Beruflich Dokumente
Kultur Dokumente
Bi-Energy 24V DC
Snorkel,
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Europe USA
TEL: +44 (0) 845 1550 058 TEL: +1 (785) 989 3000
FAX: +44 (0) 195 2299 948 FAX: +1 (785) 989 3070
www.snorkellifts.com
LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a
period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a
Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are
found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no
charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,
of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four
(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will
be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a
result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the
applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel
Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder
unless the Pre-Delivery and Inspection Report has been properly completed and returned to the Snorkel Service
Department within ten (10) days after delivery of the Snorkel product to Customer or Dealers rental fleet. Snorkel must be
notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealers rental fleet during the warranty
period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired
under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty
replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkels
Vendor to Dealer or Customer.
Engine Data
ENGINE MAKE KUBOTA(gasoline) KUBOTA (LPG) KUBOTA (diesel)
Model DF752 D902
Fuel gasoline LPG diesel
Fuel Grade Unleaded 85 octane HD5 ASTM Grade 2-D S5000
(motor method) Gas Processors Tier 4 Compliance:
Association Standard
2140 Low Sulpher
Do not use gasoline
blended with methyl ASTM Grade 2-D S500
alcohol. Category: special centane no. > 44
dual propane
(For operating temp. below 32F (0C)
use "winterized" no. 2-D.)
Coolant 50% water + 50% ethylene glycol
Maximum Temperature 110oC
Oil Capacity 3.7 L
Oil Grade API: Quality better than CD
Oil Weight see chart below
F C F C
SAE 30
SAE 30
77 +25 77 +25
SAE 10W/30 or 10W40
SAE 20
SAE 20
SAE 10W/30
32 0 32 0
SAE 10W
SAE 10W
20 -7
20 -7
0 -17
0 -17
Single Viscosity Multi Viscosity Single Viscosity Multi Viscosity
The following list is a gentle reminder when them from unit. This will assure that they are
disassembling or assembling the machine. correctly reinstalled.
Always be conscious of weight. Proper assembly is critical to the successful
rebuilding of any unit. Carefully inspect any parts
Never attempt to lift heavy objects without the aid of which are to be reused. If in doubt, replace.
a mechanical device.
SAFETY FIRST is a good slogan.
Do not allow heavy objects to rest in an unstable
condition. Replace any guards and protective devices that
have been removed to carry out maintenance and
Always make sure work platform is in stowed repair work.
position - blocked or the weight removed by a
suitable lifting device before disconnecting the
hydraulic hose from the motor/pump unit to the lift Maintenance schedules
cylinder. Snorkel has established a Preventive Maintenance
Schedule that includes:
When raising a portion of the machine, be sure that
adequate blocking is properly positioned - Do not Daily Maintenance (Operators Inspection)
depend on lifting device to hold and secure weight.
90 Day or 150 Hour (frequent) Maintenance
If a part resists removal, check to see if all fasteners,
Yearly or 500 Hour (annual) Maintenance,
electrical wiring, hydraulic lines, etc., have been
removed or that other parts are not interfering. These schedules should ensure the detection of any
defective, damaged or improperly secured parts
Parts should be thoroughly inspected before
and provide information regarding lubrication and
restoring to service at the time of reassembly. Burrs,
other minor maintenance items.
nicks or scratches may be removed from machined
surfaces by honing or polishing with #600 crocus The Maintenance Schedule following, outlines the
cloth, followed by a thorough cleaning in an requirements of these maintenance checks for each
approved cleaning solvent, and blown dry with time interval. The Operators Pre-operational
compressed air. Do not alter the contour of any part. inspection must be performed by a trained operator.
If this operation does not restore the part to a All other maintenance and inspections must be
serviceable condition, replace the part. performed by a trained service technician only.
Replace all O-rings, seals, and gaskets at Note that the 90 Day or 150 hour (frequent) and
reassembly. Use new roll pins or cotter pins. Dip all yearly or 500 hour (annual) Maintenance, require
packing rings and seals in hydraulic oil before use of the Preventive Inspection Maintenance
reassembling in cylinder and manifold installations. Checklist to pinpoint all inspection items. Retain a
Replace any part having imperfect threads. In copy of these forms for your records.
general, units that have been disassembled can be
They also require that all placards and decals on the
reassembled by reversing the order of disassembly.
unit are to be inspected.
Remember that the service life of a machine can be
All placards and decals must be in place and legible.
increased by keeping dirt and foreign materials out
Use the placards installation drawing and parts
of the vital components. Precautions have been
listing in the repair parts section 1 of this manual to
taken to safeguard against this; shields, covers,
check these placards and decals.
seals and filters are provided to keep air and oil
supplies clean; however, these items must be Snorkel recommends that you make additional
maintained on a scheduled basis in order to function copies of the Preventive Inspection Maintenance
properly. Checklist forms for your use in performing these
At any time air or oil lines are disconnected, clean DANGER
surrounding areas as well as the opening and
fittings themselves. As soon as a line or component F a i l u r e t o p e r f o r m th e P r e v e n t i v e
is disconnected, cap or cover all openings to Maintenance at the intervals outlined in the
prevent the entry of dirt or foreign materials. Maintenance Schedule may result in a unit
New parts should remain in their container until they being operated with a defect that could result
are ready to be used. in INJURY or DEATH of the unit operator. DO
NOT allow a unit to be operated that has been
Clearly mark or tag hydraulic lines and electrical found to be defective.
wiring connections when disconnecting or removing
Repair all defects before returning the unit to service
Daily Maintenance
Pre-operational inspection
(Set the KEY SWITCH to off before starting this inspection).
Door hinges and latches Lubricate SAE 10W oil or spray lube
Tie rods Check pin keeper and condition DO NOT lubricate
Steer cylinder ends Check pin keeper and condition DO NOT lubricate
Batteries Check specific gravity 1.260/1.275 at 80 F.
