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1.0 INTRODUCTION
Page 1
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Page 2
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Materials for
Energy Research
Unit
Electrochemical
Bioenergy Materials and
Laboratory System
Laboratory
Automotive and
Biofuels Testing
Alternative Fuel
Laboratory
Laboratory
There are two main laboratories that attach to Material for Energy Research Unit at
MTEC which is Electrochemical Materials and System Laboratory and Bioenergy
Laboratory. Electrochemical Materials and System Laboratory mainly focus on the
development of materials and systems related to electrochemical energy. Solid Oxide
Fuel Cells and Proton Exchange Membrane Fuel Cell are presently under
development. Bioenergy Laboratory mainly focuses on renewable source of fuels
such as biodiesel and bio oil. Under Bioenergy Laboratory, it has another two sub
laboratories which is Automotive and Alternative Fuel Laboratory and Biofuel
Testing Laboratory. Automotive and Alternative Fuel Laboratory conduct research
and development of alternative fuels for automobiles. The lab specializes in a wide
range of areas, including the effects of biofuels on engine performance, fuel
combustions, emissions, degradation of engine parts, and lubricant properties of
additives. Furthermore, the lab also offers technical consulting, testing and analysing
services. The Biofuels Testing Laboratories offers several aspects of technical
assistance and problem solving for both government and private sectors. It also
provides a complete-cycle service for biofuels testing and analysis including
determination of physical and chemical properties, efficiency and engine impact.
Page 3
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Apart from UTP course outline requirement, the main purpose of the industrial
internship is to give opportunity for UTP students to experience the real working
environment beside to apply all theoretical skills in industrial level. During the
period of internship programme, the students will also develop skills in safety
practices, work ethics, communication, management and discipline. Furthermore,
with internship programme, this will open a new gateway not just UTP students but
for UTP as well to establish a good relationship between industries. The industrial
internship programme will provide opportunity to UTP’s students to build a solid
understanding of the fundamentals of business and organization performance such as
economic models of business, competitive positioning and strategy execution. The
32 weeks Industrial Internship programme is aligned with the university’s objective
to produce well-rounded graduates who are technically competent, have good
interpersonal skills, lifetime learning capability, an entrepreneur spirit, critical
thinking capability, practical aptitude and the ability to synthesize solutions.
Page 4
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
The actual scope of work during the author’s internship period is mainly focuses on
fractionation and stabilization of biooil in order to enhance its storage stability. But,
due to unavoidable circumstances, the task cannot be done and a new scope of work
had been given to the author from his supervisor. The new scope of work mainly
focuses on biodiesel production. During internship period, there are several tasks that
the author supervisor had assigned to him. Some of the task that the author has done
is literature survey in biodiesel production. He also had been given a task to
measured physical properties of biodiesel and bio oil according to American
Standard Testing Method (ASTM). With this task, the author have the opportunity to
learn and to use some equipment in order to determine properties of bio oil and
biodiesel such as viscometer, oil test centrifuge, oxidation stability, Karl Fisher
Coulometer, automatic titration, bomb calorimeter and density meter. Although the
new task is quite different from the original task, but the author manage to learn and
to complete the entire task that being assigned to me without any major problems.
In term of project, he has been given a project which is to study and to compare
biodiesel production of biodiesel using homogeneous and heterogeneous catalyst.
The objective of this project is to determine which catalyst is better to use for
biodiesel production in term of cost, materials and energy factor. In this project, the
author also has to design equipments use in biodiesel production such as evaporator,
batch reactor and mixer.
Page 5
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Basically, there are several activities that the author has done during his internship at
MTEC. All of these activities play important role because it can act as a basic
knowledge before going further into main project. Below are some of activities that
he has done during his internship at MTEC:
No Activities
1 Literature Review
2 Equipment Analysis
3 Weekly Meeting
In my literature review, the author was assigned to find papers that explain overview
of biodiesel. Basically this activity is to give a basic knowledge regarding biodiesel.
Below are the summary of his literature review regarding overview of biodiesel.
