Beruflich Dokumente
Kultur Dokumente
Quickstart
We reserve the right to make technical changes without notice.
Technische nderungen vorbehalten.
Sous rserve de modifications techniques.
deutsch 3
Typ 8692, 8693 REV.2
The Quickstart
4 deutsch
Typ 8692, 8693 REV.2
Authorized use
deutsch 5
Typ 8692, 8693 REV.2
Basic safety instructions
6 deutsch
Typ 8692, 8693 REV.2
System description
4.2 Warranty The positioner type 8692 and the process controller type 8693 are
The warranty is only valid if the types 8692/8693 are used as electropneumatic position controllers for pneumatically actuated
intended in accordance with the specified application conditions. control valves with single-acting or double-acting actuators.
Together with the pneumatic actuator the positioner and process
4.3 Information on the Internet controller form an optical and functional unit.
The operating instructions and data sheets for types 8692/8693 The control valve systems can be used for a wide range of control
can be found on the Internet at: www.burkert.com tasks in fluid technology and, depending on the application con-
ditions, different process valves from the Brkert range can be
combined with the positioner or the process controller. Angle seat
valves, straight seat valves, control valves, diaphragm or ball valves
are suitable.
deutsch 7
Typ 8692, 8693 REV.2
System description
5.1 Functions
Transparent cap
(below control module with display
and keys) Type 8692 - Positioner (position controller)
The position of the actuator (stroke) is regulated according to the
Housing jacket position set-point value. The position set-point value can be
specified by an external standard signal (or via field bus).
Electrical connection housing
(Connection option with circular
plug-in connector) Type 8693 - Process controller
The process controller is linked to a control circuit. The position
Pressure limiting valve set-point value of the valve is calculated from the process set-
point value and the process actual value via the control param-
Exhaust air port eters (PID controller). The process set-point value can be set by
(Label: 3) an external signal.
Pilot air port
(Label: 1)
8 deutsch
Typ 8692, 8693 REV.2
Technical data
D-74653 Ingelfingen
Observe instructions on operation in an explosion-risk (Ex) Single act Pilot 3.0 24V
area. Observe the ATEX additional instructions. Pmax 7 bar Maximum operating pressure
Tamb -10 - +55C REV.2 Max. ambient temperature;
The product is cULus approved. Instructions for use in the UL S/N 1001 hardware revision
area see chapter 6.8 Electrical data. 00123456 W15 MA
deutsch 9
Typ 8692, 8693 REV.2
Technical data
10 deutsch
Typ 8692, 8693 REV.2
Technical data
deutsch 11
Typ 8692, 8693 REV.2
Operation
7 OPERATION
7.1 Description of the operating and Display elements of
display elements the setting level:
Display elements of the process level: Menu designation
MAIN
INPUT
Symbol for position control Submenu BUS.COMM
X.TUNE
ADD.FUNCTION
Symbol for process control EXIT 7 ENTER
Designation for the
Symbol for the AUTOMATIC operating state function
Other symbols are displayed according to the activated func- of the keys
tions. See operating instructions type 8692/8693
12 deutsch
Typ 8692, 8693 REV.2
Operation
7.2 Function of the keys Function of the keys on the setting level:
The function of the 4 keys in the control field differs depending
Function of the
on the operating state (AUTOMATIC or MANUAL) and operating Key Description of the function
keys
level (process level or setting level).
