Bur 87634755NA - J.C.M. 1150K Tier 3 (ENG) PDF

JOB CODE MANUAL
CRAWLER DOZER
1150K
TIER 3
87634755 NA
Replaces 87578807 NA
North American English

Part Number 87634755 NA
Printed in U.S.A. Bur Issued 01July07
1150K TIER III
CRAWLER DOZER
INDEX
INTRODUCTION 1
SERVICE CODES 6
ENGINES 2-1
COOLING SYSTEM 2-2
INTAKE SYSTEM 2-4
EXHAUST SYSTEM 2-5
CYLINDER HEADS & VALVES 2-6
SLEEVES, PISTONS & RODS 2-7
CRANKSHAFT, CAMSHAFT & TIMING TRAIN 2-8
LUBRICATION SYSTEM 2-10
FUEL SYSTEM 3-1

FUEL TANK, LINES & TRANSFER PUMP 3-1
FUEL FILTER SYSTEM 3-2
FUEL INJECTION SYSTEM 3-2
FUEL SYSTEM CONTROLS 3-3
ELECTRICAL 4-1
WIRING & HARNESSES 4-1
CIRCUIT BREAKERS / FUSES & RELAYS 4-2
SWITCHES & CONTROLS 4-2
INSTRUMENTATION 4-4
ELECTRICAL STARTER & BATTERY 4-4
ELECTRICAL CHARGING COMPONENTS 4-4
ELECTRIC LAMPS 4-5
ELECTRIC MOTORS 4-6
ELECTRICAL ACCESSORIES 4-6
STEERING / UNDERCARRIAGE 5-1

TRACK FRAMES / GUIDES 5-1
RECOIL MECHANISM / TRACK ADJUSTERS / IDLERS 5-1
TRACK ROLLERS / SPROCKETS 5-2
TRACK CHAINS & SHOES 5-3
POWER TRAIN 6-1
PUMP DRIVE 6-2
HYDRAULIC (HYDROSTATIC) TRANSMISSION RESERVOIRS & FILTERS 6-2
HYDRAULIC TRANSMISSION PUMPS 6-3
HYDRAULIC TRANSMISSION MOTORS 6-3
HYDRAULIC TRANSMISSION VALVES 6-3
HYDRAULIC TRANSMISSION LINES 6-3
PLANETARIES 6-5
FINAL DRIVES 6-5
OPERATOR CONTROLS - POWERTRAIN 6-5
BRAKES 7-1
BRAKE SYSTEM HYDRAULICS 7-1
BRAKE VALVES 7-1
BRAKE CYLINDERS 7-1
OPERATOR CONTROLS 7-2
HYDRAULIC SYSTEMS 8-1

HYDRAULIC RESERVOIRS & FILTERS 8-1
HYDRAULIC PUMPS 8-2
HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE) 8-2
HYDRAULIC VALVES 8-3
DOZER HYDRAULIC LINES 8-4
DOZER HYDRAULIC CYLINDERS 8-6
OIL COOLERS / MANIFOLDS 8-6
DOZER HYDRAULIC EQUIPMENT CONTROLS 8-7
RIPPER HYDRAULIC LINES 8-7
RIPPER HYDRAULIC CYLINDERS 8-7
CHASSIS / STRUCTURE MOUNTED EQUIPMENT 9-1

MAIN FRAME & CHASSIS 9-1
PROTECTIVE COVERINGS / APPEARANCE / CONVENIENCE 9-2
ENVIRONMENT CONTROLS 9-4
CAB 9-4
PROTECTIVE STRUCTURES 9-8
SEATS / BELTS / ADJUSTERS 9-8
DOZER GROUND ENGAGING COMPONENTS 9-9
DOZER PINS, BUSHINGS & LINKS 9-9
DOZER STRUCTURAL MEMBERS 9-10
RIPPER GROUND ENGAGING COMPONENTS 9-11
RIPPER PINS, BUSHINGS & LINKS 9-11
RIPPER STRUCTURAL MEMBERS 9-12
JOB CODE REQUEST FORM 10-1
DECEMBER 2006
INTRODUCTION TO THE CARES
MACHINE LOCATION & JOB CODE SYSTEM
2ND & 3RD DIGITS INDICATE 4TH & 5TH DIGITS INDICATE
MAJOR COMPONENT ASSEMBLY SUBCOMPONENTS
1ST DIGIT INDICATES MACHINE 6TH POSITION IS ALPHA

LOCATION, SAME AS SERVICE CHARACTERS, USED FOR JOB
MANUAL TABS CODES & LABOR TIME
JOB CODE > 1 23 45 Z
SERVICE PUBLICATIONS
INDEX SYSTEM
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL
5 STEERING SYSTEM
6 DRIVE SYSTEM
7 BRAKES
8 HYDRAULIC SYSTEM
9 CHASSIS / STRUCTURE / MOUNTED EQUIPMENT
SAMPLE MACHINE LOCATION CODE
3 03 11
LOCATION = FUEL FUEL TANK
DIESEL ENGINE
SAMPLE JOB CODE
3 03 11 C
LOCATION = FUEL FUEL TANK, R&I = 2.0 HOURS
DIESEL ENGINE FUEL TANK
1
MACHINE LOCATION & PRIME PART
THE MACHINE LOCATION MUST BE ENTERED ON A SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE
WHERE THE PRIME PART IS LOCATED.
PRIME PART IS THE CASE PART WHICH CAUSED THE FAILURE.
EXAMPLE:
CRAWLERS
1150K
MACHINE JOB
LOCATION CODE
MAIN SYSTEM PUMP 82621
EQUIPMENT HYDRAULIC PUMP, R&I 1.0 82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL
(INCLUDES JOB CODE 82621 A) 1.9 82621 B
THE ABOVE EXAMPLE SHOWS THE MACHINE LOCATION AS 82621 WHICH REPRESENTS THE CRAWLER
EQUIPMENT HYDRAULIC PUMP.
IF THE PRIME PART IS A NUT, BOLT, O-RING, GASKET, SEAL OR OTHER HARDWARE ITEM, SELECT THE MACHINE
LOCATION CORRESPONDING TO THE LOCATION OF THE COMPONENT WHICH THE ITEM IS A PART OF, OR TO
WHICH IT IS ATTACHED. FOR EXAMPLE, IF A BOLT ON A CONNECTING ROD IS BROKEN, THE BOLT WOULD BE
LISTED AS THE PRIME PART AND THE MACHINE LOCATION OF THE CONNECTING ROD WOULD BE USED.
BE AWARE!!
CODES LISTED BELOW CAN NEVER BE USED AS MACHINE LOCATIONS.
EXAMPLE: NUMBERS NOT TO USE

20001 200
30002 300 --01 - MAINTENANCE
40002 400
40003 600 --02 - TROUBLESHOOTING
80002 700
800 --03 - REMOVE & INSTALL OR OVERHAUL
900
CODES ENDING IN ____01 MAINTENANCE, ____ 02 TROUBLESHOOTING, AND ____ 03 REMOVE & INSTALL
FOR JOB CODES ONLY. FOR THESE MACHINE LOCATIONS GO INTO THE BOOK
OR OVERHAUL, ARE
FOR A MORE SPECIFIC LOCATION.
SERVICE CODES
SERVICE CODES ARE ENTERED ON A SAR TO IDENTIFY "HOW" OR "WHY" THE PRIME PART FAILED.
ONLY THE APPROVED CODES LISTED ON PAGE 6 MAY BE USED.
2
JOB CODE
EXAMPLE:
CRAWLERS
1150K
MACHINE JOB
LOCATION CODE

JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX)
THE JOB CODE MUST BE ENTERED ON THE SAR FORM IN ORDER TO BE REIMBURSED FOR LABOR COSTS.
SELECTION OF JOB CODES SHOULD COVER ALL REPAIRS PERFORMED IN CORRECTING THE PROBLEM. THE JOB
CODE DOES NOT HAVE TO MATCH THE MACHINE LOCATION CODE USED, BUT IT WILL MOST OF THE TIME.
JOB TIME
THE CODE MANUALS HAVE BEEN WRITTEN SO THAT MOST SARS CAN BE COMPLETED WITH ONE JOB CODE FOR
EACH PRIME PART. WHEN A JOB TIME IS GIVEN, IT COVERS ALL OPERATIONS NECESSARY TO PERFORM THE JOB
DESCRIBED. THE TIME INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE
PART OR COMPONENT DESCRIBED.
JOB TIME (LABOR HOURS) IN THE COLUMN UNDER THE MODELS THE JOB CODE APPLIES TO IS GIVEN IN HOURS
AND TENTHS OF HOURS. *** INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL. OPEN BOX
(NO TIME) MEANS A TIME HAS NOT BEEN DETERMINED FOR THIS MODEL, BUT JOB CODE IS APPLICABLE.
BECAUSE THE MANUALS ARE WRITTEN IN THIS STYLE, THERE IS THE OCCASIONAL SAR THAT WILL COMBINE
(OVERLAP) TWO JOB CODES WHICH INCLUDES THE R&I OF THE SAME PART IN EACH JOB TIME GIVEN. THE
COMPUTER WILL APPROVE AND PAY THE HOURS REQUESTED UNDER A JOB CODE AS LONG AS THE REQUESTED
HOURS DO NOT EXCEED THE GIVEN JOB TIMES AND THE LESSER TIME IS REQUESTED.
EXAMPLE: AN ENGINE SHORT BLOCK IS INSTALLED AND A VALVE GRIND IS NECESSARY ON A CRAWLER.
JOB CODE 20303 B AND 20347 B BOTH INCLUDE R&I THE HEAD. THE REQUEST SHOULD BE FOR:
18.0 20303 B + 2.0 20347 B = 20.0 TOTAL
THE TIME REQUESTED UNDER 20347 B IS ITS GIVEN TIME OF 7.3 HOURS, MINUS THE GIVEN TIME FOR
20345 A R&I HEAD 5.3 HOURS.
REMEMBER, AN OVERHAUL JOB CODE SUCH AS 82621 B INCLUDES EVERYTHING COMPLETELY AND NO
ADDITIONAL JOB CODES ARE NEEDED.
THE TIMES IN THIS "MACHINE LOCATION JOB CODE MANUAL" ARE BASED ON TIME STUDIES AND / OR ACTUAL
WARRANTY CLAIMS SUBMITTED BY DEALERS.
THE TIMES GIVEN WILL NOT INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE
"WARRANTY POLICY MANUAL" (SECTION 4 IN THE DEALER OPERATING GUIDE).
3
TROUBLESHOOTING TIME
TROUBLESHOOTING IS A SPECIFIC JOB. TIMES ARE LISTED IN VARIOUS SECTIONS OF THE MANUAL FOR THE HOOKUP OF
THE TEST INSTRUMENTS AND THE PROPER RUNNING OF THE TESTS REQUIRED.
ONLY IN SPECIFIC CASES IS TROUBLESHOOTING INCLUDED AS PART OF THE JOB TIME. FOR EXAMPLE, R&I MAIN RELIEF
VALVE INCLUDES PRESSURE TESTING AND ADJUSTING JUST AS R&I SECONDARY RELIEF VALVE INCLUDES HAND-PUMPING
AND ADJUSTING. IF TROUBLESHOOTING TIME IS INCLUDED, IT WILL BE NOTED IN THE JOB DESCRIPTION.
WELDING TIME
WITH THE FLAT RATE TIMES, WELDING (WHEN PERFORMED BY THE DEALERSHIP) IS ONLY ADDITIONAL TIME TO BE
CONSIDERED. ALL REQUESTS FOR LABOR MUST BE ACCOMPANIED WITH A JOB CODE.
A REQUEST FOR WELDING LABOR IS TO BE MADE BY PICKING THE JOB CODE FOR THE COMPONENT OR PART ON WHICH THE
WELDING WAS PERFORMED AND THEN ADD " W" AS A SECOND ALPHA TO THE JOB CODE.
EXAMPLE: A MAIN FRAME, R&I JOB CODE IS 90111 A -- WELDING WOULD BE REQUESTED UNDER JOB CODE 90111 AW
AND LABOR CALCULATED BY THE FOLLOWING GUIDELINES :
NO JOB TIME PROVIDED = OPEN BOX
A JOB CODE MUST ALWAYS BE USED WHEN REQUESTING LABOR; HOWEVER, WHEN NO JOB TIMES ARE GIVEN, USE THE
FOLLOWING GUIDELINES TO CALCULATE:
1. CONSIDER THAT A TRAINED 1ST CLASS MECHANIC PERFORMED THE REPAIRS, IN THE DEALERSHIP'S "CERTIFIED" SHOP.
2. INCLUDE IN THE JOB TIME, CLEANING OF THE AREA TO BE REPAIRED AND THE ACTUAL REPAIR JOB INCLUDING
ASSOCIATED PROBLEMS ENCOUNTERED. TIMES REQUESTED WILL BE CONSIDERED USING THE CURRENT WARRANTY
POLICIES & PROCEDURES.
3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE TROUBLESHOOTING JOB CODE.
4. THE JOB TIME IS NOT TO INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE WARRANTY POLICY MANUAL
(SECTION 4 IN THE DEALER OPERATING GUIDE).
4
DEFINITIONS
R&I - REMOVE AND INSTALL
INCLUDES REMOVING AN EXISTING PART OR COMPONENT AND INSTALLING THE SAME ONE OR A REPLACEMENT.
INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR
COMPONENT DESCRIBED.
REPLACE - INCLUDES REMOVAL OF AN EXISTING PART AND INSTALLING A NEW OR DIFFERENT PART.
EXAMPLE: FILTER ELEMENTS
OVERHAUL - INCLUDES:
- R&I OF THE COMPONENT
- COMPLETE DISASSEMBLY
- INSPECTION FOR WEAR OR DAMAGE
- CLEANING OF ALL PARTS
- REASSEMBLY, CHECKING ALL TOLERANCES
- REPLACING ALL RELATED FILTER ELEMENTS
- RENEWING ALL OILS & LUBRICANTS
- REPLACING ALL SEALS, GASKETS, O-RINGS, ETC.
- PROPER RUN-IN WHEN NECESSARY
- REQUIRED ADJUSTMENTS
EXAMPLE:
CRAWLERS
1150K
MACHINE JOB
LOCATION CODE

5
SERVICE CODES
APPROVED FOR CARES SYSTEM
ADHESION/BONDING -005 MISALIGNMENT (HOW) - 205

ADJUSTMENT (WHY) - 010 MISFIRING/MISSING (ENGINE) - 210
APPEARANCE (DESCRIBE) - 015 MISMACHINED (HOW) - 215
MOISTURE/CONDENSATION - 220
BACKLASH (DESCRIBE) - 020
BENT/DENTED - 025 NOT SEALING PROPERLY - 225
BLEW/BLOWN/BURST (WHERE) - 030
BLISTERED - 035 OPEN CIRCUIT (ELECTRICAL) - 228
BLOCKED/OBSTRUCTED (DESCRIBED) -040 OUT OF GROOVE - 230
BROKEN (WHERE) - 045
BUCKLED/WARPED - 050 PART OMITTED - 231
BURNED OUT - 055 PIN HOLE/SANDHOLE/POROUS -235
BYPASSING/BLOW BY - 060 PITTED - 240
PRESSURE HIGH - 245
CHATTERS/NOISY - 065 PRESSURE LOW - 250
CHIPPED/NICKED - 070
CLAMPING-POOR/NONE - 075 RESTRICTION (WHERE) - 255
COLLAPSED - 080 RUSTY/CORRODED - 260
CONNECTION-POOR - 085
CONTAMINATED (DESCRIBE) - 090 SCORED/SCRATCHED/GALLED -265
CRACKED (DESCRIBE) - 095 SEIZED - 270
CREEPING OR LEAKING DOWN - 100 SERVICE MODIFICATION PROGRAM (ONLY)-275
CUT/TORN - 105 SHEARED - 280
SHIFTING DIFFICULT - 285
DOES NOT ENGAGE - 110 SHORT CIRCUIT (ELECTRICAL) - 290
DOES NOT RELEASE - 115 SLIPPING - 295
SOFT/SPONGY - 300
ELONGATED/OUT OF ROUND - 120 STICKING/BINDING - 305
END PLAY - 125 STRETCHED - 310
ERRATIC/FLUCTUATING - 130 STRIPPED/PULLED OUT - 315
SURGING/GALLOPING - 320
FELL OUT/BACKED OUT -135
FIELD SURVEY - 136 TEMPERATURE HIGH - 325
FLAKING/PEELING - 140 TEMPERATURE LOW - 330
FRAYED - 145 TORQUE HIGH - 335
TORQUE LOW - 340
GLAZED/GRABBING - 150 TURNED/SPUN - 345
GROOVED - 155 TWISTED - 350
HIGH FUEL CONSUMPTION - 160 VIBRATION (DESCRIBE) - 355

HIGH OIL CONSUMPTION - 165
WEAR/WORN (DESCRIBE) - 360
INTERFERENCE/RUBBING - 170 WELD/BRAZE - CRACKED/BROKE - 365
WOULD NOT HOLD CHARGE - 370
JUMPS OUT OF GEAR - 175
KINKED/PINCHED - 180 POST-FACTORY, PRE-DELIVERY (ONLY FOR

ZERO TO FIVE HOURS) - 555
LAMINATING (STEEL PLATE) - 185 PLANT SHIPPED SHORTAGE
LENGTH (DESCRIBE) - 195 ("ON SITE" ASSEMBLED
LOOSE - 200 MACHINERY ONLY) - 950
6
ENGINES
1150 K TIER III CRAWLER DOZER
1150K
MACHINE
LOCATION JOB CODE
DIESEL ENGINES
NOTE: ALL ENGINE REPAIR JOB CODES INCLUDE
RUN-IN PROCEDURES, ADJUSTMENTS,
CLEANING & PAINTING IF NECESSARY.
REFER TO INTRODUCTION PAGE 3 JOB TIME.
MAINTENANCE
FILTER ELEMENT, REPLACE
- ENGINE OIL 0.3 20401 A
- AIR CLEANER 0.4 20401 B
TROUBLESHOOTING
RUN ENGINE UNTIL IT REACHES OPERATING TEMPERATURE
(INCLUDES VISUAL INSPECTION & CHECKING ALL
INSTRUMENT PANEL INDICATORS) 0.3 20402 A
STALL SPEED, TEST
(INCLUDES CHECKING LOW & HIGH RPM; ALSO INCLUDES
JOB CODE 20402 A) 0.4 20402 B
INJECTION SYSTEM TEST - FUEL LINE & COMMON RAIL FUEL FLOW TEST
FOR ALL CYLINDERS 1.5 20402 C
CHECK INTAKE SYSTEM FOR AIR RESTRICTION OR
INTAKE AIR LEAKS 0.4 20402 D
COOLING SYSTEM PRESSURE TEST 0.3 20402 E

TROUBLESHOOT ENGINE, INCLUDES
- CHECK COMPRESSION, CRANKCASE & BOOST PRESSURE
- ELECTRONIC DIAGNOSTIC TESTING 0.8 20402 F
2-1
ENGINES
1150K
MACHINE
LOCATION JOB CODE
REMOVAL & INSTALLATION OR

OVERHAUL
NOTE: FOR UNITS WITH AIR CONDITIONING,
USE JOB CODE 90001 A (IF NECESSARY)
ALONG WITH CODES IN THIS AREA.
ENGINE ASSEMBLY, R&I (INCLUDES)

- R&I OF ANY ITEM OR COMPONENT NECESSARY
TO ACCESS ENGINE 14.0 20403 A
SHORT BLOCK ASSEMBLY, R&I (INCLUDES)

- ENGINE, R&I
- STUDS & FITTINGS, R&I
- CHECK ALL SPECIFICATIONS & TOLERANCES
- FILTER ELEMENTS, REPLACE
- DO RUN-IN PROCEDURES & ADJUSTMENTS
- CLEANING & PAINTING 25.1 20403 B
ENGINE ASSEMBLY, OVERHAUL (INCLUDES)

- ENGINE, R&I & COMPLETE DISASSEMBLY
- CLEAN ALL COMPONENTS & PASSAGES
- ASSEMBLE TO ALL SPECIFICATIONS & TOLERANCES
- DO RUN-IN PROCEDURES & ADJUSTMENTS
- CLEANING & PAINTING 35.9 20403 C
COOLING SYSTEM
RADIATOR CAP & HOSES 20411
RADIATOR CAP, R&I 0.1 20411 A

COOLANT LINES, R&I
- UPPER RADIATOR HOSE (ONE) 0.4 20411 B
- LOWER RADIATOR HOSE (ONE) 0.5 20411 C

RADIATOR ASSEMBLY, R&I (INCLUDES)
- HOOD, HOSES & LINES R&I
- DRAIN & RE-FILL 3.0 20411 D
COOLING SYSTEM FRAME, R&I
(INCLUDES REMOVING COOLING SYSTEM & HOOD R&I) 20411 E
DRAIN HOSE / CAP PLUG OR SHUT OFF VALVE -
COOLING SYSTEM, R&I 0.4 20411 F
COOLANT RECOVERY RESERVOIR, R&I 0.4 20411 G
2-2
ENGINES
1150K
MACHINE
LOCATION JOB CODE
SHROUDS & SCREENS 20413