Page 6
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
1, 2, 3
2.1.1 Overview of Biodiesel
Biodiesel is defined as the mono alkyl esters of long chain fatty acids derived from
renewable lipid sources. Biodiesel is widely recognized in the alternative fuels
industry as well as by the Department of Energy (DOE), the Environmental
Protection Agency (EPA) and the American Society of Testing and Materials
(ASTM). This definition has been the topic of some discussion, however, as other
materials (tree oil derivatives, other woody products, or even biological slurries)
have sometimes been referred to as “biodiesel.” Although these other materials are
biological in nature, and are a substitute for diesel fuel, they are not deemed biodiesel
as accepted by the NBB, DOE, ASTM, or diesel engine manufacturers. Biodiesel is
typically produced through the reaction of a vegetable oil or animal fat with
methanol in the presence of a catalyst to yield glycerine and methyl esters. Virtually
all of the biodiesel used and produced has been made by this process.
Biodiesel has many advantages compare to fossil fuel. The main advantage is that by
using biodiesel, it can help to reduce greenhouse gas emission. Besides that, it can
also reduce the dependence on foreign petroleum as well. The interesting part is that
one gallon of biodiesel provides the same benefits used neat (100%) or used in
blends, such as B20 (20% biodiesel with 80% diesel fuel). It also non-toxic and
biodegradable fuels which is very environment friendly.
Page 7
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Equipment analysis is basically to learn how to operate the equipment that available
in the laboratory. All of this equipment is use to obtain physical properties of a liquid
substance such as biodiesel, bio oil, crude palm oil and many more. Some of this
equipment use standard method and compare the result using American Society for
Testing and Materials (ASTM). All of this equipment has their own specification
and accuracy to determine the properties that we want to measure. Below are some
lists of equipment that the author manage to learn during his internship at MTEC.
a) Viscometer
The main purpose of this equipment is to separate all the sediment contain in the
sample. It also can be use to separate water layer (soluble and insoluble). The result
from this equipment that can be observed is that all the sediment will settle at the
bottom of the tube we call cone tube. This equipment use ASTM D2709, which
require no heating to the sample. Usually, the experiment is run using speed below
1500rpm.
g) Density Meter
Density meter is use to measure density of the sample. The equipment can also
calculate the specific gravity of the sample. It can measure many types of liquid
density. It usually operates at temperature 2 C.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
c) Oxidation Stability
The main purpose of this equipment is to measure conductivity of the sample such as
vegetable oil or bio diesel because both of them has ester group, contains oxygen. In
this method, the sample is allowed to oxide using air that is bubbled through the
sample. Then the sample will evaporate and the evaporate gas is then will be channel
to deionised water. This type of water has no ion in it and temperature is high in
order to reduce time taken for maximum oxidation occurs. The evaporate gas is then
will enter to deionised water and then it will be transfer to electrode. Electrode then
will detect the evaporate gas and then the conductivity of the sample can be
determine using computer that are connected to the equipment.
e) Automatic Titration
The main purpose of this equipment is to determine acid value of the sample. Small
amount of sample size is use if the acidity of the sample is high. Higher sample size
is use for sample that has low water content. Potassium hydroxide is use to determine
acid value of the sample. Solution of phenolphthalein can be use to check the result
of the equipment.
f) Bomb Calorimeter
Bomb calorimeter is use to estimate heating value of the sample. In this equipment,
the sample will be burn. The equipment will be added with excess of oxygen to help
the combustion of the sample. The heat produce from the combustion of the sample
will be transfer to the deionise water as a medium. Then the temperature sensor will
sense the temperature change and calculate the heat produce from the combustions of
the sample.
The purpose of using this equipment is to know water content of the sample. Karl
Fisher Coulometer is use for sample that has low amount of water and Karl Fisher
Volumetric is use for sample that has high water contain. Karl Fisher solution is use
as a medium to determine the water content of the sample. Karl Fisher solution
contains iodide which letter will be converted to iodine. Then iodine will react with
water to produce complex compound.
Page 9
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
During internship at MTEC, the author and his supervisor will sit down once a week
to discuss regarding the progress of task and the project that had been given to him.