Platform lift capacity Check if platform can lift maximum
load
Platform lift/lower speeds Check smooth operation and speeds
Hydraulic return filter Check condition Replace if dirty
Engine RPM Check for proper RPM Low = 1750rpm High = 3000rpm
Engine oil and oil filter Replace per engine manufacturers See engine manufacturers
interval owners manual
Engine fuel filter Check condition Replace every 6 months or if dirty
Slide pads Check condition DO NOT lubricate
Scissor arm bearings Check condition DO NOT lubricate
10 pivot
Includes center
pins
10
8
9
1,2,3,4
4 Inside 7 5 11
compartment Inside Inside
engine cabinet 6 Inside compartment
cabinet
Lubricants Lubrication
Specific lubricants as recommended by Snorkel, Refer to the above lubrication drawing for location
should be used in maintaining your unit. If in doubt of the following item numbers.
regarding the use of lubricants other than those
listed, contact Snorkel. King pins (Item 1)
King pin bearings are self lubricating. Check for
Pressure gun application signs of damage and excessive wear as outlined in
Service all fittings as indicated in the Maintenance the maintenance schedule.
Schedule and lubrication drawing. Wipe away all DO NOT lubricate
excess lubricant from exposed surfaces. Over
lubrication can collect dirt and foreign matter which Tie rods (Item 2)
acts as an abrasive. Lubrication of accessory
equipment should be in accordance with the Tie rod bearings are self lubricating. Check for
manufacturers recommendations. damage and excessive wear as outlined in the
maintenance schedule.
NOTE DO NOT lubricate
Any time the work platform is elevated to perform
maintenance work, properly position the safety bar Steer cylinder end (Item 3)
as outlined on the safety prop decal. Steer cylinder ends are self lubricating. Check for
damage and excessive wear as outlined in the
DANGER maintenance schedule.
DO NOT lubricate
DO NOT reach through scissors mechanism
unless the safety prop is properly
Wheel bearings
positioned.
Drive wheels (Item 4)
INJURY or DEATH could occur if the Wheel bearings used on drive wheels are sealed
platform is not supported by the safety prop bearings and do not require lubrication.
and should suddenly drop onto personnel
performing maintenance work under the
raised platform.
DANGER
Lead-acid batteries produce flammable and
explosive gases. NEVER allow smoking,
flames or sparks around batteries.
CHECK OK X CHECK OK X
ENGINE HYDRAULIC RESERVOIR & RETURN FILTER
Air filter (5) Translucent hydraulic oil reservoir (3,5)
Belts and hoses (5) Filler/breather cap (6)
Hydraulic pump (4) Hydraulic fluid level (2,5)
Engine oil (5) Return filter (2,5,6)
Engine START - STOP (4) Return filter element (5)
Electric throttle (4)
Engine coolant level (5) OPTIONAL EQUIPMENT
Fuel system (3) AC 110/220 volt outlet on platform (2,4)
Fuel tank (3,5) Propane tank(s) - dual fuel units only (2,5)
Flashing light (2,4)
ELECTRICAL
Batteries (2,4)
Battery terminals (5,6,7)
Battery electrolyte level (5)
Battery specific gravity reading (5)
Wires and cables (2,5,6)
Battery disconnect switch (4)
Level sensor (2,4,5)
Motion warning alarm (2,4)
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective
action has been completed.
Torque chart
M24 x3 353 154 100 740 555 209 700 1 010 755
M24 x2 384 167 600 805 605 228 100 1 100 820
M27 x3 459 200 350 1 080 810 272 650 1 470 1 100
M27 x2 496 216 500 1 170 875 294 600 1 590 1 150
M30 x 3.5 561 244 900 1 470 1 100 333 250 2 000 1 500
M30 x3 580 253 150 1 520 1 140 344 500 2 070 1 550
M30 x2 621 271 050 1 630 1 220 368 850 2 210 1 660
M33 x 3.5 694 302 950 2 000 1 500 412 250 2 720 2 040
M33 x2 761 332 200 2 200 1 640 452 050 2 980 2 240
M36 x4 817 356 600 2 570 1 930 485 300 3 490 2 620
M36 x3 865 377 600 2 720 2 040 513 800 3 700 2 780
M39 x4 976 426 000 3 320 2 490 579 750 4 520 3 390
M39 x3 1 028 448 700 3 500 2 630 610 650 4 760 3 570
M42 x 4.5 1 121 489 300 4 110 3 080 665 850 5 590 4 200
M42 x3 1 206 526 400 4 420 3 320 716 350 6 020 4 510
M45 x 4.5 1 306 570 050 5 130 3 850 775 750 6 980 5 240
M45 x3 1 398 610 250 5 490 4 120 830 400 7 470 5 610
M48 x5 1 473 642 950 6 170 4 630 874 950 8 400 6 300
M48 x3 1 604 700 150 6 720 5 040 952 800 9 150 6 860
2. Align the STC fitting on the hose assembly Inspect to verify proper location of O-Ring in
with the STC connector, and push the hose the connector (See Figure 3). Leakage could
fitting into the mating STC connector until occur if installed incorrectly.
you feel a definite snap and a solid stop. 6. If the Wire Latch Ring C is damaged,
carefully remove the Latch Ring without
damaging the interior surfaces of the
CAUTION connector.
Pull back on the hose assembly to verify that 7. Carefully insert the new Wire latch Ring in
a proper connection has been made. An the Latch Ring groove. The Latch Ring
improper connection may result in a sudden should be able to rotate in the groove.
assembly failure with a potential for personal 8. Inspect and reinstall the connector. Follow
injury. the installation / connection steps for
reinstallation.
Seal replacement instructions
1. Inspect the O-Ring A in Female STC
connectors.
2. Carefully remove the O-Ring A and Back-Up
Ring B with an O-Ring pick without
damaging the interior surfaces of the fitting.
