Business Profile

Cast Craft Private Limited

Cast Craft Private Limited

 Cast Craft Pvt Ltd - Profile

Incorporated in 2003; ISO 9001:2008 Company

Location Bangalore Industrial hub of Southern India
Promoters Professionals with 50+ man-years of Engineering experience
Precision machining expertise; integrated machine shop with a combination of
CNC & conventional machines
Tooled up assembly facility
Exclusive shot blasting and painting facility
Capabilities to Ramp up capacity for new product development
Sourcing Capabilities - Castings, forgings, fabrication, sheet & bar products in the
Ferrous family.

Cast Craft Private Limited

Cast Craft - Business focus

Fabrication &
Castings & Forgings
Heat Treatment(IH)

Cast Craft Pvt Ltd

Engg. Design & Sourcing, machining

Software Devpt. & Assembly

Cast Craft Private Limited

 Cast Craft - Capabilities
Material sourcing Alloy / Stainless Steel
Plates, Sheets, bar products
Fabrication Integrated Cutting,
bending/rolling, welding, re-rolling-Alloy
steel, Stainless steel
Castings Alloy / Stainless Steel - 20 Kg. To
1200 Kg.,SG iron,CI
Forgings Alloy / Stainless Steel ( including
LF2)- up to 500 Kg
Elastomers, Fastners and special items O
rings, seals ( including LT tolerant),
hydraulic accessories- accumulators,
minimess etc
Design, Development, Manufacture, Testing
and Certification- Pneumatic, Hydraulic
actuator assemblies, Hydraulic Manifold
blocks, Hand pumps and other related
assemblies

Cast Craft Private Limited

 Cast Craft Pvt Ltd Products

Hydro- Pneumatic Actautar- used in

Axial Control Valves in Europe
Development, sourcing,
manufacturing & assembly of Valve
Actuators (Low Temperature and
Normal temperature)
Spring return Pneumatic actuators with
hydraulic snubbers for 8 to 24 valves
Double acting actuators for 2 to 24
valves
Hydraulic hand pump, damping manifolds
Development
Hydraulic manifold units
Value Addition - Actuators
Coating,instrumentation

Cast Craft Private Limited

 Cast Craft Products

Cast Craft Private Limited

 Cast Craft Products

Cast Craft Private Limited

 Cast Craft Machined Components

Cast Craft Private Limited Galvano 2008 8

 Cast Craft Actuator-Components, Assembly,

Cast Craft Private Limited

 Cast Craft Capabilities : Component sourcing

Cast Craft Private Limited

 Cast Craft Actuator-Components

Cast Craft Private Limited

 Cast Craft Actuator-Components

Cast Craft Private Limited

 Cast Craft Actuator-Components

Cast Craft Private Limited

 Assembly - Actuators

Cast Craft Private Limited

 Assembly Hydraulic Snubber & Pneumatic

Cast Craft Private Limited

 Assembly Hydraulic Snubber & Cylinder Barrel

Cast Craft Private Limited

 Cast Craft - Support Facilities
Auxiliary Facilities
Heat treatment ( Stress relieving, normalising, quench & temper, induction & case hardening)
Grinding (h9, H8 tolerances, 0.2Ra)
Hard chromium plating (50 micron layer thickness, 0.4 Ra)
Honing( H8 tolerance, 0.2 Ra)
Shot blasting ( Aluminium oxide SA 2.5), Wire cutting EDM
Component Sourcing
Dedicated branded suppliers
Nuts, Bolts, and Fasteners
Seals & O-rings
PTFE, Nylon & Rubber parts
Springs ( Chrome Vanadium wire dia 9 mm to 55 mm;Can develop larger sizes also )
Sourcing of Forgings, Fabricated components
Inspection & Testing Facilities
* Flushing test as per NAS - Class 6, Pneumatic pressure test @ 12 bar; Hydraulic test @ 210 bar
NDT (PT,UT,MPT)
Radiography & fluorescent Test
Lab for Material Test Chemical, Mechanical, Hardness & Impact
* : in-house
Crating, Packing & Warehousing
Cast Craft Private Limited
 Quality & Delivery
Quality & Traceability

Robust process systems to ensure product chemistry & post machining

parameters to meet assembly requirement standards
Product traceability chain established through custom built software
Machining and Assembly - carried out through standardised QAPs for
improved efficiency and consistency

MRP & Delivery

Material requirement planning(MRP) based on annual guidance

Monthly Machining and Assembly Schedule rolled up to annual schedule

Cast Craft Private Limited

 Capacity Review
Installed Capacity

Single acting Spring return actuators : 1200 units Per annum

Double acting actuators : 300 units per annum
Other assemblies* : 850 units per annum
* : Air-reserviors,Hydraulic hand pumps,Damping manifolds,Center
flanges,hydraulic blocks,Pressure rings etc.