During this activity, the author will explain the progress that he has done so far and
his supervisor will comment and point out some error or recommendation regarding
the task that he has done.
The main project that the author had done during his internship is basically to
analysis production of biodiesel. In order to do the analysis, a suitable method for
biodiesel production is selected and some factors are taking into account for the
analysis. The diagram below shows sequences of task that need to be done in order to
obtain result of analysis.
Factors to
Prefered Method Process Diagram
Analyze
In this task, the author has to do a literature review on how biodiesel is produce.
Basically there are many ways to produce biodiesel. This task is important because
later on the author need to select the suitable method to apply in the main project.
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10
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
4
i) Production of Biodiesel using Supercritical Methanol
Transesterification process of vegetable oil using supercritical methanol are carry out
without using catalyst. Methyl ester of vegetable oil or biodiesel has several
outstanding advantages among other new-renewable engine fuel and can be use in
any diesel engine without any modification. Supercritical methanol has a high
potential for both transesterification process of triglycerides and methyl esterification
of free fatty acids to methyl ester for diesel fuel substitute. By using supercritical
methanol, it can achieve 95% conversion of vegetable oil in 10 minutes and reduce
viscosity as well as flash point of biodiesel. It also can increase density of biodiesel
up to 885kg/m3, which meets ASTM standard value.
5
ii) Production of Biodiesel using Pyrolysis Process
6
iii) Production of Biodiesel using Catalyzed Transesterification
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11
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Furthermore, the water and free fatty acid (FFA) contents in the reaction system
should be less than 0.1 and 0.5%, respectively. At high water contents, hydrolysis
will become the dominant reaction and leads to a decline in biodiesel yields. In
addition, the use of oils with higher FFA contents in alkalicatalyzed
transesterification results in the formation of soaps and causes difficulties in the
purification of biodiesel, thereby increasing the overall production cost.
7
iv) Production of Biodiesel using Enzyme/Acid Catalyzed Hybrid Process
As we know, besides using vegetable oil such as crude palm oil to produce biodiesel,
we also can use waste cooking oil. This is because using crude palm oil will be costly
due price and quantity of crude palm oil needed as a feedstock. But with waste
cooking oil, not only it is cheap but it is also easy to obtain. There are several
setbacks when using waste cooking oil as our feedstock. The main setback is due to
high acid number of waste cooking oil. But recent study shows that even with high
acid value, waste cooking oil can produce good quality biodiesel using Enzyme/Acid
Catalyzed Hybrid Process. This process can be applied with oils that have high Free
Fatty Acids (FFA) contents. Therefore, unrefined oils with high FFA contents can be
used as feedstock to produce biodiesel. Also, the enzymatic/acidcatalyzed hybrid
process uses milder reaction conditions. Finally, the enzymatic/acid catalyzed hybrid
process can avoid inactivation of the immobilized enzyme by polar compounds and
increase biodiesel yields.
After analysing all the four methods, the author decided to select biodiesel
production using catalyzed transesterification due to the reason that:
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12
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
- The substance use for this process is easy to get and cheap. For example
potassium hydroxide for homogeneous catalyst and calcium oxide for
heterogeneous catalyst is quite cheap compare to other process.
- The process using catalyst is much easier and less equipment is needed.
Since catalyst can be divided into two types which is homogeneous and
heterogeneous catalyst, it is important to analyse both of them since both can be use
to produce biodiesel. By analysing both of catalysts, comparison of homogeneous
and heterogeneous catalyst can be made. The result of this project also can determine
which catalyst is better to use for biodiesel production under certain condition.
Three factors have been selected in this project which is cost, energy and materials.
The reasons why these factors are selected are because:
- They contribute the most in determining which catalyst is the best. This is
because if process A require less heat consumption, low total cost production
and produce high quality of biodiesel compare to process B, then process A is
much better than process B. Same goes if process B is better in all the factors.
These factors not just determine which catalyst is better but they also can act
as a reference in term of business and economic point of view.
- All factors can be related to each other. For example high energy
consumption of biodiesel process would cause increase in cost of biodiesel
production. This is because high energy consumption will leads to high use of
electricity.
