Beruflich Dokumente
Kultur Dokumente
V300R002C00
Installation Guide
Issue 04
Date 2015-01-15
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Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Purpose
This document describes how to install and commission the power system.
The cabinet figures in this document are for reference only.
Intended Audience
This document is intended for:
Installation and commissioning engineers
Technical support personnel
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 04 (2015-01-15)
Modified section "6.7 (Optional) Installing Battery Midpoint Voltage Monitoring Cables".
Issue 03 (2014-12-02)
Modified section "System Configurations".
Issue 02 (2014-07-10)
Modified section 1 "Safety Precautions".
Issue 01 (2013-11-13)
This issue is the first official release.
Contents
3 Components ................................................................................................................................... 9
3.1 Interior .......................................................................................................................................................................... 9
3.2 Rectifier ...................................................................................................................................................................... 10
3.3 SMU06C ..................................................................................................................................................................... 13
5 Installing Components............................................................................................................... 39
5.1 Installing a Rectifier ................................................................................................................................................... 39
8 Commissioning............................................................................................................................ 63
8.1 Connecting the AC Power Supply .............................................................................................................................. 63
8.2 Setting the Display Language ..................................................................................................................................... 64
8.3 Setting the Date and Time ........................................................................................................................................... 64
8.4 Setting Battery Parameters.......................................................................................................................................... 64
8.5 Setting Alarm Parameters for the Battery Temperature Sensor .................................................................................. 65
8.6 (Optional) Setting the Hibernation Parameter ............................................................................................................ 66
8.7 (Optional) Setting Communications Parameters......................................................................................................... 66
8.8 Connecting the Battery Supply ................................................................................................................................... 66
A Associations Between Alarms and the Dry Contacts on the UIM .................................... 68
B Acronyms and Abbreviations .................................................................................................. 69
1 Safety Precautions
The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
Non-standard and improper operations may result in fire and electric shocks.
Before electrical connections, turn off the upstream protection switch for the device.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.
ESD Requirements
To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
When holding a board, hold its edge without components. Do not touch chips.
Removed boards must be packaged with ESD packaging materials before storage and
transportation.
Basic Requirements
Before installation and maintenance, wear goggles, rubber gloves, and protective clothes
to prevent injury caused by electrolyte overflow.
When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
Keep the battery loop disconnected during installation and maintenance.
Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.
Short circuits will generate high transient currents and release a great deal of energy, which
may cause personal injury.
If conditions permit, disconnect the batteries in use before performing any other operations.
Lead-acid batteries in use emit flammable gas. Therefore, store the batteries in a place with
good ventilation, and take measures against fire.
High temperatures may result in battery distortion, damage, and electrolyte overflow.
When the battery temperature is higher than 60C, check the battery for electrolyte overflow.
If the electrolyte overflows, absorb and counteract the electrolyte immediately. When moving
or handling a battery whose electrolyte leaks, exercise caution because the leaking electrolyte
may hurt human bodies. When you find electrolyte leaks, use sodium bicarbonate (NaHCO3)
or sodium carbonate (Na2CO3) to counteract and absorb the leaking electrolyte.
Signal cables must be bound separately from strong-current cables and high-voltage
cables.
Cables prepared by the customer must have the fire resistance capability.
Cables must not pass behind the air exhaust vents of rectifiers in the cabinet.
Using a Ladder
Use only ladders that are in good condition. Find out and do not exceed the maximum
weight capacity.
The recommended angle for a ladder against another object is 75 degrees. Measure the
gradient with a right angle or your arms, as shown in Figure 1-1. Ensure that the wider
end of the frame is at the bottom, the base cannot slide, and that the ladder is securely
positioned.
Do not climb higher than the fourth rung from the top.
To climb onto a roof, ensure that the ladder top is at least one meter higher than the roofline,
as shown in Figure 1-2.
Drilling Holes
Do not drill holes into a cabinet without permission. Non-standard drilling may affect the
electromagnetic shielding of the cabinet and damage interior cables. Metal shards generated
during drilling may short-circuit circuit boards if they get into the cabinet.