3. Inspect the interior surfaces and groves of
the fitting and ensure they are free of foreign
material, nicks, scratches, or dents.
IMPORTANT
Any damaged O-Ring must be replaced with a
new O-Ring and Back-Up Ring using only
genuine Aeroquip parts.
Any damaged fitting must be replaced with a
new part to avoid leakage.
Back-Up Ring
O-Ring
Test procedures
GP122 MENU:
1. Remove the stabiliser cylinder covers.
2. Verify that the micro switches are working by
HELP:PRESS ENTER
operating them by hand. An EZcal can be
plugged into the auto level board to verify the Figure 2.
signals are reaching the board. 3. Use the [RIGHT ARROW] to scroll through to
3. Verify that electrical signals are being sent [DIAGNOSTICS] then press [ENTER].
from the auto level board to the stabiliser 4. Use the [RIGHT ARROW] to scroll to
valves when auto level is selected. [SWITCHES] and press [ENTER].
There should be approximately 12 volts
across each leg coil and the stabiliser divert NOTE:
valve when auto level is selected.
The designations LR, RR, RF, and LF used
4. Verify the hydraulic system by manually subsequently refer to leg positions with respect to
powering the stabiliser divert valve at each the auto level board not the position on the
leg coil individually with the engine running. machine (see Figure 3.).
Each leg should move both up and down.
FRONT OF SR
Using the EZcal RR LR
1. Plug EZcal into the P1 port of the auto level P2-2 P2-1
P4-2 P4-1
board (see Figure 1.), and turn on the
ignition of the SR.
ENGINE HYDRAULIC
CABINET CABINET
AUTO LEVEL
BOARD
Figure 1.
RF LF
NOTE: P2-3 P2-4
The EZcal is a menu driven measuring and P4-3 P4-4
REAR OF SR
calibration device. Use the four arrow keys to
scroll through menus and levels within menus, the
Figure 3.
enter key to enter/confirm data, and the escape
key to cancel an operation or return to a previous
menu level.
5. LR / P2-1 will appear in the display: 1. Manually level the machine on its stabilisers.
High will be displayed when the left rear 2. Plug the EZcal into the auto level board (see
outrigger is in contact with the ground and Figure 1)
Low will be displayed when it is not.
Verify this by operating the micro switch. 3. Turn on the SR ignition.
The value should change from Low to High The display screen will show:
6. Use the [RIGHT ARROW] to select RR /
P2-2: GP122 MENU:
High will be displayed when the right rear
outrigger is in contact with the ground and HELP:PRESS ENTER
Low will be displayed when it is not.
Verify this by operating the micro switch. 4. Press the [RIGHT ARROW] twice to scroll to
The value should change from Low to High the Access Level 3 screen.
7. Use the [RIGHT ARROW] to select RF / The display will show:
P2-3:
High will be displayed when the right front
outrigger is in contact with the ground and GP122 MENU:
Low will be displayed when it is not.
Verify this by operating the micro switch.
ACCESS LEVEL 3
The value should change from Low to High
8. Use the [RIGHT ARROW] to select LF / 5. Press [ENTER]
The display screen will show:
P2-4:
High will be displayed when the left front
outrigger is in contact with the ground and
Low will be displayed when it is not.
ACCESS LEVEL:
Verify this by operating the micro switch. CODE 0000
The value should change from Low to High
9. Use the [RIGHT ARROW] to select Extend / 6. Use the [UP & DOWN ARROWS] to change
P2-5: the numbers and the [LEFT & RIGHT
High will be displayed when the auto level ARROWS] to change the cursor position.
switch is activated and Low will be displayed Change the code '0000' to the correct code
when it is not. to reach access level 1.
10. Use the [RIGHT ARROW] to select Retract / Press [ENTER]
P2-6: The display screen will show:
High will be displayed when the auto stow
switch is activated and Low will be displayed GP122 MENU:
when it is not.
ACCESS LEVEL 1
NOTE:
If none of the above indicates a problem contact
7. Press [RIGHT ARROW] twice to select
Snorkel or your local service agent.
machine setup
The display screen will show:
EZcal auto level calibration procedure
DANGER GP122 MENU:
Under no circumstances change any other MACHINE SETUP
parameter of the auto level board (other than
those specified here) without permission
from Snorkel International. 8. Press [ENTER]
The display screen will show:
Death or personal injury and serious damage
to the machine can result from altering
parameters beyond those specified.
MACHINE SETUP:
CHANGE DEFAULTS
12. Press the [RIGHT ARROW] to select the
calibrate level function.
The display screen will show:
MACHINE SETUP:
CALIBRATE LEVEL
13. Press [ENTER].
The display screen will show:
Model number*
ANSI and OSHA compliance
All owners and users of the aerial platform must
read, understand, and comply with all applicable
regulations. Ultimate compliance to OSHA Serial number*
regulations is the responsibility of the user and their
employer.
A N S I p u b l i c a t i o n s c l e a r l y i d e n t i f y t h e Date of purchase
responsibilities of all personnel who may be
involved with the aerial platform. A reprint of the
Manual of Responsibilities for Dealers, Owners,
Users, Operators, Lessors and Lessees of Purchased from
ANSI/SIA A92.5-1992 Boom-Supported Elevating
Work Platforms is available from Snorkel dealers or
from the factory upon request.
Snorkel dealer or distributor
Copies are also available from:
Scaffold Industry Association
* This information is found on the serial number placard
20335 Ventura Blvd. Suite 310
attached to your machine.
