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2008000711D CNAS L026

(2009)检字 NO JBL100

Quality Inspection and Test Center for


Equipment of Electric Power

INSPECTION REPORT

Address: No 143 Luyu Road, Hongshan District, Wuhan City, Hubei Province
Post code: 430074
Tel: 4006565689
Fax: (027)59839810
Website: www.china-qitc.com
E-mail: huangwm@sgepri.com

Quality Inspection and Test Center for Equipment of Electric Power


(2009)检字 NO JBL100

1. Client: Nanyang Jinguan Electric Co., Ltd.

2. Sample Introduction
Name: Porcelain Housed Metal Oxide Surge Arrester without Gap for 500kV AC
System
Type: Y20W-444/1063W,
Manufacturer: Nanyang Jinguan Electric Co., Ltd.
Sampling Method: Sending samples
Sample Quantity: MOV 3 pieces (S1~S3)
Proportion Unit 16 pieces (R1~R3, L1~L6, O1~O3,T1~T4)
MOV type: Ф115/Ф42*21mm

3. Test Standard
GB11032-2000 Metal Oxide Surge Arrester without Gap for AC
System
Q/JG017-2000 Technical Specification for Metal Oxide Surge
Arrester without Gap for AC System
4. Test Classification: Periodic test
5. Test Date: May 11, 2009~Oct. 10, 2010
6. Validity of Test Report: 3 years since the issued date
7. Conclusion: The test results of four periodic test items for Y20W-
444/1063W Porcelain Housed Metal Oxide Surge Arrester without Gap for AC
System send by Nanyang Jinguan Electric Co., Ltd. are all Eligible according to
GB11032-2000.

Tested by: Tang Lin, Jia Jinzhao, Chen Li


Checked by: Li Ze
Verified by: Wang Yang
Approved by: Huang Yumin Position: Director
Date: Oct. 16, 2009

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Quality Inspection and Test Center for Equipment of Electric Power (2009) Jian Zi No. JBL 100

8. Test items and Result

Table for Periodic Test Items and Results


Seriel Test Items Standard Test Evaluation
No. Requirement Result
1 Residual Lightning Impulse ≤1063kV 1063kV Eligible
Voltage Residual Voltage Test
Test Steep Current ≤1190kV 1159kV Eligible
Residual Voltage Test
Switching Impulse ≤872kV 850kV Eligible
Residual Voltage Test
2 Long- Line Discharge Test Class 5 line Class 5 Eligible
duration discharge line
Current discharge
Impulse Current:
1154A~
Withstand 1162A
Test Time:
3450μs
Rectangular Wave 2000μs, 2060μs, Eligible
Impulse Current 2500A, 2540~
Withstand Test 18times 2552A
34 Operating Artificial accelerated 115℃, Kct(max)= Eligible
Duty Test aging test 1000h 0.68
Switching Impulse Pass the Actual Eligible
Operation Duty Test specified energy
procedure noted >
switching 23.04
impulse kJ/kV
operating duty
test, 2 times
long- duration
current
impulse energy
noted should
be not less
than 14.0kJ/kV
4 Power Frequency Voltage Withstand Supply Power 1.20U*R Eligible
Time Characteristic Test Frequency 0.2S
Voltage
Withstand
Time 1.15U*R
Characteristic 1.1S
under voltage
range ;
1.20U*R ~
1.0U*R, and 1.10U*R
time 30S
range:0.1S
~20min
1.00U*R
1200S

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Quality Inspection and Test Center for Equipment of Electric Power (2009) Jian Zi No. JBL 100

9. Test Value
1) Residual Voltage Test
Testing samples: 3 pieces proportion units ( R1~R3)
Standard requirements:
a. measure lightning impulse current residual voltage value
under 8/20μs10kA,20kA,40kA, multiply proportion ratio, convert the
whole surge arrester residual voltage, take the maximum residual
voltage and then draw residual voltage with the current relation
curve. The residual voltage related 20kA is defined as lightning
residual voltage of the surge arrester, which should not be larger
than 1063kV.
b. measure steep wave impulse current residual voltage value
under 1/5μs 20kA, multiply proportion ratio, convert the whole surge
arrester residual voltage, the maximum value is defined as steep
wave impulse residual voltage of the surge arrester, which should
not be large than 1190kV.
c. measure switching impulse current residual voltage value
under 30/80μs 2kA, multiply proportion ratio, convert the whole surge
arrester residual voltage for, the maximum value is defined as
switching impulse residual voltage of the surge arrester, which
should not be large than 872kV.