- Some of the factor will change with time for example price of crude palm oil.
The price for crude palm oil varies with time depends on stock market.
- Energy and materials affect towards environment. According to law of
energy, energy cannot be destroyed or created. When a system receives
energy, some of energy will be rejected to environment. This rejected energy
is important to analyze because it can increase surrounding temperature.
Same goes with materials. Unwanted materials must be treated first before it
can be release to environment.
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13
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
In order to produce biodiesel, several processes are needed to convert vegetable oil to
quality biodiesel. The process for biodiesel production is quite different when using
homogeneous and heterogeneous catalyst. Process diagram for biodiesel production
using homogeneous and heterogeneous catalyst are describe in the next section.
Figure above show the process diagram for biodiesel production using homogeneous
catalyst. This process is based on small scale batch process. In this process, treated
palm oil is use as feedstock of the system. Treated palm oil is use because it has low
water content. This can reduce production of soap due to saponification reaction in
tranesterification process. First the treated palm oil is heated up until 0 C. This
process is called preheating process and purpose of this process is to heat up the
feedstock. When feedstock is at high temperature, it can easily react and produce
high reaction rate. After preheating process takes place, mixing process is next. The
purpose of mixing process is to mix methanol and potassium hydroxide according to
specific ratio. The ratio of methanol use is 6:1 mol ratio of feedstock use while ratio
of potassium hydroxide use is 1 100 g ratio of feedstock use. Potassium hydroxide is
use as homogeneous catalyst. In the mixing process methanol is allowed to mix with
potassium hydroxide for 30 minutes and maintain the operating temperature at 0 C.
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14
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
After 30 minutes had pass, solution of methoxide is produce and being channel to
transesterification process. This is the most important process because it converts
feedstock to FAME (biodiesel) and glycerol. In this process, feedstock which is
treated palm oil is allowed to react with potassium methoxide for 1 hour at constant
operating temperature which is at 0 C. The reason for using operating temperature
at 0 C and duration of 1 hr is because this parameter is the optimal parameter for
transesterification process 8 . The outputs of this process are FAME, glycerol,
excess methanol and excess potassium hydroxide. Next is the separation process.
This process allowed the substances to settle using gravitational force and the main
function of this process is to remove glycerol. After that methanol removal process
takes place. This process will remove methanol and the remove methanol will be
recycle to mixing process. In this process the mixture is heated up to 0 C and will
cause methanol to evaporate from the mixture. The remaining mixture is then sent to
purification process. In this process, water is use to remove remaining potassium
hydroxide from transesterification process. Potassium hydroxide has higher tendency
to dissolve in water rather than in FAME. The last process is drying process. When
water is use to remove potassium hydroxide, some of water dissolve in FAME.
Although amount of water dissolve in FAME is not significant, but it is important to
remove it in order to produce high quality biodiesel.
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15
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Basically, the processes that involve using heterogeneous catalyst are quite the same
with homogeneous catalyst. Calcium oxide is use as heterogeneous catalyst. The
different is that with heterogeneous catalyst, there is no purification and drying
process but additional process is added to the system which is filtration and
decomposes process. The ratio of catalyst use is the same but ratio of methanol use is
different. The ratio of methanol use is 15:1 mol ratio of feedstock use while ratio of
potassium hydroxide use is 10:100 g ratio of feedstock use. When transesterification
process is done in heterogeneous catalyst, instead of channel the mixture to
separation process, the mixture is first been filtered. The filtration process is use to
remove all excess calcium oxide. The filtered calcium oxide is then sent to mixing
process. Another difference in heterogeneous catalyst is the decompose process.
Decompose process is use to convert calcium carbonate to calcium oxide. This
process operates at 00 C for 3 hour.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
In order to analysis in term of cost, materials and energy, equipment modelling need
to be done for each of the process involve. Some equipment can be applied for both
catalysts. Assumptions are made in each of equipment to simplify the calculation.
Below are the equipment that is use to represent each process. The filtration process
will not be consider in the equipment modelling because this process doesn’t involve
any heat needed or wasted to the system and amount of calcium oxide coming in this
process is the same with amount of calcium oxide been filtered.