Woodland Hills, CA 91364-2471 USA
20
10
21 13 5
22 6
7
22
SR3370 ONLY 12
23
11 6 1
16 8 2
9
15 17
2
3
18
13
19
SR3370 ONLY
12
14
25
STEER AXLE ASSEMBLY &
26 WHEEL & TYRE ASSEMBLY
SEE PAGES 1-6 & 1-7
24 28
27
STABILISER ASSEMBLY
SEE PAGES 1-22 & 1-23
27
28 TITLE
Chassis Assembly
28 29 Snorkel Models SR3370 & SR2770, V2
Page 1-3
Chassis assembly drawing, no stabilisers
20
10
21 13 5
22 6
7
22
SR3370 ONLY 12
23
11 6 1
16 8 2
9
15 17
2
3
18
13 30
19 4
SR3370 ONLY
12
14
25
26
28
28 29
TITLE
Chassis Assembly
Machines without Stabilisers
Page 1-4 Snorkel Models SR3370 & SR2770, V2
Chassis assembly no stabilisers
Chassis assembly no stabilisers
25 15
8
23 1 26 27
20
22
21
25 15
23 1
11
23 6
1 10
12
9
15
20
13 20
24 11 12
18
17
25 15 19 18
13
23 1
13
9
3
4
2
5 13
6
16
19 17
20
13
26 7 3
27
13
16 TITLE
Steer Axle Assembly
Snorkel Models SR3370
& SR2770, V2 Page 1-7
Articulating axle assembly drawing
2 20
11
26
11
7
19
18
15
11
13 16
23
4
23
10 22 1
14
22
9 14
17
28
13
13
16
29 3
30
27
5
25 21
TITLE
Articulating Axle Assembly
Snorkel Models SR3370 & SR2770, V2
Page 1-8
Articulating axle assembly
Articulating axle assembly
15 7
37
x5 19
x3
42
50
5
17 5
x2
43 18
44
43 40
6
16
27
x4 6
14
30
51 38
39 7
22 13
STABILISER 8
OPTION ONLY 6
34
6 36 16
6 14 1
26 18
6 5
18 11 5 3
25
17
3
x2
31
45
23
29
53 7
5 17
5
33 39
52
12
9 38
5 24
35
54 5 17
x2
5
5 4 11 5
STABILISER
OPTION ONLY 47
17 17
x8 5 5
49 10
32 2 48
11 5
41 TITLE
Control & Hydraulic
33 46
Cabinet Assembly
SR3370 & SR2770 - V2 Page 1-11
Engine cabinet assembly drawing
1
5
11
18
19
28 24
11
1
27 1
6
25 26
4 22
2
32
9
31
34
21
23
20
13
29
3 12
x4
2
16 10
30
x4
8 2
x4
7
2 x4
33
15
2 12
17
TITLE
Engine Cabinet Assembly
Snorkel Models SR3370 & SR2770, V2
Page 1-12
Engine cabinet assembly
Engine cabinet assembly
7
6
8
5
14
10
6
Cable operated bleed down drawing, SR3370
11
12
6
13
18
15
16
17
3
1
2
4
3
5
2
11
7
Cable operated bleed down drawing, SR2770
3
9
3
10
15
12
13
14
Lower
3 Cylinder
Raise Breather
Stack Pressure
2
4 Upper Lift
Cylinder Cylinder
Breather Breather
Extend
Extend Lower
Upper 6 Cylinder
Cylinder
18
19
28
27
x14
x60 17
29
21
x40
21
19
DER
UPPER CYLIN
19
26 16
14
x10
20
1 LO 15
W ER
C YLIND
E R
21
2 21
x4
19
13 8
5 12
26 19
4
3 11
9 7
24
10
7
25 6
TITLE
Scissor Arm Assembly
26 18
28
x12
x48 27
21 17
29
x32
16
19 14
x8
20
15
21
21
19
22
2
24 13 8
x2
12
11
5
25
4 9 7
3
10
7
6
19
TITLE
Scissor Arm Assembly
2
1
12
25
8
11
4 10
23
21
7
7
22 3
14
19
20
24
11
13
16
18 17
16
TITLE
15 Stabiliser assembly
Snorkel Models SR3370 & SR2770, V2
Page 1-25
Platform assembly drawing
30 50 17
30 2
14 3 49
3
45 18
x2
9
36
46 47
3
46 13 3
3 18
13 3
26 46
18 23
46 44
23 x2
x2
21
44
x2
5 22
14 3 25
2 5
29 2
3 9
6
9
x2 46
18 x3
23 18
35
4 20 3
43
1 19 x2
20 4
32 3
26 12
15 21
40 x2
17
31
34 x2 23
3 48
6 x2
39
6 38
23
3
2 21
17
34
x2
17 x2
2
21 9 5
46
x3 SR3370 ONLY
18
10 11 46 9
x2
24
3 23
2 33 5
2
46 3
3 28 18
TITLE
Platform Assembly 12
Snorkel Models SR3370 & SR2770, V2
3
Page 1-26
Platform assembly
Platform assembly
EL
FU
EL LY
726
605
S
DIE ON
ER 7
NG
DA
EXPLOSIVE
FUMES
or
explosion.
Death
or
serious
injury
might
result
from
fire
706
476
1
1
6
3
12 11
10
7 3
5
1 2
1 5
4
1
11
8
1
4
12 6
Placards and decals drawing
RIGHT HAND SIDE
25
22 20
20
19
23 26 24 23
29 18 12
28
31 9 31
12 6
LEFT HAND SIDE
20 2 20
16
17
10
12 23
23 10
31 31
1
14 5 11 15
30
12
3 3
8 7
32
9
32 20
20 13
20 20
21
4
REAR END
FRONT END
27 27
27 27
7
x4
10
6
x5
6
x4
TITLE
Cabinet Assembly
Snorkel Models SR3370
& SR2770, V2 Page 1-33
Engine assembly drawing
6
8
17 18
8 22
36 12 8
7 37 6
5
x5 36 27
16 x4 x3 21
3
6 31
5 x3 33
17
9 4
43
x4 32
6
13 4 44
42
x2 41
8 2
25
39 4
4
38 14
1 14
23
x3 x3
8
17
19
4 9
36 14 4 x3
28 8
26 18
6
40 35 8 37 24 x2
38
36
x6
6
x2 5
36
7 11 18
8 8 10 x2
20
22
38 x2
5 5
x2 8
6 30
8 34 15
37
TITLE
Engine Assembly Kubota D902
Snorkel Models SR3370 & SR2770, V2
Page 1-34
Engine assembly, Kubota D902
Engine assembly, Kubota D902
0.8
MLFD
3.
