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This document outlines the steps to design a concrete mix as per IS-10262-2009 standards. It involves determining the target strength, selecting water-cement ratio, calculating cementitious material content, finding aggregate proportions, conducting trial mixes to achieve required workability and strength, and reporting the final mix design ratios. The key steps are: 1) specifying design requirements, 2) testing materials, 3) calculating target strength, 4) selecting water-cement ratio, 5) calculating cement and aggregate contents, 6) conducting trial mixes, 7) measuring workability and strength. The final mix ratios for M15, M20 and M25 grade concrete are provided.
This document outlines the steps to design a concrete mix as per IS-10262-2009 standards. It involves determining the target strength, selecting water-cement ratio, calculating cementitious material content, finding aggregate proportions, conducting trial mixes to achieve required workability and strength, and reporting the final mix design ratios. The key steps are: 1) specifying design requirements, 2) testing materials, 3) calculating target strength, 4) selecting water-cement ratio, 5) calculating cement and aggregate contents, 6) conducting trial mixes, 7) measuring workability and strength. The final mix ratios for M15, M20 and M25 grade concrete are provided.
This document outlines the steps to design a concrete mix as per IS-10262-2009 standards. It involves determining the target strength, selecting water-cement ratio, calculating cementitious material content, finding aggregate proportions, conducting trial mixes to achieve required workability and strength, and reporting the final mix design ratios. The key steps are: 1) specifying design requirements, 2) testing materials, 3) calculating target strength, 4) selecting water-cement ratio, 5) calculating cement and aggregate contents, 6) conducting trial mixes, 7) measuring workability and strength. The final mix ratios for M15, M20 and M25 grade concrete are provided.
CONTENT The process of selecting suitable From the w/c ratio and the quantity of water per unit volume of ingredients of concrete and de- cement, calculate the amount of cementious material. termining their relative amounts with the objective of producing a After calculating the quantity of cement material, compare it with concrete of the required, the values given in the table 5 of IS 456. strength, durability and workabil- ity as economically as possible The greater of the two values is then adopted. is termed the concrete mix de- sign. STEP:7. FINDING OUT VOLUME PROPORTIONS FOR COARSE AGGREGATE AND FINE AGGREGATE PROCEDURE: Volume of coarse aggregate corresponding to unit volume of total aggregate for different zones of fine aggregate is selected from STEP:1. DESIGN SPECIFICATION REQUIRED table 3 of IS 10262. Grade designation (whether Workability This table is only applicable for w/c ratio of 0.5.For w/c ratio other M10, M15, M20 etc) Exposure conditions (As per than 0.5 certain adjustment are made: Type of cement to be used IS-456-Table-4) 1. For every +0.05 change in W/C ratio: -0.01 is done in propor- Maximum nominal size of ag- Method of transporting and tion of coarse aggregate gregates placing 2. For every -0.05 change in W/C ratio: +0.01is done in proportion Minimum cement content Type of aggregate (angular, of coarse aggregate sub angular, rounded etc) Maximum water-cement ratio 3. For Pumpable Mix : -10 % Type of admixture to be used (if any) STEP:8. MIX CALCULATION STEP:2. TESTING OF MATERIAL Concrete Tests to be Done VOLUME OF CON- 1m3 Ingredients CRETE(a) Cement Specific - - - Volume of cement (b) (Mass of cement/specific gravity Gravity of cement)*(1/1000) Coarse Ag- Specific Water Ab- Free Sur- Sieve Analysis Volume of water (c) (Mass of water/specific gravity of gregate Gravity sorption face water)*(1/1000) Moisture Volume of admixture(d) (Mass of admixture/specific grav- Fine Ag- Specific Water Ab- Free Sur- Sieve Analysis ity of admixture)*(1/1000) gregate Gravity sorption face Moisture Volume of total aggregate [a-(b+c+d)] Admixture Specific - - - (C.A+F.A) (e) (if any) Gravity Mass of coarse aggregate e*Volume of coarse aggre- gate*specific gravity of coarse STEP:3. TARGET STRENGTH CALCULATION aggregate*1000 Calculate the target compressive strength using the formula given Mass of fine aggregate e*Volume of fine aggre- below. gate*specific gravity of fine ag- gregate*1000 fck = fck + 1.65s fck = Target compressive strength at 28 days in N/mm2. STEP:9.TRIAL MIX Conduct a trial mix as per the amount of material calculated above. fck = Characteristic compressive strength at 28 days in N/mm2. (same as grade of concrete, see table below) s = Standard deviation (from Is 10262-2009,Table 1) STEP:10. MEASURMENT OF WORKABILITY(BY SLUMP STEP:4. SELECTION OF WATER-CEMENT RATIO CONE TEST) For preliminary calculation, water cement ratio as given is IS-456- The mix shall be carefully observed for freedom from segregation Table 5 for different environmental exposure condition, may be and bleeding used. Refer the table 3 (As per IS-456) to choose right type of environ- STEP:11.REPEATING TRIAL MIXES ment depending upon different exposure conditions to con- crete. If the required workability or compressive strength is not obtained from trail mix 1, then various trail mixes are produced by vary- STEP:5. SELECTION OF WATER CONTENT ing w/c ratio, quantity of admixture used to get required value. From table 2 of IS 10262 w/c ratio can be calculated according to RESULTS: maximum size of aggregate used. The values given in the table 2 is applicable only for angular CONCRETE CEMENT :F.A :C.A coarse aggregate and for a slump value in between 25 to GRADE 50mm. M15 1 : 2 : 4 Acc. To IS code certain adjustments are made to compute water M20 1 : 1.5 : 3 content for slump value other than 25-50mm and for other type M25 1 : 1 : 2 of aggregate used.