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ROCK BURSTING PHENOMENON IN

TUNNEL CONSTRUCTION
- A CASE STUDY OF JINPING II TUNNEL

EOSC 547 Tunneling and Underground Design


Achala Soysa

Geological
Unpredictability

Tunnel
Construction

Heterogeneous
Ground Condition
Identification of Geological Units
Fault Zones
Geological Running Grounds
Unpredictability Strength Variation within in a geological unit
(Discontinuities / Fractures)

Tunnel
Construction

Ground Profile Variation - Elevation


Heterogeneous Ground Water Condition
Ground Condition
In situ Stress Variation

Discontinuities / Fractures

Brittle Failure
In situ Stress Variation

Spalling
Slabbing
Popping
Rock Burst

Kaiser et al (2000)
Rock Bursting
(i) Fault Slip Burst

(ii) Pillar Burst

(iii) Strain Burst

Rock Bursting
(i) Fault Slip Burst

If an excavation intersects with a fault


Sudden, earthquake-like movement along a weakness in the rock mass

If an excavation does not intersect with a fault


Stress-induced failure due to a dynamic stress increment
Acceleration of marginally stable rock blocks
Energy transfer to such blocks causing rock ejection.

(ii) Pillar Burst

Static or dynamic stresses exceed the rock mass strength and lead to the sudden failure of
an entire pillar or part of a pillar

(iii) Strain Burst

Static or dynamic stresses exceed the rock mass strength in the wall of an excavation
Jinping II Hydropower Station

Shaojun Li et al (2012)

Jinping II Hydropower Station


Headrace Tunnels

Gong et al (2012)
Jinping II Hydropower Station
Headrace Tunnels

Shan and Yan (2010)

Jinping II Hydropower Station


Headrace Tunnels
7.2 m diameter 12.5 m diameter
Width 5.7 m 6.2 m
Height 5.7 m 6.7 m

Drill and Blast TBM Drill and Blast TBM

Shaojun Li et al (2012)
Two Transportation
Tunnels
2004 2008

Test Tunnels
Inside a
transportation
tunnel
2009

Four Diversion
tunnels
2009 2015
(expect)

Chen et al (2011)

Geological Profile

Shan and Yan (2010)


Rock Bursts at Tunnel A

Chen et al (2011)

Water Bursts at Tunnel A


Maximum flow rate of 15.6 m3/ sec with ground water pressure up to 10 MPa

Point water burst from bottom Point water burst from side

Chen et al (2011)
Rock Bursts at Tunnel A and B

(a) Surface spalling


(b) Deep rockburst pit
Shan and Yan (2010) (c) Schistose rupture,
Jiang et al (2010) (d) Parabolic shape of desquamation rock

Rock Bursts at Tunnel A and B

Shan and Yan (2010)


Sealing and Shotcreting
At Zones of rock burst and rich water.

Chen et al (2011)

Test Tunnels in Jinping II Traffic Tunnels

75 mm - 110 mm diameter
23 m 25 m length
-20 dip

Shaojun Li et al (2012)
Test Tunnels in Jinping II Traffic Tunnels

Shaojun Li et al (2012)

Test Tunnels in Jinping II Traffic Tunnels

Shaojun Li et al (2012)
Test Tunnels in Jinping II Traffic Tunnels

(i) Stress Adjustment


(ii) Energy Accumulation
(iii) Crack Initiation and Propagation
(iv) Collapse and Ejection

Shaojun Li et al (2012)

Conclusions
A technology of rock burst control was proposed using traditional methods to release
the strain energy, using high performance shotcrete with nano-admixture to reduce
the energy release speed.

The comprehensive monitoring facilities, such as digital bore hole camera, acoustic
apparatus and sliding micrometer can provide effective methods for in situ testing of
rockburst. Effective valid data to assess and predict rock burst conditions in diversion
tunnels were obtained.

The nucleation and evolution of the rockburst involve four processes:


(i) Stress adjustment
(ii) Energy accumulation
(iii) Crack initiation, and propagation
(iv) Collapse and ejection of fractured.

Six basic modes of rock burst have been observed as:


tension fracture-spalling, tension fracture-dumpage, tension fracture-slippage,
tension fracture-cutoff, bending bread-off and periclinal outbreak.
References
Gong, Q. M., Yin, L. J., Wu, S. Y., Zhao, J., & Ting, Y. (2011). Rock burst and slabbing failure and its influence on TBM
excavation at headrace tunnels in Jinping II hydropower station. Engineering Geology.

HEN, S., ZHANG, H., TAN, X., & CHEN, L. (2011). Key technologies for construction of Jinping traffic tunnel with an
extremely deep overburden and a high water pressure. , 19(2).

Jiang, Q., Feng, X. T., Xiang, T. B., & Su, G. S. (2010). Rockburst characteristics and numerical simulation based on a
new energy index: a case study of a tunnel at 2,500 m depth. Bulletin of Engineering Geology and the Environment,
69(3), 381-388.

Kaiser, P. K., Diederichs, M. S., Martin, C. D., Sharp, J., & Steiner, W. (2000). Underground works in hard rock
tunnelling and mining. Keynote Lecture, Geoeng2000, Melbourne, Australia, Technomic Publishing Co, 841-926.

Kaiser, P. K., & Cai, M. (2012) Design of rock support system under rockburst condition. Journal of Rock Mechanics
and Geotechnical Engineering. 2012, 4 (3): 215227

Li, S., Feng, X. T., Li, Z., Chen, B., Zhang, C., & Zhou, H. (2012). In-situ monitoring of rockburst nucleation and
evolution in the deeply buried tunnels of Jinping II hydropower station. Engineering Geology.

Palmstrm, A. (1995). Characterizing rock burst and squeezing by the rock mass index. In Int. conf. on Design and
Construction of Underground Structures; New Delhi

Shan, Z. G., & Yan, P. (2010). Management of rock bursts during excavation of the deep tunnels in Jinping II
Hydropower Station. Bulletin of Engineering Geology and the Environment, 69(3), 353-363.

Thank you

Questions?
EFFECTS OF Adam
EARTHQUAKES ON McIntyre
April 2, 2013
TUNNELS

EOSC 547: Tunneling and Underground Design

PRESENTATION OVERVIEW

Seismic parameters affecting tunnel damage


Earthquake induced damage
Tunnel deformation
Damage patterns
Distribution of cracks in tunnel lining
Mitigative design/construction measures
Case studies of poor and good tunnel performance
General performance & analysis observations
Design considerations
Conclusions

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 2


SEISMIC PARAMETERS AFFECTING
TUNNEL DAMAGE
Earthquake intensity
Source zone effects
Wave propagation theory
Surrounding ground conditions
Changing ground stiffness
Zones of weakened soil/rock
Tunnel capacity
Structural limitations of lining system
Construction issues

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 3

EARTHQUAKE INTENSIT Y

Intensity of seismic force exerted on a tunnel differs


depending on:
Distance from fault zone and epicenter
Distance to ground surface and nearby slopes
Seismic waves propagate in the ground a lose energy due to
dispersion and ground resistance
Tunnels exposed to greater seismic forces when nearer to fault zone
or epicenter
Seismic waves release energy at the ground surface due to
reflection and refraction
Tunnels near surface likely to absorb greater seismic energy

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 4


CONDITION OF SURROUNDING GROUND

Seismic waves propagate faster in hard/dense materials


Less energy will be released at places where the ground is harder
than the tunnel structure
Tunnels in harder ground will tend to deform with the ground and
suffer less damage
Conversely, tunnel structures in weaker soil/rock will absorb larger
amounts of seismic energy and suffer greater damage
Disturbance to the plastic zone between the tunnel wall and
reinforcement/lining structure could cause excessive vibration
due to passing seismic waves
Disturbance caused by cave-in/collapse during tunneling, squeezing
ground, inclined stresses, etc.

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 5

SEISMIC CAPACIT Y OF THE TUNNEL

Forensic studies imply that seismic capacity dependent on:


Structural arrangement (cross-section, refuge openings, etc.)
Presence of linings and inverts
Presence of lining reinforcement
Lining thickness
Presence of anomalies (porous structures, cavities, concrete
deterioration, etc.)

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 6


TUNNEL DEFORMATION

Tunnels undergo three


primary modes of
deformation during
seismic shaking:
Ovaling/racking: caused
primarily by seismic
shear waves
propagating
perpendicular to the
tunnel longitudinal axis
Axial and curvature
deformations: induced
by components of
seismic waves that
propagate along the
longitudinal axis

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 7

DAMAGE PATTERNS

Shallow tunnels of ten constructed in


weaker ground, where seismic waves
are amplified and large deformations
occur.
Tunnels through fractured zones
exposed to increased pressure,
resulting in damage to the lining and
deformation.
Tunnels crossing fault zones are
exposed to increased stresses during
ear thquake loading, leading to
complicated cracking and large
dif ferential displacements.

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 8


TUNNEL DAMAGE IN ACTIVE-FOLDING
ZONE
Kizawa tunnel damaged
during Mid-Niigata
Prefecture EQ (2004)
Laser-scanning revealed
parallel pairs of diagonal
cracks in concrete lining, West tunnel wall
East tunnel wall

ranging in length from 38


to 88 m
Cracks formed axial
opposite pattern, resulting
in zigzag folds
Tunnel crown shifted ~0.5
m laterally
Tunnel lining collapse Mid-Niigata EQ

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 9

CRACK DISTRIBUTION ALONG THE TUNNEL


LINING (WANG ET AL., 2001)
Cracking patterns induced into
tunnel lining by ear thquake
loading:
a) Sheared-off lining passing
through active faults
b) Slope failure induced collapse
parallel to slopes generating
landslides passing through the
lining
c) Longitudinal cracks large
deformation by surrounding
ground movements
d) Transverse cracks weak tunnel
joints
e) Inclined cracks combo of
longitudinal and transverse
cracks
f) Extended cracks partial
collapse of linings
g) Wall deformation transverse
reduction due to invert collapse
h) Spalling of lining transversal
section completely collapses
4/02/2013 UBC EOSC 574: Tunneling and Underground Design 10
SEISMIC PROTECTION OF TUNNELS

Protective measures important in areas of abrupt


change in structural stiffness or ground conditions.
Differences in stiffness may impose differential
movements and generate stress concentrations.
Common solution is to introduce seismic flexible
joints.
Tunnel isolation proposed where tunnel passes
through soils of different stiffness.