Arrow key Scroll up in the menus
The function of the keys is displayed in the gray text field which
is above the key. +
MENU Increase numerical values
Arrow key Scroll down in the menus
Function of the keys on the process level:
MENU Decrease numerical values
Function of Description of the Operating
Key
the keys function state
MENU Change by one digit to the left;
Arrow key OPN
MENU Manual opening of the when entering numerical values
MANUAL
actuator Selection EXIT
MENU Return to the process level
(BACK)
Change the displayed value key Gradually return from a submenu
AUTOMATIC
(e.g. POS-CMD-TEMP-...) option
Arrow key CLS
MENU Manual closing of the ESC
MENU Leave a menu
MANUAL
actuator
STOP
MENU Stop a sequence
Change the displayed value
AUTOMATIC
(e.g. POS-CMD-TEMP-...) Selection ENTER
MENU Select, activate or deactivate a
Selection MENU
MENU Change to the setting level key SELEC
MENU menu option
key Note: Press key for AUTOMATIC OK
MENU
approx. 3 s. or MANUAL INPUT
MENU
Selection AUTO
MENU Return to AUTOMATIC EXIT
MENU (BACK) Gradually return from a submenu
MANUAL option
key operating state
RUN
MENU Start a sequence
MANUAL
MENU Change to MANUAL
AUTOMATIC
operating state STOP
MENU Stop a sequence
deutsch 13
Typ 8692, 8693 REV.2
Operating states
MENU CMD PV
function OPN and CLS ).
MENU OPN CLS AUTO (The symbol for AUTOMATIC
is hidden. No bar running along the Process actual value
PV
m3/min 0.0
upper edge of the display).
MENU TEMP SP MANU
14 deutsch
Typ 8692, 8693 REV.2
Operating states
Type 8692 Description of the display Type 8693 Type 8692 Description of the display Type 8693
Automatic linearization of the P.LIN
Graphical display of SP and process characteristics
PV with time axis
MENU SP/PV (t) HOLD MENU P.TUNE CMD/POS RUN
INPUT
mA 4.0 Input signal for
set-point position
8.3 Mastercode
(0 ... 5/10 V / 0/4 ... 20 mA)
MENU CMD/POS CLOCK
Operation of the device can be locked via a freely selectable user
code. In addition, there is a non-changeable master code with
CLOCK Time, weekday and date CLOCK
12:0000 12:0000 which you can perform all operator actions on the device. This
4-digit master code can be found on the last pages of the printed
Thu. 01.09.11 Thu. 01.09.11 brief instructions which are enclosed with each device.
MENU INPUT X.TUNE INPUT MENU POS (t) X.TUNE INPUT
If required, cut out the code and keep it separate from these
Automatic adjustment of the X.TUNE operating instructions.
X.TUNE
positioner (position controller)
deutsch 15
Typ 8692, 8693 REV.2
Operating levels
16 deutsch
Typ 8692, 8693 REV.2
Installation
Housing jacket
Types 8692/8693 Pilot air ports
Electrical
connection housing
Fig. 8: Aligning the pilot air ports
Actuator
Process valve 2. Align the puck of the actuator with the guide rail of
(example: Type type 8692/8693 (seeFig. 9)
Valve body 2103)
deutsch 17
Typ 8692, 8693 REV.2
Installation
Place type 8692/8693 onto the actuator. In doing so, align the
puck of the actuator with the guide rail of type 8692/8693
(see Fig. 10).
Puck
Guide rail
Fig. 9: Aligning the puck
NOTE
Damage to the PCB or malfunction.
Ensure that the puck lies flat on the guide rail.
18 deutsch
Typ 8692, 8693 REV.2
Installation
Ensure that the pneumatic connections of type Establish the pneumatic connection between type 8692/8693
8692/8693 and those of the valve actuator are situated and the actuator.
preferably vertically one above the other (see Fig. 11). NOTE
NOTE Damage or malfunction due to ingress of dirt and moisture.
To comply with the degree of protection IP65 / IP67, connect
To comply with the degree of protection IP65 / IP67, do not
the pilot air outlet which is not required to the free pilot air port
fasten the fastening screws too tightly. of the actuator or seal with a plug.
Maximum tightening torque: 1.5 Nm (1.1Ibf ft).
"In rest position" means that the pilot valves of type 8692/
Attach type 8692/8693 to the actuator using the two side fas- 8693 are isolated or not actuated.
tening screws. In doing so, tighten the screws only hand-tight
(max. tightening torque: 1.5 Nm (1.1Ibf ft)).