Cast Craft Private Limited

 Additional Facilities and new projects
In house grinding facility ID bore grinding up to 1500mm
Instrumentation assembly for Actuators

Cast Craft Private Limited

 Actuators for Valves

Single Stage Actuator Two Stage Actuator

Cast Craft Private Limited

 Contact
S.Srinivasan- Head Business Development
Cast Craft Private Ltd
49, Industrial Suburb
Yeshwanthpur,
Bangalore,
INDIA
Tel: 91 80 2357 8255; 91 80 2345 2826
Fax: 91 80 4127 6257
HP-0091-9880831132
Email: cpl@castcraft.in
URL : www.castcraft.in
All information herein is on share basis only. Visiuals are propreitery and cannot be shared with any other third party
without the prior permission of Castcraft Pvt Ltd. The information given is not exhaustive and is only meant to be a guide.
Unless otherwise stated, details are based on existing conditions. This guide does not purport to be an offer, invitation or
solicitation of any kind.

Cast Craft Private Limited

 Design Features Linear and Rotary

Expectations.
Technical
Reversible Easy to Maintain / Single version/ many applications.
Reliable Power Diaphragm- High availability/ Broad Actuating Force/ Short
actuation/Low hysteresis

Integrated air supply, - Ultra high operation reliability/ Compact design, Clear easy to
read instrumentation,

Compact design, Minimal space required, Environmentally safe,
Low volume, quick response,

Special Ventilation system- Splash proof in every installed position

Large choice of materials wide application range

Versatile automation ability , added advantage when more processes and system
automated

Ability to provide remote, out of site operation, faster cycling , lower operating costs,
better process management and safe operation.

Balanced weight design - Reduced weight possibility

High strength material for internal parts ,Sea water resistant for exposed moving parts

Redundant dynamic sealing on piston and moving parts

Pressure compensation for any water depth , Easy visible tactile position indicator

Cast Craft Private Limited Actuator Partners

 Design Features Linear and Rotary
Expectations-

Commercial
Cost Target To Purchase, To use, To repair.

Geometry Size, Overall Dimensions Curvature

Capacity How many and how big are the parts

Elasticity, Density, Hardness, Ductility, Magnetic Properties, Electrical Properties, Impact

resistance, Bending strength, Viscosity

Energy and Fuel Consumption,

Outputs, - By Products Produced, Pollution,

Environment requirement compliance Operating temperature range, water resistance,

Corrosion resistance, Compatibility, Ability to withstand radiation. Undesirable side effects

Manufacturing Consideration,
Difficult to manufacture, Equipment , Manufacturing Techniques, Quantum of Component
parts, Labour requirement s,

Tooling required, Capital investments ,

Performance characteristics, - Accuracy, strength, Speed, Acceleration/Deceleration braking,

rolling resistance, Friction Adhesion, Absorbency, Permeability,

Raw material inputs- Standard or Specific, Level of availability , Import needs

Cast Craft Private Limited Actuator Partners

 Marketing Features Linear and Rotary
Expectations.

Niche Product
Value to customer

User requirement- ease of use, learning , Operator training

How does it hold up,- Service requirements, ease of repair,Reliability, Lifespan,

Disposibility , Spare parts consumption, Obsolote Inventory build up

Aesthetic Style and Colour,

Acoustics Pitch, Sound transmission and Resonance

Regulatory and Licensing considerations,- Meets governments rules, requirements to pay

patents and licensing fees

Products applications range- Industry wise,

Return on Investments Operating Margins.

Cast Craft Private Limited Actuator Partners

 FAQS during new product/Customer development
1. Way of Introduction

Customer seeks company Profile and its products with leaflet

CPL- has 2.0 MB company introduction and Profile in pdf form.
website is also functional with NEW website under set up.

2. Trade mark- CASTCRAFT

To start with we would like to look at overseas business opportunities in the area of OEM
supply, captive manufacturing, precision machined component supplies ,assemblies and
sub assemblies. Our strength at present lies in raw material sourcing, precision machining
and assembly at globally competitive prices. We are not looking at Products under Cast
Craft brand name as of now. Would prefer to address this at a later stage.

3. Trademark- Registration. IN EU.

Not now; However, you could send us the EU trademark requirements so that we could
work towards the same.

4. Approvals, Registration and Industry standards

We are ISO 9000:2008 certified company for Precision Machining and assembly of
mechanical aggregates
At present, we supply pressure tested ( pneumatic and hydraulic) partially completed
actuators to our Dutch client.( Supplied with 2.1 and 3.1 certificates) At this stage we do
not certify as per PED or any other applicable standard.
However, if any potential client requires certifications for his product we could get oursel
However, if any potential client requires certifications for his product we could get
ourselves duly certified accordingly.

