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Brazilian Journal

of Chemical ISSN 0104-6632


Printed in Brazil
Engineering www.abeq.org.br/bjche

Vol. 29, No. 03, pp. 567 - 576, July - September, 2012

MATHEMATICAL MODELING OF A THREE-


PHASE TRICKLE BED REACTOR
J. D. Silva1* and C. A. M. Abreu2
1
Polytechnic School, UPE, Laboratory of Environmental and Energetic Technology,
Phone: + (81) 3183-7515, Rua Benfica 455, Madalena, CEP: 50750-470, Recife - PE, Brazil.

E-mail: jornandesdias@poli.br
2
Department of Chemical Engineering, Federal University of Pernambuco, (UFPE),
Phone + (81) 2126-8901, R. Prof. Artur de S 50740-521, Recife - PE Brazil.
E-mail: cesar@ufpe.br

(Submitted: August 5, 2010 ; Revised: July 27, 2011 ; Accepted: April 16, 2012)

Abstract - The transient behavior in a three-phase trickle bed reactor system (N2/H2O-KCl/activated carbon,
298 K, 1.01 bar) was evaluated using a dynamic tracer method. The system operated with liquid and gas
phases flowing downward with constant gas flow QG = 2.50 x 10-6 m3 s-1 and the liquid phase flow (QL)
varying in the range from 4.25x10-6 m3 s-1 to 0.50x10-6 m3 s-1. The evolution of the KCl concentration in the
aqueous liquid phase was measured at the outlet of the reactor in response to the concentration increase at
reactor inlet. A mathematical model was formulated and the solutions of the equations fitted to the measured
tracer concentrations. The order of magnitude of the axial dispersion, liquid-solid mass transfer and partial
wetting efficiency coefficients were estimated based on a numerical optimization procedure where the initial
values of these coefficients, obtained by empirical correlations, were modified by comparing experimental
and calculated tracer concentrations. The final optimized values of the coefficients were calculated by the
minimization of a quadratic objective function. Three correlations were proposed to estimate the parameters
values under the conditions employed. By comparing experimental and predicted tracer concentration step
evolutions under different operating conditions the model was validated.
Keywords: Trickle Bed; KCl Tracer; Modeling; Transient; Validation.

INTRODUCTION hydrotreating and hydrodesulfurization in petroleum


refining, petrochemical hydrogenation and oxidation
Mathematical modeling of three-phase trickle processes, and methods of biochemical and
bed reactors (TBR) considers the mechanisms of detoxification of industrial waste water (Al-Dahhan
forced convection, axial dispersion, interphase mass et al., 1997; Dudukovic et al., 1999; Liu et al., 2008;
transport, intraparticle diffusion, adsorption and Ayude et al., 2008; Rodrigo et al., 2009; Augier
chemical reaction. These models are formulated by et al., 2010).
relating each phase to the others (Silva et al., 2003; The flow regimes occurring in a trickle-bed
Iliuta et al., 2002; Latifi et al., 1997; Burghardt reactor depend on the liquid and gas mass flow rates,
et al., 1995). the properties of the fluids and the geometrical
The trickle-bed reactor is a three-phase catalytic characteristics of the packed bed. A fundamental
reactor in which liquid and gas phases flow understanding of the hydrodynamics of trickle-bed
concurrently downward through a fixed bed of solid reactors is indispensable to their design and scale-up
catalyst particles where the reactions take place. and to predict their performance (Charpentier and
These systems have been extensively used in Favier, 1975; Specchia and Baldi, 1977).

