecting bin (F12) fixed under the roasting cyclone
collects the chaff.
The mechanically cleaned air escapes into the open via a chimney
(Y1).
The progress of roasting can be monitored by a sight glass resp.
with the help of the sampler.
C33.08/00117-102-2 47
PROBATONE 5 Typ 2
Y2 Y1
B1
B2
V6 R1
B3
X3
F1 D1
X1 X1 R2
F12 B4
V10
Ill. 3: Procedural plan (Variant 2: Roasting and cooling exhaust air separated)
B1 Filling bin F12 Chaff collecting bin
B2 Filling slide V6 Roaster fan
B3 Discharging flap roaster V10 Cooler fan
B4 Discharging flap cooler X1 Supply air burner
R1 Roast drum X3 Supply air cooler
R2 Cooler with stirrer Y1 Exhaust air roaster
D1 Gas burner Y2 Exhaust air cooler
F1 Roast cyclone
48 C33.08/00117-102-2
PROBATONE 5 Typ 2
5.2.1 Roasting and cooling exhaust air combined

If the product has reached the requested colour degree, the stirring
mechanism in the cooler (R2) and the OPEN position of the flap
M223 as well as a higher speed of the roaster fan are switched on
on the operating panel.
For emptying the roasting drum, the emptying flap (B3) must be
opened.
Now the roasted product flows onto the cooling sieve and is
Sieve bottom Stirrer distributed evenly there.
After the emptying, the emptying flap is closed again. The stirring
arms of the cooler move the product in regular layers over the
horizontal sieve bottom. Under the sieve bottom there is a
sweeping device to clean the cooler bottom.
The roaster fan (V6) sucks air through the product and the sieve
bottom. The product thereby gives heat to the air.
The cooling air escapes via a chimney (Y1) into the open. During
the cooling of a batch, a subsequent batch can be roasted in
parallel if the filling temperature had been reached before.
Sweeping device Suction
After the cooling the product is emptied in a provided bin by means
of the emptying flap (B4)
5.2.2 Roasting and cooling exhaust air separated

Concerning variant 2, the stirring mechanism in the cooler (R2)
and the cooler fan (V10) on the operating panel is switched on
when the requested colour degree is reached.
For emptying the roasting drum, the emptying flap (B3) must be
opened.
Now the roasted product flows onto the cooling sieve and is
distributed evenly there.
After the emptying, the emptying flap is closed again. The stirring
arms of the cooler move the product in regular layers over the
horizontal sieve bottom. Under the sieve bottom there is a
sweeping device to clean the cooler bottom.
The cooler fan (V10) sucks air through the product and the sieve
bottom. The product thereby gives heat to the air.
The cooling air escapes via a chimney (Y2) into the open. During
the cooling of a batch, a subsequent batch can be roasted in
parallel if the filling temperature had been reached before.
After the cooling the product is emptied in a provided bin by means
of the emptying flap (B4).
C33.08/00117-102-2 49
PROBATONE 5 Typ 2
5.3 Safety equipment

The roaster PROBATONE Typ 2 is equipped with different safety
and monitoring devices. These comprise among others
Safeguards
Pressure monitors
Temperature monitoring units
Emergency-stop keys
The roaster control system with its logical interlocks makes sure
that the roasting unit can be shut down safely in case of
emergency situations.
WARNING!
Mortal danger because of non-functioning
safety equipment!
Safety equipment serves for a safety maximum
during operation. Even if working processes get
more intricate because of safety equipment, it must
by no means be switched off. Safety is warranted
only with safety equipment in good order.
Therefore:
check before start of work whether the safety
equipment is functional and correctly installed.
50 C33.08/00117-102-2
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5.3.1 Emergency-stop key

The emergency-stop key is on the control panel which is on the
roasting machine.
An emergency-stop is triggered by pressure on the emergency-
stop key.
After the emergency-off switch was pressed, it has to be unlocked
so that a re-switching on the roaster is possible.
This must be done only by an authorized safety officer adhering to
the safety regulations.
Ill. 4 Control panel with emergency-stop

key
ATTENTION!
Only switch emergency-stop in case you
must quickly stop all drives. Take into account
that you have not yet stopped the heat emitting
roasting process via this step.
WARNING!
Mortal danger by uncontrolled re-starting!
Uncontrolled re-starting can involve severe bodily
injuries or death.
Therefore:
make sure before re-starting that the cause for
the emergency-stop has been remedied, that all
safety equipment has been mounted and are
functional.
unlock the emergency-stop key only in case
there is no danger any more.
5.3.2 Safety temperature limiter

The roaster is equipped with a safety temperature limiter which
switches the machine off at 300. If the switch has triggered, the
machine must at first cool to 280 until a renewed switching-on is
possible. For this purpose, the cover of the switchgear cabinet
must be removed.
Afterwards, the reset button of the safety temperature needs to be
activated.
C33.08/00117-102-2 51
PROBATONE 5 Typ 2
5.4 Optional functions

The machines of the newest generation have a 6 Watt LED lamp in
industrial quality in order to determine the optimal product colour
even in case of bad light conditions.
Furthermore, a frequency converter can be used optionally in order
to influence the drum speed.
5.4.1 Industrial LED lamp
The lamp is equipped with break-proof, food-safe plastic glass. It is

dust-tight as well as splash-proof as per IP65.
The light colour is daylight white, 5700 kelvin and the light intensity
is 5000 Lux for a lifetime of up to 50,000 h.
For switching on, turn the wheel on the upper side of the lamp to
the on position.
Ill. 5 Industrial LED lamp
52 C33.08/00117-102-2
PROBATONE 5 Typ 2
5.4.2 Drum frequency converter
To adjust the drum speed to the batch weight as well as for more
flexible and quicker product temperature adaptation in case of
recipe modifications, the machine can optionally be equipped with
a frequency converter. This can be operated via the touch display
(see 7.5.7).
ATTENTION!
Frequency converters with internal or external
interference filters normally have a leakage
current to PE potential which is higher than AC
3.5 mA or DC 10 mA.
REMARK!
If an earth leakage monitoring RCD is necessary for
the system, only devices of type B (all-current-
sensitve RCD) must be used in order to avoid faulty
functions.
5.4.2.1 Protective earth (PE) for the frequency converter

There are special regulations concerning the protective earth for
the frequency converter. The earthing conductor W2.900 must be
connected to an adjoining building steel (e.g. steel girder,
foundation earth electrode), a ground bracing or rail. The earthing
points must correspond to the national or local safey regulations
and/or electrical regulations. The protective conductor must
according to DIN VDE 0100-540 have minimum cross section of
10 mm Cu or 16 mm Al over the complete length.
C33.08/00117-102-2 53
PROBATONE 5 Typ 2
5.4.3 Exhaust air thermocouple

The device is equipped with a second thermocouple in the exhaust
air. By determining the exhaust temperature, the roasting can be
optimized further.
The data is displayed in the control panel.
5.4.4 PILOT ROASTER SHOP

For operating the PILOT ROASTER SHOP functions, please use
the separate manual which is intended for this purpose.
54 C33.08/00117-102-2
PROBATONE 5 Typ 2
Installation and initial operation
6 Installation and initial operation

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6.1 Installation
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6.1.1 General
The following items must be taken into consideration when
installing and mounting the roaster.
WARNING!
Danger by faulty installation!
This unit must be connected according to the valid
installation regulations and must only be used in
well-ventilated rooms!
Therefore:
Consider the operating manual before
installation and commissioning!
HINT!
In Germany, the technical rule for gas installations
(DVGW-TRGI) and the technical rules for liquid gas
(TRF) are particularly valid.
WARNING!
qualification!
damage.
Therefore:
WARNING!
Risk of injury owing to improper or lacking
equipment!
Lacking or faulty tools can cause considerable
damages to persons and property.
Therefore:
Immediately renew damaged tools.
Make available an adequate tool kit with regard
to the work.
C33.08/00117-102-2 55
PROBATONE 5 Typ 2
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6.1.2 Tool kit (of local procurement)

Forklift resp. Elevating platform Kit of screw wrenches
truck
Drilling machine Kit of square box wrenches
Hammer, rubber mallet Spanner socket kit
Spirit-level Measuring tape
Pipe tongs Chalk
Water pump pliers
56 C33.08/00117-102-2
PROBATONE 5 Typ 2
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6.1.3 Installation and assembly

Action step
1 Remove lids and side walls of the crates and boxes.

2 Dismount lower side lining on the roaster.
3 Transport roaster with
HINT!
Put roaster only on horizontal concrete or tile
floor.
Inflammable bottom covering must be
insulated in a fire-resistant way.
4 Align machine body with machine legs (see arrows).
HINT!
The roaster must be accessible from all sides and
have a distance to the wall of at least 100 cm
5 Re-install lower lateral plates again.