Conclusion: Residual Voltage level is eligible as per the standard requirements. Test
value see in Table1~Table3. Test wave see in diagram 1 ~3.

Table 1 Test data for lightning impulse residual voltage


Sample R1 R2 R3
DC1mA reference 4.20. 4.20 4.20
voltage U1mA DC, kV
Sample rated voltage 3.12 3.12 3.12
Usr, kVr.m.s.
Sample Continuous 2.28 2.28 2.28
operation voltage
Usc, kVr.m.s.
Sample 8/20μs 6.64 6.67 6.69
residual 10kA
voltage, 8/20μs 7.36 7.34 7.34
kV 20kA
8/20μs 7.90 7.84 7.85
40kA
Whole piece surge 597≤U1mA.DC ≤6.06
arrester DC1mA
reference voltage
U1mA DC, kV
Convert Proportion 144.3 144.3 144.3
to whole ratio
piece 8/20μs 958.1 962.4 965.3
surge 10kA
arrester 8/20μs 1062 1059 1059
residual 20kA
voltage, 8/20μs 1140 1131 1133
kV 40kA
Equivalent 1063
lightning
impulse
residual
voltage
under
20kA
U20kA

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Quality Inspection and Test Center for Equipment of Electric Power (2009) Jian Zi No. JBL 100

Diagram 1 Lightning Impulse Residual Voltage Wave Diagram


Sample R1, Voltage ratio of voltage divider Kct=66.93,
Current divider resistance Rs=0.008022Ω

Table 2 Test data for steep wave impulse residual voltage


Sample R1 R2 R3
DC1mA reference 4.20. 4.20 4.20
voltage U1mA. DC, kV
Sample rated voltage 3.12 3.12 3.12
Usr, kVr.m.s.
Sample Continuous 2.28 2.28 2.28
operation voltage
Usc, kVr.m.s.
Sample 1/5μs 7.90 8.03 8.03
residual 20kA
voltage,
kV
Whole piece surge 597≤U1mA.DC ≤606
arrester DC1mA
reference voltage
U1mA.DC, kV
Convert Proportion 144.3 144.3 144.3
to whole ratio
piece 1/5μs 1140 1159 1159
surge 20kA
arrester Maximum 1159
residual steep
voltage, wave
kV impulse
residual
voltage
under
20kA

Diagram 2 Steep
Wave Impulse Residual Voltage Wave Diagram
Sample R2, Voltage ratio of voltage divider Kct=65.81,
Current divider resistance Rs=0.004034Ω
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Quality Inspection and Test Center for Equipment of Electric Power (2009) Jian Zi No. JBL 100

Table 3 Test data for switching impulse residual voltage


Sample R1 R2 R3
DC1mA reference 4.20. 4.20 4.20
voltage U1mA.DC, kV
Sample rated voltage 3.12 3.12 3.12
Usr, kVr.m.s.
Sample Continuous 2.28 2.28 2.28
operation voltage
Usc, kVr.m.s.
Sample 30/80μs 5.83 5.84 5.89
residual 2kA
voltage,
kV
Whole piece surge 597≤U1mA. DC ≤606
arrester DC1mA
reference voltage
U1mADC, kV
Convert Proportion 144.3 144.3 144.3
to whole ratio
piece 30/80μs 841.2 842.6 849.8
surge 2kA
arrester Maximum 850
residual switching
voltage, impulse
kV residual
voltage
under 2kA