If the ambient air is humid, a hose can be connected
between pilot air outlet 22 of the positioner / process con-
Type troller and the unconnected pilot air port of the actuator for
Pilot air outlet 21 control function A or control function B.
8692/
8693 As a result, the spring chamber of the actuator is supplied
Pilot air outlet 22 with dry air from the vent duct of type 8692/8693.
Fastening screws
max. 1.5 Nm
(1.1Ibf ft)
Upper pilot air port Actuator
Fig. 11: Installation of the pneumatic connections, series 26xx and 27xx
Observe the pneumatic connection that matches the desired
control function. See Tab. 2: Pneumatic connection to
actuator.
deutsch 19
Typ 8692, 8693 REV.2
Installation
Control function Pneumatic connection type 8692, 8693 10.5 Pneumatic connection
with actuator DANGER
Pilot air Pilot air port actuator
outlet Risk of injury from high pressure in the system/device.
types 8692 Before working on the system or device, switch off the pres-
and 8693 sure and vent/drain lines.
Process valve lower pilot air port of the
21 Observe the following for the proper functioning of the
closed in rest actuator
device:
A position should be connected to The installation must not cause back pressure to build
(by spring 22 the upper pilot air port of up.
force) the actuator To make the connection, select a hose with sufficient
Process valve upper pilot air port of the cross section.
21
open in rest actuator Design the exhaust air line in such a way that no water
B position should be connected to or other liquid can get into the device through the
(by spring 22 the lower pilot air port of exhaust air port (3 or 3.1).
force) the actuator Exhaust air concept:
lower pilot air port of the In compliance with the degree of protection IP67, an
Process valve 21 exhaust air line must be installed in the dry area.
actuator
closed in rest Always maintain an applied control pressure of at
position upper pilot air port of the least 0.5...1bar above the pressure which is required
22
actuator to move the pneumatic actuator to its end position.
I
upper pilot air port of the This ensures that the control behavior is not negatively
Process valve 21 affected in the upper stroke range on account of too
actuator
open in rest little pressure difference.
position lower pilot air port of the
22 During operation, keep the fluctuations of the control
actuator
pressure as low as possible (max. 10 %).
Tab. 2: Pneumatic connection to actuator If fluctuations are greater, the control parameters mea-
sured with the X.TUNE function are not optimum.
20 deutsch
Typ 8692, 8693 REV.2
Electrical installation
11 ELECTRICAL INSTALLATION
Exhaust air
There are 2 connection options for type 8692/8693:
port
Label: 3 Multi-pole with circular plug-in connector
Cable gland with connection terminals
Pilot air
port
Label: 1 Signal values
Operating voltage: 24 V DC
Additional
exhaust air port Set-point value
Label: 3.1 (process/position controller): ...20 mA; 4...20 mA
0
0...5 V; 0...10 V
(only for Types 23xx and 2103 with pilot-controlled control system
for a high air flow rate from actuator size 125 / 130) Actual value
(only process controller): 4...20 mA;
Fig. 12: Pneumatic connection frequency;
Pt 100
Procedure:
Connect the control medium to the pilot air port (1) 11.1 Safety instructions
(3...7 bar; instrument air, free of oil, water and dust).
Mount the exhaust air line or a silencer on the exhaust air port DANGER
(3) and, if present, on the exhaust air port (3.1).
Risk of injury due to electrical shock.
Before reaching into the system, switch off the power supply
and secure to prevent reactivation.
Observe applicable accident prevention and safety regula-
tions for electrical equipment.
deutsch 21
Typ 8692, 8693 REV.2
Electrical installation
Switch
11.2 Electrical
installation with circular (to operate loosen the screw
plug-in connector connection)
Procedure:
Connect type 8692/8693 according to the tables. Fig. 13: Electrical connection with 24 V DC circular plug-in connector
When the operating voltage is applied, type 8692/8693 is
operating.