Before drilling holes into a cabinet, remove interior cables.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shards immediately.
2 Installation Preparations
3 Components
3.1 Interior
Figure 3-1 shows the interior of TP48300B-N04C1, Figure 3-2 shows the interior of
TP48300B-L04C1.
(1) RTN+ busbar (2) Battery fuse (3) Battery low voltage disconnection
(BLVD) circuit breakers
(4) AC input circuit (5) Ground bar (6) Load low voltage disconnection
breaker and terminal (LLVD) circuit breaker
(7) Site monitoring unit (8) surge protection (9) Space for installing rectifiers
(SMU) device(SPD)
(1) RTN+ busbar (2) Battery (3) Battery low voltage disconnection
fuse (BLVD) circuit breaker
(4) AC input circuit breaker (5) Ground (6) Load low voltage disconnection (LLVD)
and terminal bar circuit breaker
(7) SMU (8) SPD (9) Space for installing rectifiers
3.2 Rectifier
Rectifiers convert AC input into stable DC output.
Appearance
Figure 3-3 shows a rectifier.
Panel
Figure 3-4 shows the rectifier panel.
Indicators
Table 3-1 describes the indicators on the rectifier panel.
3.3 SMU06C
Appearance
Panel
Figure 3-6 shows an SMU06C panel.
(7) Up button
NOTE
The LCD screen becomes dark if no button is pressed within 30 seconds.
You need to log in again if no button is pressed within 1 minute. The preset password is 000001.
When setting parameter values, you can hold down or to quickly adjust values.
The LCD screen luminance increases or decreases if you hold down and or and
The SMU is reset if you hold down and simultaneously for more than 10 seconds.
Indicators
Table 3-3 describes the indicators on the SMU06C panel.
Port Positions
(1) Battery temperature sensor port (2) Dry contact ports (3) RS485/RS232 port
(4) COM port
Communications Ports
The SMU06C provides two communications ports, which are described in Table 3-4.
COM port Baud rate: 9600 bit/s Modbus protocol Connects to lower-level
and 19,200 bit/s devices such as the
battery voltage detector,
DC Air Conditioner.
RS485/RS Baud rate: 9600 bit/s NetEco NMS, YDN1363 Connects to upper-level
232 port and 19,200 bit/s and Modbus protocol device such as BBU,
PSNU.
DIN3
DIN4
DIN5
DIN6
Dry contact output ALM1 NOTE
ports For details about the alarms associated
ALM2 with dry contact outputs, see the
appendix.
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8
TEM-HUM 1 12 V
2 ENV_TEMP
3 12 V
4 ENV_HUM
WATER 1 12 V
2 WATER
3 GND
4 -
GATE 1 GATE+
2 GATE-
SMOKE 1 SMOKE
2 12 V
BTEMP 1 BTEMP1
2 GND
4 Installing Cabinets
(1) M10 bolt (2) Flat washer (3) Plastic expansion sleeve
(4) Concrete floor
----End
(1) Rivet
Step 2 Install a fastener on the left and right sides of the cabinet, as shown in Figure 4-5.
Step 3 Move the cabinet to align its mounting holes with the mounting holes in the concrete floor.
Step 4 Place flat washers and expansion bolts into the mounting holes on the cabinet.
Step 5 Tighten the expansion bolts to secure the cabinet, as shown in Figure 4-6.
----End
Step 2 Partially tighten the expansion bolts and vertically insert them into holes. Knock the
expansion bolts by using a rubber mallet until the expansion sleeves are fully inserted into the
holes.
Step 3 Partially tighten the expansion bolts.
Step 4 Remove the bolt, spring washer, and flat washer.
----End
Step 2 Move the fastener to align its rivet holes with the rivet on the left and right sides of the cabinet,
as shown in Figure 4-11.
(1) Rivet
Step 3 Install a fastener on the left and right sides of the cabinet, as shown in Figure 4-12.
Step 4 Align the mounting holes on the cabinet with those on the wall-mounting bracket.