6 Insert sampler on the front side of the roaster.
7 A separate assembly group with roasting cyclone and waste

collecting bin for collecting the chaff belongs to this roaster. It
must be installed on the intended place. Fix it to the floor by
means of the delivered screws and dowels.
HINT!
Sufficient ventilation of the installation room has to
be secured.
w
C33.08/00117-102-2 57
PROBATONE 5 Typ 2
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6.1.4 Assembly of pipe lines

6.1.4.1 Installation Roasting and cooling exhaust air combined (in succession)
1. Connect the pipe line NW100 (item A) belonging to the

scope of supply from the roaster to the roasting cyclone.
Pay attention to the correct installation position of the slide
gate (compare item 6.2.2)
2. The connections have to be made with the delivered
tensioning rings.
3. Lead the exhaust air of the roaster fan NW80 (item B) via a
pipe resp. a hose (to be provided by and at the charge of
the customer) in a chimney or via the roof into the open.
HINT!
Take into account the following remarks for
appropriate installation of the exhaust pipe lines.
Pos :: 17.10
Pos 11.6 /.................
/.................Seitenumbr uc h .................
Sei tenumbruch .................@@0\mod_1162973062983_0.xml
0\mod_1162973062983_0.xml@
@71
73 @ @ 1
58 C33.08/00117-102-2
PROBATONE 5 Typ 2
6.1.4.2 Installation Roasting and cooling exhaust air combined (side by side)
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1. Connect the pipe line NW100 (item A) belonging to the

scope of supply from the roaster to the roasting cyclone.
Pay attention to the correct installation position of the slide
gate (compare item 6.2.2)
tensioning rings.
pipe resp. a hose (to be provided by and at the charge of
the customer) in a chimney or via the roof into the open.
HINT!
Pos : 17.12
11.6 /.................
/.................Seitenumbr
Sei tenumbruch
uc h .................
.................@@0\mod_1162973062983_0.xml
0\mod_1162973062983_0.xml@
@71
73 @ @ 1
C33.08/00117-102-2 59
PROBATONE 5 Typ 2
6.1.4.3 Installation Roasting and cooling exhaust air separated (in succession)
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1. Connect the pipe line NW60/NW80 (item A) belonging to the

scope of supply from the roaster to the roasting cyclone. Pay
attention to the correct installation position of the slide gate
(compare item 6.2.2)
tensioning rings.
pipe resp. a hose (to be provided by and at the charge of the
customer) in a chimney or via the roof into the open.
4. Lead the exhaust air of the cooler fan NW100 (item C) via a
HINT!
11.6 /.................
Pos : 17.14 /.................Seitenumbr uc h .................
0\mod_1162973062983_0.xml@
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73 @ @ 1
60 C33.08/00117-102-2
PROBATONE 5 Typ 2
6.1.4.4 Installation Roasting and cooling exhaust air separated (side by side)
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B
A
1. Connect the pipe line NW60/NW80 (item A) belonging to the

scope of supply from the roaster to the roasting cyclone. Pay
attention to the correct installation position of the slide gate
(compare item 6.2.2)
tensioning rings.
4. Lead the exhaust air of the cooler fan NW100 (item C) via a
HINT!
11.6 /.................
Pos : 17.12 /.................Seitenumbr uc h .................
0\mod_1162973062983_0.xml@
@71
71 @ @ 1
C33.08/00117-102-2 61
PROBATONE 5 Typ 2
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6.1.5 Connector of pipe lines

Tensionrings for pipework connection
A spacer ring of sheet metal is placed between the pipe
elements. After this the tensionrings are added to connect
the pipework.
Ill. 6 Ring connecting pipe line
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62 C33.08/00117-102-2
PROBATONE 5 Typ 2
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6.1.6 General remarks concerning exhaust pipe lines
The exhaust air pipe line should be as short as possible and

slightly ascending. Sharp redirections and neckings have to be
avoided.
Exhaust air pipe lines after the roasting cyclone and cooler fan
which are longer than 15 m,
that have a 1 m horizontal part and/or
have more than 2 x 90 bends,
need possibly an additional fan.
Easy accessible cleaning openings are recommended.
The application of folded spiral-seam pipes as exhaust air
ducting is not recommended since the pressure loss in these
pipes is higher in comparison with smooth pipes. Apart from
that the contamination trend is stronger and thus the risk of fire.
3
The roaster emits an exhaust gas volume flow of up to 420m /h.
Sufficient ventilation of the installation room has to be secured.
Pipe lines and chimney have to be regularly (monthly)
examined with regard to deposits.
The emanation of the roast exhaust air into the open should be
vertically above the roof.
Wall and roof hoes must be insulated in a fire-resistant way
against the exhaust air pipe line.
The relevant regulations for the erection of chimneys / exhaust
gas units and the local regulations have to be adhered to.
In case of doubt please contact the responsible chimney
sweeper and a specialist firm.
The operator is responsible for the duly execution of the
connecting lines.
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6.1.7 Barrier
Owing to the danger of being burned at the high surfaces of the
roaster, a barrier has to be provided locally as a protection against
contact.
Pos :: 17.18
Pos 17.17 /.................
/Vorlagen/06Sei Installati on und.................
tenumbruch Erstinbetriebnahme/006009_Wass eransc hluss
@ 0\mod_1162973062983_0.xml @ 71_PROBAT
@ @ 1ONE_T yp_2 @ 1\mod_1378891196706_6.xml @ 21615 @ 3 @ 1
C33.08/00117-102-2 63
PROBATONE 5 Typ 2
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6.1.8 Electrical connection
DANGER!
risk of death.
Therefore:
respective country!
Action step
1 Have the connecting cable of the switchgear cabinet

connected to the power supply by an electrically skilled
person.
REMARK!
Within the EU, a hard wiring of the machine is
mandatory and urgently recommended by
PROBAT! Apart from that, the local prescriptions
and regulations apply!
2 The sense of rotation of the drum seen through the sight glass
must be connected counterclockwise i.e. clockwise rotating
field.
HINT!
Details concerning the connected load and supply line
can be learned from the circuit diagram and must be in
compliance with the local statutory provisions.
Concerning machines with drum frequency converter,
please note chapter 5.4.2.1!
3 In the interior of the machine, connect the connecting cable of

the roasting cyclone (W2.003) with the connecting cable on
the switchgear cabinet (W2.003_1).
HINWEIS!
Die Anschlusskabel nach hinten ber dem Boden
aus dem Rster verlegen.
Ill. 7 Switchgear cabinet in the roaster

4 Close switchgear cabinet.
64 C33.08/00117-102-2
PROBATONE 5 Typ 2
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6.1.9 Gas connection
DANGER!
Therefore:
Action step
The following items have to be taken into account:

The gas supply line is to be on the connection of the roaster Rp
1/2" and must not exceed the stated gas pressure (see chapter
Technical Details).
The gas pressure has to be adjusted by a local pressure
reducer before the gas shut-off valve.
The shut-off valve in the gas supply line must be well
accessible at any time.
Prior to the first commissioning the gas installation has to be
checked with regard to leakage; this can be accomplished with
a leakage finding spray.
The piping must be ventilated safely.
Ill. 8 Gas connection
C33.08/00117-102-2 65
PROBATONE 5 Typ 2
Pos 17.23 /Vorlagen/06

Pos :: 17.27
17.24 /Vorlagen/06 Installati
Installati on
on und Erstinbetriebnahme/006012_Sicherheits
Erstinbetriebnahme/006013_U hinweisErstinbetriebnahme_T
und Erstinbetriebnahme/006015_Brennerstart_Bei e_Gasfl aschen_PROBATON
ms tell ung_der_Gasgruppe_PROBAT ONE_T E_T
yp_2
yp_2_TP @@yp_2 @ 1\mod_1378892546598_6.xml
1\mod_1378892621774_6.xml
1\mod_1378892940521_6.xml @@ @@
21639
21663
21711 @
3@3@@ 13 @ 1
1
6.1.10 Burner start upon first commissioning
Action step
Upon first commissioning it might take some time until the

burner starts, because the air must escape from the roasting
system at first.
After the burner start via the touch panel on the operating
panel, the burner performance must be adjusted to the smallest
value.
HINT!
After 3 faulty start trials, the burner goes to error
mode. The reset button on the firing unit must be
operated.
Afterwards the burner must be started again.
Ill. 9 Touch Panel

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6.1.11 Firing unit

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Action step
The red lamp on the firing unit shows that there are
disturbances by means of blinking codes.
Ill. 10 Firing unit
66 C33.08/00117-102-2
PROBATONE 5 Typ 2
6.1.12 Operating panel
1 Touch Panel
2 Double pushbutton with white illuminated indicator and

green ON and red OFF key for the drum drive and the
roaster fan drive

green ON and red OFF key for the cooler fan drive

green ON and red OFF key for the stirring mechanism
drive
5 Start/stop switch Burner with control lamp
6 EMERGENCY STOP switch
7 Acoustic indicator (on the bottom side)

Ill. 11 Operating panel
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6.1.13 Switchgear cabinet
1 Main switch
Ill. 12 Switchgear cabinet
C33.08/00117-102-2 67
PROBATONE 5 Typ 2
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6.2 Settings
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6.2.1 Drum gap

Action step
The factory adjustment of the drum gap is 0.5 mm (cold status).