STEERING
STABILISER 5.
0.8 MLRF
2.
MLRD
NOTE 2
MRRF
30.
MRRD
RFR RFE LFR LFE LRR LRE RRR RRE DP
SR SL LCP LCR DF DR DP HAND PUMP
5. 13. 17.
2000PSI
1. 1. 1. 1. 8.
4.
20.
NOTE 1
P 10 12.
STP 3. 18.
1.5mm
2. 5LPM 11. 21.
9. AXLE CYLINDERS
12568 STABILISER MANIFOLD T 1. 22. BL
BR
PILOT 25. 24.
23
PUMP
26. AXL
TP NOTE 3 950PSI
ENGINE 29. AXR
STR 27.
28.
TPA
3200PSI 0.4LPM
DM
TANK
13161 MAIN MANIFOLD
30
39
Manifold assembly, main drawing
32
26
44
2 32
32
5
29 33
44 31
40 9 7
33
20 31
44 31
38 31
21
33
30
31
17 43
33
15
44
33
37
44
13
42
44
44
3
27
6
46 1
28
8 43
46 4
44
10 44
46 11
44 25 46
22
24
23 19
43
43
18 45 41
44
16
14
12 45 41
44
7
6
5
7
8 5
6
9 10
1 1
2
2 1
2
4
8
1
3 1
4
2
2 1
2 2
2 3
2 2
2 2
2 2
4
8
1
7
13
10
7
14
3
2
18
5 17
16
3
12 2
20
FUL
L
ADD
3029
50
18
HYD
5
CHEC RAU
K FL LIC
UI
D FLU
USE LEVEL ID
PREM WITH LEV
IUM PLAT EL
VISC GRAD HYDRAUFORM
OSITY E 10 LIC LO
32 AT W40 OIL WERE
POUR0 SUS 100 D
F
POIN (SAYBO (38C
T: -35 LT) )
DO F (-3
N OT 7C)
OVE
RFI
LL
4517
76
19
5
18
3 6
15
2 3
5
4
9
7 8 2
6 3
1
8
12 5
11
10
Looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical schematic drawing, auto level . . . . . . . . . 3-3
Colour coded wiring circuit auto level . . . . . . . . . . . 3-4
Electrical schematic drawing, no stabilisers . . . . . . 3-5
Colour coded wiring circuit, no stabilisers. . . . . . . . 3-6
Ground control box assembly drawing . . . . . . . . . . 3-8
Ground control box assembly . . . . . . . . . . . . . . . . . 3-9
Ground box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Ground box drawing - sheet 1 . . . . . . . . . . . . . . . . 3-11
Ground box drawing - sheet 2 . . . . . . . . . . . . . . . . 3-12
Platform control box assembly . . . . . . . . . . . . . . . 3-14
Platform Control Box Assembly drawing
Sheet 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Platform Control Box Assembly drawing
Sheet 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
DRIVE FORWARD/LOWER
FLASHING LIGHT
OPTION DRIVE REVERSE/RAISE
HORN
AXLE VALVES
BRAKE
DRIVE CUTOUT
SWITCHES ON STABILISER
MANUAL OUTRIGGER
SWITCHES
UP
DOWN
AUTO RETRACT
AUTO LEVEL
J3.7
PLATFORM BOX
K18
P4-9 P2-12
P4-1
P4-2
P2-6 P4-3
P2-5 P4-4
HI
P4-5
THROT
P4-6
Leg RF Down P4-7
P2-1
Leg LF Down P4-8
P2-2
RETRACT LEG RR
RETRACT LEG RF
RETRACT LEG LR
RETRACT LEG LF
EXTEND LEG RR
EXTEND LEG RF
Leg LR Down
EXTEND LEG LR
EXTEND LEG LF
P2-3
DRIVE REVERSE/RAISE Leg RR Down
P2-4 STABLE OUTPUT
DRIVE FORWARD/LOWER
P2-7 ALL LEGS DOWN
P2-8
P2-9
P2-10 TILT
P2-11 OUTPUT
SPEED SWITCH
GP106
J1.3 (J5R)
HIGH OUTPUT
AXLE OUTRIGGER VALVES
SWITCHS
TITLE
Electrical Schematic, Standard,
Auto Level, Snorkel Models
SR3370 & SR2770, V2 Page 3-3
Colour coded wiring circuit auto level
RR Down Ground
J2.1
RF Down Ground
RF Down Ground
LR Down Ground
J2.2 I Ground To Platform J2.2 O Ground To Platform
RR Up Ground
RF Up Ground
RF Up Ground
LR Up Ground
J2.3 I Lower From Platform J2.3 O Lower From Platform
J2.4 I Choke From Platform J2.4 O Choke From Platform
RR Down
RF Down
Axle Solenoids
LR Down
LF Down
Left hand, Contact A J2.5 J2.5 ----
RR Up
RF Up
LR Up
LF Up
BLACK/GREEN PINK
Left Hand, Contact B J2.6 O Lift Enable Lamp On Platform J2.6 I Lift Enable Lamp On Platform
Right Hand, Contact A J2.7 O Low Oil Lamp On Platform J2.7 I Low Oil Pressure Lamp On Platform
PINK
Right Hand Contact B J2.8 O Drive Enable Lamp On Platform J2.8 I Drive Enable Lamp On Platform
GREEN
YELLOW/GREEN
YELLOW
GREEN/YELLOW
BLACK
J2.9 I Steer Right From Platform J2.9 O Steer Right From Platform
YELLOW/BLACK
J2.10 O Power To Platform J2.10 I Power To Platform
GREEN/BLUE
GREEN/BLACK
YELLOW/BLUE
J2.11 I Steer Left From Platform J2.11 O Steer Left From Platform
J2.12 I Engine Start From Platform J2.12 O Engine Switch From Platform
Main Manifold Auto Stabiliser, 12546
PURPLE
Proportional Power J3.1 O Proportional Valve Horn J10.1 O Stabiliser RF Down From Platform GREEN/BLUE