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 11

TUNNELS CROSSING ACTIVE FAULTS

Two methods for tunnel design in active fault zones:


Empirical relationships expressing displacements as a function of
various source parameters.
Probabilistic fault displacement hazard analysis (PFDHA).
Design strategies depend on the magnitude of displacement and
the length of tunnel over which displacement is distributed.
General philosophy to accommodate expected fault displacements and
allow for repair to the damage lining afterwards.
Retrofit design primarily consists of enlarging the tunnel
diameter across and beyond the displacement zone.
Function of amount of displacement and permissible curvature of the
road or track.
Predictably small fault displacement zones can be addressed by
providing articulation of the tunnel liner with ductile joints.

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 12


CASE STUDY OF POOR PERFORMANCE

New Sanyi Railway Tunnel in Central Taiwan


Damaged during the 1999 Chi-Chi earthquake (M7.3).
Tunnel passes through two fault zones and areas of weak
ground.
Refuge spaces excavated on the side walls at 20 m intervals.
Tunnel lining comprised of primary shotcrete, waterproof
membrane, and unreinforced secondary lining for aesthetic
purposes.

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 13

CASE STUDY OF POOR PERFORMANCE

Damaging factors:
Design of secondary lining
did not consider excessive
EQ loading
Geological weak zones
(faults, moderate-high
potential for fracture or
swelling)
Concrete spalling resulting
from voids between linings
Unreinforced secondary
lining could not withstand
dynamic squeezing
Cross-sections with refuges
easily damaged due to
stress concentration

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 14


CASE STUDY OF GOOD PERFORMANCE

The Bay Area Rapid Transit (BART) system in San Francisco


was one of the first to be designed considering seismic
loading.
Tunnels constructed in fill and soft Bay Mud deposits.
Sustained no damage during the 1989 Loma Prieta
Earthquake.
Operated on a 24-hour basis soon after the earthquake occurred.
Tunnel structure utilized seismic joints to accommodate
differential movements at connections to ventilation
buildings.
Joints designed to support earth and water loads.
Maintained a watertight connection.
Did not exceed allowable differential movements.

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 15

GENERAL PERFORMANCE & ANALYSIS


OBSERVATIONS
Tunnels generally per form well
during earthquakes relative to above
ground structures.
Most issues involve lining damage due
to poor ground conditions and fault
zones.
For moderate earthquakes, static
design suf ficient to protect
structures from seismic motion.
Reported damage decreases with
increasing overburden depth.
Earthquake ef fect is governed by
ground-induced deformation
Shaking damage can be reduced by
improving the contact between the
lining and surrounding ground.
4/02/2013 UBC EOSC 574: Tunneling and Underground Design 16
GENERAL PERFORMANCE & ANALYSIS
OBSERVATIONS

Degree of damage increases with magnitude and proximity to


the epicenter.
PGA, frequency content, and duration of the earthquake have
crucial influence on applied stresses.
Duration of strong-motion shaking may cause fatigue failure and
large deformations.
Ground motion amplified if wavelengths are between 1 and 4
times the tunnel diameter.
Interaction effects between twin tunnels are negligible when
the tunnels are spaced more than three diameters apart.
At closer spacing, there is interference between the stresses from
both the tunnels and thus lead to non-uniform stress distributions

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 17

DESIGN CONSIDERATIONS

Most design codes are focused on portals and sections near


slope surfaces.
Goal of current research is to optimize design by better
understanding seismic waves and the stresses they impose on
tunnels.
Promoting performance-based seismic designs:
Maintain tunnel operation following more frequent, low intensity
events.
Avoid loss of human life during high intensity earthquakes.

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 18


CONCLUSIONS

Tunnel routes sometimes cannot avoid problematic conditions


such as weak ground, fractured zones, and faults.
Need tunnel design that can tolerate deformation without causing
irreparable damage and loss of life
Important to consider the variation in stiffness between the
tunnel lining and surrounding ground to reduce stress
concentrations on the tunnel
Modification to the lining stiffness (increase ductility and/or
strength)
Introduction of a tunnel isolation system
Should optimize tunnel geometry to limit stress
concentrations and avoid interference/interaction effects
Better tunnel performance with symmetric loading

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 19

REFERENCES

H a s h a s h , Y. M . A . , H o o k , J . J . , S c h m i d t , B . , a n d Ya o , J . I - C . ( 2 0 01 ) . S e i s m i c d e s i g n a n d
a n a l y s i s o f u n d e r g r o u n d s t r u c t u r e s . Tu n n e l l i n g a n d U n d e r g r o u n d S p a c e
Te c h n o l o g y, 1 6 , p p . 247 - 2 9 3 .
Ko n a g a i , K . , Ta ka t s u , S . , Ka n a i , T. , Fu j i t a , T. , I ke d a , T. , a n d J o h a n s s o n , J . ( 2 0 0 8 ) .
K i z awa t u n n e l c r a c ke d o n 2 3 O c to b e r 2 0 0 4 M i d - N i i g a t a e a r t h q u a ke : A n
exa m p l e o f e a r t h q u a ke - i n d u c e d d a m a g e to t u n n e l s i n a c t i v e - f o l d i n g z o n e s .
S o i l D y n a m i c s a n d E a r t h q u a ke E n g i n e e r i n g , 2 9 , p p . 3 9 4 - 4 0 3 .
Ku m a r i , S . D . A . , V i p i n , K . S . , a n d S i t h a r a m , T. G . ( 2 01 2 ) . S e i s m i c r e s p o n s e o f t w i n
t u n n e l s i n w e a t h e r e d r o c k s . G e o C o n g r e s s 2 01 2 , p p . 3 2 6 8 - 3 274 .
L a n z a n o , G . , B i l o t t a , E . , a n d Ru s s o , G . ( 2 0 0 8 ) . Tu n n e l s u n d e r s e i s m i c l o a d i n g : a
r ev i ew o f d a m a g e c a s e h i s to r i e s a n d p r o te c t i o n m e t h o d s . S t r a te g y f o r
Re d u c t i o n o f t h e S e i s m i c R i s k , p p . 6 5 - 74 .
L u , C - C a n d H wa n g , J - H . ( 2 0 0 8 ) . D a m a g e o f N ew S a ny i R a i l way Tu n n e l D u r i n g t h e
1 9 9 9 C h i - C h i E a r t h q u a ke . G e o te c h n i c a l E a r t h q u a ke E n g i n e e r i n g a n d S o i l
Dynamics IV, pp. 1-10
Wa n g , W. L . , Wa n g , T. T. , S u , J . J . , L i n , C .H . , S e n g , C . R . , a n d H u a n g , T. H . ( 2 0 01 ) .
A s s e s s m e n t o f d a m a g e i n m o u n t a i n t u n n e l s d u e to t h e Ta i wa n C h i - C h i
E a r t h q u a ke . Tu n n e l l i n g a n d U n d e r g r o u n d S p a c e Te c h n o l o g y , 1 6 , p p . 1 3 3 - 1 5 0
Ya s h i r o , K . , Ko j i m a , Y. , a n d S h i m i z u , M . ( 2 0 07 ) . H i s to r i c a l E a r t h q u a ke D a m a g e to
Tu n n e l s i n J a p a n a n d C a s e S t u d i e s o f R a i l way Tu n n e l s i n t h e 2 0 0 4
4/02/2013
N i i g a t a ke n - C h u e t s uUBC
E aEOSC
r t h q574:
u a ke . Q R o f R T R I , 4 8 ( 3 ) , p p . 1 3 6 - 1 41
Tunneling and Underground Design 20
THANK YOU FOR YOUR ATTENTION

QUESTIONS?

4/02/2013 UBC EOSC 574: Tunneling and Underground Design 21


GEOTECHNICAL APPLICATIONS OF LiDAR
SCANNING IN TUNNELLING
based on work conducted by Fekete S.,
Diederichs M., and Lato M. 2010. Queens
University, Kingston, Ontario.