Before the first commissioning the gap has to be checked by
means of the delivered feeler gauges.
For this purpose the emptying flap has to be opened. Afterwards,
check the gap with the feeler gauge through the open emptying
flap.
The gap width between the roasting drum and the housing is
6 adjustable by turning the front drum bearing.
Loosen the 3 bolts (6) with hexagonal recess on the front

bearing with a hex head wrench.
Put on hook spanner and turn bearing housing.
For extension of gap turn clockwise.
For reduction of gap turn counter-clockwise
After the adjustment retighten the 3 hexagonal recess bolts.
Ill. 13 Drum bearing
68 C33.08/00117-102-2
PROBATONE 5 Typ 2
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6.2.2 Slide gate roasting exhaust air
Action step
The air quantity regulation in the roaster is done

with a slide gate in the roasting exhaust air duct.
Slide gate adjustment The deeper the slide gate plate is adjusted in the
exhaust air duct, the lower is the negative
pressure in the roaster.
The slide gate is half opened (factory setting). It
must be adjusted individually depending on the
chimney connection.
Slide gate opened too far:
Beans are sucked.
Slide closed too far:
The burner switches off
Please consider the correct installation position
in order to avoid that chaff accumulates on the
Installation position:
slide gate.
Direction of the
exhaust air flow
Ill. 14: Slide gate in the roasting exhaust air duct ATTENTION!
Risk of burns by hot surface!
Do not move the slide gate during
the roasting process. Burnings on
the hands might be the
consequence.
Therefore:
Only adjust the slide gate when
the machine is cold.
HINT!
If the negative pressure is too high,
beans might be sucked.
If the negative pressure is too low,
the burner switches off
os: 11.12 /................. Seitenumbr uc h ................. @ 0\mod_1162973062983_0.xml @ 71
C33.08/00117-102-2 69
PROBATONE 5 Typ 2
Action step
REMARK!
If you have a manometer available (e.g.
Extech HD 350), you should adjust the
optimal negative drum pressure of
-2.1 mbar!
For this purpose:

Dismount the rear sheet metal cladding on the roaster
top part.
Untwist the valve screw on the measuring nipple.
Install the hose of the measuring unit.
Switch on the roaster fan on the operating panel.
You can now start your measurement and read the
pressure on the measuring unit.
Adjust the pressure with the help of the slide gate as

described above.
If you have achieved the correct negative pressure,
deactivate the roaster fan again.
Pull of the hose from the measuring nipple and turn in the
screw again.
Close the rear flap of the roaster again.
70 C33.08/00117-102-2
PROBATONE 5 Typ 2
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6.2.3 Pressure monitor

A pressure monitor (see arrow) serves for the burner switch-off in
case the roast exhaust air ducting is closed or there is a defect of
the roaster fan drive.
Action step
Prior to the initial operation and after a corresponding repair the

pressure monitor can be readjusted as follows:
Dismount rear sheet metal lining on the roaster top.
Remove synthetic material cover of the pressure monitor.
Switch on the roaster fan on the operating panel.
Based on the max. scale value the adjusting knob has to be
slowly turned clockwise until the switching contact closes and
the release for the burner is given.
Ill. 15 Pressure monitor
HINT!
In the factory the pressure monitor is adjusted to a
pressure of approx. 0.7 mbar negative pressure.
After adjustment reattach the synthetic material cover.

Mount the rear sheet metal lining on the roaster top.
C33.08/00117-102-2 71
PROBATONE 5 Typ 2
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6.2.4 Flap Roasting cyclone
OPEN Pos
Locking pin
CLOSED
Pos.
Ill. 16 Roast cyclone
In the lower section of the roasting cyclone there is a manual flap

with locking rod.
The normal operating position of the flap is the OPEN position
(picture above). If the collecting bin under the cyclone should be
emptied during the roasting process, the CLOSED position (picture
below) must be chosen.
For this purpose, the locking screw must be pulled out and the flap
on the handle must be turned by 90.
After the emptying and reinstallation of the collecting bin, the flap
must be adjusted to position ON again.
72 C33.08/00117-102-2
PROBATONE 5 Typ 2
6.2.5 Readjustment of the gas group
HINT!
The re-adjustment of the burner to another gas
group is described in a separate manual. If this is
necessary, please contact PROBAT.
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6.2.6 Adjustment of the gas air mixture
DANGER!
Danger to life by gas explosion!
Inappropriate gas adjustments might cause heavy
accidents by fires and explosions.
Therefore:
Only let authorised experts do the burner
installation and the adjustment.
HINT!
The burner is adjusted by PROBAT to the gas
group indicated by the customer in the order. The
burner only functions in the tolerance range which
is valid for this gas group.
If the burner does not function as described in the
manual, please contact PROBAT.
C33.08/00117-102-2 73
PROBATONE 5 Typ 2
6.3 Initial operation

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6.3.1 Switching on
HINT!
With initial operation the gas line has to be
ventilated by an expert!
Operating element Step / reaction
1. Open gas tap (see arrow) in supply line.

2. Adjust gas pressure on local pressure reducer.
HINT!
The indicated gas pressures refer to
the flow pressure during the operation.
3. Switch on main switch on switchgear cabinet.

Electrical power supply On.
Touch Panel starts.

The PROBAT Logo appears.
74 C33.08/00117-102-2
PROBATONE 5 Typ 2
4. Unlock emergency off switch.

5. Press green key roaster fan as soon as it
blinks.
Roasting drum running.
Roaster fan running.
Control lamp on.
Scavenging time lapses approx. 30

seconds. (rising bar graph)
C33.08/00117-102-2 75
PROBATONE 5 Typ 2
Starting switch starts to blink.
6. Over turn the starting switch of the burner into

the I position.
Release magnetic valve.
Afterwards briefly turn the starting switch into
the position Start and release.
Starting switch in I position.
Control lamp in starting switch stops to
blink; the burner is ignited.
HINT!
The ignition process is repeated up to three
times. If the control lamp still blinks, there is
a disturbance. The reason for the
disturbance must be removed. Afterwards,
the roaster can be started newly.
Control lamp is on.

Burner ready for operation.
The burner heats up for 60 seconds.
Visualised by rising bar graph.
Touch panel shows the controls.
7. Burner performance to be adjusted via the

touch panel to operating performance
(e.g. 20 %).
Now the burner heats up the roaster.
76 C33.08/00117-102-2
PROBATONE 5 Typ 2
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6.3.2 Filling of batch and roasting
8. Fill a raw product batch into the feeding

hopper.
9. If the thermometer on the operating panel
shows the requested temperature (e.g. 210C is
then highlighted in orange colour), pull the filling
slide gate above
Raw prodcut batch flows into the roasting
drum.
10. Pull out again feeding slide gate.
Feeding hopper closed.
HINT!
The feeding temperature depends on
the product sort, batch size and the
degree of roast requested.
11. Click on field .

Roasting time running.
C33.08/00117-102-2 77
PROBATONE 5 Typ 2
12. Withdraw samples with the sampler at the front

side of the roaster and examine the degree of
roasting.
Degree of roasting achieved.
13. Press green key cooler fan.

Cooler fan running.
Control lamp on.
14. Press green key stirring mechanism.
Stirring mechanism running.
Control lamp on.
15. Click on field

Roasting time stopped.
78 C33.08/00117-102-2
PROBATONE 5 Typ 2
16. Open emptying flap on the roaster.

Roasted product batch is emptying onto the
cooling sieve and is uniformly distributed
and cooled with fresh air.
17. Close emptying flap on the roaster.
If requested start a new roasting process.
18. After a cooling time of approx. 4-7 minutes open

the emptying flap on the cooling sieve.
Roasted product batch is emptied into a
provided bin.
19. Close emptying flap on the cooling sieve.
Cooling sieve closed.
C33.08/00117-102-2 79
PROBATONE 5 Typ 2
20. Press red key cooler fan.

Cooler fan stops.
Control lamp off.
21. Press red key stirring mechanism.
Stirring mechanism stops.
Control lamp off.
HINT!
The roasting process should not remain
unobserved. In case of longer roasting intervals the
roaster is to be switched off.
Pos : 11.19 /................. Sei tenumbruch ................. @ 0\mod_1162973062983_0.xml @ 71
HINT!
Under normal operating conditions (surrounding
temperature <40C) the max. operating time is 10
hours without interruption. Afterwards, a one-hour
cooling phase with switched-off burner must be
kept in order to avoid an unplanned switching-off of
the roaster.
Pos : 11.23 /................. Sei tenumbruch ................. @ 0\mod_1162973062983_0.xml @ 71
80 C33.08/00117-102-2
PROBATONE 5 Typ 2
6.3.3 PILOT ROASTER SHOP (option)

The new PC roaster control system PILOT ROASTER SHOP was
developed especially for the shop roasters PROBATONE 5,
PROBATONE 12 and PROBATONE 25.
It gives among other things an overview of the roasting
parameters, a comprehensive recipe memory as well as a direct
comparison of the roasting profiles.
The registration mode renders possible the storage and
reproduction of roasting profiles once run.
In the configuration menu there is the possibility of individually
creating and adapting the user interface.
There are different language versions available.
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PC
Operating system Hardware Hard disk storage

unit
Windows XP 1 USB Port 2 GB
Windows Vista 1 USB Port 2 GB
Windows 7 1 USB Port 2 GB
Windows 8, 10 1 USB Port 2 GB
Network
Hardware Internet protocol Status
Router DHCP activated
HINT!
The PILOT ROASTER SHOP control system has
been solely planned and designed for installation
on the roaster, It does not replace the observation
of the roaster during the roasting process.
C33.08/00117-102-2 81
PROBATONE 5 Typ 2
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etz wer kansc hl uss _herstellen_PROBATON 1\mod_1378902629598_6.xml
E_T @ 21973 @ 3 @ 22113
yp_2_PC @ 1\mod_1378908054865_6.xml 1 @3@1
6.3.4 Creating of network connection
HINT!
The network cable, the router and the PC do not
belong to the scope of supply of the roaster. See
scope of supply of PROBATONE.
Action step
1 Connect the roaster with the router by means of the network

cable (here illustrated in yellow). The router must fulfil the
system requirements.
Network connecting socket (Type RJ45-C)
2 Connect the router with the PC via WLAN.
Ill. 17 Network connection roaster
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82 C33.08/00117-102-2
PROBATONE 5 Typ 2
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ON E_25_T yp_2 E_T yp_2_PC @ 1\mod_1378908563423_6.xml
@ 1\mod_1378968107207_6.xml @ 22351 @ 3 @ 1 @ 22136 @ 3 @ 1
6.3.5 Switching off

After the last roast the roaster is to be switched off as follows.
1. Turn the starting switch of the burner the 0

position.
Burner switches off.
2. Touch panel burner performance on 0 %.
3. Press red key stirring mechanism.

