Beruflich Dokumente
Kultur Dokumente
1, JANUARY 2005
Abstract—In this paper, the design of an impedance-adapting of the coupling filter stays constant as the modem impedance
bidirectional transformer coupling circuit for low-voltage power- stays constant. Last, some tradeoffs are discussed in order to
line communications is described. It is shown that transmission choose a typical minimum power-line impedance value for
through the transformer is governed by series resonance of the
leakage inductance and coupling capacitance. At low frequencies design purposes.
though, the magnetizing inductance plays an important role in fil-
tering the power waveform. The coupling transformer, if prop- II. CIRCUIT
erly designed, can equalize terminating impedances on either side
for maximum power transfer. Furthermore, these equalized termi- In [1], a typical coupling circuit [shown in Fig. 1(a)] was an-
nating impedances facilitate symmetrical bidirectional band-pass alyzed and shown to behave as a simple series-resonant band-
transmission. pass filter at frequencies close to the series resonant point. The
Index Terms—Coupling circuits, filters, impedance matching, equivalent circuit is shown in Fig. 1(b).
modems, transformers. The center frequency of this band-pass filter is at the series-
resonant point
I. INTRODUCTION
(1)
T RANSFORMER-CAPACITOR coupling circuits are
used extensively in low-voltage power-line communi-
cations, mainly because i) the transformer provides galvanic where refers to the series inductance and refers to the series
isolation from the power-line network and ii) the transformer capacitance. typically consists only of the leakage inductance
acts as a limiter when saturated by high-voltage transients. As referred to primary, but can be enlarged with an external series
power-line access impedances are generally very low, poor inductor. The bandwidth of the filter is determined by the respec-
power transfer is achieved because of the mismatch between tive low-frequency and high-frequency 3-dB cutoff points
modem impedance and power-line impedance. However, in this
paper, it is shown that a properly designed coupling circuit can
i) adapt the impedance level of a certain modem to a chosen (2)
typical impedance level of the power line and ii) subsequently
be used as a bidirectional coupler for two-way communication. and
The step-by-step design of a 1:7 coupling transformer is de-
scribed, and amplitude response measurements clearly indicate (3)
the bidirectional symmetry. As the unfiltered power waveform
typically has an influence of factor 10 on core flux density
where refers to the terminating resistance ( when trans-
compared to the communication waveform, the possibility
mitting and when receiving).
of core saturation needs to be carefully considered. There-
Take note that , the equivalent impedance of the power line
fore, a more comprehensive model, including the coupling
network (see Fig. 1) was not taken into account during measure-
transformer’s magnetizing inductance, is used to accurately
ments in [1]. Typical impedance values of 0.1 to 2 for frequen-
determine the filter characteristics for low frequencies. Also,
cies in the Comité Européen de Normalization Electrotechnique
it is shown that fluctuating power-line impedance values cause
(CENELEC ) B, C, and D bands have been reported [2], [3]. This
the bandwidth of the coupling filter to fluctuate when a signal
low impedance value implies that a large portion of the available
is transmitted. In the receiving direction though, the bandwidth
signal power is dissipated unnecessarily. Even if it is possible to
improve (raise) the power line impedance using network condi-
Manuscript received May 27, 2003. This work was supported in part by the tioning, the best practice is to design the input impedance of the
S.A. National Research Foundation under Grant 2053408. Paper no. TPWRD-
00249-2003. modem to equal the power-line impedance. This would mean a
P. A. Janse van Rensburg is with Walter Sisulu University, East London 5200, splitting of current (and power) at the series-resonant point and,
South Africa (e-mail: pvanren@ingulube.bortech.ac.za). thus, only 3 dB of power is lost.
H. C. Ferreira is with the University of Johannesburg, Auckland Park 2006,
South Africa (e-mail: hcf@ing.rau.ac.za). If the modem input impedance cannot be designed to equal
Digital Object Identifier 10.1109/TPWRD.2004.835260 the power-line impedance, it is absolutely necessary to equalize
0885-8977/05$20.00 © 2005 IEEE
JANSE VAN RENSBURG AND FERREIRA: DESIGN OF A BIDIRECTIONAL IMPEDANCE-ADAPTING TRANSFORMER COUPLING CIRCUIT 65
E. Core
An E20 core was chosen, manufactured from MnZn ferrite
material [6]. This core set has the following properties: core
cross-sectional area mm , flux path-length
mm, intrinsic permeability , and saturation flux
density mT.