P4.1 O Stabiliser RF Extend
GREY PURPLE
Lift Power J3.2 O Lift Stack Valve BLACK +12V J10.2 O Stabiliser LF Down From Platform GREEN/YELLOW
P4.2 O Stabiliser LF Extend
Motor Forward GREEN/RED J3.3 O Drive Forward Valve Earth J10.3 O Stabiliser LR Down From Platform GREEN/BLACK GREEN
P4.3 O Stabiliser LR Extend
Motor Reverse J3.4 O Drive Reverse Valve J10.4 O Stabiliser RR Down From Platform YELLOW/BLUE
P4.4 O Stabiliser RR Extend
BLUE/RED RED/BLUE
Proportional Earth J3.5 O +12V To Interlocks & Auto Stabiliser J10.5 O Stabiliser RF Up From Platform P4.5 O Stabiliser RF Retract
YELLOW
Lift Earth J3.6 O Lower Stack Valve Flashing Light (Option) J10.6 O Stabiliser LF Up From Platform P4.6 O Stabiliser LF Retract
YELLOW/BLACK
Motor Forward Earth J3.7 O Revs High +12V J10.7 O Stabiliser LR Up From Platform P4.7 O Stabiliser LR Retract
YELLOW/GREEN
Motor Reverse Earth J3.8 O Drive High Earth
RED/BLUE J10.8 O Stabiliser RR Up From Platform P4.8 O Stabiliser RR Retract
BLACK
Stabiliser Pressure Earth J3.9 J10.9 O Auto Stow From Platform P4.9 I Stabiliser Supply
Brake Earth J3.10 Stack Stowed Switch NO J10.10 O Auto Level From Platform
BLACK
ORANGE
Stabiliser Pressure P2.3 I Stabiliser LR Is Down
PINK
Brake Power J4.1 I Battery Negative J12 P2.4 I Stabiliser RR Is Down
RED/YELLOW GREEN/RED
Steer Left YELLOW/BLACK
J4.2 I Drive Interlock J12.1 P2.5 I Auto Level
RED/YELLOW
Steer Right J4.3 O Stabiliser Pilot Valve J12.2 BLUE/RED
P2.6 I Auto Stow
BLUE/BLACK BLUE/WHITE
J4.4 O Axle Valves P2.7 O Leg Moving
ORANGE/BLACK
J4.5 J11 P2.8 O Stable
J4.6 O +12V To Drive Cut Out Switches BROWN Stabiliser Limit NC J11.6 P2.9 O Tilt
WHITE
GREEN/WHITE
J4.7 Right Front, Contact 1 J11.5 P2.10 I Not Elevated
RED/BLUE ORANGE ORANGE
J4.8 O Steer Left Valve Right Front, Contact 2 J11.4 P2.11 Supply Negative
BLACK
BLUE
Switches Leg Stowed NO J4.9 O Steer Right Valve Left Front, Contact 1 J11.3 P2.12 Supply Positive
RED/BLUE BLUE PURPLE
Right Front, Contact 1 J4.10 Left Front, Contact 2 J11.2 GREY
Right Front, Contact 4
GREEN
J4.11 I Battery Positive +12V Left Rear, Contact 1 J11.1
RED/BLUE PURPLE
J4.12 I Battery Positive +12V
BROWN/YELLOW
YELLOW
BLACK
J5.9 I To Db Alt Field Right Hand, Contact A
WHITE
J5.10 Right Hand, Contact B
PINK Throttle Solenoid + ORANGE/BLACK
J5.11 I Temperature Sensor Throttle Solenoid -
J5.12 I +12V Input
Reverse EMF Protection Diode, Anode
Battery Reverse EMF Protection Diode, Cathode
RED BLACK
+12V RED
0V Alternator +12V
Ignition To Alternator
Alternator Field
Glow Plug
Temperature Sender
Engine Casting
TITLE
Colour Coded Wiring Circuit
Snorkel Models SR3370 & SR2770, V2
Machines with Stabilisers Page 3-5
Electrical schematic drawing, no stabilisers
DRIVE FORWARD/LOWER
FLASHING LIGHT
OPTION DRIVE REVERSE/RAISE
HORN
AXLE VALVES
BRAKE
+12V
TILT
SENSOR
TILT
OUTPUT
J3.7
K18
HI
THROT
DRIVE REVERSE/RAISE
DRIVE FORWARD/LOWER
SPEED SWITCH
J1.3 (J5R)
HIGH OUTPUT
AXLE
SWITCHES
TITLE
Electrical Schematic, Standard,
Snorkel Models SR3370 & SR2770, V2
Machines without Stabilisers Page 3-5
Lower Control Box Scissor Loom
Colour coded wiring circuit, no stabilisers J1.1 O Platform Speaker J1.1 I Platform Speaker +
J1.2 I Platform Key Switch J1.2 O Platform Key Switch Out
J1.3 O Proportional High Output J1.3 O Proportional High Output
J1.4 I Drive Reverse From Platform J1.4 O Drive Reverse From Platform
J1.5 I Drive Forward From Platform J1.5 O Drive Forward From Platform
Lift Cylinder Lower RED/YELLOW
J1.6 O Stabiliser Power J1.6 I Stabiliser Power
+12V
BLACK RED/BLACK J1.7 I Leg Moving From Auto Stabiliser J1.7 ---
Earth BLUE/WHITE
J1.8 J1.8 ---
J1.9 I Hi/Low Drive Speed J1.9 O Hi/Low Drive Speed
J1.10 J1.10 ---
J1.11 Proportional Control J1.11 O Proportional Control
4WD Block J1.12 I Platform Speaker J1.12 O Platform Speaker -
BLACK/RED
+12V
YELLOW
Earth J2.1 O