Stirring mechanism off.
Control lamp off.
4. Press red key cooler fan.
Cooler fan off.
Control lamp off.
5. Press red key Roaster fan for approx. 3

seconds. The control lamp is turned off and the
automatic switching-off process starts. If the
touch panel shows 90, the control system
switches off manually.
Roasting drum drive off.
Roaster fan off.
Control lamp off.
The automatic switching-off process can be
interrupted with the green key Roaster fan.
C33.08/00117-102-2 83
PROBATONE 5 Typ 2
6. Interlock emergency-off switch.

Touch panel off.
Emergency
-off switch
7. Switch off main switch on the switchgear

cabinet.
Electrical power supply off.
8. Close the gas tap (see arrow) in the supply

line.
Gas supply blocked.
HINT!
In case of gas supply via a propane
bottle, this has to be closed as well
after roasting end.
9. Remove and empty chaff collecting bin

underneath the roast cyclone.
Gas supply blocked.
10. Attach again the chaff collecting bin.
84 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7 Operation
Pos
Pos :: 17.40
17.43 /Vorlagen/06
/Vorlagen/06 Installati
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on und
und Erstinbetriebnahme/006021_Bedien- und Anzeig
Erstinbetriebnahme/006023_T ouch Panel eel emente
_PR OBATON E_T Bedientableau_PROBAT ONE_T yp_2 @@1\mod_1378904132234_6.xml
yp_2 @ 1\mod_1378728041268_6.xml 21036 @ 3 @ 1 @ 21997 @ 34 @ 1
7.1 Survey of the operating elements

The touch panel is an operating and display element with a touch
screen. It is operated by touching the surface of the touch screen
on the push buttons. With the touch panel, the burner performance,
the roasting time and the individual overtemperature can be
operated.
1 Operating parameters
2 Display Roasting curve
3 Operating elements
4 Menu bar
. Ill. 18 Touch Panel

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7.1.1 Description of the symbols in the section operating parameters (1)

Symbol Meaning Symbol Meaning
Display Exhaust air

Display Roasting temperature (only
temperature with exhaust air
thermo-couple)
Performance Drum
drive (only with
Roasting time
optional frequency
converter)
Stop roasting clock

Start roasting time clock
time
Reduce burner Increase burner

performance (keep performance (keep
pressed for quicker pressed for quicker
switching) switching)
Burner performance
C33.08/00117-102-2 85
PROBATONE 5 Typ 2
Operation
7.1.2 Description of the section display roasting curve/burner performance (2)

In this section, the roasting curve is displayed in a scale roasting
temperature and burner performance (blue line) according to time.
7.1.3 Description of the symbols in the section operating elements (3)

Automatic mode on/off Conveyor on/off (only with

(only for PILOT) conveying unit)
7.1.4 Description of the symbols in the section of the menu bar (4)
Recipe survey Display history

(ony for PILOT) (only for PILOT)
Display alarms Adjustments
Go to Level 2:
Network connections
Drum speed regulation
86 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.1.5 Adjustment check boxes
Display in degree Celsius Display in degree Fahrenheit
Roasting according to
temperature Roasting according to time
(only PILOT ROASTER (only PILOT ROASTER SHOP)
SHOP)
Display roasting time in Display roasting time in

ascending order descending order
Automatically shut down

roaster after end of recipe
(only PILOT ROASTER
SHOP)
Operating element Step / Reaction
Select check box

The respective function is activated.
C33.08/00117-102-2 87
PROBATONE 5 Typ 2
Operation
7.1.6 Adjusting fields
Drum speed
Maximal temperature
(only with frequency converter)
Maximal roasting time
Example maximal temperature:
Select field .
The associated entry field appears.
Enter requested value via numerical key
Press key .
Selected value is taken over.
Press key .
Return without modifcation.
Press key .
Set value to zero.
88 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.1.7 Control Programme function menu

Automatic mode on/off Confirm selection / input
Return to main menu Cancel selection / input
C33.08/00117-102-2 89
PROBATONE 5 Typ 2
Operation
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7.2 Manual roasting

7.2.1 Adjustment of burner performance
The burner performance is displayed in per cent as:
Bargraph display and
Numerical display.
There are two variants for adjusting the burner performance:
Display Step / Reaction
Plus/minus keys
Press key .
Increase burner performance.
Press key.
Reduce burner performance.
Example: burner performance 20 %
Press key field until 20 % is indicated in the

display.
The burner performance is increased to 20 %
erhht.
HINT!
Longer pressing of the keys causes a
quicker modification of the values!
90 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
Bargraph
Press keys 0% - 100%.
Burner performance is increased resp. reduced.
Example: 20 % burner performance
Press key .
The burner performance is increased to 20 %.
C33.08/00117-102-2 91
PROBATONE 5 Typ 2
Operation
7.2.2 Starting of the roasting time clock
Start roasting time clock:
Press key .
Roasting time clock starts.
Press key .
Roasting time clock stops.
92 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.3 Automatic roasting according to recipe (only PILOT ROASTER SHOP)
In connection with the control system PILOT ROASTER SHOP, the

roaster has an automatic mode by means of which it is allowed to
start recipes fully automatically. The automatic mode will run on
until being turned off or until the receipe reaches its end.
7.3.1 Recipe selection
Press key (only PILOT).

Recipe selection opens.
Click any recipe.

The recipe survey opens.
C33.08/00117-102-2 93
PROBATONE 5 Typ 2
Operation
Here is a survey of the individual recipe

parameters which are described in detail in the
following chart.
Press the key

The recipe is loaded and appears in the
orange display field in the upper part of the
display.
Press the key

The display returns one level.
Recipe name Batch weight
Roasted coffee colour/product

Green coffee sort/product type
colour
Roasting end temperature/time Cooling time
Roasting according to
Roasting according to time. A
temperature. A recipe is
recipe is roasted according to
roasted according to
time.
temperature.
94 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.3.2 Start automatic mode
HINT!
Even in automatic mode, the roasting process
should never be left unattended.
Press key (only PILOT)

Automatic mode is active now.
Press key .
Selected recipe (only PILOT) is started.
When pressing the key again, the automatic

mode is deactivated.
In this case, the roast continues manually with

the values that been used last!
HINWEIS!
While roasting in automatic mode
manual adjustments can be made. The
automatic will continue with the presets
of the roast automatic as long as
automatic mode is activated.
C33.08/00117-102-2 95
PROBATONE 5 Typ 2
Operation
Press key .
A new batch is filled.
(only with conveying unit)
96 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.3.3 Roast history
Press key (only PILOT)

History opens.
Click any history.

The history details open.
C33.08/00117-102-2 97
PROBATONE 5 Typ 2
Operation
Here is a survey of the individual history details.
Press the key

The display returns one level.
You can erase an entry by
clicking the key .
After confirmation, the selected entry is

erased.
Press the key

Erases the selected entry.
Recipe name Index
Roasting end temperature/time
98 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.4 Acknowledging of an alarm

An alarm must be acknowledged on the touch panel:
when exceeding the roasting time
in case of overtemperature.
Press key .
Alarm is acknowledged.
Press the key .

The display returns to the main level.
C33.08/00117-102-2 99
PROBATONE 5 Typ 2
Operation
7.5 Doing further adjustments

Press key .
The adjustment options open.
7.5.1 Changing the temperature unit
Select check box .

Temperature is displayed in degre Celsius.
Select check box .

Temperature is displayed in degre Fahrenheit.
100 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.5.2 Roasting according to time / temperature
Select check box .

Roasting according to temperature is active.
Select check box .

Roasting according to time is active.
HINT!
This function is only available in
connection with PILOT ROASTER
SHOP!
7.5.3 Roasting time in ascending/descending order
Select check box .

The roasting time is displayed in an
ascending order.
Select check box .

The roasting time is displayed in an
descending order.
C33.08/00117-102-2 101
PROBATONE 5 Typ 2
Operation
7.5.4 Burner reduction after end of recipe
Select check box .