Process Equipment
Preheating Heating Tank
Decompose Oven
Mixing Mixer Tank
Transesterification Batch Reactor
Glycerol Separation Gravity Settler
Methanol Removal Heating Tank
Purification Purification Tank
Drying Dryer
Table 2: Equipment Use in Each Process
There are several term that will be use in equipment modelling. Thus it is important
to describe this term before going further in the equipment modelling. The term that
will mostly use in the equipment modelling is energy and symbol term. All of this
term can be repetition.
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17
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Symbol Term
Q wasted total is total heat release from the system or equipment (J)
temperature (J/mol K)
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18
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
In mass basics
Qraisemi C p i (T f T i)
In mole basic
Qraiseni C p i (T f T i)
(T equipmentT air)
Q out [k equipmentA equipment ]
( x1 x 2 )
conduction
In mass basics
Qdropmi C p i (T f T i)
In mole basic
Qdropni C p i (T f T i)
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19
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Page
20
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
i) Heating Tank
The main function of heating tank is to heat feedstock which in this case is treated
palm oil up to 0 C. The reason by doing this is because at high temperature,
molecule substance has higher kinetic energy thus can result a high reaction rate. The
model and process diagram for heating tank is describe as below.
Direct heating methods is applied in this equipment. Only heat required to raise
temperature (Q raise) of the feedstock is needed for the process to take place. Below
are the assumptions that were use to design this equipment.
Assumption:
- There is no heat loss from the system to surrounding when heating process
take place.
- No substance will be evaporating in this process.
- Duration for the process doesn’t take into account in order to calculating heat
required.
- Total amount of vegetable oil is the same at initial and final process.
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21
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
ii) Oven
ven is use to convert calcium carbonate to calcium oxide. ere there are 2 process
involve which is decompose and cooling process. Cooling process take place when
decompose process is complete. hen calcium carbonate decomposes at 00 C for 3
hour, carbon dioxide and calcium oxide are produce.
CaCO 3 Heat
CaO CO 2
Calcium Calcium Carbon
carbonat Oxide dioxide
e
The process and model diagram for oven can be describe as figure below.
CaCO3
Qrxn
Heat to Heat to
maintain raise
temperature temperature
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Operating temperature
Qrxn
Outside temperature
Area Oven
Qneeded
Thermal Conductivity Oven
Heating Time
CO2 produce
Thickness Oven’s Wall
(T ovenT air)
Q required [n CaCO3 C PCaCO 3 ](T f T i) [(k oven A oven ) total time 6]
( x1 x 2 )
total
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
(T ovenT air)
Q wasted [k ovenA oven total time 6] n CaO C pCaO (T f T i)
( x1 x 2 )
total
Mixer tank is use to mix methanol and catalyst and produce methoxide solutions. In
mixing process, the temperature is maintained at 0 C for 30 minutes. The catalyst
and methanol are reacting according to the chemical equation below
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Q rxn
Temp Out
Qout by convection
Area
Q in
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Calculation of Total Heat Wasted from the Equipment (Mixer Tank) for
Homogeneous and Heterogeneous Catalyst.
Q required total [n CH 3OH C PCH 3OH n KOH C P KOH ](T f T i) [h air Amixer (T mixer T air)] time
(H of @ 25C H @T out )
Since the reaction of methanol and calcium oxide is exothermic, the heat release by
the reaction process can be use as heat to maintain system temperature.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Q required total [n CH 3OH C PCH 3OH n CaO C P CaO](T f T i) [h air A mixer (T mixer T air)] time
(H of @ 25C H @T out )
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Heat release from reactor using homogeneous and heterogeneous is the same using
convection mode.
Since the reaction for potassium and calcium methoxide with vegetable oil is
exothermic, thus calculation of heat required total is defined as:
Qrequired total hair Areactor (T reactorT air) total time [H of @ 25C H @T out]
v) Gravity Settler
Gravity settler is use in separation process. The purpose of gravity settler is to
remove glycerol from FAME. In this process, the product will enter gravity setter
and let it settle for a period of time. Glycerol will be separated by using gravitational
force since it is denser. There also a fraction of methanol in FAME and in glycerol
due to transesterification process.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Homogeneous Catalyst
Heterogeneous Catalyst
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
As the process diagram shows that the only heat involve in this system is heat loss
due to cooling down the substance.