*To whom correspondence should be addressed


568 J. D. Silva and C. A. M. Abreu

The purpose of this work was to evaluate the The equality of the mass transfer and reaction
transient behavior of a three-phase trickle bed reactor rates can be expressed by the following equations:
using a dynamic tracer method to estimate the
magnitude of the hydrodynamic parameters related FM k LS a LS A L ( z, t ) AS ( z , t ) = S S rKCl (5)
to the operations, including the axial dispersion
coefficient in the liquid phase, the liquid-solid mass The kinetic model for the reaction was based on a
transfer coefficient and the partial wetting efficiency. first-order reaction according to the following
A dynamic phenomenological model was proposed expression (Colombo et al., 1976):
and validated with experimental reaction data.
rKCl = k r As ( z, t ) (6)
MATHEMATICAL MODEL
where rKCl is the consumption rate of the reactant,
To represent the dynamic behavior of the tracer As(z, t) is the reactant concentration at the surface of
component, a one-dimensional mathematical model the solid phase and kr is the reaction rate constant of
was formulated considering the effects related to the the first-order reaction.
axial dispersion, liquid-solid mass transfer, partial Combining Equations (5) and (6), the rate of mass
wetting and chemical reaction. The model was transfer is equal the rate of reaction at the surface of
adopted for KCl, considered to be the tracer the solid phase as:
component in the liquid phase, and was restricted to
the following hypotheses: (i) isothermal operation; FM k LS a LS A L ( z, t ) AS ( z , t ) =
(ii) constant gas and liquid flow rates throughout the (7)
reactor; (iii) moderate intraparticle diffusion k r S S AS ( z , t )
resistance; (iv) the chemical reaction rate within the
catalytic solid is equal to the liquid-solid mass Equations (1) to (4) and (7) can be analyzed by
transfer rate, in any position of the reactor. The mass employing the dimensionless variables in Table 1.
balance for the tracer (AL) in the liquid phase is
written as: Table 1: Summary of dimensionless variables

Mass balance for the liquid; Dimensionless dimensionless


concentrations variables
A L ( z, t ) A L ( z, t ) A ( z, t ) V t
L ( , t d ) = L t d = SL
H d,L + VSL = A L,0 L H d,L
t z
AS ( z, t ) z
S ( , t d ) = =
A L ( z, t )
2 A L,0 L
Dax (1 s ) FM k LS a LS (1)
z2
Expressed in the dimensionless variables, the
A L ( z, t ) AS ( z, t ) equations and the initial and boundary conditions can
be rewritten as:
The initial and boundary conditions for Eq. (1)
are given as: L ( , t d ) L ( , t d ) 1 L ( , t d )
2
+ =
td PE 2
A L ( z,0 ) = A L,0 ; for all z (2) (8)
LS L ( , t d ) S ( , t d )
A L ( z, t ) VSL A ( z, t )
= A L ( z,0 ) , L ( ,0 ) = 1 ; for all
z + Dax L z =0 + (9)
z =0
(3)
for t > 0 L ( , t d )
= PE L ( , t d ) 1 ;
+
= 0+
= 0
A L ( z, t )
= 0 ; for t > 0 (4) (10)
z z=L for td > 0

Brazilian Journal of Chemical Engineering


Mathematical Modeling of a Three-Phase Trickle Bed Reactor 569

L ( , t d ) where the overhead bar () and s indicate the LT


= 0 for td > 0 (11) and its domain variable, respectively.
=1 The initial and boundary conditions in the
Laplace domain are:
L ( , t d ) S ( , t d ) = S S ( , t d ) (12)
1
L ( ,s ) = (19)
Equations (8) to (12) include the following s
dimensionless parameters:
d L ( 0,s ) 1
(1 s ) FM k LS a LS L = PE L ( 0,s ) (20)
LS = (13) d s
VSL
d L (1,s )
VSL L =0 (21)
PE = (14) d
Dax
Eq. (18) is a second-order non-homogeneous
k r s s
S = (15) ordinary differential equation. Its solution is expressed
k LS a LS FM by Eq. (22) and is composed of the general solution
of the homogeneous ordinary differential equation
The dimensionless concentration, S ( , td), was L,h ( ,s ) and a particular solution L,p ( ,s ) :
isolated in Eq. (12) and introduced into Eq. (8),
reducing it to:
L,g ( ,s ) = L,h ( ,s ) + L,p ( ,s ) (22)
L ( , td ) L ( , td )
+ =
td The second-order homogeneous ordinary differential
(16) equation is expressed as:
1 L ( , td )
2
L ( , td ) d 2 L ( ,s ) d L ( ,s )
PE 2 PE
2
d d
where, (23)
PE ( s + ) L ( ,s ) = 0
LS S
= (17) Its general solution is given by the following
S + 1
function:

C ( s ) e2 (s ) +
SOLUTION IN THE LAPLACE DOMAIN L,h ( ,s ) = e1 1 2 ( s )
(24)
C2 ( s ) e
Applications of the Laplace Transform (LT) to
dynamic transport problems in three-phase trickle where 1 and 2(s) are defined as:
bed reactors with tracer (liquid, gas) are employed to 1
2
solve the linear differential equations. To complete 1 1 2

the solution, the Laplace Transform inversion 1 = PE , 2 ( s ) = ( PE ) + 4 PE ( s + )
2 2
method is indicated, where numerical inversion is
often employed. In the present work, the LT
In term of hyperbolic functions, Eq. (24) was
technique was applied to the partial differential
written as:
equation, Eq. (16), as presented below:
f ( s ) sinh 2 ( s ) +
d 2 L ( ,s ) d L ( ,s ) L,h ( ,s ) = e1 1 (25)
f 2 ( s ) cosh 2 ( s )
PE
2
d d
(18)
P where f1(s) and f2(s) are expressed by
PE ( s + ) L ( ,s ) = E
s f1 ( s ) = C1 ( s ) C2 ( s ) , and f 2 ( s ) = C1 ( s ) + C2 ( s ) .

Brazilian Journal of Chemical Engineering Vol. 29, No. 03, pp. 567 - 576, July - September, 2012
570 J. D. Silva and C. A. M. Abreu

The particular solution was given by the For = 1 it was possible to obtain the
expression: concentration of the tracer at the exit of the fixed bed
as follows:
1
L, P ( ,s ) = (26)
s (s + ) =1
L,G ( s ) = L,G ( ,s ) ( 1) d (31)
The general solution has been presented as Eq. = 0

(22), in which L,h ( ,s ) and L, P ( ,s ) were


Hence,
attributed according to the result below:
e1 PE s L ( s ) 1
L,G ( ,s ) = e 1 f1( s ) sinh 2 ( s ) + L,G ( s ) =
f 2 ( s ) cosh 2 ( s ) + s 12 22 ( s )

(27)
1 { 2 ( s ) cosh 2 (s ) coth 2 ( s ) sinh 2 (s ) } + (32)
s (s + )
1
where f1(s) and f2(s) are two arbitrary integration s (s + )
constants. Applying the boundary conditions from
Eqs. (20) and (21) to the general solution, Eq. (27), To obtain the concentration evolution of the
led to the algebraic equations needed to find the tracer at the exit of the trickle-bed reactor, the
arbitrary integration constants f1(s) and f2(s) in terms numerical fast Fourier transform (NFFT) technique
of known parameters. The expressions for these two was employed. In the NFFT operations, the Laplace
constants have been found here as: variable s was changed to i in the Fourier
domain. This technique was applied considering a
PE s L ( 0,s ) 1 step concentration disturbance at the inlet of the
f1 ( s ) =
s 12 22 ( s ) fixed bed, whose expression is written as:

(28)
2 ( s ) sinh 2 ( s ) + 1 cosh 2 ( s ) 1
1 D k ,
L,G ( t d ) = TF
Cal. L,G ax, LS (33)
sinh 2 ( s ) ( i ) FM , ( i )

PE s L ( 0,s ) 1
f2 (s ) = MATERIAL AND METHODS
s 12 22 ( s )