RADIATOR FAN SHROUD, R&I
(INCLUDES HOOD, R&I) 2.0 20413 A
FANS, BELTS 20415

DRIVE BELT, R&I
(ALTERNATOR, WATER PUMP, AIR CONDITIONING) 1.0 20415 A
BELT TENSIONER ASSEMBLY, R&I 0.4 20415 B
BRACKET FOR BELT TENSIONER, R&I 0.4 20415 C
RADIATOR FAN & PULLEY, R&I 1.9 20415 D
FAN HUB, BRACKET ASSEMBLY, R&I 2.0 20415 E
WATER PUMP & HOUSING 20417

WATER PUMP, R&I
(INCLUDES REPLACING GASKETS) 0.7 20417 A
WATER MANIFOLD, OUTLETS,
THERMOSTATS 20419
THERMOSTAT, R&I
(INCLUDES REPLACING GASKETS) 0.7 20419 A
THERMOSTAT HOUSING, R&I
(INCLUDES REPLACING GASKETS) 0.7 20419 B
WATER INLET HOUSING, R&I
(INCLUDES REPLACING GASKETS) 0.8 20419 C
2-3
ENGINES
1150K
MACHINE
LOCATION JOB CODE
INTAKE SYSTEM
AIR CLEANER & PRE-CLEANER 20421
AIR CLEANER INLET TUBE OR PRECLEANER, R&I 0.3 20421 A

AIR CLEANER COVER, R&I
(INCLUDES RETAINING HARDWARE) 0.2 20421 B
AIR CLEANER DUST VALVE (EVACUATOR), R&I 0.1 20421 C

AIR CLEANER ASSEMBLY, R&I
(INCLUDES MOUNTING BANDS & HARDWARE) 0.8 20421 D
MOUNTING BRACKET - AIR CLEANER, R&I 0.5 20421 E
INTAKE HOSES & TUBES 20423

HOSES & / OR TUBES, R&I
(BETWEEN AIR CLEANER & TURBOCHARGER) 0.3 20423 A
HOSES & / OR TUBES, R&I
(AIR COOLER TO TURBOCHARGER) 0.5 20423 B
TURBOCHARGER 20425
TURBOCHARGER, R&I 1.4 20425 A

TURBOCHARGER, OVERHAUL
ACTUATOR, R&I (TURBO WASTEGATE)
(INCLUDES ADJUSTMENTS) 0.9 20425 C
TUBE, R&I (WASTEGATE ACTUATOR) 0.3 20425 D
2-4
ENGINES
1150K
MACHINE
LOCATION JOB CODE
INTAKE MANIFOLDS 20427

COVER FOR INTAKE MANIFOLD, R&I
(INCLUDES REPLACING GASKET) 1.2 20427 A
CHARGE AIR COOLER, R&I 0.7 20427 B
COLD START AIDS 20429
NOTE: FOR COLD START ELECTRICAL SYSTEM, REFER TO

MACHINE LOCATION 44550.
EXHAUST SYSTEM
EXHAUST MUFFLERS & EXTENSIONS 20431
EXTENSION PIPE - EXHAUST, R&I 0.3 20431 A
MUFFLER, R&I 0.3 20431 B
MOUNTING BRACKET - MUFFLER, R&I 0.5 20431 C
EXHAUST MANIFOLDS & PIPES 20433

EXHAUST MANIFOLD ASSEMBLY, R&I
(INCLUDES TURBOCHARGER, R&I) 2.3 20433 A
2-5
ENGINES
1150K
MACHINE
LOCATION JOB CODE
CYLINDER HEADS & VALVES
VALVE COVER & BREATHERS 20441
VALVE COVER FOR CYLINDER HEAD, R&I 0.3 20441 A
ROCKER ARM ASSEMBLY & PUSH RODS 20443

ROCKER ARM ASSEMBLY & PUSH RODS, R&I
- ONE CYLINDER 1.0 20443 A
- ALL CYLINDERS 3.5 20443 B

ROCKER ARM ASSEMBLY, OVERHAUL
- ONE CYLINDER (INCLUDES JOB CODE 20443 A) 1.2 20443 C
- ALL CYLINDERS (INCLUDES JOB CODE 20443 B) 3.5 20443 D
CYLINDER HEADS
, ,( ) 20445
- CLEANING HEAD
- REPLACING GASKETS
- ADJUSTING VALVES 6.0 20445 A
CYLINDER HEAD, REPLACE, (INCLUDES)
- TRANSFER OF PARTS
- JOB CODE 20445 A 7.0 20445 B
EXPANSION PLUG FOR CYLINDER HEAD, REPLACE 20445 C
2-6
ENGINES
1150K
MACHINE
LOCATION JOB CODE
VALVES, SEATS & GUIDES 20447

VALVES & SPRINGS, R&I
(INCLUDES JOB CODE 20445 A) 6.8 20447 A
GRIND VALVE FACE & VALVE SEAT
CYLINDER HEAD, OVERHAUL (INCLUDES)
- GRINDING VALVE FACE & SEATS
- TEST SPRINGS
- REPLACE VALVE GUIDES & SEAT INSERTS,
WHERE NECESSARY 8.5 20447 C
VALVE SEAL, VALVE SPRING, OR RETAINER, R&I 20447 D
SLEEVES, PISTONS & RODS
SLEEVES, PISTONS & RINGS 20451
REPLACE RINGS ON PISTON, (INCLUDES)

- REMOVE GLAZE FROM SLEEVE
- CHECKING PISTON & CYLINDER TOLERANCES
- ONE PISTON 17.9 20451 A
- ALL PISTONS 19.9 20451 B

PISTON, R&I (INCLUDES)
- CHECKING PISTON & CYLINDER TOLERANCES
- FITTING PISTON PIN
- ONE 17.9 20451 C
- ALL 20.7 20451 D

CYLINDER BORE, OVER SIZE (INCLUDES)
- FITTING & ASSEMBLING OVER SIZE PISTON
- ONE 20451 E
- ALL 20451 F
2-7
ENGINES
1150K
MACHINE
LOCATION JOB CODE
CONNECTING RODS, BEARINGS & PINS 20455

CONNECTING RODS BEARING, R&I
- ONE 8.2 20455 A
- ALL 10.0 20455 B

CONNECTING ROD ASSEMBLY, R&I
- ONE 17.9 20455 C
- ALL 19.7 20455 D
CRANKSHAFT, CAMSHAFT &

TIMING TRAIN
CRANKSHAFT PULLEY, TIMING COVER &
SEAL 20461
CRANKSHAFT PULLEY, R&I 0.8 20461 A

CRANKSHAFT OIL SEAL (FRONT), R&I
(INCLUDES JOB CODE 20461A & REPLACING WEAR SLEEVE) 1.5 20461 B
COVER - ACCESSORY DRIVE, R&I 0.3 20461 C

TIMING GEAR HOUSING, R&I
(REAR OF ENGINE) 9.5 20461 D
TIMING PIN - CAMSHAFT GEAR, R&I
(INCLUDES HOUSING & O-RING) 0.3 20461 E
TIMING GEARS 20463
CRANKSHAFT GEAR, R&I 10.2 20463 A

CAMSHAFT GEAR, R&I
(INCLUDES REPLACING THRUST FLANGE) 7.6 20463 B
2-8
ENGINES
1150K
MACHINE
LOCATION JOB CODE
CAMSHAFT, BUSHING & LIFTERS 20465
CAMSHAFT & TAPPETS, R&I 15.6 20465 A
LIFTERS, R&I 17.2 20465 B
CRANKSHAFT, MAIN BEARINGS & SEALS 20467

CRANKSHAFT OIL SEAL, R&I (REAR)
(INCLUDES R&I CARRIER & GASKET) 7.5 20467 A
CRANKSHAFT ASSEMBLY & MAIN BEARINGS, R&I
(INCLUDES CHECKING ALL TOLERANCES) 12.3 20467 B
ENGINE BLOCK CASTING 20468
ENGINE BLOCK CASTING, R&I (INCLUDES)

- COMPONENTS, STUDS & FITTINGS, R&I
(FROM OLD BLOCK TO NEW BLOCK)
- CHECK & SET ALL ENGINE SPECIFICATIONS
& TOLERANCES
- FILTER ELEMENTS, REPLACE
- RUN-IN PROCEDURES
- CLEAN & PAINT 31.5 20468 A
EXPANSION PLUG, R&I - BLOCK - (ONE) 20468 B
FLYWHEEL & FLYWHEEL HOUSING 20469
FLYWHEEL, R&I 7.0 20469 A
RING GEAR ON FLYWHEEL, R&I 7.5 20469 B
FLYWHEEL HOUSING, R&I 7.3 20469 C
2-9
ENGINES
1150K
MACHINE
LOCATION JOB CODE
LUBRICATION SYSTEM
OIL PAN & DIPSTICK 20471
OIL LEVEL DIPSTICK, R&I 0.1 20471 A
DIPSTICK TUBE, R&I 0.4 20471 B
OIL FILLER TUBE, R&I 0.4 20471 C
CAP / DRAIN HOSE FOR ENGINE OIL, R&I 0.3 20471 D

OIL PAN ASSEMBLY, R&I
(INCLUDES GASKET REPLACEMENT) 2.5 20471 E
OIL PUMP & BALANCER 20473

OIL INLET TUBE & SCREEN, R&I
(INCLUDES JOB CODE20471 E) 3.0 20473 A
OIL PUMP ASSEMBLY, R&I
(INCLUDES JOB CODE 20461 D) 2.2 20473 B
OIL PUMP DRIVE GEAR, R&I - ON CRANKSHAFT -
(INCLUDES JOB CODE 20461 D) 20473 C
HEAT EXCHANGER, OIL FILTERS & BASE 20475

ENGINE OIL COOLER, R&I
(INCLUDES REPLACING GASKET) 1.2 20475 A
RELIEF VALVE ASSEMBLY - OIL PUMP, R&I 1.0 20475 B

EXTERNAL LUBRICATION
TUBES & HOSES 20477
OIL SUPPLY LINE TO TURBOCHARGER, R&I 0.4 20477 A
OIL DRAIN LINE FROM TURBOCHARGER, R&I 0.4 20477 B
2-10
FUEL SYSTEM
1150K
MACHINE
LOCATION JOB CODE
CASE DIESEL ENGINES
MAINTENANCE
FUEL FILTERS, REPLACE 0.5 30401 A
TROUBLESHOOTING
FUEL INJECTION PUMP, CHECK & ADJUST TIMING 1.2 30402 A
FUEL TANK, LINES & TRANSFER PUMP
FUEL TANK 30411
FUEL TANK CAP, R&I 0.1 30411 A
DRAIN VALVE OR PLUG, R&I 0.4 30411 B
FUEL TANK, R&I 2.0 30411 C
FUEL LINES, TUBES, HOSES 30413
FITTING - FUEL TANK OUTLET, R&I 0.4 30413 A
FUEL SHUTOFF VALVE, R&I 0.4 30413 B
FUEL LINE - FUEL TANK OUTLET TO PUMP, R&I 0.9 30413 C
FUEL LINE - PUMP TO FILTER HEAD (ONE), R&I 0.3 30413 D
LINE - RETURN - FILTER HEAD TO T CONNECTOR 0.3 30413 E
LINE - RETURN - RAIL OR BLOCK TO T CONNECTOR, R&I 0.3 30413 F