Overview
1. Introduction
Theory of LiDAR
Terminology
2. Field tests
Background
Results
Advantages
Limitations
3. Current technology
LiDAR modules
Software
4. Summary
5. References
Introduction
Theory of LiDAR (Light Detection and Ranging):
Optical remote sensing
Same idea as radar and sonar, but uses light as signal
Common configurations:
Pulsed laser (time-of-flight) travel time/distance is based on delay
between signal transmission and reception
Continuous lasers (phase-shift) continuous frequency modulation;
travel time/distance is proportional to phase difference between
transmitted sinusoidal signal
Common signal sources:
Near-infrared wavelength used for airborne applications, topographic
surveys; easily absorbed by water
Green wavelength used for bathymetric applications; penetrates water

Introduction
Time-of-flight calculation:

Distance = (Speed of Light * Time of Flight)/2

Phase-shift distance calculation:

Distance = [Speed of Light * Phase Shift / (2 * Modulation


Frequency)]/2
Introduction
Terminology:
Pulse energy total energy content of single pulse; uJ to mJ range
Pulse duration amount of time where laser output energy is
above half of its maximum value; ns range
Pulse repetition frequency number of emitted pulses per second;
kHz range
Scan rate number of times the devices field of view is scanned
per second; typically 25-90 Hz range
Scan pattern typically zig-zag
Scan angle up to 75 degrees
Spot size of laser beam divergence; laser footprint; receiver field-
of-view

Field tests
Background:
Collaborative project between researchers at Queens University,
and the Norwegian Geotechnical Institute
LiDAR has been only used for as-built tunnel characterization
Conducted in Asker-Sandvika, Akershus, and Bankal tunnels near
Oslo all constructed using drill and blast method
Static LiDAR scanning of tunnels using tri-pod mounted module,
during 30 minutes alotted for geotechnical assessment of face
between rounds of drilling/blasting
Facilitated by availability of portable phase-based laser LiDAR
modules much faster scan rates than pulse laser
Fast scan rate and ease-of-operation are necessary to minimize
down-time/costs
Ability of hardware to perform/survive under typical field conditions
evaluated to an extent
Field tests
Leica Geosystems HDS6000 scanner used
Maximum range of 79m
360 degrees horizontal, 310 degrees vertical field-of-view
Scans up to 500,000 points per second
Hundreds of thousands to tens of millions of points per scan is possible
Cyclone (Leica Geosystems), and Polyworks (InnovMetric Software
Inc.) used for data processing
Face, wall, and crown of three tunnel headings scanned
immediately after mechanical scaling dusty environment
LiDAR module set up between 0.5 to 1 tunnel diameter away from
face
Scans were completed within 5-7 minutes, inclusive of equipment
setup time

Field tests

LiDAR setup in the Asker-Sandvika tunnel


Fekete S., Diederichs M., and Lato M. 2010
Field tests

Completed LiDAR data sets from Asker-Sandvika tunnel


Fekete S., Diederichs M., and Lato M. 2010

Field tests

LiDAR setup in 60m x 8m section of Bankal tunnel


Fekete S., Diederichs M., and Lato M. 2010
Field tests

Raw LiDAR point cloud of 60 x 8m section in Bankal tunnel


Fekete S., Diederichs M., and Lato M. 2010

Field tests

Raw LiDAR point cloud showing large discrete feature in tunnel face
Fekete S., Diederichs M., and Lato M. 2010
Field tests
Results:
6mm distance between adjacent scanned points at tunnel heading
with scanner positioned 7m away
2 minutes required for setup, 3 minutes required for scanning, 2
minutes required to download data into field computer
Characterized of liner thickness down to several centimetres
Collected sufficient data to model displaced rock mass and wedges
Distinguished between tunnel surface features such as dry and wet
shotcrete, rock bolts, and rock mass
Can differentiate between wet and dry shotcrete using intensity of
reflected light, and relatively low resolution scans
Collected data for key joint sets which can be used for various
kinds of modeling

Field tests

Shotcrete thickness contoured onto model


Fekete S., Diederichs M., and Lato M. 2010
Field tests

LiDAR model of wedge shaped groundfall


Fekete S., Diederichs M., and Lato M. 2010

Field tests

3D model showing the location of displaced rock mass within the


tunnel
Fekete S., Diederichs M., and Lato M. 2010
Field tests

Tunnel features distinguishable from point cloud data


Fekete S., Diederichs M., and Lato M. 2010

Field tests

Tunnel features distinguishable from point cloud data


Fekete S., Diederichs M., and Lato M. 2010
Field tests

Modeling of joint sets and wedges in Dips and Unwedge


Fekete S., Diederichs M., and Lato M. 2010

Field tests

Joint planes identified using three aligned LiDAR scans


Fekete S., Diederichs M., and Lato M. 2010
Field tests

Joint planes identified using three aligned LiDAR scans


Fekete S., Diederichs M., and Lato M. 2010

Field tests

Joint spacing for one joint set


Fekete S., Diederichs M., and Lato M. 2010
Field tests
Advantages of mapping with LiDAR:
Significantly faster than mapping tunnel face using compass
Provides detailed documentation of construction stages
Increases quantity of measurements better represents variation
of discontinuities
Increases accuracy of measurements not affected by compass
deviations and approximations for hard to reach discontinuities
Available software can automatically identify key joint sets by
grouping planes with similar normal vectors although this might
not necessarily be a huge advantage
Detailed documentation of tunnel features that may become
obscured by support installation facilitates analysis of
persistent/large-scale features of rock mass through multiple
rounds of excavation

Field tests
Limitations of mapping with LiDAR:
Scan range of phase-based systems limited to 80m (at the time)
Scans performed post-scaling may not accurately represent
inherent discontinuities in the rock mass
Scans performed pre-scaling leads to under-estimation of shotcrete
thickness
Occlusion and scan bias, especially of discontinuities parallel to or
out of line-of-sight
Mesh type used for point cloud analysis can potentially have a
significant impact on conclusions
Large data files, requiring large amounts of memory for computing,
and powerful and expensive video cards for visual rendering
Scanners can be fairly expensive tens of thousands to hundreds
of thousands of dollars for a single module
Current technology
LiDAR modules:
Zoller+Frhlich Profiler 9012 (most recent model)
360 degrees horizontal field-of-view
Scans up to 1 million points per second
Up to 200 Hz scan rate
Maximum range of 119m
64 GB internal flash memory
Ethernet and USB 2.0 interface
Operating temperature from -10 to 50 degrees C
Weighs 13.5 kg
Can be mounted with orientation pins and mounting screws

Current technology

Zoller+Frhlich Profiler 9012


http://www.zf-laser.com/Z-F-PROFILER-9012-2.19.0.html?&L=1
Current technology
Leica Geosystems HDS 7000
Most advanced phase-based laser scanner from Leica Geosystems
Internal 64 GB SSD storage
Ethernet and USB 2.0 interface for data transfer
Can be controlled using touchscreen, wireless PDA or tablet PC, or
laptop using Cyclone software
360 degrees horizontal field-of-view
Scans 1,000,000+ points per second
Maximum scan range of 187m
Operating temperature from -10 to 45 degrees C
Internal lithium-ion battery, good for 2.5 hours of operation
Weighs ~ 11.5 kg

Current technology

Leica Geosystems HDS 7000


http://www.leica-geosystems.ca/en/HDS7000_90337.htm
Current technology

Leica Geosystems HDS 6200


http://www.leica-geosystems.ca/en/Leica-HDS6200_64228.htm

Current technology
Bever Win 3D Profiler
Part of a fully automated computer controlled guidance system for
mining and tunnelling applications
Can be mounted directly to AMV, Atlas Copco, Tamrock jumbo rigs
Real-time operation during drilling/blasting rounds, and before/after
shotcreting
Integrated software calculates, visually displays cross-section of tunnel
profile with schematic of lining thickness etc.
Can navigate jumbo rig using profiler and control software
All raw and processed data can be exported to excel
Control software runs on Windows XP
Current technology

Bever Win 2000 running on Windows XP system in operators cabin


http://bevercontrol.com/products_1/product_info_downloads/content/text_1276601625246/127660
1804825/bever3dprofilerwin2000uk_2.pdf

Current technology

Bever Win 2000 read-out blasted section, shotcrete, rock bolts


Current technology
Software:
Leica Geosystems Cyclone control interface for HDS scanners, &
point cloud manipulation/modeling/publishing
Leica Geosystems CloudWorx allows point cloud data to be
exported to AutoCAD
Geomagic Studio support for large number of file types,
scanners, other CAD software including Leica and Z+F scanners
InnovMetrics Software Polyworks
Rapidform XOR3

Summary
Static LiDAR scanning is a quick method for tunnel construction
documentation
LiDAR can estimate liner thickness, underbreak, overbreak fairly
well
Most discontinuity and discontinuity planes can be detected using
resolutions available on modern LiDAR systems
Can distinguish between different rock and support materials to
some extent, based on intensity of reflected light
Not so good yet for making JRC estimates limited by resolution of
point cloud
Susceptible to scan bias and occlusion of surface features need
to be mindful of where to place scanner
Does not eliminate the need for hand mapping completely
manual measurement of features should still be used to assess the
quality of LiDAR data
References
Bever Control AS. Accessed 24/03/2013, from http://bevercontrol.com/

Fekete S., Diederichs M., & Lato M. (2010). Geotechnical and Operational Applications
for 3-Dimensional Laser Scanning in Drill and Blast Tunnels. Tunnelling and Underground
Space Technology: vol. 25, pp. 614-628.

Geomagic 3D Haptic Design, Imaging and Metrology Software. Accesed 24/03/2013,


from http://www.geomagic.com/en/

Leica Geosystems. Accessed 24/03/2013, from http://www.leica-


geosystems.ca/en/index.htm

Nayegandhi A. (2007). LiDAR Technology Overview. U.S. Geological Survey, Florida


Integrated Science Center.