The burner is automatically shut down after
end of recipe.
HINT!
This function is only available in
connection with PILOT ROASTER
SHOP!
102 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.5.5 Determine overtemperature product
The roaster is equipped with a safety temperature limiter (see

5.3.2) which automatically switches off the burner at a temperature
of 300 C. Additionally an individual temperature can be set at
which a alarm is sounded This temperature is preset to 250 C.
An individual, lower overtemperature is adjusted as follows:
Click field .
The numerical entry field opens.
Enter the requested value between 0 and 250 via

the numerical keys.
Press key .
The selected value is taken over.
Press key .
Return without modification.
Press key .
Set value to zero.
C33.08/00117-102-2 103
PROBATONE 5 Typ 2
Operation
7.5.6 Roasting time
The roaster is equipped with a roasting time clock which

automatically releases an alarm after a pre-adjusted time (factory
adjustment: 30 minutes).
The max. adjustable time is 30 minutes and 59 seconds.
With regard to manual roasting the roasting time clock only has the
task to display the roasting time for the current batch.
HINT!
With regard to the execution with PILOT control
system it has to be considered that the registration
of roasting profiles is also stopped when the
roasting time clock is stopped.
An individual time is adjusted as follows:
Click field .
The numerical entry field opens.
104 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
Enter the requested value between 0 and 30

minutes via numerical keys.
Press key .
The selected value is taken over.
Press key .
Return without modification.
Press key .
Set value to zero.
C33.08/00117-102-2 105
PROBATONE 5 Typ 2
Operation
7.5.7 Determin drum speed
Optionally, the drum drive can be equipped with a frequency

converter for varying the rotating speed. By means of this,an
adjustment according to the badge size and a more flexible and
quicker temperature adaptation even while roasting are possible.
Press button .
Menu drum speed opens.
Press button .
Raise drum speed.
Press button .
Slow down drum speed.
HINT!
Longer pressing of the buttons will lead
to quicker changes!
HINT!
This function is only available with the
optional drum drive frequency
converter!
106 C33.08/00117-102-2
PROBATONE 5 Typ 2
Operation
7.5.8 Operating hours counter

There are two operating hours counters.
The grey one starts counting as soon as drum drive

and roasting ventilation are running.
The orange one only runs if the burner is working.
7.6 Network connection
In this section, the roaster name and the IP

address are displayed.
C33.08/00117-102-2 107
PROBATONE 5 Typ 2
Maintenance
108 C33.08/00117-102-2
PROBATONE 5 Typ 2
Maintenance
8 Maintenance
8.1 General
The instructions described in this chapter have to be regarded as
minimum recommendations.
Depending on the operating condition the stated timing has to be
adapted accordingly.
8.2 Qualification of the personnel
WARNING!
qualification!
damage.
Therefore:
Instructed personnel will be used for the field of support and sight
check; qualified personnel will be used for cleaning, maintenance
and repair.
Specialists
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8.3 Personal protection equipment

During the assembly of the plant, it is required to carry personal
protection equipment to minimise the health hazards.
The personal equipment required for the work in question
must always be worn during the work.
Signs regarding the personal protection equipment in the
working area must be observed.
C33.08/00117-102-2 109
PROBATONE 5 Typ 2
Maintenance
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8.3.1 Electric current
DANGER!
Therefore:
voltage.
Prior to assembly or disassembly work, switch
the voltage supply off and secure it against
switch-on.
work.
circuit.
respective country!
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8.3.2 Gas
DANGER!
Therefore:
110 C33.08/00117-102-2
PROBATONE 5 Typ 2
Maintenance
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8.4 Cleaning
The plant must be cleaned regularly. The cleaning intervals are in
accordance with the degree of contamination. After each cleaning
operation, the units should be examined for changes which could
lead to faults.
The examinations provide indications for economical preventive
maintenance.
HINT!
Defects impairing safety have to be immediatly
reported and rectified.
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8.5 Lubrication
Oils and greases have to be protected against udst, moisture and
the oxidation effect of the air. Only lubricants which have been kept
dry and cool in clean closed containers should be used.
Before the first start-up and before putting into service after lengthy
standstills, all lubricating points must be checked for sufficient
lubricant filling.
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8.6 Gear oil

If a gear oil with the specified viscosity is not available, an oil with
the next higher viscosity must always be chosen. Oils of different
grades and brands may not be mixed. In particular, synthetic oils
Ventilation Oil level Oil drain
must not be mixed with mineral oils. Even slight mixtures destroy
the lubricating effect by foaming and can cause serious gear
damage.
If a change is made from mineral to synthetic oil, or vice versa,
then the gearbox must be carefully flushed out. The oil should be
changed directly after stopping operation as long as the oil is still
hot.
Oil and gearing temperatures up to 85C are permissible and
harmless in operation.
The oil level can be checked at the oil level plug. The correct oil
level is at the bottom edge of the oil level bore. In case of a low oil
level the corresponding type of oil (factory oil filling mineral oil ISO
VG 220) must be refilled.
Oil fill capacity in liters
Probatone 5 Probatone 12 Probatone 25
0,49 0,42 0,92
C33.08/00117-102-2 111
PROBATONE 5 Typ 2
Maintenance
23.10 /Vorlagen/08
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0\mod_1206949268392_6.xml @ 10266 @ 2 @ 1
8.7 Cleaning plan
DANGER!
Prior to every maintenance, the roaster must be
allowed to cool down, shut-off the gas supply, the
electrical supply switched off and locked to prevent
unintentional reconnection.
REMARK!
During the first 20 operating hours, the black front
area of the machine must not be cleaned,
particularly not in warm condition! The heat-
resistant paint must burn in at first and when
cleaning it there is the danger that the paint might
be rubbed off.
Only clean the machine when it has completely cooled! As soon as

dust layers form on the machine, clean it with a moist cloth and
afterwards wipe it dry. Do not use any sharp objects or abrasives
for cleaning!
112 C33.08/00117-102-2
PROBATONE 5 Typ 2
Maintenance
Interval Measure
every 2-4 batches and daily Empty coffee chaff out of the collecting bin (1) on the roast cyclone.
after completion of the roasts
daily Empty drawer (2) underneath the roasting drum.
C33.08/00117-102-2 113
PROBATONE 5 Typ 2
Maintenance
7
Interval Measure
every 2-4 batches and daily Empty chaff out of the collecting bin (1) on the roast cyclone.
after completion of the roasts
daily Empty drawer (2) underneath the roasting drum.
weekly Clean cooling sieve surface (3) with cooling sieve cleaner.
The dust in the entire section of the lower part (7) must be completely
sucked off.
Lightly tap the air filter (8) or blow out from the inside with compr. air.
monthly Clean pipe line (4) with a pipe brush.

Clean exhaust ducting from the roaster fan (5) to the chimney.
Clean exhaust ducting from the cooler fan (6) into the open.
half-yearly Check gear motor (9). (Visual inspection, running noise, oil level)
yearly Contamination of wheels on roasting and cooling fan has to be checked

and cleaned if necessary.
Inspection of burner fitting by a specialist.
Change air filter (8).
Every 10.000 operating Gear motor (9) change oil.

hours, at least every 2 years Gear motor (9) clean or change vent screw
114 C33.08/00117-102-2
PROBATONE 5 Typ 2
Maintenance
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8.8 Lubrication plan

DANGER!
Interval Measure
Every 500 operating hours Relubricate front drum bearing, to this end
Remove 3 screws (3) on bearing.
Remove bearing cap.
Remove rests of grease and clean bearing.
Fill in new grease (RIVOLTA F.L.G.GT-2).
Put on bearing cap.
Mount 3 screws (3) on bearing.
C33.08/00117-102-2 115
PROBATONE 5 Typ 2
Maintenance
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8.9 Replacing the thermocouples

DANGER!
8.9.1 Thermocouple front
2 3
4
5
Interval Measure
In case of malfunction Replacing the thermo-couple, to this end

1. Loosen the inner hexagonal screws on the guiding ledge (1) on the
front side of the roaster.
2. Pull out thermo-couple on the left side (2) and bend straightly.
3. Shift thermo-couple into the front opening (3).
4. Pull out the thermo-couple on the pipe opening on the rear side of
the roaster (4).
5. Loosen plug-in connection (5) on the thermo-couple.
6. Exchange thermo-couple (Art. No. 1 009 910) and re-install it to the
plug-in connection (5) again.
116 C33.08/00117-102-2
PROBATONE 5 Typ 2
Maintenance
8.9.2 Thermocouple rear
Interval Measure
In case of malfunction Exchange of thermocouple 2 (exhaust air, option), for this purpose
1. Loosen screws on the rear wall.
2. Remove rear wall.
3. Loosen the set screw at the thermocouple.
4. Separate cable plug connection from the thermocouple.
5. Exchange thermocouple (Art. No. 1 009 910).
6. Connect thermocouple with cable plug connection.
7. Insert thermocouple into bushing.
8. Tighten set screw.
C33.08/00117-102-2 117
PROBATONE 5 Typ 2
Maintenance
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8.10 Plantlogbook
Note when, how and which safety devices and warning devices
were tested for operation.
Note when maintenance was done. In case of unforeseeable
events note:
Probable cause
Made repairs
Used spare parts
Dial count of the operating hour counter
Date Operating hours Operating faults Inspection, maintenance, repair
118 C33.08/00117-102-2
PROBATONE 5 Typ 2
List of parts subject to wear
9 List of parts subject to wear

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PROBATONE 5
Typ 2
C33.08/00117-102-2 119
PROBATONE 5 Typ 2
9.1 General
To keep the most important wear parts in stock at the site of
operation is an essential precondition to a continuous readiness for
use of the roaster.
We guarantee for the original wear parts for the roaster supplied by
us only.
The installation and / or use of parts which we did not supply may
eventually modify constructively given qualities of the roaster and
by that affect the safety.
For damages which arise due to the use of such parts, PROBAT
refuses to assume any liabillity.
Kindly indicate by the order:

Machine type
Number of commission
Designation of the wear parts
Number of position
Number of article
Piece number
Our adress reads as follows:
PROBAT WERKE von Gimborn Maschinenfabrik GmbH