(29) The transient behavior in a three-phase trickle bed
2 ( s ) cosh 2 ( s ) + 1 sinh 2 ( s ) reactor system (N2/H2O-KCl/activated carbon, 298
sinh 2 ( s ) K, 1.01 bar) was evaluated by using a dynamic tracer
method. The experiments were realized in a stainless
steel reactor which consists of a fixed bed (0.22 m in
Eqs. (28) and (29) were introduced into Eq. (27) height, 0.030 m inner diameter) of spherical catalytic
to obtain the general solution of the tracer pellets of activated carbon (dp = 0.00045 m, CAQ
concentration in the liquid phase: 12/UFPE). The bed was in contact with a concurrent
gas-liquid downward flow carrying the tracer in the
e1 PE s L ( 0,s ) 1 liquid phase. Experiments were performed at
L,G ( ,s ) =
s 12 22 ( s) sinh 2 ( s ) constant gas flow QG = 2.50 x 10-6 m3 s-1 and with
the liquid phase flow (QL) varying in the range from
2 ( s ) sinh 2 ( s ) +1 cosh 2 ( s) sinh 2 ( s ) + 4.25x10-6 m3 s-1 to 0.50x10-6 m3 s-1. Under these
s cosh s + sinh s cosh s + (30) conditions, the low interaction regime was
2 ( ) 2( ) 1 2 ( ) 2( ) guaranteed (Ramachandran and Smith, 1983; Silva
et al., 2003). The evolution of KCl concentration
1
was measured at the exit of the reactor as the
s (s + ) response to a concentrations step at the reactor inlet.
Brazilian Journal of Chemical Engineering
Mathematical Modeling of a Three-Phase Trickle Bed Reactor 571

Continuous analysis of the KCl tracer, fed at the Dax, kLS and FM from the correlations in Table 2;
reactor top at a concentration of 0.05M, was Numerical optimization of the values of the
performed by using a refractive index detector model parameters employing, as the criterion, the
(HPLC detector, Varian ProStar) at the exit of the minimization of a quadratic objective function
fixed bed. The results were expressed in terms of the expressed in terms of experimental and calculated
tracer concentration versus time. concentrations, given by Eq. (34):
The methodology applied to evaluate the order
of magnitude of the axial dispersion, liquid-solid 2
Exp.

L,G ( t d ) k
mass transfer coefficient and the partial wetting N

efficiency for the N2/H2O-KCl/activated carbon
system was:
F ( Dax , k LS , FM ) =
Cal.
(34)
k =1 L,G ( t d )
Comparison of the experimental concentrations k
with the predicted concentrations based on the
solutions of Eq. (33), developed for the system; The operating conditions and the characteristics
Evaluation of the initial values of the parameters of the trickle-bed system are presented in Table 3.

Table 2: Correlations for parameter estimation. Initial values of Dax, kLS and FM.

Correlations References
Dax = 0.55 ( Re L )
0.61
Lange et al. (1999)
ln ( k LS ) = 1.43 + 0.92 ln ( VSL ) Tsamatsoulis and Papayannakos (1995)
0.08 0.51
FM = 3.40 ( Re L )
0.22
( ReG ) ( Ga L ) Burghardt et al. (1990)

Table 3: Summary of operating conditions in the trickle-bed system (Colombo et al., 1976; Silva et al.,
2003).

Category Properties Numerical Values


Pressure (P), bar 1.01
Temperature (T), K 298.00
Operating
Liquid flow (Qg)x106, m3 s-1 2.50
Conditions
Gas flow (Ql)x106, m3 s-1 4.25-0.5
Standard acceleration of gravity (g)x10-1, m s-2 9.81
Total bed height (L)x102, m 22.0
Bed porosity (p) 0.59
Effective liquid-solid mass transfer area per unit column volume (aLS)x10-2, m2 m-3 3.97
Packing and Diameter of the catalyst particle (dp)x104, m 4.50
bed properties Diameter of the reactor (dr)x102, m 3.00
Density of the particle (p)x10-3, kg m-3 2.56
Reaction rate constant (kr)x103, kgmol kg-1 s-1 6.33
Catalytic effectiveness factor (S) 0.89
Density of the liquid phase (l)x10-3, kg m-3 1.01
Viscosity of the liquid phase (l)x10-4, kg m-1 s-1 8.96
Liquid
Surface tension (l)x102, kg s-2 7.31
properties
Dynamic liquid holdup (hd,l)x101 4.91
Superficial velocity of the liquid phase (VSL)x104, m s-1 1.56
Density of the gaseous phase (g)x101, kg m-3 6.63
Gas properties Viscosity of the gaseous phase (g)x105, kg m-1 s-1 1.23
Superficial velocity of the gaseous phase (VSg)x103, m s-1 16.46