J2.1 I Raise From Platform Raise From Platform
J2.2 I Ground To Platform J2.2 O Ground To Platform
J2.3 I Lower From Platform J2.3 O Lower From Platform
Axle Solenoids J2.4 I Choke From Platform J2.4 O Choke From Platform
Left hand, Contact A J2.5 J2.5 ----
BLACK/GREEN PINK
Left Hand, Contact B J2.6 O Lift Enable Lamp On Platform J2.6 I Lift Enable Lamp On Platform
Right Hand, Contact A J2.7 O Low Oil Lamp On Platform J2.7 I Low Oil Pressure Lamp On Platform
PINK
Right Hand Contact B J2.8 O Drive Enable Lamp On Platform J2.8 I Drive Enable Lamp On Platform
J2.9 I Steer Right From Platform J2.9 O Steer Right From Platform
J2.10 O Power To Platform J2.10 I Power To Platform
J2.11 I Steer Left From Platform J2.11 O Steer Left From Platform
J2.12 I Engine Start From Platform J2.12 O Engine Switch From Platform
Main Manifold
PURPLE
Proportional Power J3.1 O Proportional Valve Horn J10.1 O Stabiliser RF Down From Platform
GREY PURPLE
Lift Power J3.2 O Lift Stack Valve BLACK +12V J10.2 O Stabiliser LF Down From Platform
Motor Forward GREEN/RED J3.3 O Drive Forward Valve Earth J10.3 O Stabiliser LR Down From Platform
Motor Reverse J3.4 O Drive Reverse Valve J10.4 O Stabiliser RR Down From Platform
BLUE/RED RED/BLUE
Proportional Earth J3.5 O +12V To Interlocks & Auto Stabiliser J10.5 O Stabiliser RF Up From Platform
Lift Earth J3.6 O Lower Stack Valve Flashing Light (Option) J10.6 O Stabiliser LF Up From Platform
Motor Forward Earth J3.7 O Revs High +12V J10.7 O Stabiliser LR Up From Platform
Motor Reverse Earth J3.8 O Drive High Earth
RED/BLUE J10.8 O Stabiliser RR Up From Platform
BLACK
Stabiliser Pressure Earth J3.9 J10.9 O Auto Stow From Platform
Brake Earth J3.10 Stack Stowed Switch NO J10.10 O Auto Level From Platform
BLACK
ORANGE
Stabiliser Pressure
PINK
Brake Power J4.1 I Battery Negative J12
RED/YELLOW
Steer Left YELLOW/BLACK
J4.2 I Drive Interlock J12.1
Steer Right J4.3 O Stabiliser Pilot Valve J12.2
BLUE/BLACK
J4.4 O Axle Valves
ORANGE/BLACK
GREEN
J4.5
J4.6 O +12V To Drive Cut Out Switches BROWN
J4.7
J4.8 O Steer Left Valve
J4.9 O Steer Right Valve
J4.10
J4.11 I Battery Positive +12V
J4.12 I Battery Positive +12V
RED
Tilt Sensor
J5.1 I +12V Input RED/WHITE Tilt Output
J5.2 O Ignition To Alternator +12V Supply
BLUE RED/BLUE
J5.3 I Low Oil Switch Earth
J5.4 O Key Switch Power RED/BLACK Diesel Engine
J5.5 RED
Solenoid Relay Contact 30
J5.6 Axle Switches NO
GREY Solenoid Relay Contact 85 GREEN/WHITE
Left Hand, Contact A
J5.7 O Starter Solenoid Relay Contact 86
J5.8 O Choke Solenoid
GREEN Left Hand, Contact B
Solenoid Relay Contact 87 GREEN/YELLOW
YELLOW
BLACK
J5.9 I To Db Alt Field Right Hand, Contact A
WHITE
J5.10 Right Hand, Contact B
PINK Throttle Solenoid + ORANGE/BLACK
J5.11 I Temperature Sensor Throttle Solenoid -
J5.12 I +12V Input
Reverse EMF Protection Diode, Anode
Battery Reverse EMF Protection Diode, Cathode
RED BLACK
+12V RED
0V Alternator +12V
Ignition To Alternator
Alternator Field
ORANGE
Run Solenoid Earth
Glow Plug
Temperature Sender
Engine Casting
TITLE
Colour Coded Wiring Circuit
Snorkel Models SR3370 & SR2770, V2
Page 3-6 Machines without Stabilisers
Ground control box assembly drawing
1 7 8
GAS
CLIP OUT
CLIP OUT FOR GAS
FOR DUAL ONLY
FUEL
LP
CLIP OUT
FOR LP
ONLY
TITLE
Ground control box assembly
Snorkel Models SR3370
Page 3-8 & SR2770
Ground control box assembly
Ground control box assembly
TITLE
Ground Box, Sheet 1
Snorkel Models SR3370
& SR2770 Page 3-11
Ground box drawing - sheet 2
TITLE
Ground Box Sheet 2
Snorkel Models SR3370
Page 3-12 & SR2770
Platform control box assembly
Platform control box assembly
AUTO STOW
AUTO LEVEL
lb
kg
TITLE
Platform Control Box Assembly
Sheet 1, Snorkel Models
SR3370 & SR2770 Page 3-15
Platform
Sheet 2 Control Box Assembly drawing
31
27
28
18
24
JS
JS
JS
JS
JS
JS 25
* NOTE: IF
INPUT FROM JSR (JS 15) ONLY
LOWER PLATFORM SWITCH IS MADE!