Reeser Str. 94
D-46446 Emmerich am Rhein
E-Mail: support.shop@probat.com
Fax: +49 (0) 2822 912-444
Tel.: +49 (0) 2822 912-551 Service & Sales Spare Parts
9.2 Copyright
Treat these manual confidentially. It is solely determined for those
persons involved with the system.
NOTE!
The production, distribution and utilization of this
document as well as the communication of its
contents to others without express authorzations is
prohibited. Offenders will be held liable for the pay-
ment of damages. All right reserved in the event of
the grant of a patent, utility model or design.
120 C33.08/00117-102-2
PROBATONE 5 Typ 2
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9.3 Roaster
9.3.1 Sight glass
Item Designation Quantity Article No.
3 Sight glass 1 1 009 174
4 Sight glass sealing 2 1 009 175
C33.08/00117-102-2 121
PROBATONE 5 Typ 2
9.3.2 Sampler
1 Sampler weight, high-gloss nickel-plated (silver) 1 1 015 207
1 Sampler weight, golden 1 1 015 208
2 Sampler tube 1 1 015 126
3 Wooden handle 1 1 020 237
122 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.3.3 Installation Thermocouple
1
2
1 Guide rail Thermocouple 1 1 028 634
2 Thermocouple Product temperature 1 1 009 910
C33.08/00117-102-2 123
PROBATONE 5 Typ 2
9.3.4 Front drum bearing
3 Ball bearing 1 1 012 323
5 Securing ring 1 C 542 040
7 Felt ring 1 C 523 470
- Lubricating grease RIVOLTA F.L.G.GT-2 200 g 1 015 368
124 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.3.5 Drum drive
11 23 4.3
18
Item Designation Quantity Artikel-No.
6 Flange bearing unit 1 1 015 064
7 Insulation felt 0.008 m 1 006 697
11 Spring washer 8 C 533 760
18 Spring washer 2 C 1 003 643
23 Safety ring 1 C 542 040
4.3 Bevel gear motor As per Comm. No.
C33.08/00117-102-2 125
PROBATONE 5 Typ 2
9.3.6 Gas burner unit
4.1
3
13
4.2
12
3 Gas inlet piping 1 1 021 793
4.10 Gas burner 1 1 021 845
4.20 Gas blower unit 1 1 026 896
12 Firing unit 1 1 021 795
13 Ignition unit 1 1 021 796
- Baspakring 1 1 024 495
126 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.3.7 Electrodes
- Electrode 1 1 030 910
. Plug 1 1 024 310
C33.08/00117-102-2 127
PROBATONE 5 Typ 2
9.3.8 Air filter
7
5 6
1 Air filter, type C1368 1 1 024 011
2 Transition piece for air filter 1 1 027 556
5 Hose clamp 1 1 024 030
6 Rubber bend 1 1 024 015
7 Hose clips 2 C 720 160
128 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.3.9 Manometer
5 Manometer 0-100 mbar 1 1 015 170
C33.08/00117-102-2 129
PROBATONE 5 Typ 2
9.3.10 Oven blower
6 Sight glass 1 1 027 996
130 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.3.11 Exhaust ducting
14 6
16
6 Tensioning ring 1 1 009 359
7 Ring sealing 1 1 009 925
14 Pressure monitor 1 1 025 666
16 Sealing tape 0.155 m C 391 822
C33.08/00117-102-2 131
PROBATONE 5 Typ 2
9.3.12 Thermocouple exhaust air
2 Thermocouple (option) 1 1 009 910
132 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.4 Cooling sieve

9.4.1 Stirring mechanism
4
5
4 Holder with scraper (L=190), Niro 1 1 018 221
5 Holder with scraper (L=290), Niro 1 1 018 225
6 Stirring shovel, electro-polished 1 1 018 231
C33.08/00117-102-2 133
PROBATONE 5 Typ 2
9.4.2 Sweeping unit
8
3
3 Ledge brush 1 1 015 033
8 Ledge brush 1 1 018 246
134 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.4.3 Cooler drive
4.4
4.4 Worm gear motor 1 as per Comm. No.
C33.08/00117-102-2 135
PROBATONE 5 Typ 2
9.4.4 Sieve support with sieve plate
4 Bushing D=38 1 1 015 031
3 Sieve plate 1 1 018 287
136 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.4.5 Cooler fan, variant 2 (roasting and cooling exhaust air separated)
Item Designation Article No.
1 Radial fan (Cool exhaust air) as per Comm. No.
1.1 Impeller as per Comm. No.
1.2 Casing as per Comm. No.
C33.08/00117-102-2 137
PROBATONE 5 Typ 2
9.4.6 Cooling air exhaust pipe line, variant 2 (roasting/cooling exhaust air
separated)
10
25
4 Vibration damper 4 CB 004 569
10 Sealing tape 0,7 m 1 004 677
25 Sealing tape 0,108 m 1 010 224
138 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.5 Roasting cyclone

9.5.1 Roaster fan, variant 1 (roasting/cooling exhaust air combined)
4.1
4.1 Radial fan (Roast exhaust air) 1 as per Comm. No.
C33.08/00117-102-2 139
PROBATONE 5 Typ 2
9.5.2 Roaster fan, variant 2 (roasting/cooling exhaust air separated)
4.1
4.1 Radial fan (Roast exhaust air) 1 as per Comm. No.
140 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.6 Electro
9.6.1 Control cabinet
3 Main switch 1 CB 021 114
Cabinet key 1 1 021 773
C33.08/00117-102-2 141
PROBATONE 5 Typ 2
9.6.2 Mounting plate PROBATONE Typ 2 (Version 2.2)
4 5
6
13 10
30 12
11
9
7
8
4 Power-supply unit (24V/5A) 1 1 026 000
5 Compact miniature circuit breaker (2A) 1 C 625 150
12 Compact miniature circuit breaker (6A) 2 pole 1 CB 005 853
7 Three-phase contactor (24V DC) 5 as per comm.
6 Compact miniature circuit breaker (4A) 1 CB 026 102
11 Compact miniature circuit breaker (6A) 1 pole 1 C 625 160
30 Beckhoff I/O-Package (control) 1 various
13 Control transformer (250 VA) 1 C 622 500
10 Compact miniature circuit breaker (4A) 1 C 625 260
8 Relay coupler TRZ (24-230 UC) 4 1 025 668
9 Time relay 24-240 VUC 1 CB 024 074
142 C33.08/00117-102-2
PROBATONE 5 Typ 2
9.6.3 Operating panel
50
10
4 Double pushbutton (3 pc.) 3 1 009 499
6 Contact element M22-CK10 (3 pc.) 3 1 000 835
7 Contact element M22-CK01 (3 pc.) 3 1 000 836
10 EMERGENCY OFF key 1 1 000 800
13 Horn 1 1 017 024
19 LED elements (3 pc.) 1 1 000 812
50 PC-Panel 1 1 025 702
C33.08/00117-102-2 143
PROBATONE 5 Typ 2
144 C33.08/00117-102-2
PROBATONE 5 Typ 2
Faults
10 Faults
Pos : 27 /PR OBAT ONE- Leersei te @ 1\mod_1389247793348_0.xml @ 23871 @ @ 1
10.1 Behaviour in case of faults

Independently of the following instructions, the local accident
prevention regulations and the legal provisions apply for operations
and behaviour in the case of faults!
DANGER!
Therefore:
voltage.
work.
circuit.
respective country!
DANGER!
Therefore:
C33.08/00117-102-2 145
PROBATONE 5 Typ 2
Faults
10.2 Qualification of the personnel
WARNING!
qualification!
damage.
Therefore:
For trouble shooting on the roasting machine, qualified personnel

will be used. For minor mechanical disturbances instructed
personnel will be used.
Specialists
146 C33.08/00117-102-2
PROBATONE 5 Typ 2
Faults
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10.3 Detecting and removing of faults
No. Fault Removal
01 The start switch of the burner blinks Check the gas supply (gas bottle) and
exchange if necessary.
Check pressure switch before the valve block.
Check roasting exhaust air temperature
monitoring.
Check the gas mixture pressure monitor
between valve block and burner.
Check positioning of the flame probe.
Actuate red reset button on the panel.
02 The start switch of the burner still blinks Check burner release on the product
temperature display.
Check motor protection relay for drum drive
and roasting exhaust air fan.
Check negative pressure monitoring.
Check the blinking code of the firing unit (see
chapter 6.1.11).
C33.08/00117-102-2 147
PROBATONE 5 Typ 2
Faults
No. Fault Removal
03 Burner does not start Ignition electrode adjusted wrongly.

Adjustment:
The ignition electrode on the hexagonal screw
(A) must be adjusted in such a way until it is in
the centre of the sight glass. (see drawing)
A
Air in the pipe line.
04 After a successful start (approx. 3 seconds), the Twisted ionisation electrode.

burner shuts down again. Adjustment:
The ignition electrode on the hexagonal screw
(B) must be adjusted in such a way until it is in
the centre of the sight glass.
148 C33.08/00117-102-2
PROBATONE 5 Typ 2
Faults
No. Fault Removal
05 After the switching on of the main switch and Switch off main switch.
after the unlocking of the EMERGENCY-OFF Check motor protection switches F12.3 and
switch, the product temperature display does F12.5 in the switchgear cabinet and exchange
not light up. if necessary.
Switch on the main switch again.
06 Control lamp Roasting drum drive and roaster Switch off main switch.
fan blinks. Check fuses F11.3 and F11.4 in the switchgear
cabinet and exchange if necessary.
Check pressure monitor in the roasting exhaust
air duct (for this purpose see adjustment of
pressure monitor in the chapter installation and
first commissioning).
Clean suction pipe line between roaster and
roasting cyclone.
07 Control lamp Cooler fan blinks. Switch off main switch.

