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Table 20-1(A) Ranges of Tangential Speed (m/s) for Spur and Bevel Gears 5
Range of Tangential Speed (m/s)
No. Lubrication
0 5 10 15 20 25
1 Grease Lubrication I I I I I I
6
2 Splash Lubrication
2 Splash Lubrication
10
The following is a brief discussion of the three lubrication methods.
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Oil level
8
1h
3h
0
9 Level 0 1
h
1h 3
10
Types of Gears Bevel Gears Worm Gears
Gear Orientation Horizontal Shaft Worm Above Worm Below
11
Oil level
12 1
1b dw
1 2
d2
Level 0 3 0
13 1 1
b dw
3 4
h = Full depth, b = Tooth width
14 d2 = Pitch diameter of worm gear, dw = Pitch diameter of worm
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20.1.3 Forced-Circulation Lubrication R
Forced-circulation lubrication applies lubricant to the contact portion of the teeth
Metric
by means of an oil pump. There are drop, spray and oil mist methods of application.
1. Drop method: 0 10
An oil pump is used to suck-up the lubricant and then directly drop it on the T
contact portion of the gears via a delivery pipe.
2. Spray method:
An oil pump is used to spray the lubricant directly on the contact area of the 1
gears.
3. Oil mist method:
Lubricant is mixed with compressed air to form an oil mist that is sprayed
against the contact region of the gears. It is especially suitable for high- 2
speed gearing.
Oil tank, pump, filter, piping and other devices are needed in the forced-
lubrication system. Therefore, it is used only for special high-speed or large gear 3
box applications. By filtering and cooling the circulating lubricant, the right
viscosity and cleanliness can be maintained. This is considered to be the best
way to lubricate gears. 4
20.2 Gear Lubricants
An oil film must be formed at the contact surface of the teeth to minimize friction 5
and to prevent dry metal-to-metal contact. The lubricant should have the properties
listed in Table 20-3.
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Table 20-3 The Properties that Lubricant Should Possess
No. Properties Description 7
Correct and Lubricant should maintain a proper viscosity to form a stable oil film at the
1
Proper Viscosity specified temperature and speed of operation.
8
Antiscoring Lubricant should have the property to prevent the scoring failure
2
Property of tooth surface while under high load.
Oxidization and A good lubricant should not oxidize easily and must perform in
9
3
Heat Stability moist and high-temperature environment for long duration.
Water Antiaffinity
Moisture tends to condense due to temperature change, when the gears are 10
4 stopped. The lubricant should have the property of isolating moisture and
Property
water from lubricant.
Antifoam If the lubricant foams under agitation, it will not provide a good oil film. Anti- 11
5
Property foam property is a vital requirement.
6
Anticorrosion
Property
Lubrication should be neutral and stable to prevent corrosion from rust that
may mix into the oil.
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20.2.1 Viscosity of Lubricant
The correct viscosity is the most important consideration in choosing a proper
lubricant. The viscosity grade of industrial lubricant is regulated in JIS K 2001. Table
20-4 expresses ISO viscosity grade of industrial lubricants.
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JIS K 2220 regulates the specification of grease which is based on NLGI viscosity R
ranges. These are shown in Table 20-6. Metric
Table 20-6 NLGI Viscosity Grades 0 10
NLGI ASTM Worked
T
State Application
No. Penetration at 25C
No. 000 445 475 Semiliquid
No. 00 400 430 Semiliquid
For Central Lubrication System 1
No. 0 335 385 Very soft paste
No. 1 310 340 Soft paste For Automobile Chassis
No. 2 265 295 Medium firm paste
2
For Ball & Roller Bearing, General Use
No. 3 220 250 Semihard paste
No. 4 175 205 Hard paste For Automobile Wheel Bearing
No. 5 130 165 Very hard paste For Sleeve Bearing (Pillow Block)
3
No. 6 85 115 Very hard paste
Besides JIS viscosity classifications, Table 20-7 contains AGMA viscosity grades and 4
their equivalent ISO viscosity grades.
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Table 20-9 Recommended Lubricants for Worm Gears by AGMA
Types Ambient Ambient
6 of
Center
Distance
Rotating Speed of
Worm Temperature, C
Rotating Speed of
Temperature, C
Worm
Worm mm rpm 1016 1052 rpm 1016 1052
150 700 700 < 8 Comp
7 150300 450 450 <
Cylindrical 7 Comp 8 Comp 7 Comp
300460 300 300 <
Type
460600 250 250 <
8 600 < 200 200 <
150 700 700 <
150300 450 450 <
Throated 8 Comp 8A Comp 8 Comp
9 300460 300 300 <
Type
460600 250 250 <
600 < 200 200 <
10
Table 20-10 Reference Values of Viscosity Unit: cSt / 37.8C
Operating Temperature Sliding Speed m/s
11 Maximum Running Starting Temperature Less than 2.5 2.5 5 More than 5
0C 10C 10C 0C 110 130 110 130 110 130
0C 10C More than 0C 110 150 110 150 110 150
12 10C 30C More than 0C 200 245 150 200 150 200
30C 55C More than 0C 350 510 245 350 200 245
55C 80C More than 0C 510 780 350 510 245 350
13
80C 100C More than 0C 900 1100 510 780 350 510
14
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