Step 5 Place flat washers, spring washers, and M10 screws into the mounting holes on the cabinet.
Step 6 Tighten the M10 screws to secure the cabinet, as shown in Figure 4-13.
----End
(1) Rivet
Step 2 Install a fastener on the left and right side of the cabinet, as shown in Figure 4-15.
Step 3 Align the mounting holes on the cabinet with those on the battery rack.
Step 4 Secure the cabinet, as shown in Figure 4-16.
----End
(1) Rivet
Step 2 Align the mounting holes on the cabinet with those on the rack.
Step 3 Secure the cabinet to the rack, as shown in Figure 4-18.
----End
(1) Rivet
Step 2 Align the mounting holes on the cabinet with those on the rack.
Step 3 Secure the cabinet to the rack, as shown in Figure 4-20.
----End
5 Installing Components
Do not put your hands into rectifier slots, avoiding electric shocks.
When a rectifier is running, a high temperature is generated around the air exhaust vent at
the rear. Do not touch the vent or cover the vent with cables or other objects.
Procedure
Step 1 Push the locking latch towards the left.
Step 2 Draw the handle downwards.
Step 3 Gently push a rectifier into its slot along the guide rail.
Step 4 Push the handle upwards.
Step 5 Push the locking latch towards the right to secure the handle.
----End
6 Installing Cables
Ensure that the upstream AC input circuit breaker is OFF, and attach labels such as "Do
not operate."
Before installing cables, switch all the circuit breakers to OFF, and remove the fuses from
positions where cables will be installed.
Ensure that the ground cable is installed securely. If devices are not properly grounded,
damage to devices or human injuries may occur.
----End
----End
(1) RS232/RS485 port on the SMU (2) BBU (3) Mon1 port on the BBU
----End
Switch off all circuit breakers before installing power cables. Remove load fuses and battery
fuses using a fuse extracting unit.
Procedure
Step 1 Route DC output power cables into the cabinet from the top.
Step 2 Secure the negative DC output power cable to the corresponding DC output circuit breaker
based on the actual load power.
Step 3 Secure the positive DC output power cable to the corresponding screw on the RTN+ busbar.
Install DC output power cables for the TP48300B-N04C1, as shown in Figure 6-4.
(1) Load
Install DC output power cables for the TP48300B-L04C1, as shown in Figure 6-5.
(1) Load
----End
Get all tools, such as screwdrivers, insulated. Otherwise, personal injury may result, and
batteries may be burned out.
Before battery installation, ensure that battery circuit breakers are OFF or that the battery
fuse is disconnected.
During battery installation, never short-circuit or reversely connect positive and negative
battery terminals. Connect the negative battery cable before the positive battery cable.
Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.
Step 1 Route battery cables into the cabinet from the top.
Step 2 Connect the negative battery cable to the bolt on the battery fuse in the cabinet.
Step 3 Connect the positive battery cable to the RTN+ busbar in the cabinet.
----End
When only one battery string is required, connect it to the place numbered 1, as shown in
Figure 6-6. Otherwise, the battery current cannot be measured.
(1) Battery string (2) Battery temperature sensor port on the SMU
----End
Procedure
Step 1 Wear ESD gloves or a wrist strap and properly ground the other end of the ESD wrist strap.
Step 2 Remove the SMU cover.
Step 3 Lay out the midpoint voltage monitoring cable and route the cable into the cabinet from the
top.
Step 4 Connect one end of the monitoring cable to the SIM port on the SMU.
Step 5 Connect the other end of the monitoring cable to the midpoint of the battery string, as shown
in the following figure.
Ensure that the upstream AC input circuit breaker is OFF, and attach labels such as "No
operations allowed."
Switch off all circuit breakers before installing cables.