Zoller+Frhlich. Accessed 24/03/2013, from http://www.zf-


laser.com/Home.91.0.html?&L=1
NYMTACC, 2013

SHOTCRETE IN TUNNELING

EOSC 547 Tunneling and underground Engineering


Prepared by: Ben Singleton-Polster

1 EOSC 547 Tunneling and Underground Engineering March 19, 2013

SHOTCRETE IN TUNNELING
` Overview
` What is shotcrete?
` Advantages of shotcrete
` Application
` Design
` Testing

2 EOSC 547 Tunneling and Underground Engineering March 19, 2013


What is shotcrete?
` Originally called Gunite and now called Sprayed
Concrete, Shot Concrete, and Shotcrete
` Concrete (mixture of water, cement and aggregates)
sprayed using high velocity/pressure air through a nozzle
which can be used for many applications.
` Vary aggregate size and amount of concrete, water and
additives to achieve project requirements
` Additives used to accelerate or retard curing, increase
engineering properties such as strength
` Fibers can be added to increase ductility, cohesion,
reduce shrinkage, cracking/spalling
` Shotcrete can be used for the 3 main types of support
needed: Light protective cover (1-10 cm), structural layer
providing some support (10-100cm) and full structural
ring support
Sika, 2011 RocScience, 2006
3 EOSC 547 Tunneling and Underground Engineering March 19, 2013

Advantages of shotcrete
` Spraying removes the requirement to form for
placing of concrete, high velocity spray results in
dense void free concrete that sets fast
` Fast, easy placement, can be done robotically and
even automatically
` Different application methods and mix designs to suit
different conditions and requirements from temporary
mining applications to final structural tunnel ring
lining

4 EOSC 547 Tunneling and Underground Engineering March 19, 2013


Dry Mix Application

RocScience, 2006

5 EOSC 547 Tunneling and Underground Engineering March 19, 2013

Wet Mix Application

RocScience, 2006

6 EOSC 547 Tunneling and Underground Engineering March 19, 2013


Application

Manual Application

FHWA, 2009

7 EOSC 547 Tunneling and Underground Engineering March 19, 2013

Application

Robotic Application

Meyco, 2013

8 EOSC 547 Tunneling and Underground Engineering March 19, 2013


Application

9 EOSC 547 Tunneling and Underground Engineering March 19, 2013

Shotcrete Mix Design

ASTM C1436 Sika, 2012

10 EOSC 547 Tunneling and Underground Engineering March 19, 2013


Tunnel Lining Design Compute Deformation
` Using the procedures outlined in Vlachopoulos &
Diederichs (2009). We can estimate the amount of
closure prior to support installation if we know the
plastic radius and distance from tunnel face
` Can be done by staging a 2D analysis or by 3D
analysis

Vlachopoulos & Diederichs, 2009

11 EOSC 547 Tunneling and Underground Engineering March 19, 2013

Shotcrete Mix Design - Accelerated

Sika, 2012
ASTM C1141 Sika, 2011

12 EOSC 547 Tunneling and Underground Engineering March 19, 2013


Shotcrete Mix Design - Fibers

ASTM C1116 Sika, 2011


13 EOSC 547 Tunneling and Underground Engineering March 19, 2013

Tunnel Lining Design - Numerical

14 EOSC 547 Tunneling and Underground Engineering March 19, 2013


Testing (QA/QC)
` Standard concrete testing for batched materials
` In place testing ASTM C1604 & C1140

` Test panels

Sika, 2011
EN 14488-2
15 EOSC 547 Tunneling and Underground Engineering March 19, 2013

Questions?

16 EOSC 547 Tunneling and Underground Engineering March 19, 2013


References
` NYMTACC, 2013 MTA Capital Construction Company
http://www.flickr.com/photos/mtacc-esa/8537715054/
` http://dx.doi.org.ezproxy.library.ubc.ca/10.1201/9780203023389
` http://www.meyco.basf.com/en/meyco_solutions/meyco_equipment/b
asf_meyco_equipment_range/Pages/logica.aspx
` RocScience, 2006. Shotcrete Support
http://www.rocscience.com/hoek/corner/16_Shotcrete_support.pdf
` Rabcewicz, L. 1969. Stability of tunnels under rock load. Water
Power 21(6-8) 225-229, 266-273, 297-304.
` Sika, 2012. Special Mix Design
` Sika, 2011. Sprayed Concrete Handbook 2011
` Vlachopoulos, N. & Diederichs, M.S., 2009. Improved Longitudinal
Displacement Profiles for Convergence Confinement Analysis of
Deep Tunnels. Rock Mechanics and Rock Engineering, 42(2),
pp.131146

17 EOSC 547 Tunneling and Underground Engineering March 19, 2013


EOSC 547 Tunnelling and
Underground Design

The Other Kinds of Obstruction


in a Hong Kong Tunnel

Ms. Carie LAM


19 March 2013

1 of 522

Express Rail Link (XRL)

Shenzhen

 26 km long
 To accommodate a
high-speed railway
(200 km/hr)
 45 min. journey from
west Kowloon to
West Kowloon Shenzhen shortens
Terminal Station
to 14 min.
 HKD$ 62.4 billion
 Jan 2010 - Dec 2014

2 of 522
3 of 522

Ground Conditions and Method of Construction

Lai Chi Kok


Interchange
Nam Cheong Station

West Kowloon
Terminal Station

Abrupt change in rockhead

CD/HD
Granite

 > 35 m of Fill, Marine Deposits, Alluvium overlying weathered Granite and Granite Bedrock
 Mixed (soft) ground conditions => Earth Pressure Balance TBM

4 of 522
Outline

 Project description
 Options
 Combinations of methods: Piles Removal

 Machine cutting in bored piles


 Tailor-made soldier piling rig
 Mini-piles

5 of 522

2 steel truss footbridges


built in 2005 supported by
pre-bored socketed steel
H-piles found at 40 m
70 m below ground level
 Total 17 piles

6 of 522
2/17

7 of 522

3/17

1. Remove
superstructures and
pile caps
2. Extend pile up to
ground level

610 mm
8 of 522
Options Considered

 Extract by vibration
 Deep excavation
 Hand cutting
 Tailor-made soldier drilling machine
(~ 800 mm )
 Machine cutting (in 3m bored pile)
 Mini-piles (~ 220 mm )

9 of 522

4/17

Extraction by Vibration

Extract the pile


directly by
NO
Vibration /
Jacking?

Rock socketted!!

10 of 522
5/17

Deep Excavation

IVE Haking Wong

CLP
Sham Mong Road
Waterfront Annex

NO
Diaphragm Wall?

Substation Proposed Diaphragm Wall

Proposed
XRL Tunnel
Congested Site Area and
Disturbance to Existing
Structures and Utilities
Cable Trench

400kV Cable

11 of 522

6/17

Hand-cutting

Cut by diver?
NO
Hand-Dug Caisson?

NOT SAFE
Work in confined spaces

12 of 522
Extraction by Drilling down to Bottom of Piles

13 of 522

Machine-cutting

14 of 522
8/17

Machine-cutting

3.0m

15 of 522

7/17

Machine-cutting

16 of 522
9/17

Machine-cutting
Problem .. 3.0m OD outer casing is required

W

d

17 of 522

Mini-piles

ROCK-SOCKETTED PILE FRICTION PILE

18 of 522
15/17

Mini-piles (UPROOT)
Destroy grout inside the
rock socket using down-
the-hole hammer.

Overcome residual friction


between destroyed grout
and H-pile using vibro-
hammer.

19 of 522

16/17

Confined Working Dia. of Left-in Shallow


spaces cycle outer 610OD Hard
required? casing casing material /
rockhead
Machine- NO 8 days 3m OK OK
cutting in provided
bored pile with pre-drill
holes
Tailor-made NO 9 days <1m Not OK OK
soldier
piling
machine
DTH NO 12 days N/A OK OK
Method
(UPROOT)

20 of 522
Acknowledgement

Sub-subcontractor:
Main Contractor:

Sub-Contractor:

21 of 522

Thank You

22 of 522
Analysis and Design of Pressure Tunnel Liners for
Hydroelectric Projects

EOSC 547

April 2, 2013

Charlie Harrison

1 of 27

Overview
A. Hydroelectric Projects
B. Pressure Tunnel
C. Feasibility Design
D. Detailed Design
E. Grout Plug/Curtain

2 of 27
Conceptual Model of a Hydro Project

Reservoir

Powerhouse
hi

Head (H)

Tailrace

H is a measure of potential energy available for generating power

3 of 27

Examples of Hydro Project Layouts

Surface supported penstock

Fully steel lined high pressure


conveyance system

Fully unlined high pressure


conveyance system

Broch, 1982
4 of 27
Consequences of Leakage
Some consequences of leakage from a pressure tunnel:
Loss of revenue
Operation, maintenance and aesthetic problems when leakage
enters the powerhouse area
Development of high hydraulic pressures behind low relative
permeability features within the rock mass leading to valley
side instability
Development of high hydraulic pressures behind low relative
permeability surface deposits leading to slope failure
Development of high hydraulic pressures around steel-lined,
concrete-encased sections leading to buckling of the steel lining
Spring formation above erodible materials in valley sides
leading to mud and debris flows
Tunnel or shaft instability through piping of erodible, or
leaching of dissolvable materials

5 of 27

Decision Tree for Lining design

Meritt, 1999
6 of 27
Decision Tree for Lining design

Examples of failure:
1. 6.7 km tunnel with 50 m reinforced
concrete U/S of steel liner, with
remainder with plain concrete;
extensive cracking with only 58 m
head.

2. 12 km tunnel with 600 m steel


lining, remainder unreinforced
concrete; leakage of 3700 L/s after
3 days; 70% of concrete lining
cracked.