Brazilian Journal of Chemical Engineering Vol. 29, No. 03, pp. 567 - 576, July - September, 2012
572 J. D. Silva and C. A. M. Abreu

RESULTS AND DISCUSSION influenced by changes in the liquid flow. To


represent the behavior of Dax, kLS and FM, their
Experiments were performed at constant gas flow optimized values were employed and empirical
QG = 2.50 x 10-6 m3 s-1 and with the liquid phase correlations formulated as Eqs. (35), (36) and (37).
flow (QL) varying in the range from 0.50x10-6 m3 s-1 These are restricted to the following operational
to 4.25x10-6 m3 s-1. The experiments carried out with conditions:
liquid phase flows of (0.50, 0.75, 1.25, 1.75, 2.25,
2.75, 3.25, 3.75, 4.25)x10-6 m3 s-1 were employing to dP = 3.90 x10-4, 1.49 ReL 1.75, 0.90 ScL 4.22.
fit the model equations, while operations with liquid
phase flows of (1.00, 1.50, 2.00, 2.50, 3.00, 3.50, Dax = 35.0901( Re L )
1.1701
,
4.00)x10-6 m3 s-1 were used for the model validation.
Corresponding to the gas and liquid phase flows, the R 2 = 0.9987.7; 4.250 x106 m3s 1 (35)
following superficial velocities were employed in the
model equations: for the gas phase (nitrogen), VSG Q L 0.500 x106 m3s 1
was maintained at 10-3 m s-1, and for the liquid
aqueous solution of KCl, VSL ranged from 2 x 10-4 m s-1 1.4303 0.4701
to 45 x 10-4 m s-1. k LS = 9.5602 ( Re L ) (Sc L ) ,
The values of the axial dispersion, the liquid-solid
mass transfer coefficient and the partial wetting R 2 = 0.9968; 4.250 x106 m3s1 (36)
efficiency were determined simultaneously by
comparing experimental and predicted concentration Q L 0.500 x106 m3s 1
data obtained at the exit of the fixed bed, subject to
the minimization of the quadratic objective function 0.1041
(F), Eq. (34). FM = 2.7901( Re L ) ,
The numerical procedure used to optimize the
values of the parameters involved the solution of Eq. R 2 = 0.9972; 4.250 x106 m3s 1 (37)
(34) associated with an optimization subroutine
(Silva et al., 2003, Box, 1965). The procedure started Q L 0.500 x106 m3s 1
with initial values of the parameters until the final
values were obtained, considered to be the optimized The parameter correlations were fitted by the
values of the three parameters when the quadratic least-squares method. The mean relative errors
objective function was minimized. The magnitudes (MRE) between the predicted and experimental
of the parameters at different liquid phase flows are parameter values of Dax, kLS and FM in the k
reported in Table 4. experiments were computed as follows:
Pred. Exp.
1
n
( p )k ( p )k
Table 4: Optimized values of the parameters axial
dispersion, liquid-solid mass transfer coefficient and
MRE(p) =
n k= 1 Exp.
x 100;
wetting efficiency. Conditions: N2/H2O-KCl/ activated
( p )k
carbon, 298 K, 1.01 bar, QG = 2.50x10-6 m3 s-1. p = Dax ,k LS and FM . Figures 1, 2 and 3 present parity
plots of the correlated results. The mean relative
Liquid
Phase
Optimized Objective errors of Dax, kLS and FM at different liquid flows are
Values Function
Flows shown in Table 5.
QL x Dax x kLS x
FM F x 104
106 m3 s-1 107 m2 s-1 106 m s-1 Table 5: Mean relative errors of Dax, kLS and FM
4.250 6.986 6.109 0.581 2.974 at different liquid flows
3.750 6.038 5.108 0.573 2.832
3.250 5.107 4.163 0.564 2.739 MREDax (%) MREkLS (%) MREFM (%)
2.750 4.201 3.275 0.554 2.643 0.012 0.026 0.040
2.250 3.321 2.461 0.544 2.536 0.047 0.027 0.045
1.750 2.475 1.718 0.529 2.456 0.044 0.028 0.040
1.250 1.669 1.061 0.511 2.399 0.054 0.027 0.038
0.750 0.918 0.512 0.485 2.271 0.056 0.029 0.042
0.500 0.572 0.286 0.465 2.179 0.039 0.029 0.042
0.019 0.026 0.045
The axial dispersion, the liquid-solid mass 0.012 0.025 0.050
transfer coefficient and the wetting efficiency are 0.010 0.025 0.051