CONNECTOR - FUEL HOSE OR LINE FITTING, R&I (ONE)
(INCLUDES REPLACING WASHERS) 0.2 30413 G
FUEL RETURN LINE - TO TANK, R&I 0.9 30413 H
3-1
FUEL SYSTEM
1150K
MACHINE
LOCATION JOB CODE
FUEL FILTER SYSTEM
FUEL FILTERS 30421

HEAD ASSEMBLY - FUEL FILTER, R&I
INLINE FUEL FILTER, REPLACE 0.2 30421 B
FUEL INJECTION SYSTEM
FUEL INJECTION PUMP 30431
FUEL INJECTION PUMP, R&I 2.5 30431 A
DRIVE GEAR - INJECTION PUMP, R&I 4.1 30431 B

CONNECTORS FOR FUEL INJECTION LINES, R&I (ONE)
(INCLUDES REPLACING WASHER) 0.3 30431 C
FUEL INJECTOR LINES 30433
CLAMP ASSEMBLY FOR INJECTOR LINES, R&I 0.3 30433 A

FUEL INJECTOR LINE, R&I
(INCLUDES REPLACING SEAL)
- #1 CYLINDER 0.6 30433 B
- #2 CYLINDER 0.6 30433 C
- #3 CYLINDER 0.6 30433 D
- #4 CYLINDER 0.6 30433 E
- #5 CYLINDER 0.7 30433 F
- #6 CYLINDER 0.7 30433 G
- ALL CYLINDERS 2.0 30433 H
COMMON RAIL, R&I 1.3 30433 I
RELIEF VALVE, R&I 0.3 30433 J
3-2
FUEL SYSTEM
1150K
MACHINE
LOCATION JOB CODE
FUEL INJECTORS 30435

FUEL INJECTORS, R&I (INCLUDES REPLACING SEAL)
- ONE 1.2 30435 A
- ALL 2.7 30435 B
FUEL SYSTEM CONTROLS
FUEL SHUTOFF & THROTTLE 30443
HAND THROTTLE LEVER, R&I 0.5 30443 A
DECELERATOR FOOT PEDAL ASSEMBLY, R&I (INCLUDES BUSHINGS) 0.7 30443 B
NOTE: FOR FUEL ELECTRICAL SYSTEM, REFER

TO ELECTRICAL SECTION.
3-3
NOTES
ELECTRICAL
1150 K
MACHINE
LOCATION JOB CODE
ELECTRICAL
TROUBLESHOOTING
BATTERY, CHECK & TEST - ALL
(HYDROMETER & LOAD TEST) 0.5 40002 A
CHARGING SYSTEM, CHECK & TEST
STARTING SYSTEM, CHECK & TEST
(INCLUDES JOB CODE 40002 B) 1.0 40002 C
TROUBLESHOOT ELECTRICAL CIRCUITS
WITH OHM METER OR VOLTMETER 1.0 40002 D
ELECTRONIC SYSTEM DIAGNOSTIC TEST WITH SERVICE TOOL
(INCLUDES TOOL CONNECTION ) 1.0 40002 E
DOWNLOAD ELECTRONIC CONTROLLER SOFTWARE 0.3 40002 F
WIRING & HARNESSES
BATTERY & GROUND CABLES 40110
POSITIVE BATTERY CABLE, R&I 1.4 40110 A

NEGATIVE CABLE, R&I
- BATTERY 0.5 40110 B
- MASTER DISCONNECT SWITCH 0.3 40110 C
MAIN WIRING 40120

ELECTRICAL HARNESS, R&I
- ENGINE, RIGHT SIDE 2.0 40120 A
- REAR AND LEFT SIDE 1.5 40120 B

- EQUIPMENT CONTROL AND MASTER DISCONNECT
SWITCH 1.5 40120 C
- PUMPS AND HYDRAULIC MOTORS 1.5 40120 D
4-1
ELECTRICAL
1150 K
MACHINE
LOCATION JOB CODE
LAMP WIRING 40160
LAMP HARNESS - ROPS, R&I 0.8 40160 A
LAMP HARNESS - CAB, R&I 1.0 40160 B
CAB / ROPS WIRING 40170

ELECTRICAL HARNESS, R&I
- FRONT CONSOLE, CAB OR ROPS 1.0 40170 A
- ROPS MAIN AND MICRO CONTROLLER 2.0 40170 B
- CAB MAIN AND MICRO CONTROLLER 2.5 40170 C
- AIR CONDITIONING 2.0 40170 D
CIRCUIT BREAKERS / FUSES

& RELAYS
CIRCUIT BREAKERS / RELAYS 40510
CIRCUIT BREAKER, R&I 0.1 40510 A
RELAY, R&I (ONE) 0.1 40510 B
FUSES 40520
FUSE, R&I 0.1 40520 A
FUSE HOLDER, R&I 0.8 40520 B
RESISTORS 40530
RESISTOR, R&I 0.4 40530 A
SWITCHES & CONTROLS
IGNITION / KEY SWITCH 41512
IGNITION SWITCH, R&I 0.4 41512 A
4-2
ELECTRICAL
1150 K
MACHINE
LOCATION JOB CODE
FUEL SHUTOFF 41513
FUEL SHUTOFF SOLENOID, R&I 0.2 41513 A
MACHINE FUNCTION CONTROLS 41515
DRIVE CONTROL UNIT & LEVER - FORWARD, REVERSE, R&I 0.5 41515 A
BLADE CONTROL UNIT & LEVER - LIFT, TILT, ANGLE, R&I 0.5 41515 B
THROTTLE ASSEMBLY, R&I 0.6 41515 C
RIPPER & AUXILIARY EQUIPMENT CONTROL LEVER, R&I 0.5 41515 D
CAB RELAYS 41531
CAB RELAY, R&I 0.2 41531 A
ELECTRICAL CONTROLS 41540

LOCKOUT LEVER PROXIMITY SENSOR, R&I (ONE)
(INCLUDES ADJUSTMENT) - RIGHT 0.5 41540 A
- LEFT 1.0 41540 B
REVERSE RATIO SWITCH, R&I 0.6 41540 C
ELECTRONIC CONTROL UNIT / MICROPROCESSOR, R&I 0.5 41540 D
BRAKE / DECELERATOR ROTARY POSITION SENSOR, R&I 0.5 41540 E

TRANSMISSION SPEED BUTTON, R&I (TWO)
( HANDLE GRIP REPLACEMENT REQUIRED) 0.3 41540 F
4-3
ELECTRICAL
1150 K
MACHINE
LOCATION JOB CODE
INSTRUMENTATION
GAUGES, INDICATOR LAMPS & SENDERS 42010
INDICATOR / WARNING LAMP, R&I (ONE) 0.4 42010 A
AUDIBLE / WARNING ALARM, R&I 0.5 42010 B
WATER / COOLANT TEMPERATURE SENDER, R&I 0.5 42010 C
ENGINE OIL PRESSURE SWITCH, R&I 0.5 42010 D
AIR FILTER RESTRICTION SWITCH, R&I 0.4 42010 E
FUEL LEVEL SENDER, R&I 2.0 42010 F
ENGINE SPEED SENSOR, R&I 0.5 42010 G
INSTRUMENT PANEL 42040
INSTRUMENT CLUSTER ASSEMBLY, R&I 0.3 42040 A
ELECTRICAL STARTER & BATTERY
STARTER MOTOR 42510
STARTER MOTOR, R&I 0.8 42510 A

STARTER DRIVE ASSEMBLY, R&I
STARTER MOTOR, OVERHAUL
(INCLUDES JOB CODE 42510 A) 2.8 42510 C
BATTERIES 42550
BATTERY, R&I (ONE) 0.4 42550 A
- BOTH 1.0 42550 B

BATTERY SUPPORT BRACKET, R&I
4-4
ELECTRICAL
1150 K
MACHINE
LOCATION JOB CODE
ELECTRICAL CHARGING
COMPONENTS
ALTERNATOR 43010
ALTERNATOR, R&I 0.8 43010 A
ALTERNATOR, OVERHAUL (INCLUDES JOB CODE 43010 A) 1.8 43010 B
ALTERNATOR PULLEY, R&I 0.3 43010 C
REGULATOR & RECTIFIERS 43030
REGULATOR & BRUSH ASSEMBLY, R&I 0.4 43030 A
ELECTRIC LAMPS
WORK LAMPS 43550
SEALED BEAM FOR LAMP, R&I 0.3 43550 A
LAMP ASSEMBLY, R&I 0.3 43550 B
LAMP SWITCH, R&I 0.3 43550 C

CONSOLE LAMPS
(DOME, PANEL) 43560
INSTRUMENT PANEL LAMP, R&I 0.4 43560 A
DOME LAMP ASSEMBLY, R&I 0.3 43560 B
BULB - DOME LAMP, R&I 0.2 43560 C
4-5
ELECTRICAL
1150 K
MACHINE
LOCATION JOB CODE
ELECTRIC MOTORS
HEATER / AIR CONDITIONER 44010

BLOWER MOTOR, R&I
- HEATER 2.0 44010 A
- AIR CONDITIONING CONDENSER (ONE) 2.0 44010 B

PRESSURE SWITCH FOR AIR CONDITIONING, R&I
(INCLUDES CAPTURE / EVACUATE & CHARGE) 1.4 44010 C
TEMPERATURE SWITCH, R&I 0.5 44010 D
BLOWER SWITCH, R&I 0.5 44010 E
BLOWER MOTOR, R&I 0.7 44010 F
AC CONTROLLER 0.5 44010 G
WIPER MOTOR 44020

WIPER MOTOR, R&I
- FRONT 0.7 44020 A
- REAR 0.6 44020 B
- DOOR 0.6 44020 C
DOOR CONTACT PLATE - WIPER, R&I 0.3 44020 D
LINKAGE / WIPER, R&I 0.3 44020 E
SWITCH, R&I 0.4 44020 F
ELECTRICAL ACCESSORIES
BACKUP ALARM / HORN 44510
BACKUP ALARM, R&I 0.3 44510 A
SWITCH - BACKUP ALARM, R&I 0.5 44510 B
HORN, R&I 0.3 44510 C
SWITCH - HORN, R&I 0.3 44510 D
4-6
ELECTRICAL
1150 K
MACHINE
LOCATION JOB CODE
COLD START AIDS 44550
BLOCK HEATER, R&I 0.7 44550 A
OIL PAN HEATER, R&I 0.4 44550 B
INTAKE MANIFOLD GRID HEATER, R&I 1.0 44550 C
RADIO / SOUND SYSTEM 44570
RADIO / PLAYER, R&I 0.5 44570 A
SPEAKER, R&I 0.3 44570 B
ANTENNA, R&I 0.1 44570 C
ANTENNA CABLE, R&I 2.0 44570 D
CONVERTER - 24V/12V POWER, R&I 0.5 44570 E
OPERATOR CONVENIENCE &

