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TP48300B-N04C1 & L04C1

V300R002C00
Installation Guide

Issue 04

Date 2015-01-15

HUAWEI TECHNOLOGIES CO., LTD.


Copyright Huawei Technologies Co., Ltd. 2015. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://enterprise.huawei.com

Huawei Proprietary and Confidential


Issue 04 (2015-01-15) i
Copyright Huawei Technologies Co., Ltd.
TP48300B-N04C1 & L04C1
Installation Guide About This Document

About This Document

Purpose
This document describes how to install and commission the power system.
The cabinet figures in this document are for reference only.

Intended Audience
This document is intended for:
Installation and commissioning engineers
Technical support personnel

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates an imminently hazardous situation which, if


not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not


avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.

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TP48300B-N04C1 & L04C1
Installation Guide About This Document

Symbol Description

Calls attention to important information, best practices


and tips.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 04 (2015-01-15)
Modified section "6.7 (Optional) Installing Battery Midpoint Voltage Monitoring Cables".

Issue 03 (2014-12-02)
Modified section "System Configurations".

Issue 02 (2014-07-10)
Modified section 1 "Safety Precautions".

Issue 01 (2013-11-13)
This issue is the first official release.

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Copyright Huawei Technologies Co., Ltd.
TP48300B-N04C1 & L04C1
Installation Guide Contents

Contents

About This Document .................................................................................................................... ii


1 Safety Precautions ......................................................................................................................... 1
1.1 General Safety Precautions ........................................................................................................................................... 1
1.2 Electrical Safety ............................................................................................................................................................ 1
1.3 Battery Safety ............................................................................................................................................................... 2
1.4 Cable Layout................................................................................................................................................................. 3
1.5 Mechanical Safety ........................................................................................................................................................ 4

2 Installation Preparations ............................................................................................................. 6


2.1 Required Tools .............................................................................................................................................................. 6
2.2 Technical Specifications ............................................................................................................................................... 7
2.3 Requirements for Cable Routing .................................................................................................................................. 8
2.4 Rules for Removing the Rodent-Proof Mesh ................................................................................................................ 8

3 Components ................................................................................................................................... 9
3.1 Interior .......................................................................................................................................................................... 9
3.2 Rectifier ...................................................................................................................................................................... 10
3.3 SMU06C ..................................................................................................................................................................... 13

4 Installing Cabinets ...................................................................................................................... 20


4.1 Unpacking and Acceptance ......................................................................................................................................... 20
4.2 Installing the Cabinet on a Concrete Floor ................................................................................................................. 20
4.2.1 Determining the Installation Space .......................................................................................................................... 20
4.2.2 Marking Mounting Holes on the Concrete Floor ..................................................................................................... 21
4.2.3 Drilling Holes and Installing Plastic Expansion Sleeves ......................................................................................... 21
4.2.4 Securing a Cabinet ................................................................................................................................................... 22
4.3 (Optional) Wall-mounting the Cabinet........................................................................................................................ 25
4.3.1 Determining the Installation Space .......................................................................................................................... 25
4.3.2 Marking Mounting Holes on the Wall ..................................................................................................................... 26
4.3.3 Drilling Holes and Installing Expansion Sleeves ..................................................................................................... 26
4.3.4 Securing a Cabinet ................................................................................................................................................... 27
4.4 Stacking the Cabinet on a Battery Rack...................................................................................................................... 31
4.5 Installing the Cabinet on a 19-inch Rack .................................................................................................................... 34
4.6 (Optional) Installing the Cabinet on a 21-inch Rack .................................................................................................. 36

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Installation Guide Contents

5 Installing Components............................................................................................................... 39
5.1 Installing a Rectifier ................................................................................................................................................... 39

6 Installing Cables ......................................................................................................................... 41