Deere, 1983

Used withUsed
limited success

Meritt, 1999
7 of 27

Cost of Steel Lining

Sy-Sima Hydro Project

System Part Technical Data Cost in Norwiegan Kroners circa 1982 2012 Kr 2012 US
Value of
Cost Total Total Total
energy loss
kr/m kr/m kr/m kr/m $/m
Steel Lined Shaft Shaft area = 12 m 2 90,000 40,000 130,000 336,259 57,164
3
El. 40 m Concrete = 5 m /m
Lining ID = 3 m
Steel weight = 3000 kg/m

Steel-lined shaft Shaft area = 12 m 2 90,000 10,000 100,000 258,661 43,972


El. 600 m Concrete = 6 m 3 /m
Lining ID = 3.9 m
Steel weight = 3000 kg/m

Steel-lined tunnel Tunnel area = 22 m2 90,000 10,000 100,000 258,661 43,972


from El.600 to end of Concrete = 10 m3/m
steel lining Lining ID = 3.9 - 4 m
Steel weight = 3000 kg/m

Unlined tunnel Area = 52 m2 11,000 2,000 13,000 625 106


from end of lining to
intake

Mysert, 1982
8 of 27
Unlined
In the early 1970s, Norway had over 50 hydro projects
with heads of over 150 m utilizing unlined shafts and
tunnels
With many over 200 m:
Project Year Head
m
J0RUNDLAND 1971 285

SKJOMEN 1973 367

BORGUND 1974 255

LEIRD0LA 1978 459

LOMI 1979 601

SKIBOTN 1980 449

Buen, 1982
9 of 27

Mauranger Hydroelectric Power Plant

~860 m

455 m

Bergh-Christensen, 1982
10 of 27
Concerns
Notable failures:
Brokke Power Plant (300 m static head) failed in 1968
skra Power Plant (200 m static head) failed in 1970

Designers of the Mauranger Hydro Project realized a


need to analyze failures to understand why such low
head projects were subject of failure

11 of 27

Characteristics of Failure
Brokke and skra:
Situated in steep valley slopes
Cut by steep, permeable joints and zones of weakness striking
nearly parallel to the slope
Side cover of the tunnel/shaft measured as the shortest
distance out to the valley slope considered moderate and less
than the vertical cover

In summary, the internal tunnel pressures hydraulically


jacked open the joints of the rock mass leading to
increased permeability

12 of 27
Cover

Bergh-Christensen, 1982
13 of 27

Design (a.k.a Norwegian) Criteria

Bergh-Christensen, 1982
14 of 27
Generalized Norwegian Criteria

H = head in tunnel at point of interest


w = unit weight of water
r = unit weight of rock
= inclination of valley slope
FS = factor of safety
Rancourt, 2011
15 of 27

Recommended Factor of Safety


FSi

Parameter Description Fa Fb Fc

A. Rock Mass Characteristics


Soft, low modulus (Erm < 5 GPa) Sedimentary 1.3
Highly anisotropic Metamorphic 1.3
Horizontal lying 1.3
Medium Modulus (5 20 GPa) Sedimentary 1.2
Anisotropic Metamorphic 1.2
Volcanic 1.2
Hard, high modulus (> 20 GPa) Gneiss 1.1
Isotropic with slight foliation Massive 1.0
B. Cover to tunnel diameter ratio, C/DT
<5 Not recommended
5 10 1.2
10 20 1.15
> 20 1.1
C. Presence of structures near tunnel
Within 2 DT Yes 1.1
Consider semi-lined section Perpendicular to surface 1.2
No structures 1.0

* In equation for the Norwegian Criteria, use FS = (Fa )(Fb)(Fc)


Rancourt, 2011
16 of 27
Limitation of the Norwegian Criteria
Does not account for locked in stresses
Should only be used during feasibility and preliminary design
In-situ hydraulic jacking tests are highly recommended during
preliminary and detailed investigations
In-situ testing may need to be carried out in adits or during
construction when not feasible to drill to the depth of the
tunnel or shaft from the surface

17 of 27

In-situ Testing of Stress Hydraulic Jacking

Location of joint
being jacked

ASTM, 2008
18 of 27
Testing Considerations
General:
results of the hydraulic fracturing method can be interpreted in
terms of in-situ stresses only if the boreholes are approximately
parallel to one of the three principal in-situ stresses
hen the principal stress parallel to the borehole axis is not the
least principal stress, only the two other principal stresses can be
determined directly from the test
In the unlikely event that the induced fracture changes orientation
away from the borehole, its trace on the borehole wall cannot be
used in stress determinations
From inside tunnel/adit:
minimum principal stress estimates from tests performed in
boreholes drilled behind the tunnel face significantly
underestimated the pre-excavation minimum principal stress
tests conducted according to basic ISRM guidelines generally
failed to provide reliable estimates of minimum principal stress
orientation and magnitude

19 of 27

Tunnel Grout Plug/Curtain


Tunnel grout plug/curtain grouting of rock mass
around the upstream end of the steel lining

Purpose:
Reduce the hydraulic conductivity of the rock mass by creating
an impervious zone around the steel liner
Consolidate the rock and improving liner-rock contact

20 of 27
Profile View of Tunnel Grout Plug/Curtain

21 of 27

Cross Section of Tunnel Grout Plug/Curtain

22 of 27
Tunnel Grout Plug/Curtain
Three types of grouting:
Contact grouting: fill large voids behind the steel lining
Embedment grouting: seal the gap between the steel liner and
concrete due to concrete shrinkage
Consolidation grouting: consolidate blast damaged rock, relaxed
rock, to close joints, and reduce leakage

Design controlled by:


Total amount of permissible leakage, and
Maximum gradient (i = h/L)

23 of 27

Recommended Gradients

Type of material Acceptable hydraulic gradients

Massive hard rock, widely jointed 10 - 15


Hard to moderately hard, moderately jointed 8 - 10
Moderate to weak rock, moderately jointed 5-7

Weak, closely jointed or sheared 3-5


Very weak, possibly erodible Less than 3 plus appropriate filtering

Bensen, 1982
24 of 27
Concluding Remarks
Steel liners are expensive but necessary to prevent
excessive leakage from pressure tunnels and shafts
Empirical relationships available for feasibility and
preliminary design; however, in-situ stress testing
necessary to confirm final design
Empirical relationships not necessarily conservative;
application of FS should be done with this in mind
Recommended testing standards from hydraulic jacking
tests should be reviewed prior to testing programs to
confirm applicability to project
No liner design, steel or otherwise, is complete without
a grout plug/curtain

25 of 27

Acknowledgements
Thanks to Mr. Rich Humphries and Mr. Grant Bonin of
Golder Associates for providing reference material for
the preparation of this presentation.

26 of 27
References
Anon, Norges Bank. Available at: http://www.norges-bank.no/en/price-stability/inflation/price-calculator/.
ASTM, 2008. D4645 - Determination of In-Situ Stress in Rock Using Hydraulic Fracturing Method.
Benson, R.P., 1989. Design of unlined and lined pressure tunnels. Tunnelling and Underground Space Technology, 4(2), pp.155170.
Bergh-Christensen, J., 1982. Design of unlined pressure shaft at Mauranger Power Plant Norway. In ISRM International Symposium.
Brekke, T. & Ripley, B.D., 1993. Design of pressure tunnels and shafts. In Comprehensive Rock Engineering, Vol 2. Pergamon Press,
Inc., Elmsford, NY, pp. 349369.
Broch, E., 1982. The development of unlined pressure shafts and tunnels in Norway. In ISRM International Symposium. pp. 545554.
Buen, B. & Palmstrm, A., 1982. Design and Supervision of Unlined Hydro Power Shafts and Tunnels with Head up to 590 Meters. In
ISRM International Symposium.
Dahl, T. et al., 2003. Adverse effects of pore-pressure drainage on stress measurements performed in deep tunnels: an example
from the Lower Kihansi hydroelectric power project, Tanzania. International Journal of Rock Mechanics and Mining Sciences,
40(1), pp.6593.
Deere, D.U., 1983. Unique geotechnical problems at some hydroelectric projects. In Proceedings of the Seventh Panamerican
Conference in Soil Mechanics and Foundation Engineering, Associacao Brasileira de Mecahnica dos Solos, Sao Paulo, Brazil. pp.
865887.
Henn, R.W., 1996. Practical guide to grouting of underground structures, American Society of Civil Engineers.
Henn, R.W., 2003. AUA guidelines for backfilling and contact grouting of tunnels and shafts, Thomas Telford.
Merritt, A.H., 1999. Geologic and geotechnical considerations for pressure tunnel design. In Geo-Engineering for Underground
Facilities. ASCE, pp. 6681.
MYRSET, . & LIEN, R., 1982. High pressure tunnel systems at Sima Power Plant. In ISRM International Symposium.
Rancourt, A.J. & Mitri, H., 2011. Application of rock cover alteration ratio concept in preliminary design of unlined pressure tunnels.
Canadian Geotechnical Journal, 48(11), pp.16741682.

27 of 27

Questions?

28 of 27
EOSC547
TunnelingandUndergroundEngineering

UnderseaTunnels:
DesignandConstructionofthe

GregWenger
April02,2013

EOSC547
TunnelingandUndergroundEngineering

Outline
SpecialConsiderationsforUnderseaTunnels
SeikanTunnelLayout,DesignandConstruction
Location
SiteInvestigationandUnderseaGeology
DepthofCover
Layout
Grouting
Support
ConstructionMethodology
FloodingDuringConstruction
Summary
Matsuo,1986
TheFutureofDeepUnderseaTunnels

2
EOSC547
TunnelingandUndergroundEngineering

Special Considerations for Undersea Tunnels

Higherriskofunexpectedgeological
conditionsduetotheincreased
difficultyofsiteinvestigation
Longuninterrupteddrivesdueto
reducedlocationsforshaftaccess
Highhydrostaticpressuresontunnel
lining
Highseepagegradientscanleadto
largeinflowsinzonesofhigher Kitamura,1986
permeability
3

EOSC547
TunnelingandUndergroundEngineering

Seikan Tunnel Location


Hokaido

Honshu
4
EOSC547
TunnelingandUndergroundEngineering

Location
Doubletrackrailtunnelbuilttoaddresspopulationdemands
54kmlong(worldslongestunderseatunnel)
23kmlongsubseasection
240mtotaldepth
140mwaterdepth

5
Akagi,1972

EOSC547
TunnelingandUndergroundEngineering

Site Investigation
Siteinvestigationweredifficultdue140m
waterdepthandstrongtidalcurrents.
Preconstructioninvestigationsincluded:
Geophysicalsurveys
Boring
Seabedobservationwithmidgetsubmarine?
Informationgatheredbydrillinginadvance
ofconstructionofinclinedaccessshafts
andpilottunnel
Detailedinformationgatheredinadvance Kitamura,1986

drillingofmaintunnelconstruction

6
EOSC547
TunnelingandUndergroundEngineering

Undersea Geology
MioceneGreenTuffsequenceoffoldedandfaulted,submarinevolcanogenic
sedimentaryrocks