Fig. 1 (a) Suggested coupling circuit and (b) equivalent circuit for frequencies
of interest. Z and Z refer to the power-line and modem terminating impe- F. Current Density
dances, respectively, whereas R represents the referred modem impedance to
the power-line side. Billings [7] shows that the current density for a certain rise in
conductor temperature is given by the empirical equation
the impedance levels by using a step-up transformer. A trans-
A/cm (4)
former is a powerful impedance-transforming device, as any
impedance is reflected by the square of the winding ratio. If a
transformer is used to equalize the terminating impedances on where is a constant for a certain core shape and temperature
either side of Fig. 1(b), another advantage results: the coupling rise, and refers to the area product of the core (product
network can now be used as a bidirectional coupler with the of core and window areas). The core under consideration has
same filter characteristics from both sides. an of 4.5 (for 30 C) and an area product
cm . Equation (4) yields a current density of 6.1 A/mm
for a 30 C rise in conductor temperature. Reference [8] lists
III. DESIGN
values of for various other core shapes and temperatures.
A. Frequency Specifications
The bidirectional coupler will be designed for the CENELEC G. Skin Effect
B, C, and D bands [3], [4], roughly from 90 to 150 kHz. Thus, The optimum strand diameter is typically chosen between
90 kHz would be the worst-case frequency for core consider- and , depending on the proximity effect and other design fac-
ations [see (6)] and 150 kHz would be the frequency where tors. For copper at a temperature of 50 C, the penetration depth
copper losses would be a maximum. at a certain frequency is
According to (3), would yield a high-frequency If the combined flux density level of the transformer is not
cutoff point of approximately 540 kHz, which should preferably sufficiently low, the magnetizing inductance of the transformer
be lower for the CENELEC B, C, and D frequency bands. A can be made smaller by introducing an air gap. Take note that
cutoff frequency of 300 kHz, one octave above the upper limit, the air gap does not alter but only lowers to skew the
would be more appropriate. This cutoff frequency requires a curve [12]. Although stays the same, a smaller
leakage inductance of 530 nH, which can be accomplished by magnetizing inductance would help to filter low frequencies
letting the single-layer primary winding on the power-line side more effectively, as the 40-dB/decade slope [Fig. 5(b)] starts
protrude out of the transformer window [10], [11]. at a higher frequency. Refer to Section V.
This enlarged leakage inductance was later measured and
fine-tuned to approximately 530 nH using a HP 4284 precision IV. BIDIRECTIONAL MEASUREMENTS
LCR meter. The primary winding layer had to protrude approx- In order to verify that the constructed coupling circuit [see
imately 3 mm from both sides of the transformer in order to Fig. 2(a)] does function as designed, the amplitude response
obtain a 530-nH leakage inductance. (Alternatively, an external ( versus frequency) was measured with an HP 3577 B
230-nH inductor can be inserted in series with the transformer 5 Hz to 200 MHz network analyzer with 50- output and input
primary terminal.) impedances.
Take note of the bidirectional symmetry—the coupling
M. Series Capacitor circuit shows very similar filter characteristics in both receiving
The required series capacitor can be calculated by either and transmitting directions. The measured center frequency
choosing a center point for the band-pass filter [see (1)] or by and cutoff points correspond to the calculated values of
choosing a low-frequency cutoff point [see (2)]. A low-fre- kHz, kHz, and kHz. Another
quency cutoff point of 50 kHz was chosen, also roughly an interesting observation is the 15-dB and 19-dB peaks when
octave below the lower limit of the CENELEC bands. Equation receiving and transmitting, respectively. This is caused by the
(2) yields a series capacitor of 3.2 , and together with the se- 1:7 transformer winding (voltage) ratio that implies approxi-
ries leakage inductance, has a series resonant point of 122 kHz. mately 17 dB when receiving and 17 dB when transmitting.
As this capacitor carries the power waveform’s voltage, it needs It must be emphasized that the amplitude response represents
to be rated as such, including a safety factor. voltage ratios expressed as decibels and not power levels. Thus,
JANSE VAN RENSBURG AND FERREIRA: DESIGN OF A BIDIRECTIONAL IMPEDANCE-ADAPTING TRANSFORMER COUPLING CIRCUIT 67
Fig. 2. Photographs of (a) the coupling transformer designed in Section III and
(b) a coupling transformer designed for a 250-to-500-kHz carrier frequency.