Now make the required basic settings and adjustments for
the positioner/process controller. For description see Chapter
12.2 Inbetriebnahme Typ 8692 auf Seite 58.
22 deutsch
Typ 8692, 8693 REV.2
Electrical installation
deutsch 23
Typ 8692, 8693 REV.2
Electrical installation
24 deutsch
Typ 8692, 8693 REV.2
Electrical installation
When the operating voltage is applied, type 8692, 8693 is 11.3.1 Output signals to the control center (e.g.
operating. PLC)
Now make the required basic settings and adjustments for Terminal Assignment
the position controller and process controller. 1 Analog position feedback GND
The procedure is described in chapter 11 Start-up.
2 Analog position feedback +
Switch 3 Digital output GND
4 Digital output 2
5 Digital output 1
1 2 3 4 5 6 7 8
Tab. 8: Terminal assignment; output signals to the control center
9 10 11 12 13 14 15 16
deutsch 25
Typ 8692, 8693 REV.2
Electrical installation
26 deutsch
Typ 8692, 8693 REV.2
Electrical installation
The description EtherNet/IP, PROFINET and Modbus Setting the input signal (INPUT)
TCP can be found in chapter 13. Automatic adjustment of the position controller (X.TUNE)
The description option bS can be found in chapter 14.
Setting the input signal (INPUT)
12 START-UP This setting is used to select the input signal for the set-point
A detailed description of the start-up and operating pro- value.
cedures can be found at our homepage in the operating Set the input signal as follows:
instructions for type 8692/8693.
Press MENUfor 3s. Switching from process level
12.1 Safety instructions setting level.
WARNING / Select INPUT.
Risk of injury from improper operation. Select ENTER. The possible input signals for INPUT
Improper operation may result in injuries as well as damage to are displayed.
the device and the area around it.
/ Select input signal (4...20mA, 0...20mA, ...).
Before start-up, ensure that the operating personnel are
familiar with and completely understand the contents of the Select SELECT. The selected input signal is now
operating instructions. marked by a filled circle .
Observe the safety instructions and intended use.
Only adequately trained personnel may start up the equip- Select EXIT.
ment/the device. Return to the main menu (MAIN).
Select EXIT. Switching from setting level process
12.2 Start-up type 8692 level.
12.2.1 Specifying the basic settings You have entered the operating mode of the valve actuator.
The basic settings are made on the setting level.
To switch from the process level to the setting level, press
the MENU key for approx. 3 seconds.
deutsch 27
Typ 8692, 8693 REV.2
Electrical installation
Automatic adjustment of the position controller to To stop X.TUNE, press the left or right selection key
the operating conditions (X.TUNE) STOP .
28 deutsch
Typ 8692, 8693 REV.2
Electrical installation
12.3 Start-up type 8693 12.3.1 Basic settings of the process controller
To operate the position controller as a process controller, implement In the main menu (MAIN) select the P.CONTROL function and
the following steps: implement the basic settings
Set up the process controller as follows:
1. Setting up the position controller: Press MENUfor 3s. Switching from process level
Description see 12.2.1 Specifying the basic settings setting level.
/ Select P.CONTROL. Selection in the main menu
2. Setting up the process controller: (MAIN).
Add the auxiliary function P.CONTROL to the main menu
Select ENTER. The submenu options for the basic
(MAIN) using the configuration menu (ADD.FUNCTION).
setting are displayed.
Activate the process controller as follows:
/ Select SETUP.
Press MENUfor 3s. Switching from process level
setting level. Select ENTER. The menu for setting up the process
controller is displayed.
/ Select ADD.FUNCTION.
Setup is described in the operating instructions in chapter
Select ENTER. The possible auxiliary functions are 15.2 SETUP Setting up the process controller.
displayed.
Select EXIT. Return to P.CONTROL.
/ Select P.CONTROL. You have set up the process controller.
Select ENTER. P.CONTROL is now marked by a
cross . Parameterize the process controller as follows:
Select EXIT. Acknowledgment and simultaneous Press MENUfor 3s. Switching from process level
return to the main menu (MAIN). setting level.