ACCESSORIES 44580
AUXILIARY POWER OUTLET SOCKET, R&I 0.3 44580 A
4-7
NOTES
STEERING / CRAWLER UNDERCARRIAGE
1150K
MACHINE
LOCATION JOB CODE
CRAWLER UNDERCARRIAGE
MAINTENANCE
ALIGN DRIVE SPROCKET TO REAR ROLLER 1.8 55001 A
TRACK FRAMES / GUIDES
TRACK FRAME 55011
TRACK FRAME ASSEMBLY, R&I 5.9 55011 A

TRACK FRAME, REPLACE
TRACK GUIDES / GUARDS 55013

TRACK FRAME GUARDS, R&I (ONE TRACK)
- FRONT 0.8 55013 A
- CENTER 1.1 55013 B
- REAR 1.1 55013 C
SPROCKET GUARD, R&I (ONE SIDE) 0.4 55013 D
TRACK FRAME COVERS, R&I (ONE SIDE) 0.8 55013 E
RECOIL MECHANISM /
TRACK ADJUSTERS / IDLERS
TRACK RECOIL MECHANISM 55021

RECOIL MECHANISM, R&I
(INCLUDES COVER) 1.0 55021 A
TRACK ADJUSTERS 55023
TRACK ADJUSTER CYLINDER, R&I 1.0 55023 A

TRACK ADJUSTER CYLINDER, OVERHAUL
(INCLUDES JOB CODE 55023A) 2.7 55023 B
CHECK VALVE ASSEMBLY, R&I 0.3 55023 C
5-1
1150K
MACHINE
LOCATION JOB CODE
TRACK IDLER WHEEL 55025

IDLER WHEEL, R&I
(INCLUDES INSTALLING SHIMS, WEAR
PLATES & THRUST BLOCK) 1.3 55025 A
IDLER WHEEL, REPLACE SEALS & FILL WITH LUBRICANT

IDLER WHEEL, REPLACE BEARINGS OR BUSHINGS,
SHAFT & SEALS, & FILL WITH LUBRICANT
TRACK ROLLERS / SPROCKETS
TRACK CARRIER ROLLERS 55031
CARRIER ROLLER, R&I 0.5 55031 A

CARRIER ROLLER, REPLACE SEALS & FILL
WITH LUBRICANT (INCLUDES JOB CODE 55031 A) 1.1 55031 B
CARRIER ROLLER, REPLACE SEAL, BUSHING & SHAFT, & FILL WITH
LUBRICANT (INCLUDES JOB CODE 55031 A) 1.3 55031 C
BRACKET - CARRIER ROLLER, R&I 0.5 55031 D
TRACK ROLLERS 55033

BOTTOM ROLLER, R&I
- WITHOUT TRACK GUARDS 1.1 55033 A
- WITH TRACK GUARDS 2.1 55033 B

BOTTOM ROLLER, REPLACE SEAL & FILL WITH
LUBRICANT (ONE)
- WITHOUT TRACK GUARD
- WITH TRACK GUARDS
(INCLUDES JOB CODE 55033 B) 3.0 55033 D
BOTTOM ROLLER, REPLACE SEAL, BUSHING & SHAFT, & FILL WITH
LUBRICANT (ONE)
- WITHOUT TRACK GUARDS
(INCLUDES JOB CODE 55033 A) 2.4 55033 E
- WITH TRACK GUARDS
(INCLUDES JOB CODE 55033 B) 3.5 55033 F
5-2
1150K
MACHINE
LOCATION JOB CODE
TRACK DRIVE SPROCKETS 55035

DRIVE SPROCKET, R&I
- ONE
(INCLUDES INSTALLING SHIMS - ALIGNMENT) 1.5 55035 A
- TWO
(INCLUDES INSTALLING SHIMS - ALIGNMENT) 3.0 55035 B
TRACK CHAINS & SHOES
TRACK CHAINS, PINS, & BUSHINGS 55041
CONNECTOR LINK, R&I 0.8 55041 A
CHAIN ASSEMBLY, R&I (ONE LINK) 1.7 55041 B

SPLIT MASTER LINK , R&I
CHAIN ASSEMBLY, REPLACE (ONE SIDE)
(INCLUDES 55041 B & R&I OF ALL TRACK SHOES) 6.6 55041 D
PIN & BUSHING KIT, R&I -SEALED TRACK-
(INCLUDES JOB CODE 55041 B) 12.9 55041 E
PIN & BUSHING KIT, R&I - LUBED TRACK -
(INCLUDES JOB CODE 55041 B) 19.3 55041 F
PIN & BUSHING KIT, R&I - EXTENDED LIFE TRACK -
(INCLUDES JOB CODE 55041 B) 19.3 55041 G
TRACK SHOES 55045

TRACK SHOE, R&I
- ONE 0.5 55045 A
- ONE SIDE 5.5 55045 B
- BOTH SIDES 10.8 55045 C
5-3
NOTES
POWER TRAIN
1150K
MACHINE
LOCATION JOB CODE
POWER TRAIN
MAINTENANCE
DRAIN & FILL
- FINAL DRIVE OIL (ONE) 0.4 60001 A
NOTE: FOR FILTER ELEMENT REPLACE REFER TO
JOB CODE 80001 B.
TROUBLESHOOTING
NOTE: ALL POWER TRAIN TROUBLESHOOTING
CODES INCLUDE 20302 A.
TEST - PRESSURE RELIEF VALVES (BOTH PUMPS) 0.5 60002 A

DIAGNOSTIC PANEL CHECKS
- CHARGE CIRCUIT PRESSURE 0.5 60002 B
- RIGHT TRACK CIRCUIT 1.5 60002 C
- LEFT TRACK CIRCUIT 1.5 60002 D
- EQUIPMENT VALVE CIRCUIT 0.5 60002 E
6-1
POWER TRAIN
1150K
MACHINE
LOCATION JOB CODE
REMOVAL & INSTALLATION

OR OVERHAUL
TANDEM PUMP ASSEMBLY, R&I
(INCLUDES CAB TILT) 6.5 60003 A
TANDEM PUMP ASSEMBLY, OVERHAUL (ONE SECTION)
(INCLUDES JOB CODE 60003 A) 60003 B
TANDEM PUMP ASSEMBLY, OVERHAUL -COMPLETE-
(INCLUDES JOB CODE 60003 A) 60003 C
HYDROSTATIC DRIVE MOTOR, R&I (ONE) 3.0 60003 D

HYDROSTATIC DRIVE MOTOR, OVERHAUL
(INCLUDES JOB CODE 60003 D) 60003 E
PLANETARY ASSEMBLY, R&I (ONE) 3.0 60003 F

PLANETARY ASSEMBLY, OVERHAUL (ONE)
(INCLUDES JOB CODE 60003 F) 3.7 60003 G
FINAL DRIVE ASSEMBLY, R&I (ONE) 3.5 60003 H

FINAL DRIVE ASSEMBLY, OVERHAUL (ONE)
(INCLUDES JOB CODE 60003 H & BRAKES) 5.7 60003 J
PUMP DRIVE
PUMP DRIVE 61031
DRIVE SHAFT - TANDEM PISTON PUMP, R&I 2.0 61031 A

UNIVERSAL JOINTS, REPLACE
HYDRAULIC (HYDROSTATIC)
TRANSMISSION RESERVOIRS &
FILTERS
NOTE: FOR REPAIRS ON HYDRAULIC RESERVOIR REFER TO MACHINE

LOCATION IN 82611.
6-2
POWER TRAIN
1150K
MACHINE
LOCATION JOB CODE
FILTERS 62713
HEAD - CHARGE PUMP FILTER, R&I 0.8 62713 A

NOTE: FOR EQUIPMENT FILTER, REFER TO
HYDRAULIC TRANSMISSION PUMPS
MAIN PUMPS 62721

NOTE: FOR REPAIRS IN THIS MACHINE LOCATION,
REFER TO JOB CODES 60003.
HYDRAULIC TRANSMISSION MOTORS
TRANSMISSION DRIVE MOTORS 62731

REFER TO JOB CODES 60003.
HYDRAULIC TRANSMISSION VALVES
MAIN RELIEF VALVES 62741

MAIN CIRCUIT RELIEF VALVE, R&I & OVERHAUL (ONE)
(INCLUDES CAB TILT) 1.0 62741 A
HYDRAULIC TRANSMISSION LINES
PUMP INLET LINES 62751

SUPPLY LINE, R&I
(HYDRAULIC TANK TO INLET IN REAR PUMP) 1.0 62751 A
SUPPLY LINE FITTING, R&I
(INLET IN REAR PUMP) 0.7 62751 B
6-3
POWER TRAIN
1150K
MACHINE
LOCATION JOB CODE
CONTROL CIRCUIT
DIAGNOSTIC LINES 62754
CONTROL VALVE GAGE PORT LINE, R&I 0.5 62754 A
CHARGE PRESSURE LINE, R&I 0.5 62754 B
FORWARD DRIVE LINE, R&I (ONE) 0.5 62754 C
REVERSE DRIVE LINE, R&I (ONE) 0.5 62754 D
FITTING - PRESSURE PORT, R&I (ONE) 0.3 62754 E
DIAGNOSTIC CHECK FITTING, R&I (ONE) 0.2 62754 F
RETURN LINES 62755

CASE DRAIN LINE, R&I (ONE)
(PUMP CASE DRAIN LINE) 0.7 62755 A
RETURN LINE, R&I
(HYDROSTATIC FILTER LINE TO HYDRAULIC TANK) 0.5 62755 B
RETURN LINE FITTING, R&I
(OUTLET OF FILTER) 0.5 62755 C
RETURN LINE FITTING, R&I
(INLET OF HYDRAULIC TANK) 0.5 62755 D
MOTOR LINES 62759

REAR PUMP TO LEFT HAND MOTOR LINE, R&I
- UPPER 0.7 62759 A
- LOWER 0.7 62759 B

FRONT PUMP TO RIGHT HAND MOTOR LINE, R&I
- UPPER 0.7 62759 C
- LOWER 0.7 62759 D

CASE DRAIN CROSSOVER LINE, R&I
(BETWEEN MOTORS) 0.5 62759 E
CASE DRAIN LINE, R&I
(MOTORS - HYDRAULIC TANK) 0.5 62759 F
CASE DRAIN LINE FITTING, R&I
(HYDRAULIC TANK) 0.5 62759 G
6-4
POWER TRAIN
1150K
MACHINE
LOCATION JOB CODE
PLANETARIES
PLANETARY SHAFTS, BEARINGS &
BUSHINGS 63121
USE 60003 JOB CODES.
PLANETARY GEARS 63123