Diagram 3 Switching Impulse Residual Voltage Wave Diagram


Sample R3, Voltage ratio of voltage divider Kct=66.93,
Current divider resistance Rs=0.008022Ω
2. Long-duration Current Impulse Withstand Test
2.1 Line Discharge test
Sample: 3 pieces proportion units (L1~L3)
Standard requirement: 3 pieces proportion units should pass class 5 line discharge
test
Conclusion: All of 3 pieces proportion have passed class 5 line discharge test, the
test result are eligible as per the standard requirements. Test results see in table 4, and
test wave see in diagram 4.
Table 4 test data for class 5 line discharge
Sample L1 L2 L3
Measuring U1mA.DC, kV 8.30 8.37 8.33
residual 8/20μs U20kA,kV 14.72 14.70 14.72
voltage, 30/80μs U500A, kV 11.03 11.09 11.04
before test
Calculating Sample rated voltage UR, 6.17 6.22 6.20
data kV
Ures, kV 11.03
Line charging voltage UL, 2.4UR=14.82
kV
Line wave impedance Z, Ω 0.5UR=3.09
Current peak Required 3200
value apparent data
continuous
time T0.9, μs Actual 3450
data
Required energy absorb W, W=Ures*(UL-Ures)*1/Z*T=11.03*(14.81-11.03) /
kJ 3.09*3200=43.18
1st discharge Current, A 1154 1162 1162
Voltage, kV 11.42 11.54 11.54
Energy, kJ 45.47 46.26 46.26
18th Current, A 1162 1154 1162
discharge Voltage, kV 11.54 11.42 11.54
Energy, kJ 46.26 45.47 46.26
Measuring Standard requirement △U20kA ≤ 5%
residual 8/20μs U20kA,kV 14.76 14.77 14.79
voltage, U20kA change rate, % +0.27 +0.48 +0.48
after test
Sample Standard requirement Should not be puncture, no flashover, no damage
checking on samples
after test Checking result No puncture, no flashover, no damage on samples

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Quality Inspection and Test Center for Equipment of Electric Power (2009) Jian Zi No. JBL 100

Table 4 test data for class 5 line discharge


Sample L1 L2 L3
Measuring U1mA DC, kV 8.30 8.37 8.33
residual 8/20μs U20Ka,kV 14.72 14.70 14.72
voltage , 30/80μs U500A, kV 11.03 11.09 11.04
before test
Calculating Sample rated voltage UR, 6.17 6.22 6.20
data kV
Ures, kV 11.03
Line charging voltage UL, 2.4UR=14.82
kV
Line wave impedanceZ, Ω 0.5UR=3.09
Current Required data 3200
peak value
apparent
continuous Actual data 3450
time T0.9,
μs
Required energy absorb W, W=Ures*(UL-Ures)*1/Z*T=11.03*(14.81-11.03)
kJ
/ 3.09*3200=43.18
First Current, A 1154 1162 1162
discharge Voltage, kV 11.42 11.54 11.54
Energy, kJ 45.47 46.26 46.26
th
18 Current, A 1162 1154 1162
discharge Voltage, kV 11.54 11.42 11.54
Energy, kJ 46.26 45.47 46.26
Measuring Standard requirement △U20kA ≤ 5%
residual 8/20μs U20Ka,kV 14.76 14.77 14.79
voltage , U20kA change rate, % +0.27 +0.48 +0.48
after test
Sample Standard requirement Should not be puncture, no flashover, no damage
checking on samples
after test Checking result No puncture, no flashover, no damage on samples

Diagram 4 Class 5 Line Discharge Test Sample L1, first time,


Current divider resistance Rs=0.04645Ω Voltage ratio of voltage divider Ks=297.5

2.2 Rectangular Wave Impulse Current Test


Sample: 3 pieces proportion units (L4~L6)
Standard requirement: 3 pieces proportion units should pass 2000μs,
2500A(enterprise standard requirement), 18 times rectangular wave impulse current
test.
Conclusion: All of 3 pieces proportion have passed test, the test result are eligible
as per the standard requirements. Test results see in table 5, and test wave see in
diagram 5.
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Sheet 6 Artificial Accelerating Ageing Test