(11)
Fig. 7. Measured amplitude response for a 1:1, 80-kHz coupling circuit with
(a) 50-
terminating impedance and (b) 25-
terminating impedance. Take note
Fig. 6. Measured amplitude response of the coupling circuit designed in
Section III (a) over a wide frequency range (inaccurate at lower frequencies)
how the bandwidth is reduced by a lower terminating impedance. For this circuit,
and (b) between 5 Hz and 1 kHz for a better graphical resolution. The cursor
was positioned at 0
50 Hz and measured 83 dB compared to a +17-dB
L 19 H and C 0:22 F.
reference level.
impedance drops below the chosen design value, the commu- Petrus A. Janse van Rensburg was born in Pre-
nication signal is still transmitted at the modem’s maximum toria, South Africa, in 1971. He received the B.Sc.
degree in physics and the B.Ing degree in electrical
power level, but below the maximum voltage levels as deter- engineering from the Rand Afrikaans University,
mined by government regulations. Thus, transformer size and Johannesburg, South Africa, in 1994, where he
cost (for optimum performance at a chosen minimum power- also received the B.Sc.Hons. (physics) and M.Ing
(electrical) degrees in 1996 and 1997, respectively.
line impedance level) is traded against reduced performance at Currently, he is a Senior Lecturer at Walter Sisulu
lower power-line impedance levels. University, East London, South Africa. He was with
Kendal Power Station and lectured at East London
College, East London. His research interests include
REFERENCES integrated power electronics and power-line communications.
Mr. Janse van Rensburg is the recipient of an IEEE Industry Applications
[1] P. A. Janse van Rensburg and H. C. Ferreira, “Coupling circuitry: under- Society prize paper award.
standing the functions of different components,” in Proc. 7th Int. Symp.
Power-Line Comm., 2003, pp. 204–209.
[2] H. C. Ferreira, H. M. Grové, O. Hooijen, and A. J. H. Vink, Power Line
Communication (in Wiley Encyclopaedia of Electrical and Electronics Hendrik C. Ferreira (M’80) was born and educated
Engineering). New York: Wiley, 1999, pp. 706–716. in South Africa where he received the D.Sc. (Eng.)
[3] K. Dostert, Powerline Communications. Englewood Cliffs, NJ: Pren- degree from the University of Pretoria, Pretoria,
tice-Hall, 2001, pp. 74–92. South Africa, in 1980.
[4] Signalling on Low-Voltage Electrical Installations in the Frequency Since 1984, he has been a Visiting Researcher at
Range 3 kHz to 148.5 kHz, CENELEC Std. EN 50 065-1, 1991. various institutions in the USA and Europe. From
[5] O. Hooijen, Aspects of Residential Power Line Communications. 1980 to 1981, he was a Postdoctoral Researcher
Aachen, Germany: Shaker Verlag, 1998, pp. 52–65. with the Linkabit Corporation, San Diego, CA. In
[6] Soft Ferrites Data Handbook MA01, Philips Components, 1991, p. 60, 1983, he joined the Rand Afrikaans University,
83. Johannesburg, South Africa, where he was pro-
[7] K. H. Billings, Handbook of Switchmode Power Supplies. New York: moted to professor in 1989. He served two terms as
Mc Graw-Hill, 1989, p. 3.78, 3.107. Chairman of the Department of Electrical and Electronic Engineering at Rand
[8] W. T. McLyman, Transformer and Inductor Design Handbook. New Afrikaans University from 1994 to 1999. His research interests include digital
York: Marcel Dekker, 1978. communications and information theory, especially coding techniques. He has
[9] A. S. Langsdorf, Theory of Alternating-Current Machinery, 2nd ed. also been principle adviser for more than 20 postgraduate students, of whom
New York: McGraw-Hill, 1955, pp. 43–49. eight have so far obtained a doctoral degree.
[10] P. C. Theron and J. A. Ferreira, “The zero voltage switching partial series Dr. Ferreira is a Past Chairman of the Communications and Signal Processing
resonant converter,” IEEE Trans. Ind. Applicat., vol. 31, pp. 879–886, Chapter of the IEEE South Africa section and since 1997 he has been Ed-
Jul./Aug. 1995. itor-in-Chief of the Transactions of the South African Institute of Electrical En-
[11] P. C. Theron, “The Partial Series Resonant Converter,” Ph.D. disser- gineers. He has served as chairman of several conferences, including the inter-
tation, Dept. Elect. Eng., Rand Afrikaans Univ., Johannesburg, South national 1999 IEEE Information Theory Workshop in the Kruger National Park,
Africa, 1994. South Africa. From 1989 to 1993, he held a “Presidential Award for Young In-
[12] J. G. Kassakian, M. F. Schlecht, and G. C. Verghese, Principles of Power vestigators,” a prestigious research grant from the South African Foundation for
Electronics. Reading, MA: Addison-Wesley, 1991, p. 572. Research Development.