PLANETARY HOUSING 63127

FINAL DRIVES
SHAFTS, BEARINGS & BUSHINGS 63131

FINAL DRIVE GEARS 63133

FINAL DRIVE HOUSING 63135

OPERATOR CONTROLS - POWERTRAIN

CONTROL PEDALS / QUADRANTS /
LEVERS 65010
DRIVE CONTROL HANDLE & TRANSMISSION SHIFT BUTTONS, R&I 0.3 65010 A
DRIVE CONTROL UNIT, R&I 0.5 65010 B
NOTE: FOR REPAIRS TO PARKING BRAKE / LOCKOUT LEVERS

USE JOB CODE 71083 A.
6-5
NOTES
BRAKES
1150K
MACHINE
LOCATION JOB CODE
BRAKES
MAINTENANCE
CHECK BRAKE SYSTEM 0.5 70001 A
BRAKE SYSTEM HYDRAULICS
HYDRAULIC BRAKE LINES 71041

BRAKE SUPPLY LINE, R&I
(FRONT CHARGE PUMP TO SOLENOID VALVE) 0.3 71041 A
BRAKE SUPPLY LINE, R&I
(SOLENOID VALVE TO MOTOR) 0.3 71041 B
BRAKE DRAIN LINE, R&I
(SOLENOID VALVE RETURN TO RESERVOIR / TANK) 0.3 71041 C
BRAKE CROSSOVER LINE, R&I 0.3 71041 D
FITTING - BRAKE LINE CIRCUIT, R&I (ONE) 0.3 71041 E
BRAKE VALVES
CONTROL VALVES 71053
BRAKE SOLENOID VALVE, R&I 0.8 71053 A
BRAKE CYLINDERS
BRAKE CYLINDERS 71061

PARK BRAKE- PISTON ASSEMBLY, OVERHAUL (ONE SIDE)
(INCLUDES R&I FROM FINAL DRIVE HOUSING JOB CODE 71075 A) 4.5 71061 A
BRAKE DISCS 71073

BRAKE DISCS, R&I (ONE SIDE)
7-1
BRAKES
1150K
MACHINE
LOCATION JOB CODE
BRAKE HOUSINGS
(FINAL DRIVE HOUSING) 71075
BRAKE HOUSING, R&I
- ONE SIDE 3.4 71075 A
- BOTH SIDES 5.9 71075 B
OPERATOR CONTROLS
PEDALS & LEVERS 71081
BRAKE PEDAL, R&I 1.1 71081 A
FOOT REST, R&I 0.3 71081 B
PARK BRAKE LINKAGE 71085

PARKING BRAKE / LOCKOUT LEVER ASSEMBLY, R&I (ONE)
(INCLUDES ADJUSTMENTS) 1.0 71085 A
7-2
HYDRAULICS
1150K
MACHINE
LOCATION JOB CODE
HYDRAULIC SYSTEM
MAINTENANCE
DRAIN & FILL
- HYDRAULIC OIL RESERVOIR 0.5 80001 A
FILTER ELEMENT - HYDRAULIC SYSTEM, REPLACE 0.3 80001 B
INSTALL PORTABLE FILTER TO FILTER OIL IN HYDRAULIC SYSTEM

(INCLUDES JOB CODES 80001 A & B ) 1.5 80001 C
TROUBLESHOOTING
TEST MAIN RELIEF VALVE WITH PRESSURE GAUGE
ADJUST MAIN RELIEF VALVE
TEST & ADJUST CIRCUIT RELIEF VALVE
- 'A' PORT 0.7 80002 C
- 'B' PORT 1.1 80002 D

FLOW & PRESSURE TEST
COMPLETE EQUIPMENT HYDRAULIC SYSTEM
(INCLUDES JOB CODES 80002 A, B, C, & D) 2.4 80002 E
HYDRAULIC RESERVOIR & FILTERS
HYDRAULIC RESERVOIR 82611
FILL CAP, R&I 0.1 82611 A
SIGHT GAUGE, R&I 0.3 82611 B
ACCESS COVER, R&I 0.7 82611 C

RESERVOIR, R&I - HYDRAULIC OIL -
(INCLUDES JOB CODE 80001 A) 2.0 82611 D
HYDRAULIC FILTERS 82613
FILTER HEAD OR BLOCK, R&I 0.8 82613 A

STRAINER / FILTER - HYDRAULIC RESERVOIR, R&I (ONE)
STRAINER/ FILTERS - HYDRAULIC RESERVOIR, OVERHAUL
(ALL) (INCLUDES JOB CODE 80001 A) 1.5 82613 C
8-1
HYDRAULICS
1150K
MACHINE
LOCATION JOB CODE
BREATHERS & RELIEF VALVE

(HYDRAULIC RESERVOIR) 82615
RESERVOIR BREATHER, R&I 0.3 82615 A
HYDRAULIC PUMPS
NOTE: REFER TO MACHINE LOCATION & JOB CODES IN 60003

FOR HYDROSTATIC TRANSMISSION PUMPS.
EQUIPMENT HYDRAULIC PUMP, R&I (WITHOUT PTO) 1.0 82621 A

EQUIPMENT HYDRAULIC PUMP, R&I (WITH PTO) 1.3 82621 C

(INCLUDES JOB CODE 82621 C) 2.2 82621 D
PUMP DRIVE COMPONENTS 82629
PUMP DRIVE COUPLING, R&I (EQUIPMENT PUMP WITHOUT PTO) 0.7 82629 A
HYDRAULIC LINES
(BETWEEN RESERVOIR & VALVE)
PUMP INLET CIRCUIT LINES 82631
LINE - RESERVOIR OUTLET TO PUMP, R&I 1.2 82631 A
FITTING - PUMP INLET, R&I 0.6 82631 B
PUMP TO VALVE CIRCUIT LINE 82633
FITTING - PUMP OUTLET, R&I 0.6 82633 A
LINE - PUMP OUTLET - VALVE INLET, R&I 1.2 82633 B
8-2
HYDRAULICS
1150K
MACHINE
LOCATION JOB CODE
RETURN CIRCUIT LINES 82635
FITTING - VALVE OUTLET, R&I 0.4 82635 A
LINE - VALVE OUTLET TO THERMAL BYPASS VALVE, R&I 1.0 82635 B

LINE - HYDRAULIC RESERVOIR INLET, R&I
(FROM COOLER) 1.0 82635 C
COOLING LINES 82637

HYDRAULIC LINE, R&I
- THERMAL BYPASS VALVE TO OIL COOLER 1.0 82637 A
- OIL COOLER TO TEE IN THERMAL BYPASS VALVE 1.0 82637 B

- TEE IN THERMAL BYPASS VALVE TO
HYDRAULIC OIL FILTER 0.8 82637 C
HYDRAULIC VALVES
MAIN RELIEF VALVE 82641

MAIN RELIEF VALVE, R&I
(INCLUDES JOB CODE 80002 B) 0.7 82641 A
MAIN RELIEF VALVE, OVERHAUL
CONTROL VALVE (DIRECTIONAL FLOW) 82643
ANTI - CAVITATION VALVE, R&I 0.5 82643 A
LOAD CHECK VALVE, R&I 0.6 82643 B
DETENT OR CENTERING SPRING REPAIR (ONE SPOOL) 1.2 82643 C
CONTROL VALVE ASSEMBLY, R&I 2.6 82643 D

CONTROL VALVE, OVERHAUL - ONE SECTION
(INCLUDES JOB CODE 82643 D) 3.4 82643 E
- ALL SECTIONS 5.1 82643 F

CONTROL VALVE, REPLACE (ONE SECTION)
(INCLUDES JOB CODE 82643 D) 3.0 82643 G
8-3
HYDRAULICS
1150K
MACHINE
LOCATION JOB CODE
CIRCUIT RELIEF VALVES 82645

CIRCUIT RELIEF VALVE, R&I
- 'A' PORT
(INCLUDES JOB CODE 80002 C) 1.2 82645 A
- 'B' PORT
(INCLUDES JOB CODE 80002 D) 1.2 82645 B
FLOW / PRESSURE DIVIDER VALVES 82647
THERMAL BYPASS VALVE, R&I 1.0 82647 A
DOZER HYDRAULIC LINES
DOZER LIFT CIRCUIT LINES 82651

FITTING - CONTROL VALVE, R&I
- 'A' PORT 0.5 82651 A
- 'B' PORT 0.6 82651 B

LINE - CONTROL VALVE, R&I
- 'A' PORT 0.8 82651 C
- 'B' PORT 0.8 82651 D
CROSSOVER LINE OR FITTING, R&I 0.8 82651 E
LINE - CYLINDER PORT, R&I 0.4 82651 F
FITTING - CYLINDER PORT, R&I 0.3 82651 G
DOZER ANGLE CIRCUIT LINES 82653

- 'A' PORT 0.5 82653 A
- 'B' PORT 0.6 82653 B

- 'A' PORT 0.8 82653 C
- 'B' PORT 0.8 82653 D
8-4
HYDRAULICS
1150K
MACHINE
LOCATION JOB CODE
CROSSOVER LINE R&I 0.5 82653 E
LINE - CYLINDER PORT, R&I (ONE) 0.5 82653 F
FITTING - CYLINDER PORT, R&I 0.4 82653 G
LUBRICATION LINE - CLOSED END OF ANGLE CYLINDER, R&I 0.3 82653 H
DOZER TILT CIRCUIT LINES 82655

- 'A' PORT 0.5 82655 A
- 'B' PORT 0.6 82655 B

- 'A' PORT 0.9 82655 C
- 'B' PORT 0.8 82655 D
LINE - CYLINDER PORT, R&I (ONE) 0.7 82655 E
FITTING - CYLINDER PORT, R&I 0.5 82655 F
CAB TILT CIRCUIT 82656
HAND PUMP, R&I 0.4 82656 A
FITTING - HAND PUMP, R&I 0.3 82656 B
LINE - HAND PUMP TO CYLINDER PORT, R&I (ONE) 0.5 82656 C
FITTING - CYLINDER, R&I 0.5 82656 D
CAB TILT CYLINDER, R&I 1.4 82656 E

CAB TILT CYLINDER, OVERHAUL
(INCLUDES JOB CODE 82656 E) 2.2 82656 F
8-5
HYDRAULICS
1150K
MACHINE
LOCATION JOB CODE
POWER ASSIST AUXILIARY CIRCUIT LINES 82659

- 'A' PORT 0.4 82659 A
- 'B' PORT 0.4 82659 B
DOZER HYDRAULIC CYLINDERS
DOZER LIFT CYLINDERS 82661
DOZER LIFT CYLINDER, R&I 0.6 82661 A