Q wasted total
(n MeOH C p MeOH ) (n FAME C p FAME ) (n gly C p gly ) (n KOH C p KOH
) (T f T i )
Q wasted total
(n MeOH C p MeOH ) (n FAME C p FAME ) (n gly C p gly
) (T f T i)
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
In order to remove methanol that contain in FA E heating tank is use. It same like
tank use in preheating process but instead of heating to 0 C, the mixture will be
heat until 0 C. The reason for doing this is because to evaporate methanol in the
mixture (highly volatile substance). We can see that model and process diagram is
different due to present of potassium hydroxide.
Figure 17: Process and Model Diagram for Homogeneous Catalyst in Heating Tank
Equipment
Figure 18: Process and Model Diagram for Heterogeneous Catalyst in Heating Tank
Equipment
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32
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Direct heating methods is applied in this equipment. Only heat required to raise
temperature of the mixture is needed for the process to take place. Below are the
assumptions that were use to design this equipment:
The energy calculation in this process is divided into three types. The first Q1 is
energy to increase temperature of the mixture to boiling point of methanol. Second is
Q2 and it is vaporization enthalpy of methanol. The last one which is Q3 is energy to
increase temperature of mixture to operating temperature.
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33
Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Purification tank only apply for biodiesel production using homogeneous catalyst.
This is due to present of potassium hydroxide. The purpose of using purification
process is to remove KOH from FAME. Water is use as medium to remove KOH.
KOH will tense to dissolve in water rather than in FAME when water is added to the
mixture.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
There is no energy calculation involve since the assumption that is use stated that all
heat release from the mixture is absorb by water. The only calculation that involve in
this process is to determine final temperature of the product, which is define as:
mH 2O C p H 2O (T f T i ) mmix C p
H 2O mix (Ti mix T f )
Here, the final temperature refers to as final temperature of the product and water
coming out from the equipment.
viii) Dryer
Dryer is use in order to remove water than dissolve in FAME when removal process
take place. It’s basically same like heating tank. ere when mixture of FA E and
water enter the system, the mixture will be heated up until 120 C. This is to make
sure all the water is evaporated.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
The energy calculation in this process is divided into three types same like
calculation in heating tank for methanol removal process. The first Q1 is energy to
increase temperature of the mixture to boiling point of water. Second is Q2 and it is
vaporization enthalpy of water. The last one which is Q3 is energy to increase
temperature of mixture to operating temperature.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
For recommendation of this project, additional factors must be study for both
catalysts such as labour cost, capital cost and much more. This is because these
additional factors will contribute and helps to determine which catalyst is better for
biodiesel production. Another important factor that must take into account is kinetic
factor. Kinetic study must be done in biodiesel production so that we can know
which catalyst reacts better with feedstock and optimal parameter needed for the
process. Kinetic study also helps to give better understanding especially in
mechanism of transesterification process. In term of calculation, a specific
calculation must be applied in order to obtain more accurate result. For example,
chemical thermodynamic calculation can be applied in liquid-liquid separation
process (water removal process).
There are lots of valuable experiences that the author has learned during his eight
month internship periods at MTEC. These experiences really helps the author as a
student to understand more on working experience and can act as basic preparation
before going to real working life.
Leadership is one important element that must have in every student. This is
because leadership will reflect how your personality and criteria as a person.
Basically the author didn’t learn much in leadership because being a trainee he was
at the bottom of the organizational ladder, had no subordinates and therefore, had
nobody to lead. Nevertheless, he did learn by observing how his managers handle
their subordinates in order to make sure that all work are completed on time and
reliable especially my supervisor.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Based on the observation during the internship, there are some abilities that must
be possessed by the project leaders such as:
The leader must have many knowledge especially in given projects. This is
because a leader must have the ability to explained to his or her subordinates
if they doing any mistake in the projects. The leader also must know how to
motivate his or her subordinates so that the projects can be complete
successfully.