Brazilian Journal of Chemical Engineering


Mathematical Modeling of a Three-Phase Trickle Bed Reactor 573

7.5 6.4

6.0
4.8
2 -1

3 -1
x10 m s

+5%

x10 m s
+5%
-5%
7

4.5

6
-5%
3.2
Exp.

Exp.
(Dax)

(kLS)
3.0

1.6
1.5

0.0 0.0
0.0 1.5 3.0 4.5 6.0 7.5 0.0 1.6 3.2 4.8 6.4
Pred. 6 3 -1
(Dax)
Pred. 7
x10 m s
2 -1 (kLS) x10 m s

Figure 1: Parity (Dax)Exp versus (Dax)Calc for the Figure 2: Parity (kLS)Exp versus (kLS)Calc for the
system N2/H2O-KCl/activated carbon operating in system N2/H2O-KCl /activated carbon operating
the low interaction regime. Conditions: 298 K, in the low interaction regime. Conditions: 298 K,
1.01 bar, QG = 2.50 x 10-6 m3s-1, QL = (4.25 to 1.01 bar, QG = 2.50 x 10-6 m3s-1, QL = (4.25 to
0.50) x 10-6 m3s-1 according to Table 4. 0.50) x 10-6 m3s-1 according to Table 4.
0.60

0.57
+5%
-5%
0.54
Exp.
(FM)

0.51

0.48

0.45
0.45 0.48 0.51 0.54 0.57 0.60
Pred
(FM)
Figure 3: Parity (FM)Exp versus (FM)Calc for the system N2/H2O-KCl /activated carbon operating in the low
interaction regime Conditions: 298 K, 1.01 bar, QG = 2.50 x 10-6 m3s-1, QL = (4.25 to 0.50) x 10-6 m3s-1
according to Table 4.

A model validation procedure was established by presents the values of the parameters.
comparing the predicted concentrations obtained with Figures 4 to 6 represent the model validations for
the values of the parameters from the proposed three different operating conditions, where the
correlations (Eqs. (35), (36) and (37)) and experimental parameter values were obtained from Eqs. (35), (36)
data not employed in the model adjustment. Table 6 and (37).

Table 6: Values of the axial dispersion, liquid-solid mass transfer coefficient and wetting efficiency applied
to the model validation. Conditions: N2/H2O-KCl/activated carbon, 298 K, 1.01 bar, QG = 2.50 x 10-6 m3 s-1

Liquid Phase Flows Parameters values calculated by the correlations (Eqs. (35), (36) and (37))
QL x 106 m3 s-1 Dax x107 m2 s-1 kLS x 106 m s-1 FM (-)
4.000 6.505 5.576 0.572
3.500 5.565 4.607 0.564
3.000 4.646 3.695 0.556
2.500 3.754 2.847 0.545
2.000 2.892 2.069 0.532
1.500 2.065 1.371 0.517
1.000 1.285 0.768 0.496

Brazilian Journal of Chemical Engineering Vol. 29, No. 03, pp. 567 - 576, July - September, 2012
574 J. D. Silva and C. A. M. Abreu

1.0 1.0

0.8 0.8
L(,)/L(,0)

L(,)/L(,0)
0.6 0.6

0.4 0.4

Legend 0.2 Legend


0.2
Experimental Points Experimental Points
Simulated Curve Simulated Curve
0.0 0.0
0 40 80 120 160 200 0 40 80 120 160 200
td = VSLt/Hd,LL td = VSLt/Hd,LL