CYLINDER SEAL KIT, REPLACE
CYLINDER TUBE, R&I
DOZER ANGLE CYLINDER 82663
DOZER ANGLING CYLINDER, R&I 0.8 82663 A

CYLINDER TUBE, R&I
DOZER TILT CYLINDERS 82665
DOZER TILT CYLINDER, R&I 0.6 82665 A

CYLINDER TUBE, R&I
OIL COOLERS / MANIFOLDS
HYDRAULIC OIL COOLER 82681
HYDRAULIC OIL COOLER, R&I

(INCLUDES JOB CODE 20411 D) 3.5 82681 A
8-6
HYDRAULICS
1150K
MACHINE
LOCATION JOB CODE
DOZER HYDRAULIC EQUIPMENT CONTROLS
PEDALS / QUADRANTS / LEVERS 82691
NOTE: FOR REPAIRS TO CONTROLS, REFER TO

CABLES / LINKAGE 82693
NOTE: FOR REPAIRS TO CONTROLS, REFER TO

RIPPER HYDRAULIC LINES
LIFT CIRCUIT LINES 85051

- 'A' PORT 0.5 85051 A
- 'B' PORT 0.7 85051 B

- 'A' PORT 0.6 85051 C
- 'B' PORT 0.7 85051 D
LINE - CYLINDER PORT, R&I 0.3 85051 E
FITTING - CYLINDER PORT, R&I 0.3 85051 F
RIPPER HYDRAULIC CYLINDERS
RIPPER LIFT CYLINDER 85061
RIPPER LIFT CYLINDER, R&I 0.5 85061 A

CYLINDER TUBE, R&I
NOTE: FOR RIPPER HYDRAULIC EQUIPMENT CONTROLS,

REFER TO MACHINE LOCATION 41540.
8-7
NOTES
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT
MAINTENANCE
NOTE: 90001, 90002 & 90003 ARE NOT MACHINE LOCATION
NUMBERS. GO TO SPECIFIC LOCATION.
CAPTURE, EVACUATE & CHARGE AIR CONDITIONING SYSTEM 1.2 90001 A
TROUBLESHOOTING
TEST AIR CONDITIONING SYSTEM USING
LEAK DETECTOR & MANIFOLD GAUGES 1.0 90002 A
REMOVAL & INSTALLATION

OR OVERHAUL
WINCH ASSEMBLY, R&I 3.6 90003 A
RIPPER ASSEMBLY, R&I 3.4 90003 B
MAIN FRAME & CHASSIS
CHASSIS OR MAIN FRAME 90111
DOZER MAIN FRAME, REPLACE 90111 A
MOUNTS & SUSPENSION 90115
FRONT ENGINE MOUNT, R&I 7.5 90115 A

RUBBER CUSHIONS FOR ENGINE MOUNTS, R&I
- FRONT 1.2 90115 B
- REAR 1.2 90115 C

TANDEM PUMP MOUNT, R&I
- ONE 0.5 90115 D
- ALL 1.0 90115 E
CAB / ROPS MOUNT- BUSHING, R&I (TWO) RIGHT SIDE 0.8 90115 F
CAB / ROPS MOUNT- BUSHING, R&I (TWO) LEFT SIDE 1.5 90115 G
9-1
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
COUNTERWEIGHTS, DRAWBARS & HITCH 90117
COUNTERWEIGHT, R&I 1.4 90117 A
DRAWBAR, R&I 0.4 90117 B

TOW HOOK, R&I
- FRONT 0.4 90117 C
- REAR 0.3 90117 D
PROTECTIVE COVERINGS
APPEARANCE / CONVENIENCE
HOOD & SIDE PANELS 90131
HOOD ASSEMBLY, R&I 0.4 90131 A
ENGINE SIDE DOOR, R&I (ONE) 0.4 90131 B
LATCH ASSEMBLY, R&I 0.5 90131 C
DOOR STRUT, R&I 0.2 90131 D
ENGINE SIDE SHIELDS, R&I LOWER (ONE) 0.1 90131 E
HYDRAULIC RESERVOIR SIDE DOOR, R&I 0.3 90131 F

DOOR LATCH ASSEMBLY, R&I
(INCLUDES ADJUSTMENT) 0.3 90131 G
REAR SIDE PANEL, R&I (RIGHT OR LEFT)
(UNDER CAB REAR CORNERS) 0.4 90131 H
LATCH ASSEMBLY, R&I 0.3 90131 J
GAS STRUT, R&I 0.1 90131 K
9-2
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
SHROUDS & GRILLES 90132

RADIATOR GRILLE, R&I
(HINGED) 0.4 90132 A
UPPER ACCESS PLATE FOR RADIATOR, R&I
(MOUNTS TO GRILLE) 0.2 90132 B
GRILLE FRAME & COVER PLATE, R&I (ONE SIDE) 0.6 90132 C
RADIATOR BRUSH SCREEN, R&I (UPPER & LOWER) 0.3 90132 D
GUARDS & SHIELDS 90135
GUARD - TRACK ADJUSTER RECOIL HOUSING, R&I 0.4 90135 A
POWER TRAIN GUARD (BELLY PAN), R&I 0.4 90135 B
FRONT COVER PLATE - (BELLY PAN), R&I 0.3 90135 C
REAR BOX COVER PLATE (FRAME END), R&I 0.4 90135 D
CAB REAR WINDOW SCREEN, R&I 0.3 90135 E

LOCKUP KIT / TOOL BOX &
MISCELLANEOUS CONVENIENCE 90136
LOCKUP PANEL - INSTRUMENT PANEL, R&I 0.3 90136 A
COAT HOOK, R&I 0.2 90136 B
INSIDE CAB GRAB HANDLE, R&I 0.3 90136 C
PAINT & DECALS 90137

NOTE: WHEN USING PAINT / DECAL JOB CODES,
A DETAILED EXPLANATION (TELLING WHAT, WHY,
& HOW MUCH) IS REQUIRED.
PAINTING 90137 A
REPLACE DECALS 90137 B
9-3
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
ENVIRONMENT CONTROLS
SOUND CONTROL 90141
FOAM INSULATION PADS, R&I 90141 A
AIR SYSTEM CONTROL 90142
HOUSING - CAB AIR FILTER, R&I 1.6 90142 A

DOOR - AIR RECIRCULATION, R&I
CONTROL CABLE, R&I
(AIR RECIRCULATION DOOR) 2.0 90142 C
CAB AIR FILTER, R&I (OUTER - FRESH AIR) 0.2 90142 D
CAB AIR FILTER, R&I (INNER - RECIRCULATION AIR) 0.4 90142 E
PANEL ASSEMBLY - CAB AIR FLOW, R&I 1.4 90142 F
LOUVER, R&I (ONE) 0.2 90142 G
CAB
CAB FRAME & HARDWARE 90311
CAB TILT 0.4 90311 A
CAB TILT (UNITS WITH BRUSH GUARD) 0.8 90311 B
CAB ASSEMBLY, R&I 2.8 90311 C

NOTE: FOR UNITS WITH AIR CONDITIONING, ADD
JOB CODE 90001 A, WITH JOB CODE 90311C.
9-4
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
WINDOWS, DOORS & MIRRORS 90313
DOOR LOCK & LATCH, R&I (ONE) 0.3 90313 A
DOOR ASSEMBLY, R&I 0.5 90313 B
HINGE ASSEMBLY, R&I 0.2 90313 C
DOOR HANDLE, R&I 0.2 90313 D
DOOR LOCK, R&I 2.0 90313 E

WINDOW, R&I
- DOOR 1.0 90313 F
- WINDSHIELD 1.0 90313 G
- REAR CORNER 1.0 90313 H
- REAR 1.0 90313 J
- FRAMED WINDOW (OPERABLE) 0.5 90313 K
REAR VIEW MIRROR, R&I 0.2 90313 L
REAR VIEW MIRROR BRACKET, R&I 0.3 90313 M
SUN SHADE, R&I (ONE) 0.2 90313 N
WINDOW WASHER RESERVOIR, R&I 0.3 90313 P
WINDSHIELD WASHER PUMP, R&I (FRONT OF RESERVOIR) 0.1 90313 Q
WINDSHIELD WASHER PUMP, R&I (BACK OF RESERVOIR) 0.4 90313 R
WINDSHIELD WASHER HOSE / NOZZLE, R&I (ONE) 0.1 90313 S
ROPS GRAB HANDLE, R&I (ONE) 0.3 90313 T
9-5
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
HEATER & DEFROSTER SYSTEM 90315
SHUTOFF VALVE AT ENGINE - HEATER, R&I 0.8 90315 A
HEATER ASSEMBLY, R&I 1.8 90315 B

HEATER HOSES, R&I
- HEATER CORE 1.0 90315 C
- ENGINE 1.0 90315 D
HEATER / AIR CONDITIONING CONTROL, R&I 0.6 90315 E
HEATER AIR DUCT, R&I 1.0 90315 F
AIR CONDITIONER AIR DUCT, R&I 1.0 90315 G
HEATER / AIR CONDITIONER AIR HOSE / TUBE, R&I (ONE) 0.5 90315 H
AIR CONDITIONING SYSTEM

NOTE: JOB CODE 90001 A, IS NOT INCLUDED IN THESE AIR
CONDITIONING CODES.
ADD 90001 A, ONE TIME PER A/C SYSTEM REPAIR,
IF NECESSARY. 90317
EVAPORATOR CORE, R&I 0.8 90317 A
EXPANSION VALVE, R&I 0.7 90317 B
AIR CONDITIONING LINE AT EXPANSION VALVE, R&I 0.7 90317 C

INTERMEDIATE LINE BETWEEN EXPANSION
VALVE & DRYER, R&I 0.7 90317 D
AIR CONDITIONING LINE AT DRYER, R&I 0.7 90317 E

INTERMEDIATE LINE BETWEEN EVAPORATOR
CORE & COMPRESSOR, R&I 0.7 90317 F
AIR CONDITIONING LINE AT COMPRESSOR, R&I 0.9 90317 G
AIR CONDITIONING CONDENSER, R&I 1.0 90317 H

AIR CONDITIONING LINE BETWEEN CONDENSER &
COMPRESSOR OR DRYER, R&I 1.2 90317 J
9-6
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
AIR CONDITIONING COMPRESSOR, R&I 0.7 90317 K

AIR CONDITIONING COMPRESSOR, OVERHAUL
(INCLUDES JOB CODE 90317 J) 1.9 90317 L
COMPRESSOR MOUNTING BRACKET, R&I
(INCLUDES COMPRESSOR SWING AWAY) 0.6 90317 M
COMPRESSOR CLUTCH ASSEMBLY, R&I 1.2 90317 N
COMPRESSOR PULLEY - ENGINE CRANKSHAFT OR FAN, R&I 1.5 90317 P
BELT - COMPRESSOR, R&I 0.4 90317 Q
RECEIVER - DRYER, R&I 0.7 90317 R

COVER / PANEL FOR CONDENSER, R&I
- TOP 0.3 90317 S
- SIDES 0.5 90317 T
- FRONT OR REAR 0.5 90317 U
SUPPORT - BLOWER MOTORS, R&I 1.5 90317 V