NOTE: JS 18 TS IN CONTROL CABLE TO J1.6 AND J12.1
NOTE: NOT USED ON MACHINES WITHOUT STABILISERS
JS 7
JS 10
RIGHT-HAND SIDE
5 1
5 1
6
TOE BOARD
OFF ON
DECK
4
6
2 x3
1
3
x3
3 5
24Volt DC Option
J16.1
R1
8 RED/YELLOW DBROWN RED/YELLOW
BLUE J16.1 12 4 YELLOW
J5L.3 J5C.3 SDB - SWITCH BATTERY
J16.2 DIESEL SELECT
RED/BLACK 11 3 PURPLE J16.2
J5L.4 J5C.4
BASE
BROWN
J16.3 BATTERY
LOOM
GREY 10 2 ORANGE/BLACK
J5L.7 J5C.7 J17.1
J4C.11
LOWER RED J4L.11
WHITE J16.4 9 1
J5L.9
PINK
J5C.9 CONTROL RED/BLUE BASE
+24V BOX J4C.12 LOOM
13 14 OUT J4L.12
J17.2
RED/YELLOW
CHASSIS GREEN/RED
DBLUE J16.4
BLACK
PURPLE
WHITE
ORANGE
STAB
ENABLE SWITCH SBPC3
BROWN/BLACK 9 1 BROWN
BLACK
VALVE JL3.7 J5C.7 24V BATTERY
RED
JL3.7 ISOLATE
ENGINE 13 14 250A
LOOM F2 GREEN/RED
J16.3
SBP - SWITCH
C2 BASE/PLATFORM
C1 SESC2 - SWITCH
STD CHASSIS +24V EMERGENCY STOP
R3 GROUND
CONTROL SBPC4
BLACK 85 86 WHITE
CABINET
30 GREEN/RED
CHASSIS GROUND 87
BY CONTACTOR 24V MOTOR
CONTACTOR
M
RED BLACK
CHASSIS GROUND
C3 C4 BY CONTACTOR
TITLE
Colour Coded Wiring Schematic
24V DC Option
Snorkel Models SR3370 & SR2770 V2 Page 4-9
Control & hydraulic cabinet assembly - 24VDC
Control & hydraulic cabinet assembly - 24VDC
D
C
A 8
2
2
13
E x4
F H x4
12
18
B
7
x2 5
2 12
6 x2
D
9 19
4
27
H
x3 20
25 x2
A C
13
1
9
2 24
x2
14 x2
2
3 26 2
3 2
x2 8
x4 28
13
10
31 23 21
F 17 22
E 14 3
30 29
x2
3 x4
G
11 16 TITLE
Control and Hydraulic Cabinet
16 Assembly, 24V DC Option
Snorkel Models SR3370 & SR2770 V2 Page 4-11
Battery box assembly drawing, 24VDC option
x2
1
16
x2
10
12
7
x4
7
11
15
x2
x4 13
14
13
2
4
13
13
6
x4
8
2
7 9
x4
TITLE
Battery Box Assembly
24VDC
Page 4-12 Snorkel Models SR3370 & SR2770, V2
Battery box assembly - 24VDC option
Battery box assembly - 24VDC option
2
1
3
2 x4
4
3
5
4 6
3
3
2
1 9
8
7
3
2 9
8
7
x2
7
3
5
8
3 x2 3
3 1
x2
4
4
12
x4
11
3
x4
10
2
8 9 10
2
5
4
3
3
!
230 Volt AC outlet at platform, 4-2
A
AC outlet at platform, 230 volt AC, 4-2
D
Decal and placards installation, 1-30
G
Gradeability, 2-3, 2-4
Ground clearance, 2-3, 2-4
Ground control box assembly, 3-9
I
Insulation rating, 2-3, 2-4
J
Joystick controller, 3-14
K
Key switch, 3-10
L
Lift time, 2-3, 2-4
M
Maintenance, 0-7
Maintenance schedules, 0-8
Manual organisation
See Maintenance information - page 3
Manual Organization, 0-7
Maximum rated axle capacity, 2-3, 2-4
N
Nominal working height, 2-3, 2-4
O
Overall height, 2-3, 2-4
Overall length (with stabilizers), 2-3, 2-4
Overall weight, 2-3, 2-4
P
Placards and decals installation, 1-30
Platform control box assembly, 3-14
Platform size, 2-3, 2-4
S
Safe working load (main deck), 2-3, 2-4
Safe working load (roll out deck), 2-3, 2-4
Speed (maximum drive), 2-3, 2-4
T
Temperature sensor, 3-10
Travelling height, 2-3, 2-4
Turning radius (inner), 2-3, 2-4
Turning radius (outer), 2-3, 2-4
W
Warranty - Limited
See inside front cover
Weight, 2-3, 2-4
Working height, 2-3, 2-4
Wiring diagram
Hydraulic circuit
Hosing additions
Hydraulic cabinet modifications
Lower control box modification
DC to DC converter terminals
Main manifold modification
Unloader valve assembly
Relay box assembly
Hydraulic cabinet assembly
Bleed down mounting
Battery box assembly
Battery box mounting
1. Drill and fit the cable gland to the lower control box as below.
25mm
Drill 20mm
dia hole
5
2. Feed 13240-03 through the cable gland and wire up the box as below.
3. Route the looms up to the gland following the existing wiring and cable tie to suit.
7 8
SDB
1 4
2 5
3 6
SBPC3
3
SBPC4 SESC2
3
9
DC->DC converter terminations
2 5
3 4
13161A Main Manifold Modifications SRxx70 V2 24V Option
1
DM
STR
Local Distributor / Lokaler Vertiebshndler / Distributeur local
El Distribuidor local / ll Distributore locale
AUSTRALIA
PHONE: +61 2 9725 4000
FAX: +61 2 9609 3057
NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164