Check motor protection switch F11.8 in the
switchgear cabinet.
08 Control lamp Stirring mechanism blinks. Switch off main switch.

switchgear cabinet.
09 Burner switches off. Pressure loss in the roaster by chaff stagnation,

exhaust pipe line between roaster and roasting
cyclone.
Fault Drive Roasting exhaust air fan or drum
drive
Roasting end temperature reached.
C33.08/00117-102-2 149
PROBATONE 5 Typ 2
Faults
No. Fault Removal
10 Burner switches off when gas bottle is empty. Close gas bottle.
Empty product into the cooling sieve and cool.
Exchange gas bottle.
11 Burner switches off in case of overtemperature If there is a temperature of 300C in the

product roaster, the burner switches off automatically
(overtemperature safeguard). Check
adjustments and batch size.
12 Product temperature display does not show Switch off machine on the main switch.
anything. Check connection of electrical current.
13 Uneven roasting results. Reproducible roasting results can only be

achieved by equal roaster adjustments like gas
pressure, burner adjustment, filling
temperature, roasting and cooling time, colour
degree, batch size, product type and moisture.
If the machine is cold, the first batch has a
longer roasting time.
Pay attention that the sampler is not removed
too long resp. do not pull it out completely. This
does have a considerable influence on the
product temperature.
14 Drum rubs against the casing wall. Adjust the drum gap (for this purpose see
chapter 6 adjustments of drum gap).
15 Overtemperature Roaster Horn emits an alarm tone when exceeding a

maximum preset product temperature.(250
preset)
16 Roasting time exceeded. Horn emits an alarm tone when exceeding a

maximum preset roasting time.
150 C33.08/00117-102-2
PROBATONE 5 Typ 2
Faults
Pos : 21.5 /Vorlag en/07 Strungen/00707.2_Bli nkc odes _am_F euerungs manag er_PROBAT ONE_T yp_2 @ 1\mod_1378984251628_6.xml @ 22397 @ 3 @ 1
10.3.1 Blink codes on firing unit
DANGER!
Before removing any disturbance, let the roaster cool,
close the gas supply, switch off the electrical supply
and secure against unintended switching on.
Blink Fault Possible reasons Removal

code
Number
1 Fault Safety chain open Safety chain was opened resp. Check of components.
not closed (minimal pressure Check minimal pressure
monitor on the burner is monitor in the burner
adjusted wrongly or is
defective, thermostat in the Check thermostat in the
roasting exhaust air is outlet pipe line
defective). Reset switch directly on the
firing unit must be pressed
at least 5 sec.
3 Fault No flame during Ionisation electrode adjusted Same as 6.

first safety time wrongly.
Ignition electrode adjusted
wrongly.
Insulation lines of the ignition
electrodes or the ionisation
electrode is defective.
Gas valves do not open the
gas way.
Connected flame monitor does
not detect any light resp. is
defective.
Net connection on MPA was
exchanged.
4 Fault Flame break Flame body defective. Reset switch on the firing
during operation Connected ionisation electrode unit must be pressed at
does not detect any flame resp. least 5 sec.
is defective.
C33.08/00117-102-2 151
PROBATONE 5 Typ 2
Faults
Blink Fault Possible reasons Removal

code
Number
5 Fault No air pressure Mixing pressure monitor is Check components.

adjusted wrongly or defective. Check mixture pressure
monitor on the burner.
Reset switch on the firing
unit must be pressed at
least 5 sec.
6 Fault Extraneous light Accidental ground on ionisation Check position and cabling
electrode. of the ionisation electrode.
UV tube defective. Press reset key.
Connected flame monitor does
not detect any light res. is
defective.
152 C33.08/00117-102-2
PROBATONE 5 Typ 2
Faults
Pos : 21.7 /Vorlag en/07 Strungen/00707.3_Al armlis te_PR OBAT ONE_T yp_2 @ 1\mod_1378984463554_6.xml @ 22420 @ 2 @ 1
10.3.2 Alarm list
No. Fault Possible reasons / remedy
100 Weak WLAN signal The equipment WLAN connection to the WLAN
router does not suffice.
Reduce distance to WLAN router.
Remove receiver disturbing objects.
101 No WLAN signal available There is no WLAN connection to the roaster.

The roaster was not selected via the
communication menu.
102 Connection error The WLAN connection from the equipment to

the roaster is disturbed.
Remove receiver disturbing objects
Restart equipment after repeated appearance
of error always after the same time.
103 Control system error The PLC program does not respond to the
equipment communication trials.
Check roaster network connection.
Remove receiver disturbing objects.
Perhaps switch roaster off and on.
110 Disturbance of drum drive Switch off main switch.

Check motor protective switch F11.3 and F11.4
in the switchgear cabinet.
Check pressure monitor in the roast exhaust air
ducting (for this purpose see adjustment of
Clean perhaps suction pipe line between
roaster and roasting cyclone.
C33.08/00117-102-2 153
PROBATONE 5 Typ 2
Faults
111 Disturbance of agitator Switch off main switch.

switchgear cabinet.
112 Disturbance of roasting fan Switch off main switch.

Check motor protection switches F11.3 and
F11.4 in the switchgear cabinet.
Check pressure monitor in the roast exhaust air
113 Disturbance of cooling fan Switch off main switch.

switchgear cabinet.
114 Disturbance temperature release Switch off main switch.

Check and replace if need be fuses F12.3 and
F12.5 in the switchgear cabinet.
115 Disturbance of automatic firing unit Check gas supply (gas bottle) and replace it if
need.
Check pressure switch before valve block.
Check roast exhaust air monitoring unit.
Check gas mixture pressure monitor between
valve block and burner.
Check positioning of flame sensor.
Actuate reset key on switchgear cabinet.
154 C33.08/00117-102-2
PROBATONE 5 Typ 2
Faults
116 Disturbance of underpressure monitoring Switch off main switch.

unit Check pressure monitor in the roast exhaust air
120 The drum frequency converter signals an Check drum of frequency converter
error Open flap of frequncy converter. Switch on
drum drive again. The frequency converter now
shows an error code for approx. 6 seconds
long. Look up the code in the hand book of the
frequency converter. Take the measures which
are described there.
200 The upper temperature limit was reached The burner is automatically switched off with a
temperature of 300C in the roaster (excess
temperature safeguard), check settings and
batch size.
Horn emits an alarm tone when exceeding a
maximum preset product temperature.(250
preset)
201 The max. roasting time was exceeded Horn emits a tone when exceeding a maximum
preset roasting time.
C33.08/00117-102-2 155
PROBATONE 5 Typ 2
Faults
Pos : 21.9 /Vorlag en/07 Strungen/00707.4_Was _tun_wenn_PR OBATON E_T yp_2 @ 1\mod_1378984948530_6.xml @ 22443 @ 2 @ 1
10.3.3 What to do when, ?
Trouble Remedial action
Fire in the roasting drum Leave roasted product in the roasting drum; do not
empty!
Close gas valve.
Wait for the machine to cool down.
Fire on the cooling sieve Close gas valve.

Press emergency off switch.
Quench roasted product with water.
Power failure Close gas valve.

Open roaster discharging flap.
Open inspection door at the rear.
Put on manual crank and turn it until drum is
empty.
156 C33.08/00117-102-2
PROBATONE 5 Typ 2
Certificates
11 Certificates
Pos : 29.1 /Vorlag en/12 Anhang/01202.1_Anhang_PROBATON E_T yp_2_PC @ 1\mod_1378996740843_6.xml @ 22513 @ 12323 @ 1
C33.08/00117-102-2 157
Translation of the original declaration
EC / EU Declaration of Conformity
According to EC Directive 2006/42/EC on Machinery, Annex II, No. 1 A
Herewith we declare under our sole responsibility, that the machinery,
Product denomination: Coffee Roaster
Type: Probatone 5 Typ 2
is complying with all relevant regulations of the EC Directive 2006/42/EC. When unauthorized
changes are made to the machinery it renders this Declaration of Conformity invalid.
The machinery is also in compliance with all relevant regulations of the following EU Directives:
EMC Directive 2014/30/EU
The following harmonized standards have been applied:
DIN EN ISO 12100 Safety on machinery General principles for design Risk
assessment and risk reduction
DIN EN 60204-1 Safety on machinery
Part 1: General requirements
DIN EN 62061 Safety on machinery
Functional safety
The special technical documentation for this machinery was prepared and will be transferred by
our documentation department on request of the national authority in charge.
The person authorized to compile the special technical documentation:
PROBAT-WERKE von Gimborn Maschinenfabrik GmbH

Reeser Str. 94
46446 Emmerich am Rhein, Germany
Emmerich am Rhein, 15.02.2017
_____________________________________
K. van Genabith
(Manager Technical Product Management)
Zertifiziert nach DIN EN ISO 9001