Listening skill
Listening is the most important part when working with team. A good leader
must have good listening skills. This is because, through listening, a leader
can heard and understand his or her subordinates problems and ideas
regarding the project given.
The leader must be able to create an environment where people are open to
receive advice or constructive criticism. Leader also should accept their
mistakes and willing to face any criticism from subordinate.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
It is important to complete the task given in time. This is because it can show
how responsible you are when completing the task given. Thus, management skills
are very important especially when working in a project. Every task that been given
must be completed according to the time required. During the author internship
period, most part in the project must be complete as soon as possible. It is also
important to check all of the result that obtains from each part in the project so that it
won’t affect any future task.
Internship at MTEC has though the author to come close to learn Thailand
culture. He manages to explore wonderful places in Thailand such as the famous Phi
Phi and Phuket Island. He also learned how to speak Thai language and get to taste
variety of Thai food. Foremost, Thailand is really a great country and being here is a
privilege and wonderful experience.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
During internship period, there are several problems and challenges that the author
has to face. The problems faced have taught him to understand how hard life is and
train him to be more discipline in life. Below are several problems or challenges that
he has to face during the period of internship.
any of Siamese didn’t know how to speak English and the author found that
it’s really hard for him to adapt especially when he started his internship here.
In order to solve the problems, the author took an initiative to learn how to
speak Thai language and it really helps him a lot especially when to buy some
things like grocery and food.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Coming to Thailand really makes the author learn how to adjust himself to
the new environment. The major problem that he has to face is regarding
food. As notices most of Thailand people are Buddhism and it’s really hard
to find halal food around. At first it’s really difficult time, but luckily there
are several Muslim students near the author workplace. They really friendly
and they help a lot during the author stay in Thailand.
4.4.4 Complete tasks within the timeline and meet the requirements
Time limitation is another major problem that the trainee has to face during
this internship programme. Every task in the projects required a lot of
calculation and simulation. This really a tedious process and it will cause
error in the whole calculation if one part of calculation is wrong. Thus careful
calculation must be done so that there is no mistake in the result and make
sure that the entire task is going according to schedule. If the project is behind
the schedule, the trainee should find the way to make sure the project is in
schedule for example do some overtime or complete the unfinished work at
home.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
Trainee should be given more hands on task rather than theoretical task. This
is because with hands on task, trainee should be able to apply all the
theoretical knowledge that they learn before this. Trainee also can learn more
by doing hands on task such as experiment, measurement, observation and
much more compare by doing theoretical tasks.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
It is suggested that UTP should reconsider the internship form and log book.
This is because the form is too many, tedious and sometimes it is time
wasting especially to supervisor who has many others commitment. The
format of log book also maybe needs to be reconsidered. The proper
computer format should be use so that the form can be neater and organized.
By doing this, student can avoid any loss form by saving them in external
devices.
UTP should be more concern and alert with current situation of trainee
especially the one who doing their internship at overseas. Recently, Thailand
had been hit by several anti-government groups called the “red shirt”. This
incident had cause fatalities and serious damaged. As a trainee who doing
internship at Thailand, we also had to take extra precautions by undergo
curfew and be more aware with current situation. Although our workplace is
not badly affected by this situation, but UTP should ask or noticed if
everything is safe before anything bad happen to us. This shows that UTP is
concern about their student’s welfare and safety during internship period.
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
6.0 CONCLUSION
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Muhamad Hazim Bin Azemi [11605]
Universiti Teknologi PETRONAS
Internship Final Report [Dec 2009-July 2010]
7.0 REFERENCES
6. H. West Alex, Dusko Posarac, and Naoko Ellis. (2007). Simulation, Case
Studies and Optimization of a Biodiesel Process with a Solid Acid Catalyst.
International Journal of Chemical Reactor Engineering. 5(A37).
8. Gerpen Van J., Shanks B., Prusko R., Clements D., Knothe G. (July 2004).
Biodiesel Production Technology. NREL/SR-510-36244
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