HashimotoandTanabe,1986
Kunnui Formation:Tuff Kuromatsunai Formation: Kunnui Formation:Tuffand
BrecciaandAndesiticRocks Relativelysoftmudstone mudstone
RepresentativeUCS:5to100MPa
PoorlyConsolidatedorAlteredRockUCS:2MPa 7

EOSC547
TunnelingandUndergroundEngineering

Depth of Rock Cover


Lesscover:
Shortertunnel
Lowerhydrostaticpressure
Morecover:
Longerseepagepathsfromthe
seabed:lowervolumeofseepage

Precedenceatthetimefor140m
waterdepth:notmuch
Currentlytherearefoursubsea
tunnelsinNorwayover250mdeep,all
withrockcoverof3050m.
ForSeikanTunnellookedat
regulationsforunderseacoalmines:
min100m. 8
Dahlo &Nilsen,1994
EOSC547
TunnelingandUndergroundEngineering

Layout

INOUE,1988

Pilotandservicetunnels:
investigation
constructionaccess
maintenance

9
Matsuo,1986

EOSC547
TunnelingandUndergroundEngineering

General Undersea Section Construction Sequencing

Sato,1983
Akagi,1972

1.InclinedShafts
2.PilotTunnel
3.ServiceTunnel
4.MainTunnel
10
EOSC547
TunnelingandUndergroundEngineering

Lining Loads, Drainage, and Grouting


Underseatunnelshavehighhydrostaticloadinadditionto
overburdenstress
Iftunnelliningisimpermeable:
Fullhydrostaticpressurewilldeveloparoundlining,but
archingcanreduceeffectiveload
Verysubstantial,impracticalliningrequired
Ifliningallowsfulldrainage:
Hydrostaticpressurecanbereduced,buteffectiveground
pressureneartunnelcanincreaseduetoseepageforces

Eseinstein,1994
Ifgroundisgrouted:
Seepageforcesreduced,
Increasedrockstrength,
Hydrostaticpressureacts
ongroutedring(less
loadonlining)
11

EOSC547
TunnelingandUndergroundEngineering

Grouting
Groutingconductedpriortoexcavation:
Transformsgroundintozoneoflowerpermeability(reducesseepage)
Compressivestrengthisincreased(improvestunnelstability)
Fullhydrostaticpressureactongroutedzone,nottunnellining

12
Eisenstein1994 Kitamura,1986
EOSC547
TunnelingandUndergroundEngineering

Grouting Extent
Determinationofextentofgroutingintermsoftunneldeformation
andvolumeofseepage:
Measurementofdeformationconvergenceintesttunnelsduringpilottunnel
construction
IdealizedBoundaryValueproblem

13
Adachi,1986

EOSC547
TunnelingandUndergroundEngineering

Grouting Extent
DecoupledIdealizedBoundaryValue
problemgovernedby:
Idealizedthickwalledcylindrical
problem
ElasticplasticMohrCoulombyield
condition
Coefficientofpermeabilityimproved
by102 bygrouting
FlowgovernedbyDarcysLaw
Adachi,1986

Result:groutingareagenerallydesigned
tobe3xdia.oftunnel;5xdia.Inpoor
conditions
14
EOSC547
TunnelingandUndergroundEngineering

Main Tunnel Support


0.7 0.9m 0.250.35m
Reinforced

Kitamura,1986
Grouting
15

EOSC547
TunnelingandUndergroundEngineering

Construction Methodology
Drillandblastwithdifferent
constructionmethods.Sidedrift
mostused.

Sequencing:
Advancedrilltoassessconditions
Grout
Drill/blast/excavate
Shotcrete
Rockbolt
ConcreteLining

Maru andMaeda,1986 16
EOSC547
TunnelingandUndergroundEngineering

Construction Timeline
TotalConstructiontime:
21years
1964:inclinedshaft
excavationbegins
1967:PilotTunnel
excavationbegins
1971:MainTunnel
excavationbegins
1983:PilotTunnel
connected
1985:MainTunnel
connected
Matsuo,1986

17

EOSC547
TunnelingandUndergroundEngineering

Flooding Incidents During Construction


Fourmajorfloodingincidentsoccurredduringconstructionintheservicetunnel
Maxflowsof16,11,6&70m3/min
Nofatalitiesduetodownwardtunnelgradientandsmallerservicetunnelsection
Collapsedmaterialhelpedpreventcatastrophicflows

18
HashimotoandTanabe,1986
EOSC547
TunnelingandUndergroundEngineering

Flooding Incidents During Construction


Drainageequipmentwasreinforced;waterpumpedout,6monthdelay
Servicetunnelrealigned
Groutingcriteriawasrevised
Inflowpredictedmethoddevelopedbasedongeochemicalanalysisofborehole
water.Largeinflowstendedtobeseawater,whileregularseepagewas
groundwater(meteoricwater)

AbnormalWaterIncidentINOUE,1988 Sekietal,1986 19

EOSC547
TunnelingandUndergroundEngineering

Drainage System
Totaloperationaldrainage:40m3/min

20
Matsuo,1986
EOSC547
TunnelingandUndergroundEngineering

Summary

Increaseduncertaintyofgroundconditions:otherpredictionmethods
developed(advanceboring,geochemicalwateranalysis)

Longuninterrupteddrive:pilotandservicetunnelsallowedbetteraccessto
maintunnelandavoidedpotentialcatastrophicfloodingevents

Highporewaterpressure:groutingemployedtoreduceseepageand
hydrostaticloadontunnellining.Systemdevelopedtorationalizeextentof
grouting.

Highseepagegradientscanleadtolargeinflowsinzonesofhigher
permeability:yup.Prediction,groutingkeytoavoidingfloods

21

EOSC547
TunnelingandUndergroundEngineering

The Future of Deep Undersea Tunnels

Nevelsky Strai
450m?

22
EOSC547
TunnelingandUndergroundEngineering

References
Adachi,T."GeotechnicalreportontheSeikantunnel." Tunnelling andUndergroundSpaceTechnology 1.3(1986):351
355.
Akagi,NewsReport:SeikanUnderseaTunnelSoilsandFoundations,Japanses SocietyofSoilMechanicsand
Foudnation Enginerring,Vol.12,No.1,(1972)
Dahl,T.S.,andB.Nilsen."Stabilityandrockcoverofhardrocksubseatunnels." Tunnelling andUndergroundSpace
Technology 9.2(1994):151158.
Eisenstein,Z.D."Largeunderseatunnelsandtheprogressoftunnelling technology." Tunnelling andUndergroundSpace
Technology 9.3(1994):283292.
Hashimoto,Kazuhisa,andYutakaTanabe."ConstructionoftheSeikanunderseatunnelII.executionofthemost
difficultsections." Tunnelling andUndergroundSpaceTechnology 1.3(1986):373379.
Ikuma,Michitsugu."MaintenanceoftheunderseasectionoftheSeikanTunnel." Tunnelling andundergroundspace
technology 20.2(2005):143149.
INOUE,Toshitaka,AShortStoryofSeikanUnderseaTunnelProjectDobokuGakkai ronbunshu,391(1988),41
Kitamura,Akira."TechnicaldevelopmentfortheSeikantunnel." Tunnelling andUndergroundSpaceTechnology 1.3
(1986):341349.
Maru,Yoshimitsu,andTakashiMaeda."ConstructionoftheSeikanunderseatunnelI.Generalschemeof
execution." Tunnelling andUndergroundSpaceTechnology 1.3(1986):357371.
Matsuo,Shogo."AnoverviewoftheSeikanTunnelproject." Tunnelling andUndergroundSpaceTechnology 1.3(1986):
323331.
Sato,K.U.N.I.A.K.I."Hydrauliccharacterofdischargehydrographfortunnelling." Soilsandfoundations 23.4(1983):
2733.
Seki,Y.,etal."Geochemicalpredictionofimpendingcatastrophicinflowofseawaterduringconstructionofthe 23
underseapartoftheSeikanTunnel,Japan."Applied geochemistry 1.3(1986):317333.

EOSC547
TunnelingandUndergroundEngineering

Thank you

Questions?

Kitamura,1986

24
Kimberley Newman

Introduction
What is the SMART
Tunnel?
Site Investigation
Grouting Program
Results
References
Questions (http://www.itsinternational.com/sections/associations/products/
conference-delegates-to-visit-dual-purpose-tunnel)

2
(Google, 2013)

Monsoonal type
Low intensity rain-
long duration

Thunderstorms
High intensity- short
duration
flash-flood
Multiple times per
year

Storm increased
intensity and
frequency over time
(Abdullah, 2004) 4
3.75 million people live along the main basin
Area in yellow often flooded during storms

(Darby and Wilson, 2005) 5

Urbanization
Development on
floodplains
Insufficient drainage
downstream of the city
Insufficient infrastructure
Poor maintenance of
drainage infrastructure
Flooding rates increased
during mitigation measure
implementation
Solution = SMART Tunnel

http://thestar.com.my/metro/story.asp?file=/2010/12/10/central/7592351&sec=central
6
9.8 km long
11.8 m diameter
10-16 m below surface
1 million m3 capacity
3 km section with car traffic
Only 1 entry and 1 exit point
Ventilation system allows
airs to escape when upper
decks get flooded
Doubles as emergency access
points
Design-build construction
2003-2006
(http://www.geotechnics.mottmac.com/projects/smart)

Increase capacity Klang Gate dam upstream


Build Batu dam upstream
Batu Dam

Klang Gates Dam

http://mywatermalaysianwateremilyleow.blogspot.ca/2011/05/water-history-in-malaysia.ht

http://www.panoramio.com/photo/3067284
8
Divert water from
upstream to
downstream
Undulating terrain is
not good for a
channel
Tunnel was chosen
Release is regulated,
avoid downsteam
flooding

(Darby and Wilson, 2005)


9

Category 1
Peak flow < 70 m3/sec
No bypass

Category 2
Peak flow 70-150 m3/sec

Category 3
Peak flow 150-300 m3/sec

(Darby and Wilson, 2005)