Figure 6-10 Installing 220 V AC three-phase, four-wire input power cables for the
TP48300B-N04C1
Figure 6-11 Installing 220 V AC three-phase, four-wire input power cables for the
TP48300B-N04C1 (rear view)
(1) ACDB
----End
Figure 6-13 Installing 220 V AC single-phase input power cables for the TP48300B-N04C1
(1) ACDB
Figure 6-14 Installing 220 V AC single-phase input power cables for the TP48300B-N04C1 (rear
view)
(1) ACDB
Figure 6-15 Installing 110 V AC dual-live wire input power cables for the TP48300B-L04C1
(1) ACDB
Figure 6-16 Installing 110 V AC dual-live wire input power cables for the TP48300B-L04C1 (rear
view)
(1) ACDB
----End
Figure 6-17 Installing 220 V AC single-phase input power cables for the TP48300B-L04C1
(1) ACDB
Figure 6-18 Installing 220 V AC single-phase input power cables for the TP48300B-L04C1 (rear
view)
(1) ACDB
----End
8 Commissioning
The following commissioning procedure may result in power failure or alarms. Inform the
alarm center before and after the procedure.
Commissioning involves various technologies, requires trained personnel, and requires
compliance with commissioning instructions.
Commissioning is performed with the power on. Remove metal items such as watches and
necklaces, stand on dry insulating material, and use insulated tools.
Do not contact two electric bodies that have different currents during operations.
During commissioning, check that the status of the related unit or component meets
requirements before turning on any switch.
When you are performing operations and do not want others to operate, attach the label
"Do not turn on the switch because operations are in process." to the power distribution
device.
During commissioning, shut down the device immediately if any fault is detected. Rectify
the fault and proceed with the commissioning.
After powering on the SMU, select English by pressing or on the LCD, and then
press to enter the standby screen.
When the SMU runs properly, change the display language.
If battery routes 1 and 2 are respectively connected to a battery string (each battery string consists of
four 12 V, 100 Ah batteries in series), set Battery1 Connected and Battery2 Connected to Yes and
others to No, and set Rated Capacity to 100 Ah.
If battery route 1 is connected to two battery strings in parallel (each battery string consists of four
12 V, 100 Ah batteries in series), set Battery1 Connected to Yes and others to No, and set Rated
Capacity to 200 Ah.
Table 8-4 Alarm parameter settings for the battery temperature sensor
Main Second- Third-Leve Fourth- Default Value Setting
Menu Level l Menu Level Menu Value
Menu
Reinstall the battery fuse or turn on the battery circuit breaker only after you correctly set
battery parameters. Otherwise, batteries may be damaged.
Procedure
Step 1 Measure the battery voltage by correctly connecting the positive and negative battery
terminals, record the measured voltage, and set the monitoring float voltage to the same as the
battery voltage.
Step 2 If the difference between the float voltage and the battery voltage is less than 0.2 V, reinstall
the battery fuse or turn on the battery circuit breaker.
Step 3 Set the monitoring float voltage to the default value.
Step 4 Reinstall the load fuse.
If a power switch, such as a circuit breaker, is configured for the load, such as a DC device,
turn off the power switch of the load, such as the DC device, before installing the load fuse.
Step 5 Measure the voltage between the DC output RTN+ busbar and the DC output -48 V busbar.
The normal voltage range should be from 42 V to 58 V with a rated value of 53.5 V. Check
whether the load works properly. If the load fails to work properly, rectify the load fault.
Step 6 Set the circuit breaker of the upper-level AC power distribution box, the circuit breaker for
the rectifier in the cabinet, and the power switch of all loads to the required state according to
the site requirements.
Step 7 Observe the power system for 15 minutes. During the period, if the LCD does not display
alarm information, and the current and voltage parameters of the batteries and loads are
correct, reinstall the cover. Lock the cabinet, hand over the key to the person in charge, and
clean and leave the site.
----End
A
ACDB Alternating current distribution box
B
BLVD Battery low voltage disconnect
BBU Baseband unit
L
LLVD Load low voltage disconnect
LCD Liquid crystal display
P
PDU Power distribution unit
PSNU Power System Network Unit
S
SMU Site monitoring unit
SNMP Simple network management protocol
SPD Surge protection device