OPERATORS CONSOLE /
INSTRUMENT PANEL HOUSING 90318
CAB / ROPS SIDE CONSOLES, R&I
- LEFT SIDE 0.4 90318 A
- RIGHT SIDE 0.4 90318 B
HEADLINER & FLOOR MAT 90319
HEADLINER, R&I 1.0 90319 A
FLOOR MAT, R&I 0.4 90319 B
9-7
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
PROTECTIVE STRUCTURES
ROLL OVER PROTECTION - ROPS 90321
BRUSH SWEEP GUARD, R&I 0.8 90321 A

ROPS PROTECTION SCREEN, R&I
- SIDE (ONE) 0.3 90321 B
- REAR 0.3 90321 C
ROPS AS AN ASSEMBLY, R&I 2.5 90321 D
SEATS / BELTS / ADJUSTERS
SEAT & SUPPORTS 90331
SEAT ASSEMBLY, R&I (ROPS) 0.5 90331 A
SEAT ASSEMBLY, R&I (CAB) 1.5 90331 B

SEAT CUSHIONS, R&I
- BACK 1.0 90331 C
- SEAT 1.0 90331 D
ARM REST, R&I 0.2 90331 E

SUPPORT, R&I
(INCLUDES CONSOLE REMOVAL) 0.9 90331 F
SLIDE OR SLIDE TUBES, R&I
(INCLUDES BUSHINGS) 0.8 90331 G
SEAT SUSPENSION ASSEMBLY, OVERHAUL
(INCLUDES SEAT, R&I) 3.0 90331 H
SHOCK ABSORBER, R&I 2.0 90331 J
BOOT / COVER FOR SUSPENSION, R&I 0.4 90331 K
WIRE HARNESS, R&I 0.8 90331 L
CONTROL SWITCH, R&I 0.7 90331 M
9-8
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
AIR COMPRESSOR, R&I 1.2 90331 N
AIR SPRING, R&I 1.4 90331 P
AIR LINE, R&I 0.6 90331 Q
SEAT BELTS 90333
SEAT BELT, R&I 0.3 90333 A
DOZER GROUND ENGAGING

COMPONENTS
BLADE & CUTTING EDGES 92611
DOZER BLADE, R&I 3.4 92611 A

CUTTING EDGE, R&I
- CENTER 1.0 92611 B
- END 0.5 92611 C
DOZER PINS, BUSHINGS & LINKS
LIFT COMPONENTS, PINS & BUSHINGS 92621
PIN - ROD END OF LIFT CYLINDER, R&I 0.3 92621 A

BUSHINGS - LIFT CYLINDER, R&I
PIN - CLOSED END OF LIFT CYLINDER, R&I 0.3 92621 C
ANGLE COMPONENTS, PINS & BUSHINGS 92623
PIN - ROD END OF ANGLE CYLINDER, R&I 0.3 92623 A

BUSHINGS - ANGLE CYLINDER, R&I
PIN - CLOSED END OF ANGLE CYLINDER, R&I 0.3 92623 C

BUSHINGS - CLOSED END OF ANGLE CYLINDER, R&I
9-9
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
DOZER TILT COMPONENTS,
PINS & BUSHINGS 92625
PIN - ROD END OF TILT CYLINDER, R&I 0.3 92625 A

BUSHINGS - ROD END OF TILT CYLINDER, R&I
PIN - CLOSED END OF TILT CYLINDER, R&I 0.3 92625 C

BUSHINGS - CLOSED END OF TILT CYLINDER, R&I
PITCH LINK ASSEMBLY, R&I 0.4 92625 E

DOZER BLADE MOUNTING PINS,
BUSHINGS & BRACKETS 92627
PIN OR BEARING SUPPORT BLOCK - LOWER BLADE MOUNTING
OR LEVELING BEAM, R&I 1.0 92627 A
BUSHING - PIN OR BEARING SUPPORT BLOCK -
LOWER BLADE MOUNTING, R&I
PIVOT BRACKET ASSEMBLY, R&I
DOZER C - FRAME, PINS & BUSHINGS 92629
PIN - MOUNTING C - FRAME TO MOUNTING BRACKET, R&I 0.4 92629 A

BUSHINGS - PIN MOUNTING C - FRAME TO MOUNTING BRACKET, R&I
DOZER STRUCTURAL MEMBERS
DOZER LIFT C-FRAME 92633
DOZER LIFT C-FRAME, R&I 4.5 92633 A
DOZER GUARD OR SHIELD 92639
WEAR PLATE - LIFT FRAME, R&I 0.2 92639 A
GUARD - DOZER HYDRAULICS, R&I (ONE) 0.3 92639 B
9-10
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
RIPPER GROUND ENGAGING

COMPONENTS
RIPPER TEETH & SHANKS 95011

POINTS FOR RIPPER TEETH, R&I
- ONE 0.3 95011 A
- ALL 0.8 95011 B

SHANKS FOR RIPPER TEETH, R&I
- ONE 0.5 95011 C
- ALL 1.3 95011 D
RIPPER PINS, BUSHINGS & LINKS
RIPPER COMPONENT PINS,

BUSHINGS, & LINKS 95021
PINS - UPPER LINK, R&I
- ONE 0.3 95021 A
- ALL 0.8 95021 B

PINS FOR LOWER LINK, R&I
- ONE 0.3 95021 C
- ALL 1.1 95021 D

PINS OR ROD FOR MOUNTING SHANKS, R&I
- ONE 0.3 95021 E
- ALL 0.8 95021 F
PINS - RIPPER LIFT CYLINDER, R&I 0.3 95021 G

BUSHINGS - CYLINDER PIN, R&I
(INCLUDES JOB CODE 95021 G) 0.7 95021 H
ARM / LINK, R&I
- UPPER 0.4 95021 J
- LOWER 1.4 95021 K
9-11
CHASSIS
1150K
MACHINE
LOCATION JOB CODE
RIPPER STRUCTURAL MEMBERS
RIPPER SHANK TOOL BAR 95031
RIPPER SHANK TOOL BAR, R&I 2.5 95031 A
RIPPER COUNTERWEIGHT, R&I 1.4 95031 B
RIPPER MOUNTING COMPONENTS 95033

RIPPER MOUNTING BRACKET, R&I
- ONE 1.8 95033 A
- BOTH 2.8 95033 B
9-12
REQUEST FOR ADDITIONAL JOB CODE
Form No.__________________of Machine Location Job Code Manual Used.
Model No._________________of Machine or Implement.
Machine Location No.___________________
Closest Available Job Code________________________________________________________
_________________________________________________________________________________
Job Code Requested _______________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
All Operations Included in Job Code Requested_______________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Dealer Name_____________________________________
City, State & Zip___________________________________
Phone No.________________________________________
Dealer Signature__________________________________
Date_____________________________________________
Mail Completed Form To:

Case Warranty
2690 Division Hwy.
New Holland, PA 17557
Attn: Warranty Administration
Labor hour adjustment requests for a specific Job Code can be submitted to the
Territory Service Manager. All related documentation MUST BE INCLUDED, i.e.,
copies of work orders, time sheets, etc.
10-1

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JOB CODE MANUAL

North American English

FUEL SYSTEM 3-1

STEERING / UNDERCARRIAGE 5-1

HYDRAULIC SYSTEMS 8-1

CHASSIS / STRUCTURE MOUNTED EQUIPMENT 9-1

JOB CODE REQUEST FORM 10-1

1ST DIGIT INDICATES MACHINE 6TH POSITION IS ALPHA

JOB CODE > 1 23 45 Z

9 CHASSIS / STRUCTURE / MOUNTED EQUIPMENT

SAMPLE MACHINE LOCATION CODE

SAMPLE JOB CODE

LOCATION = FUEL FUEL TANK, R&I = 2.0 HOURS

DIESEL ENGINE FUEL TANK

PRIME PART IS THE CASE PART WHICH CAUSED THE FAILURE.

EQUIPMENT HYDRAULIC PUMP, R&I 1.0 82621 A

EXAMPLE: NUMBERS NOT TO USE

EQUIPMENT HYDRAULIC PUMP, R&I 1.0 82621 A

JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX)

NO JOB TIME PROVIDED = OPEN BOX

3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE TROUBLESHOOTING JOB CODE.

R&I - REMOVE AND INSTALL

EQUIPMENT HYDRAULIC PUMP, R&I 1.0 82621 A

ADHESION/BONDING -005 MISALIGNMENT (HOW) - 205

HIGH FUEL CONSUMPTION - 160 VIBRATION (DESCRIBE) - 355

KINKED/PINCHED - 180 POST-FACTORY, PRE-DELIVERY (ONLY FOR

- AIR CLEANER 0.4 20401 B

COOLING SYSTEM PRESSURE TEST 0.3 20402 E

REMOVAL & INSTALLATION OR

ENGINE ASSEMBLY, R&I (INCLUDES)

SHORT BLOCK ASSEMBLY, R&I (INCLUDES)

ENGINE ASSEMBLY, OVERHAUL (INCLUDES)

RADIATOR CAP & HOSES 20411

RADIATOR CAP, R&I 0.1 20411 A

- LOWER RADIATOR HOSE (ONE) 0.5 20411 C

COOLANT RECOVERY RESERVOIR, R&I 0.4 20411 G

SHROUDS & SCREENS 20413

FANS, BELTS 20415

BELT TENSIONER ASSEMBLY, R&I 0.4 20415 B

BRACKET FOR BELT TENSIONER, R&I 0.4 20415 C

RADIATOR FAN & PULLEY, R&I 1.9 20415 D

FAN HUB, BRACKET ASSEMBLY, R&I 2.0 20415 E

WATER PUMP & HOUSING 20417

AIR CLEANER & PRE-CLEANER 20421

AIR CLEANER INLET TUBE OR PRECLEANER, R&I 0.3 20421 A

AIR CLEANER DUST VALVE (EVACUATOR), R&I 0.1 20421 C

MOUNTING BRACKET - AIR CLEANER, R&I 0.5 20421 E

INTAKE HOSES & TUBES 20423

TURBOCHARGER, R&I 1.4 20425 A

TUBE, R&I (WASTEGATE ACTUATOR) 0.3 20425 D

INTAKE MANIFOLDS 20427

CHARGE AIR COOLER, R&I 0.7 20427 B

COLD START AIDS 20429

NOTE: FOR COLD START ELECTRICAL SYSTEM, REFER TO

EXHAUST MUFFLERS & EXTENSIONS 20431

EXTENSION PIPE - EXHAUST, R&I 0.3 20431 A

MUFFLER, R&I 0.3 20431 B

MOUNTING BRACKET - MUFFLER, R&I 0.5 20431 C

EXHAUST MANIFOLDS & PIPES 20433

CYLINDER HEADS & VALVES

VALVE COVER & BREATHERS 20441

VALVE COVER FOR CYLINDER HEAD, R&I 0.3 20441 A

ROCKER ARM ASSEMBLY & PUSH RODS 20443