P.CONTROL is now activated and incorporated into the main
/ Select P.CONTROL. Selection in the main menu
menu.
(MAIN).
You have activated the process controller.
deutsch 29
Typ 8692, 8693 REV.2
Electrical installation
Select ENTER. The submenu options for the basic Filtering of the process actual value
FILTER 0
setting are displayed. input
/ Select PID.PARAMETER. SETUP Setting up the process controller
Select ENTER. The menu for parameterizing the Indication of the signal type for process
PV-INPUT
actual value
process controller is displayed.
Parameterization is described in the operating instructions PV-SCALE Scaling the process controller
in chapter 15.3 PID.PARAMETER Parameterization of the Type of the set-point value default
SP-INPUT
process controller. (internal or external)
Select EXIT. Return to P.CONTROL. Scaling the position controller
SP SCALE*
(for external set-point value default only)
Select EXIT. Return to the main menu (MAIN).
Enables a smooth switchover between
Select EXIT. Switching from setting level process P.CO-INIT operating states AUTOMATIC and
level. MANUAL
You have parameterized the process controller. Tab. 12: Basic settings of the process controller
30 deutsch
Typ 8692, 8693 REV.2
EtherNet/IP, PROFINET and ModbusTCP
2. On the process level, manually change the process set-point 13 ETHERNET/IP, PROFINET AND
value: MODBUSTCP
Use the arrow keys to select the
display for the process set-point value
SP
m3/min 30.0 The quickstart describes only the electrical installation of type
8692, 8693 and the specification of the basic settings.
(SP).
MENU PV PV (t) INPUT The settings for the bus communication via the BUS.
Press the key INPUT . COMM menu are described in the operating instructions
of type 8692, 8693.
Insert SET VALUE
Enter values: 13.1 Electrical installation
process Procedure:
set-point SP: 70.0 Changeable number
value (as [m3/min] +070.0 Connect type 8692, 8693 according to the tables.
Accept set value
shown on the ESC + <- OK
A setscrew with nut is located on the electrical connection
right-hand housing for connection of the technical ground.
image) Return Change by one position to Connect setscrew to a suitable grounding point. To guarantee
without the left electromagnetic compatibility (EMC), ensure that the cable is
change Increase number as short as possible (max. 30 cm, 1.5 mm2).
When the operating voltage is applied, type 8692, 8693 is
Fig. 15: Enter values operating.
Now make the required basic settings and adjustments for
the position controller/process controller. See
chapter 12 Start-up, page 27.
deutsch 31
Typ 8692, 8693 REV.2
EtherNet/IP, PROFINET and ModbusTCP
32 deutsch
Typ 8692, 8693 REV.2
EtherNet/IP, PROFINET and ModbusTCP
deutsch 33
Typ 8692, 8693 REV.2
bS OPTION
34 deutsch
Typ 8692, 8693 REV.2
bS OPTION
deutsch 35
Typ 8692, 8693 REV.2
Safety end positions
36 deutsch
Typ 8692, 8693 REV.2
Removal of Type 8692, 8693
deutsch 37
Typ 8692, 8693 REV.2
Accessories
38 deutsch
Typ 8692, 8693 REV.2
Packaging, transport, storage
18 PACKAGING, TRANSPORT,
STORAGE
NOTE
Transportschden.
Inadequately protected devices may be damaged during
transportation.
Protect the device against moisture and dirt in shock-resis-
tant packaging during transportation.
Prevent the temperature from exceeding or dropping below
the permitted storage temperature.
Incorrect storage may damage the device.
Store the device in a dry and dust-free location.
Storage temperature: -20+65C (-40...158 F).
18.1 DISPOSAL
NOTE
Damage to the environment caused by parts contaminated
with media.
Dispose of the device and packaging in an environmentally
friendly manner.
Observe applicable disposal and environmental regulations.
deutsch 39
www.burkert.com