PROBAT-WERKE Telefon: +49 2822 912-0 Sitz: Emmerich am Rhein Geschftsfhrer:
von Gimborn Maschinenfabrik GmbH Telefax: +49 2822 912-444 Amtsgericht Kleve HRB 7547 Wim Abbing
Reeser Str. 94 E-Mail: info@probat.com UST-ID-NR.: DE 811 600 147
46446 Emmerich am Rhein, Germany http://www.probat.com
Translation of the original declaration
Translation of declaration of conformity

for materials / articles with food contact
We herewith declare under our sole responsibility that the following / product:
Product denomination: Coffee Roaster
Type: Probatone 5 Typ 2
complies with the requirements regarding the materials / objects used and delivered by us.
The applied materials correspond to the European VO(EG) Nr. 1935/2004, VO(EG) Nr. 10/2011
und der VO(EG) Nr. 2023/2006 .
They do not transfer their constituents to food quantities which could endanger human health or
bring an impairment of the composition and the organoleptic characteristics of the food.
Specified maximum limits are kept. As far as particular migration limits exist, these are also kept for
the materials used and specified on page 2 (and the following).
Emmerich am Rhein, 15.02.2017
____________________________________
K. van Genabith
(Manager Technical Product Management)
Zertifiziert nach DIN EN ISO 9001

PROBAT-WERKE Telefon: +49 2822 912-0 Sitz: Emmerich am Rhein Geschftsfhrer:
von Gimborn Maschinenfabrik GmbH Telefax: +49 2822 912-444 Amtsgericht Kleve HRB 7547 Wim Abbing
Reeser Str. 94 E-Mail: info@probat.com UST-ID-NR.: DE 811 600 147
46446 Emmerich am Rhein, Germany http://www.probat.com
Translation of the original declaration of conformity
for materials / articles with food contact
Page 2
Product Material Article no.:

Holder with scraper (L=190), Niro Teratron (PET) natur 1 018 221
Holder with scraper (L=290), Niro Teratron (PET) natur 1 018 225
PROBATONE 5 Typ 2
Certificates
C33.08/00117-102-2 161
PROBATONE 5 Typ 2
Certificates
162 C33.08/00117-102-2
PROBATONE 5 Typ 2
Certificates
C33.08/00117-102-2 163
PROBATONE 5 Typ 2
Certificates
164 C33.08/00117-102-2
PROBATONE 5 Typ 2
Appendix
12 Appendix
12.1 Circuit diagrams PROBATONE 5 Typ 2
C33.08/00117-102-2 165
PROBATONE 5 Typ 2
Index
166 C33.08/00117-102-2
PROBATONE 5 Typ 2
Index
13 Index
A Exhaust volume ..................................................37
Adjustment of burner performance ..................... 90 F
After sales service .............................................. 13 Faults ................................................................145
Ambient............................................................... 20 Filling of batch and roasting ................................77
ATEX .................................................................. 13 Fire ......................................................................21
B Firing unit ............................................................66
Barrier ................................................................. 63 Flap Roasting cyclone ........................................72
Briefing and training assistance ......................... 18 Front drum bearing ...........................................124
Burner start ......................................................... 66 G
C Gas ............................................................ 20, 110
Cleaning............................................................ 111 Gas burner unit .................................................126
Cleaning plan .................................................... 112 Gas connection ...................................................65
Connected loads ................................................. 35 Gas supply ..........................................................36
Cooler drive ...................................................... 135 Gear oil .............................................................111
Cooling air exhaust pipe line ............................ 138 H
Cooling fan ....................................................... 137 Hot surface..........................................................21
Cooling sieve .................................................... 133 I
Copyright .............................................................. 9 Initial operation ...................................................74
Creating of network connection .......................... 82 Installation ...........................................................55
Crushing ............................................................. 21 L
Current ........................................................ 19, 110 LED-lamp ............................................................52
D List of parts subject to wear ..............................119
Disclaimer ........................................................... 13 Lubrication plan ................................................115
Disposal .............................................................. 11 M
Drum drive ........................................................ 125 Maintenance .....................................................109
Drum gap ............................................................ 68 N
E Nameplates .........................................................14
Electrical connection ........................................... 64 Not-Halt-Taster ...................................................51
Electrical supply .................................................. 35 O
Electro............................................................... 141 Operating elements ............................................85
Elektroplne ........................................................ 35 Operating personnel ...........................................18
Emergency-stop button ...................................... 23 Operation ............................................................85
Emergency-stop key ........................................... 51 Oven casing ......................................................130
Environmental conditions ................................... 38 Overtemperature .................................................21
Exhaust ducting ................................................ 131
C33.08/00117-102-2 167
PROBATONE 5 Typ 2
Index
P Signs .................................................................. 22
Plantlogbook .................................................... 118 Slide gate roasting exhaust air ........................... 69
Pressure monitor ............................................... 71 Sound pressure level ......................................... 38
Proper Use ......................................................... 10 Storage ............................................................... 42
Protection equipment ....................................... 109 Switchgear cabinet ............................................. 67
R Switching off ....................................................... 83
Remaining risk ................................................... 17 Switching on ....................................................... 74
Roasting cyclone ............................................. 139 T
roasting time clock ........................................... 104 Thermocouple .................................................. 123
S Tool kit................................................................ 56
Safety ................................................................. 17 Transport inspection .......................................... 40
Safety equipment ............................................... 50 W
Sampler............................................................ 122 Warranty conditions ........................................... 13
Sieve support ................................................... 136 Water connection ............................................... 23
Sight glass ....................................................... 121
168 C33.08/00117-102-2

Manual Coffee Roaster: Probatone 5 Typ 2

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Translation of the original operating instruction

Tel.: +49 (0) 2822 912-0,

Created by: F.Koehler

2.7 Behaviour in case of danger and accidents .................24

3 Technical Data ......................................................................25

4 Transport, packing and storage .........................................39

5 Construction and function ..................................................45

6 Installation and initial operation ......................................... 55

7.2 Manual roasting............................................................90

9 List of parts subject to wear .............................................119

9.3.3 Installation Thermocouple .......................... 123

10 Faults ................................................................................... 145

11 Certificates .......................................................................... 157

12 Appendix ............................................................................. 165

13 Index .................................................................................... 167

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Pos : 5.3 /................. Seitenumbruc h ................. @ 0\mod_1162973062983_0.xml @ 71 @ @ 1

Pos : 5.4 /Vorl agen/01 Allgemeines/00101.3_Bes t. Ver wendung @ 0\mod_1180433916021_6.xml @ 2564 @ 2 @ 1

1.3 Proper Use

1.4 Reasonably foreseeable misuse

The operation beyond the technically defined limitations of

Unauthorised modifications or rebuilding as well as

Realisation of work by non-qualified personnel.

Utilisation of inappropriate or incompatible materials,

Non-observance of safety and operating remarks, work

Disturbances influencing the safety are not removed

Use of spare parts resp. accessory parts other than the

The operation of the plant in a status which is not proper, not

The machine must not be installed in explosive areas.

Pos : 5.6 /................. Seitenumbruc h ................. @ 0\mod_1162973062983_0.xml @ 71 @ @ 1

Pos : 5.7 /Vorl agen/01 Allgemeines/00101.4_Ver antwortung_01 @ 0\mod_1180621835855_6.xml @ 2689 @ 2 @ 1

1.5 Responsibility of the operator

Pos : 3.8 /Vorl agen/01 Allgemeines/00101.4_Ver antwortung_02 @ 0\mod_1193287231649_41.xml @ 7586 @ @ 1

The operator must inform himself about the applicable health

Pos : 5.11 /Vorlag en/01 Allgemei nes/00101.6_Symbol_EU @ 0\mod_1179998329906_6.xml @ 2081 @ 2 @ 1

1.7 Symbol explanation

Pos : 5.13 /Vorlag en/01 Allgemei nes/00101.7_Haftung_BA @ 0\mod_1180084939523_6.xml @ 2425 @ 2 @ 1

The actual delivery scope may deviate from the described

Pos : 3.14 /Vorlag en/01 Allgemei nes/00101.8_Garanti e @ 0\mod_1180086188104_41.xml @ 2450 @ 2 @ 1

1.9 Warranty conditions

Pos : 3.15 /Vorlag en/01 Allgemei nes/00101.9_Kundendiens t @ 0\mod_1180086317286_41.xml @ 2473 @ 2 @ 1

1.10 After sales service

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1.11 Explosion prevention

1.12.2 Type plate Gas types

1.12.3 Company nameplate

Pos : 2 /................. Seitenumbruc h ................. @ 0\mod_1162973062983_0.xml

1.12.4 Sign Gas family

1.12.5 Indicator plate Assembly and installation 1

1.12.6 Indicator plate Assembly and installation 2

Pos : 6 /................. Seitenumbruc h ................. @ 0\mod_1162973062983_0.xml @ 71 @ @ 1

2.2 Remaining risk

2.3 Operating personnel

The manual designate the following qualifications for different

2.3.2 Briefing and training assistance

2.4 Special hazards

2.4.1 Electric current

Pos : 9.10 /Vorlag en/02 Sicherheit/00201.8_Gefahr02_Gas @ 0\mod_1193289953739_6.xml @ 7653 @ 3 @ 1

2.4.3 Gas bottles

Pos : 9.11 /Vorlag en/02 Sicherheit/00201.8_Gefahr04_U mwelt @ 0\mod_1193290417061_6.xml @ 7699 @ 3 @ 1

Pos : 9.12 /Vorlag en/02 Sicherheit/00201.8_Gefahr14_Br and @ 0\mod_1183707176877_6.xml @ 3822 @ 3 @ 1

Pos : 7.15 /Vorlag en/02 Sicherheit/00201.8_Gefahr15_Quetsc hungen @ 0\mod_1193316072833_41.xml @ 7916 @ 3 @ 1

Pos : 7.16 /Vorlag en/02 Sicherheit/00201.8_Gefahr16_Heiss e Oberfl c he @ 0\mod_1183708593337_41.xml @ 3873 @ 3 @ 1