10
Kuala Lumpur underlain by 40% Limestone
Problems with Karstic rock:
Roof collapse over voids
Subsidence of cover soil
Founding structures on pinnacles or irregular rock heads
Loss of water from reservoirs
Pollution of groundwater

(Raju & Yew, 2006) (Raju & Yew, 2006) 11

(Ismail et al., 2011)

LANDSAT
Digital Terrain Models
Topographic Maps
RADAR SAT
Existing boreholes from
infrastructure construction
Previous mining

Used to identify sinkholes


Slope map delineated
limestone area (5o-10o)
Fault zones with
underground streams
(Darby and Wilson, 2005)

12
Geotechnical engineering
issues with Karst:
Flexible bars with telescoping
joints
Lining canals and ditches
Monitoring groundwater
Lowering can cause subscidence
Remediate sinkholes
Clog swallow holes
Make an impermeable surface
Ground improvements
Grouting
compaction

(Ismail et al., 2011)

13

Tight construction
schedule
Fast
Safe
High density of
infrastructure
Tunnel through highly
irregular cavernous
limestone bedrock
overlain by alluvial soils
Mixed shield TBM (slurry
shield)
2 purchased
Average speed 0-2.5
cm/min

(Darby and Wilson, 2005)


14
Open excavations
Settlement sensitive areas
Fill solution cavities
Grout behind gaps in retaining
wall
Compact loose overburden
using mortar
Thick soil overburden
(especially loose/soft soil)
Rock with high fracture density

*Emergency response team always


available

(Raju & Yew, 2006) 15

Grouting large fissures


around open excavations
Grout curtain
Stops water
Termination
Attained maximum pressure
pre-determined
Exceed pre-determined flow
Stop
Resume grouting in 24 hrs
Use secondary grout holes as
required

(Raju & Yew, 2006)

16
Compaction grouting
Loose soil overburden
Stiff mix pumped into soil with high pressure
Creates homogeneous grout bulb
Most effective in non-cohesive soils
Create a grid of columns

(Raju & Yew, 2006)


17

Compaction grouting
Cavity filling
Cavity filled with loose material

(Raju & Yew, 2006) 18


Jet grouting
Seal gaps between retaining wall piles
Reduce lateral earth pressure
Mix soil with cement grout at high pressure
1.0 m to1.4 m diameter hole

(Raju & Yew, 2006) 19

Emergency grouting
Fill hole with aggregate
Compaction grout
Continued till ground heave
observed

(Raju & Yew, 2006)

20
Cutter Head
Maintenance
Lowers risk of
subsidence
during
maintenance
Precautionary
measure
Pre-determined
stop locations

Grout Block (Raju & Yew, 2006)

21

Limestone karst causes issues


Site investigation
Grouting
Tunnel helps decrease flooding and traffic
jams

(http://smarttunnel.com.my)

(http://rainbowstampsandcoins.blogspot.ca/2012/08/
22
odd-stamps-03c-3d-stamps-moving.html)
Abdullah, K. (2004). Stormwater Management and Road Tunnel (SMART) a
Lateral Approach to Flood Mitigation Works. International Conference on
Bridge Engineering & Hydraulic Structures (pp. 5979).
Darby, A., & Wilson, R. (2005). Design of the SMART Project, Kuala Lumpur,
Malaysia.
Ismail, S., Mansor, S., Rodsi, A., & Bujang, B. K. (2010). Geotechnical
modeling of fractures and cavities that are associated with geotechnical
engineering problems in Kuala Lumpur limestone, Malaysia. Environmental
Earth Sciences, 62(1), 6168. doi:10.1007/s12665-010-0497-3
Raju, V. R., & Yew Weng, I. (2006). Grouting in Limestone for SMART Tunnel
Project in Kuala Lumpur. International Conference and Exhibition on
Tunneling and Trenchless Technology (pp. 4569). Selangor, Malaysia.
http://www.geotechnics.mottmac.com/projects/smart/
http://rainbowstampsandcoins.blogspot.ca/2012/08/odd-stamps-03c-3d-
stamps-moving.html
http://www.itsinternational.com/sections/associations/products/conference
-delegates-to-visit-dual-purpose-tunnel/
http://smarttunnel.com.my/smart/what-is-smart/

23

24
http://outre-monde.com/2012/04/12/keep-on-asking-questions/

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EOSC547,Ter
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11


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15

.
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andaf
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 16
Recover
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ecover
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17

Lessonst
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fy
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shri
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18
Ref
erences
 Bowers,K.
H.,Hill
er,D.
M.andNew,B.M.(
1996)Groundmov
ement
overt
hreeyearsattheHeathr
owExpr
essTri
alTunnel
,i
nMairand
Tayl
or(eds
.),pp.64752.
 Heal
t
handSaf et
yExecut
i
ve(2000)Thec
oll
aps
eofNATM t
unnel
sat
Heat
hrowai
rport
,HMSO,London.
 Mui
rWood,A.(
2002)
.Tunnel
l
ing:managementbydes
ign.Tayl
or&
Fr
anci
s.
 Rank i
n,W.J.andDav i
es,A.J.(1997)Predi
cti
onsandobser vat
ions
ofgroundcondit
i
onsfoll
owingtheHeat hrowEx pressTunnel
col
lapse,Tunnel
ing,I
nst.ofMiningandMet al
l
ur gy.
 Wal
li
s,S.(1999).Heathr
owfai
lureshighl
ightNATM (abuse?)
mi
sunder
standings.Tunnel
,Gthers
loh,pp.66-73.

19
Microtunneling-a Viable Trenchless
Technology in Deep Gravelly Soil

Mujib Rahman
Student# 47834098
Apr 02, 2013

Outline

Background - ( a river crossing project)


Location
Site Geology -HDD Crossing
Mitigation Options and Risks
Why Microtunneling
Case Studies
Conclusion
Background

TP Pipeline supplies Natural gas to Ft Nelson


a river crossing in the Muskwa River
Potential exposure of the pipeline in the midstream
Possess integrity hazards
Consequence of failure -
From Loss of only gas service
From Public safety

Location- a River Crossing


Location of the Crossing

Location- a River Crossing

Site Geology -HDD Crossing

presence of gravels along the proposed


crossing alignment
upper sand and gravel layers not suitable for
drilling
gravel, cobbles and boulders would impede
progress HDD
over 70 m of casing required to seal & isolate
the drill path from gravel

Site Geology
Site Geology Presence of gravels along the proposed
crossing alignment

Mitigation Options and Risks-


History of the Crossing

1960 1973 2008 2010 2011-12 2012 2013

NPS 114 Investigation


Original and design
Crossing completed for
The Crossing Trenchless
installed HDD Crossing
replaced with Technology
on Bridge
NPS 168 In- Pursued with Preferred
stream Xing PWGSC Canada
for bridge
Microtunneling
Crossing; Cont.
option preferred
monitoring
Potential
Pipe Evaluated all in-
Exposure stream Crossing
options
Mitigation Options and Risks-Trenchless Options

Horizontal Directional Drill (HDD)


Microtunneling
Auger Boring
Pipe Jacking
Pilot Tube
Utility Tunneling
Pipe Ramming
Piercing Tools

Why Microtunneling-Consideration

Geotechnical considerations specially groundwater


Obstructions along the proposed alignment
First Nations and potential environmental impact
Required drive lengths
Pipe diameters
Cost
Depth & alignment (re: river scouring and bank erosion)
Site access
Impact to surface activities
Right of Way requirement
Proximity and impact to Alaska Highway Bridge
Why Microtunneling-Acceptable Options
Replacement crossing Horizontal Directional Drill
Replacement crossing Open Cut
In-Stream Remediation Live Line Lowering
Intermediate Pressure Bridge Crossing (IP Bridge) ??
In-stream Remediation Cabled Concrete Mats
In-stream Remediation Rip Rap Replacement
Replacement crossing Aerial Pipeline Crossing
Microtunneling

Why Microtunneling-Benefits
Application and Benefits
Can excavate through cohesive and non-cohesive soil
Ground support provided immediately after excavation
No dewatering required
Drives of several hundred meters readily available
Accuracies of 25 mm achieved easily
Why Microtunneling-Challenging Ground

Why Microtunneling-Salient Features


Why Microtunneling-Salient Features

Case Study-River Crossing for Natural Gas


Case Study-Toronto Pearson Airport

Conclusion
Acknowledgement

FortisBC
Engineering Technology Inc. (Entec)
Ward & Burke Microtunneling
Hatch Mott MacDonald

Questions???

Suggestions???
Simon Fraser University
Engineering Geology and Resource Geotechnics Research Group

OUTLINE

About Block Caving


Mechanical vs. Drill and Blast Excavation
Current technology
INTRODUCTION

Block caving is used to


exploit low-grade, high-
tonnage deposits which are
too deep for open pit mining
Although the operating costs
a relatively low, it requires
extensive, costly,
development prior to mining
Development involves
driving kilometers of tunnels
and sinking deep shafts
Improving tunneling and
shaft sinking methods will
reduce start up costs

After Hen and Caldwell (2012)

DRILL AND BLAST VS.


MECHANICAL EXCAVATION
Unless extremely careful blasting practices are used, blasting induces
damage in the surrounding rock
The extent of this damaged zone is the subject of debate but work by
Bahrani et al. (2010) used a 0.8 m zone, based on work by Saiang &
Nordlund (2009)
Modelling of mechanically excavated pillars (no damage) vs. blasted
pillars (0.8m damage zone) has provided insights to the advantages of
mechanical excavation in addition to faster advance rates (Bahrani et
al., 2010)
Blast damage reduces rock mass
strength by breaking rock bridges,
reducing cohesion and tensile
strength

After Bahrani, Suorineni, and Maloney. (2010)


DRILL AND BLAST VS.
MECHANICAL EXCAVATION
All pillars were found to be weaker with decreased
width/height ratio
zone of blast zone of blast
influence influence
pillar height

pillar width

Modified after Bahrani, Suorineni, and Maloney. (2010)

DRILL AND BLAST VS.