. Actuator Partners
Cast Craft Private Limited
 FAQS during new product/Customer development
5. Types of actuators- Double acting , spring returned.

Hydraulics and Pneumatics- Yes.

Electric and Handwheel supported No

We are equipped with a full fledged development team with requisite infrastructure
and are open to the idea of development of any type of product.

6. Operating Pressure Application.

Pneumatic 6 bar ( 87 PSI)

Hydraulic 210 bar ( 3045 PSI)
However we have the capability to develop items with other pressure ranges also

7. Maximum Thrust Actuators developed.

Pneumatic double acting 3000 Kg/cm2 to 5250 Kg/cm2
Pneumatic spring return- 16000 N ( 2520 Lbs) to 66,000 N (14520 Lbs)
Hydraulic double acting- 3000 Kg /cm2 to 8800 Kg/cm2
Hydraulic spring return- 16000N(2520 Lbs) to 66000 N ( 14520 Lbs)
We could develop items with other ranges too.

8. Torque Outout- Not Applicable.

9. Temperature Range - Normal Temperature : -10 deg. C to +80 deg. C

Low Temperature : - - 46 deg. C to +80 deg. C

10- Standard Actuators - as a second Line - In addition to Customized can review

11 Competitor in EU market /USA Actuator is purchase part for valve manufacturers,

Some valve mfrs have internal designs , Standard actuators are electric- and
manufacturers are AUMA, BIFFI, ROTORK etc.

Cast Craft Private Limited Actuator Partners

 FAQS during new product/Customer development

Strengths - Castcraft Private Limited- CPL.

Single stop source for supply of Hydraulic Components and assemblies due to
ISO9001:2008 company with systems and processes for manufacture

Geographically well located- Bangalore industrially developed for manufacture of

Engineering parts

In house/ Strategic tie up facility for manufacture of Steel Castings,Forgings, Investment

castings, CNC machined parts, Heat treatment parts

Strong Supply chain for sourcing of raw material inputs like investment castings, Carbon steel/
alloy forgings, Rolled steel products in steel like bars, sections rectangular and hollow in carbon
steel/stainless steel , Fabrication parts

Well conversed in Import and Export familiar with Govt procedures and regulations
Single source for a top European manufacturers of control valves since 2006

Top Customer clientele for products manufactured both for Export and locally

Parts manufactured to close tolerances with Priority Focus on meeting customers needs in
their business endeavour with importance to Quality, Delivery, cost, Development and
Management of resources with People , on Products and Equipment

Hence with above strengths , CPL amenable to Contract Manufacturing / White label
Manufacturing with FULL MANAGEMENT COMMITMENT in protection of IP rights and other
regulatory requirements for setting up Contract Manufacturing

Cast Craft Private Limited Actuator Partners

 FAQS during new product/Customer development
Actuator Component
Matrix
Item Material Type MOC , Process Special Process
Low carbon BQ
A 516 Gr 70 Sheet
Cylinder Plate,impact 21J at -50 Deg
Rolled,welded,RT
C Ground to 0.8 Ra finish
Low carbon BQ
A 516 Gr 70 Sheet
Pedestal, Protecting Cover Plate,impact 21J at -50 Deg
hot bent,welded,DP
C -
Low carbon BQ
Top Cover,Bottom A 516 Gr 70 Sheet
Plate,impact 21J at -50 Deg
cover,Pneumatic Piston Machined
C -
Hard chromium
26CrMo4 rods
Piston Guide,Hydraulic Piston Chrome Moly Steel bar plating,Grinding to Ra 0.4
Machined
finish
AISI4130 rods
Hydraulic Cylinder Forged or rolled bar
Machined Honing to 0.4 Ra finish
AISI403 rods
Guide Pin SS bar
Machined -
Plate SS sheet AISI316 Sheet Laser cut
SS415,SS424 rods Electric discharge machining
Flanges SS bars
Machined (EDM)
Snubber Cylinder ( DW) Open die Forging AISI4130
Ground bore to 0.8 Ra finish
LF2 or AISI4130 rods
Hydraulic Cylinder (DW) Forged or rolled bar
Machined Honing to 0.4 Ra finish
Compression Springs Chrome Vanadium Springs 51CrV4
Shot peened
AISI4130 rods
Upper Cover,Bottom cover Rolled bar Nitro carburising(QPQ)/Gas
Machined
Nitriding
Damping Block Square bars EN AW 5083 bars Hard Anodising
SS301 Spring steel
Spring Locking ring SS Wire rods
Coiled -

Cast Craft Private Limited Actuator Partners