Figure 4: Evolution of the tracer concentration at Figure 5: Evolution of the tracer concentration at
the outlet of the trickle-bed reactor. Model the outlet of the trickle-bed reactor. Model
validation. Conditions: 298 K, 1.01 bar, QG = 2.50 validation. Conditions: 298 K, 1.01 bar, QG = 2.50
x 10-6m3 s-1, QL = 1.50 x 10-6m3 s-1, Dax = 2.065 x x 10-6m3 s-1, QL = 2.50 x 10-6m3 s-1, Dax = 3.754 x
10-7 m2s-1, kLS = 1.371 x 10-6 m s-1 and FM = 0.517 10-7 m2s-1, kLS = 2.847 x 10-6 m s-1 and FM = 0.545
1.0

0.8
L(,)/L(,0)

0.6

0.4

0.2 Legend
Experimental Points
Simulated Curve
0.0
0 40 80 120 160 200
td = VSLt/Hd,LL

Figure 6: Evolution of the tracer concentration at the outlet of the trickle-bed reactor. Model validation.
Conditions: 298 K, 1.01 bar, QG = 2.50 x 10-6m3 s-1 and QL = 3.50 x 10-6m3 s-1, Dax = 5.565 x 10-7 m2s-1,
kLS = 4.607 x 10-6 m s-1 and FM = 0.564

CONCLUSIONS 0.572 x 10-7 m2 s-1, kLS = 6.109 x 10-6 m s-1 to 0.286


x 10-6 m s-1 and FM = 0.581 to 0.465. These results led
The transient behavior of the three-phase trickle to the proposal of three empirical correlations to
bed system N2/H2O-KCl/activated carbon was quantify the influence of liquid phase flow rate
evaluated via an experimental dynamic method and changes on the axial dispersion, liquid-solid mass
via predictions of a phenomenological mathematical transfer and wetting efficiency in the low interaction
model. Operating at 298 K under 1.01 bar with liquid regime.
and gas phases flowing downward under constant Based on the values of the parameters indicated
gas flow QG = 2.50 x 10-6 m3 s-1 and the liquid phase by the correlations, the model was validated by
flow (QL) varying in the range from 4.25x10-6 m3 s-1 comparing their predictions with those obtained in
to 0.50x10-6 m3 s-1, the concentration of KCl was different three-phase operations with mean quadratic
measured at the exit of the reactor in response to a deviations between experimental and predicted
concentration step at the reactor inlet. concentrations on the order of 10-4.
The solutions of the model equations predicted
concentration profiles of the tracer employing
optimized values of the parameters for the axial ACKNOWLEDGMENTS
dispersion coefficient in the liquid phase, the liquid-
solid mass transfer coefficient and the partial wetting The authors would like to thank CNPq (Conselho
efficiency. The magnitudes of the parameters were in Nacional de Desenvolvimento Cientfico e Tecnolgico)
the following ranges: Dax = 6.986 x 10-7 m2 s-1 to for financial support (Process 483541/07-9).

Brazilian Journal of Chemical Engineering


Mathematical Modeling of a Three-Phase Trickle Bed Reactor 575

NOMENCLATURE REFERENCES

AL(z,t) Concentration of the tracer kg m-3 Al-Dahhan, M. H., Larachi, F., Dudukovic, M. P.
in the liquid phase and Laurent, A., High-pressure trickle bed
AS(z,t) Concentration of the tracer kg m-3 reactors: A review. Industrial Engineering
on the external surface of Chemical Research, 36, 3292-3314 (1997).
solid Augier, F., Koudil, A., Muszynski, L. and Yanouri,
aLS Effective liquid-solid mass m2 m-3 Q., Numerical approach to predict wetting and
transfer area per unit catalyst efficiencies inside trickle bed reactors.
column volume Chemical Engineering Science, v. 65, p. 255-260
Dax Axial dispersion m2 s-1 (2010).
coefficient for the tracer in Ayude, A., Cechini, J., Cassanello, M., Martnez, O.
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