MECHANICAL EXCAVATION
Mechanically excavated pillars had higher confinement, which
increases pillar strength (Mortazavi et al., 2009)
The blast damaged zone doesnt carry as much load, and concentrates
vertical stresses at the pillar core
Less confined pillars with higher core stresses have a greater chance of
crack initiation and propagation (less stable)
After Bahrani, Suorineni, and Maloney. (2010)
DRILL AND BLAST VS.
MECHANICAL EXCAVATION
Mechanically excavated pillars exhibit a more even stress
distribution across the pillar
Higher stresses increases the risk of rock bursting which is
based on the ratio of 1 to c (Barton, 1994)
Blasted pillars have a de-stressing on the outsides, moving
the risk area to the core of the pillar 1/ c

AKER WIRTH
MOBILE TUNNEL MINER
TBM cutters are mounted to road header style arms
Allows for excavation of square tunnel profiles
Flexible profile allows for 30 m turning radius compared to
500 m for a conventional TBM

After Aker Wirth


AKER WIRTH
MOBILE TUNNEL MINER
Crawler locomotion removes need for grippers and allows
machine to back up easily
Advance rates up to 10m/day in hard rocks (up to 300 MPa)
Improves safety by reducing exposure to the face

After Aker Wirth

AKER WIRTH
MOBILE TUNNEL MINER
Unlike a TBM, the cutters work by undercutting
Require half as much energy as a TBM and allow for any
tunnel shape

After Aker Wirth


ATLAC COPCO
MODULAR MINING MACHINE
TBM cutters are mounted on a cutting wheel
Wheel makes multiple cuts to produce full tunnel width (can be
square cross section)
Quick turning allows for Y intersections
Crawler locomotion increases mobility
Road header style muck handling system

After Chadwick. (2010) After Mining and Construction. (2010)

HERRENKNECHT
SHAFT SINKING
MACHINES
Uses a rotated cutting head like the
Modular Mining Machine
Drives a trench and then rotates the
head 180 degrees to make a cut
Rotation of the wheel picks up muck
Bolter and shotcrete behind the cutter,
as in a conventional TBM
Uses grippers for locomotion
Partial face excavation like other
systems
After Fenzel. (2010)
SUMMARY

Due to high development costs associated with extensive


tunneling and shaft sinking, block cave mines can
significantly benefit from faster, more stable excavation
methods
Numerical modelling has suggested that mechanically
excavated pillars are more stable than their blasted
counterparts but may be more susceptible to rock bursting
New mechanical excavation machines have been developed
specifically for deep block caving to provide the flexibility of
drill and blast, with the advance rates, safety and stability of
TBMs
All new methods utilize partial face excavation, which allows
for square and horseshoe tunnel profiles commonly found in
mining
REFERENCES
Aker Wirth . Undercutting technology. Retrieved from: http://www.wirth-erkelenz.de/index.php?id=160 on March 13, 2013
Aker Wirth. Mobile Tunnel Miner. Retrieved from: http://www.wirth-
erkelenz.de/index.php?id=377&L=1%5C%22onmouseover%3D%5C%22MM_swapImage%28%5C%27langflag_de%5C%27 on March 13, 2013
Atlas Copco. (2010). Bigger, stronger, faster and environmentally friendly mining. Retrieved from:
http://www.atlascopco.com/achieve/themes/Innovation/bigger.aspx on March 14, 2013
Bahrani, N., Suorineni, F., & Maloney, S. (2010). Pillar stability assessment approach for mechanized and drill and blast excavations. Paper
presented at the 44th US Rock Mechanics Symposium and 5th US-Canada Rock Mechanics Symposium,
Barton, N. 1994. A Q-system case record of cavern design in faulted rock. In: Proc. of Tunneling in Difficult Ground, Torino, Italy, 8p.
Bauma Innovation. Aker Wirth GmbH Mobile Tunnel Miner. Revolution in underground mining. Retrieved from: http://www.bauma-
innovationspreis.de/en/press/press-releases-on-innovations/29-pressemitteilungen-innovationen-copy/113-aker-wirth-gmbh-mobile-tunnel-
miner-eng.html?template=baumainnovationspreis-leer on March 13, 2013
Chadwick, J. (2010). Rapid development for cave mines [PDF document]. Retrieved from:
http://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010t.pdf on March 14, 2013
Frenzel, C., Burger, W., Delabbio, F. (2010). Shaft boring systems for mechanical excavation of deep shafts. Australian Centre for
Geomechanics Newsletter. Vol. 34
Frenzel, C. (2010). The Shaft Boring System for deep shafts [PDF Presentation]. Retrieved from:
http://www.keepandshare.com/doc/3276045/shaft-boring-system-ii-pdf-november-15-2011-4-10-pm-1-7-meg?da=y on March 13, 2013
Hem, P. & Caldwell, J. (2012). Block Caving. Retrieved from:
http://technology.infomine.com/reviews/BlockCaving/assets/PopUp/BlockCaving1.html on March 14, 2013
Mining and Construction (2010). Atlas Copco and Rio Tinto win top design award. Retrieved from:
http://miningandconstruction.com/news/atlascopcoandriotintowintopdesignaward-1009/ on March 14, 2013
Mortazavi, A., Hassani, F., & Shabani, M. (2009). A numerical investigation of rock pillar failure mechanism in underground openings.
Computers and Geotechnics, 36(5), 691-697.
Saiang, D. and E. Nordlund. 2009. Numerical analyses of the influence of blast-induced damaged rock around shallow tunnels in brittle rock,
Rock Mechanics and Rock Engineering, 42: 421-448.
EOSC 547 Presentation
March 19, 2013
Stephanie Hunter

Cave mining
Advantages and disadvantages
Applicability
The block cave method
Problems/considerations
Risks
Conclusion
Weve found all the easy (shallow) ones

12
10
8
Exposed
6 Covered
4 Blind

2
0
1980's 1990's 2000's

Weve found all the good (high grade) ones

Undercutting causes orebody to cave from gravity


Material is collected through draw points
Several types of cave mining

Underground Mining Methods

Pillar Supported Unsupported Artificially Supported

Room Sublevel Long- Block


Sub- Bench Cut and
and and wall and Shrink VCR
level and Fill Fill
Pillar Longhole Mining Panel Stoping Stoping
mining Stoping Stoping
Open Caving
Stoping

Block caving produces most tpd and ton/man shift with lowest relative
cost per tonne
Use of gravity to break rock instead of explosives
High production
High degree of mechanization

ButWhy not?
High capital
Simple concept but technically challenging
Requires a high level of design, quality construction and rigorous
management
Lots of uncertainty

Orebody with
Large vertical extent
Massive
Tabular
Pipe-shaped
Low, consistent grade

Block cave often


below an open pit

Moss, 2011

Most common in copper (porphyry) mining but used in molybdenum and


diamonds as well
Moss, 2011

Once a large enough area is undercut by drill and blast it will


cave due to gravity until it reaches surface or open pit
Extensional failure in roof of tunnel = spalling (sounds familiar!)
Key components
Orebody access
Shafts and tunnels
Undercutting
Cave initiation level
Extraction
Ore removed from broken rock
Ore Flow
Sizing and transfer to surface
Infrastructure
Support systems, power, supplies etc.
Video
Explanation

Eberhardt et al., 2012

Video
Explanation

Hem and Caldwell, 2013


Fragmentation is key to success
Small enough to prevent clogging
Constant caving desired (production)
Must break big blocks (depends on equipment)
Beware of air blast

Primary
Controlled by orientation of
cave front with respect to
joints and direction of
principal stresses
Secondary

CMEW, 2013

Cave Flow
Describes path of falling rock boundary

Vyazmensky,
2013
Design and determine resource on cone shape but if goes wide get dilution
Controlled by rock bridges, joint set orientation, faults
Good mine plan requires:
Detailed knowledge of local and
regional geology
Use of accepted rock mass
classification systems (MRMR)
Knowledge of regional and induced
stresses

Cavability is f(strength, structure, in


situ stress)
Prediction of cave flow and
expected fragment size
Size of draw controls caving rate
Too fast = air gap + dilution
Undercutting must be complete to
induce caving
Support requirements (RMR vs
MRMR)

Laubscher, 1994
Palabora
Undercut 400m below pit
Cracking followed by months of movement before failure
Location of cave beneath wall and pit was a big influencing factor
Interaction between cave and open pit most pronounced at northwest wall
causing cave to flow that way
Underground vs. Surface
Initiation of mining much deeper
Limited information
Little knowledge of ore sampling
Limited control (think cave flow e.g.)
High level of uncertainty

Eberhardt et al., 2012. Integration of field characterisation, mine production and InSAR monitoring data to
constrain and calibrate 3-D numerical modelling of block caving-induced subsidence. Int Journal of Rock Mech
and Mining Sciences 53:166-178

Laubscher, 1994. Caving state of the art. The Journal of the South African Institute of Mining and
Metallurgy pp.279-292

Moss, 2011. An introduction to block and panel caving. Presentation for the BMO Capital Markets 2011
Global Metals & Mining Conference

Hem and Caldwell, 2013. Block Caving.


http://technology.infomine.com/reviews/Blockcaving/welcome.asp?view=full

http://constructionandminingmachinary.blogspot.ca/2012/10/rock-flow-continuous-hard-rock-haulage.html

Vyazmensky et al., 2010. Numerical Analysis of Block Caving-Induced Instability in Large Open Pit Slopes: A
Finite Element/Discrete Element Approach. Journal of Rock Mech Rock Eng 43:2139

https://sites.google.com/site/alexvyazmensky/research

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