Item Samples Number
S1 S2 S3
DC 1mA reference 4.20 4.20 4.20
voltage U1mA DC, kV
Applying power 2.82 2.82 2.82
frequency voltage,
kVr.m.s.
Chargeability, % 95.0 95.0 95.0
Power loss 2 7.49 7.23 7.47
hours/P1ct, W
Power loss 4.84 4.82 5.10
1000(+48)hours/P2ct,
W
P1ct,/P2ct 0.64 0.67 0.68
Ageing coefficient of 1.0
zinc oxide varistors
Kct(max)
Remark: (1) because of Kct≤1.0, so applying rated voltage Usr and continuous operating
voltage Usc when switching impulse action load test.
(2) Temperature of zinc oxide varistors: 115+/-4℃

3.2 Switching Impulse Action Load Test


Sheet 7 Switching Impulse Action Load Test
Sample O1 O2 O3
DC 1mA reference 4.14 4.15 4.13
voltage U1mA DC, kV
Rated voltage Usr, 3.08 3.08 3.08
kVr.m.s.
Continuous operating 2.46 2.46 2.46
voltage Usc, kVr.m.s.
Ageing coefficient Kct <1.0
Rated voltage U*sr, 3.08 3.08 3.08
kVr.m.s.
Continuous operating 2.46 2.46 2.46
voltage U*sc,kVr.m.s.
8/20us U20kA, before test, 7.29 7.32 7.30
kV
Applying 2.95 2.95 2.95
Prepare voltage
1.20U*sc, kV
test 20kA,8/20us, 4 groups impulses, 5 times each group
Applying
times
Fire 54.0°
angle(before
peak value)
High- First, kA 101.2 101.1 101.2
current Second, kA 100.0 100.2 100.1
impulse
Long- Pre-heat Preheat to 60+/-3℃
duration
time

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Current Current peak 2060


impulse value apparent
lasting time,
T0.9, us
First Current, A 2540 2583 2540
Voltage, kV 6.78 6.78 6.78
Second Current, A 2583 2540 2540
Voltage, A 6.78 6.78 6.78
Inject energy, two times, kJ 71.56 71.56 70.96
Ratio energy, kJ/kV 23.23 23.23 23.04
Applying Time Standard value As soon as possible( no more than 100ms)
power Actual value 96 96 96
frequency Lasting time U*sr 10s 10s 10s
voltage after U*sc 30min 30min 30min
the second
long-
duration
current
impulse
Samples Cooling to 20+/-15℃
cooling
Residual Standard △U20kA≤5%
voltage after requirement
testing 8/20us, U20kA, 7.31 7.28 7.35
kV
Change ratio +0.27 +0.55 +0.68
of residual
voltage,
before test and
after test

Samples check No puncture, no flashover, no thermal breakdown and other


damage phenomenon.

Picture 6 Prepare test sample O1, transformation ratio Ks=100

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Picture 7: high current impulse, sample O1(second), divert shunt resistance Rs=0.001580Ω

Picture 8: square wave impulse,sample O1(first), divert shunt resistance Rs=0.04645Ω voltage
divider ratio Ks=297.5
Picture 9: switching impulse action load, sample O1, transformation ratio Ks=100
4. Power frequency voltage withstand time characteristics test
Sample: 4pcs scale units(T1~T4)
Standard: 4pcs scale units should pass required power frequency voltage withstand time
characteristics test.
Test results: 4pcs passed power frequency withstand time characteristics test, the results accord
with standard, please refer to sheet 8 for detailed test data. Please refer to picture 10~picture 12
for wave form of tests.
Sheet 8 Power Frequency Voltage Withstand Time Characteristics Test Data
Sample T1 T2 T3 T4
DC 1mA 4.12 4.12 4.12 4.12
reference
voltage U1mA, DC,
kV

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Sample rated voltage Usr, kVr.m.s 3.06 3.06 3.06 3.06


Sample continuous operating voltage Usc, 2.24 2.24 2.24 2.24
kVr.m.s
Aging coefficient of zinc oxide varistor, Kct <1.0
Sample rated voltage U*sr, kVr.m.s. 3.06 3.06 3.06 3.06
Sample continuous operating 2.45 2.45 2.45 2.45
voltage U*sc, kVr.m.s.
Residual voltage before test 7.26 7.25 7.30 7.25
8/20 u s, U20KA, kV
Long- Samples preheat Preheat to 60+/-3℃
duration Current peak value 2060
current apparent lasting time
impulse T0.9, us
First Current, A 2540 2540 2583
2583
Voltage, kV 6.78 6.66 6.66
6.78
Secon Current, A 2583 2583 2540
2583
d
Voltage, kV 6.66 6.78 6.78
6.66
Inject energy two 70.92 70.93 70.92
71.5
times, kJ 2
Ratio energy, kJ/kV 23.18 23.18 23.18 23.3
7
Applying Time Standar As soon as possible(no more than
power ds 100ms)
frequency Actual 96 92 96 92
voltage value,
after the ms
second Applying Applyin 3.67 3.52 3.37 3.06
long power g
-duration frequency voltage
current voltage and kVr.m.s
impulse lasting time .
U*sr 1.20 1.15 1.10 1.00
multipl
e
Withsta 0.2 1.1 30 1200
nd
time, s
U*sc, 2.24 2.24 2.24 2.24
kVr.m.s
Lasting 30 30 30 30
time,
min
Samples cooling Cooling to 20℃+/-15℃

Residual Standards △U20KA≤5%


voltage
after test
8/20 u s, U20KA, KV 7.32 7.32 7.38 7.29

Residual voltage +0.83 +0.96 +1. +0.55


change ratio before 09
test and after test, %

Samples check Samples no puncture, no


flashover, no thermal breakdown
and no other damage
phenomenon.

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Picture 10: power frequency voltage withstand time characteristics sample


T1,1.20U*R,0.2S,Transformation ratio Ks=100
Picture 11: power frequency voltage withstand time characteristics sample T2, 1.15U* R, 1.10s,
transformation ratio Ks=100

Picture 12: power frequency voltage withstand time characteristics sample T3, 1.10U*R, 30s,
transformation ratio Ks=100

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Annex A. List of Test Equipments
Rated voltage Ur: 444kV Continuous operating voltage Uc: 324kV
Normal discharge current In:20kA Lightning impulse residual voltage Ures: ≤1063kV

N Name/type No. Inspectio Accura Assay/correcting Valid Date


o. n Scale cy mechanism
1 8/20us BL0 0-40kA / Quality inspection and 2010-05-09
impluse 23 test center for equipment
current of electric power test
making report
equipment
2 1/5us BL0 0~20kA / Quality inspection and 2010-05-15
impluse 26 test center for equipment
current of electric power test
making report
equipment
3 30/80us BL0 0~4kA / Quality inspection and 2010-05-20
impluse 23 test center for equipment
current of electric power test
making report
equipment
54 4/10 us high BL02 0~150kA / Quality inspection and 2010-05-13
current 5 test center for equipment
impluse of electric power test
making report
equipment
5 Long BL0 0~3000A / Quality inspection and 2010-05-24
duration 24 test center for equipment
impluse of electric power test
current report
making
equipemnt
6 DC 0100 0~8kV Class National high-voltage 2010-05-28
reference 1 metering station
voltage
testing
equipment
7 LCD-4 008 0~10mA 3% National high-voltage 2010-04-02
resistance metering station
current
testing
equipment
8 TDS2014 C043 0-300V 2% Hubei province metering 2010-05-25
oscillograp 996 and measurement
h technology research
institute
9 HAEFELY 0804 National high-voltage 2010-06-01
64M peak 52- 0-1600V Class metering station
value 24- 1
voltage 88
meter

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