6.1 Installing a Ground Cable ........................................................................................................................................... 41
6.2 (Optional) Installing Dry Contact Signal Cables ........................................................................................................ 42
6.3 Installing a Communications Cable ............................................................................................................................ 43
6.4 Installing DC Output Power Cables............................................................................................................................ 44
6.5 Installing Battery Cables............................................................................................................................................. 46
6.6 Installing the Battery Temperature Sensor Cable........................................................................................................ 49
6.7 (Optional) Installing Battery Midpoint Voltage Monitoring Cables ........................................................................... 50
6.8 Installing AC Input Power Cables .............................................................................................................................. 52
6.8.1 Installing Three-Phase, Four-Wire AC Input Power Cables for the TP48300B-N04C1 .......................................... 52
6.8.2 (Optional) Installing Single-Phase AC Input Power Cables for the TP48300B-N04C1 .......................................... 54
6.8.3 Installing Dual-Live Wire AC Input Power Cables for the TP48300B-L04C1........................................................ 57
6.8.4 (Optional) Installing Single-Phase AC Input Power Cables for the TP48300B-L04C1 .......................................... 59

7 Verifying the Installation .......................................................................................................... 62


7.1 Checking Hardware Installation ................................................................................................................................. 62
7.2 Checking Electrical Connections ................................................................................................................................ 62
7.3 Checking Cable Installation ........................................................................................................................................ 62

8 Commissioning............................................................................................................................ 63
8.1 Connecting the AC Power Supply .............................................................................................................................. 63
8.2 Setting the Display Language ..................................................................................................................................... 64
8.3 Setting the Date and Time ........................................................................................................................................... 64
8.4 Setting Battery Parameters.......................................................................................................................................... 64
8.5 Setting Alarm Parameters for the Battery Temperature Sensor .................................................................................. 65
8.6 (Optional) Setting the Hibernation Parameter ............................................................................................................ 66
8.7 (Optional) Setting Communications Parameters......................................................................................................... 66
8.8 Connecting the Battery Supply ................................................................................................................................... 66

A Associations Between Alarms and the Dry Contacts on the UIM .................................... 68
B Acronyms and Abbreviations .................................................................................................. 69

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Installation Guide 1 Safety Precautions

1 Safety Precautions

1.1 General Safety Precautions


Ensure that the product is used in environments that meet its design specifications to
avoid damaging components and voiding the warranty.
Ensure that only trained and qualified personnel install, operate, and maintain Huawei
equipment.
Comply with local laws and regulations. The safety instructions in this document are
only supplements to local laws and regulations.
Do not operate the device or cables during thunderstorms.
Remove metal objects such as watches, bracelets, and rings when using the product.
Use insulated tools on the product.
Follow specified procedures during installation and maintenance.
Measure contact point voltage with an electric meter before touching a conductor surface
or terminal. Ensure that the contact point has no voltage or it is within the specified
range.
Note that the load may power off during maintenance or fault location if the power
system is not connected to a battery or if battery capacity is insufficient.
Store cables for at least 24 hours at room temperature before laying out them if they were
previously stored at sub-0C.
Routinely check installed equipment and perform maintenance according to the user
manual; replace faulty components quickly to ensure that the device works properly.

1.2 Electrical Safety


Grounding Requirements
When installing a device, install the ground cable first. When removing a device, remove
the ground cable last.
Before operating a device, ensure that the device is properly grounded.

AC and DC Operation Requirements

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Installation Guide 1 Safety Precautions

The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
Non-standard and improper operations may result in fire and electric shocks.
Before electrical connections, turn off the upstream protection switch for the device.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.

ESD Requirements
To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
When holding a board, hold its edge without components. Do not touch chips.
Removed boards must be packaged with ESD packaging materials before storage and
transportation.

Liquid Prevention Requirements


Place this product far away from areas with liquid. Do not place the product under
positions prone to leakage, such as air conditioner vents, ventilation vents, and feeder
windows of the equipment room. Prevent liquid from entering the inside of the device to
avoid short circuits, and ensure that there is no condensation inside the equipment room
or device.
If detecting any liquid inside the device, immediately disconnect the power supply and
contact the administrator.

1.3 Battery Safety


Before installing, operating, and maintaining batteries, read the instructions provided by the
battery vendor. The safety precautions in this document are for special attention. For more
safety precautions, see the instructions provided by the battery vendor.

Basic Requirements
Before installation and maintenance, wear goggles, rubber gloves, and protective clothes
to prevent injury caused by electrolyte overflow.
When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
Keep the battery loop disconnected during installation and maintenance.
Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.

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Installation Guide 1 Safety Precautions

Preventing Battery Short Circuit

Short circuits will generate high transient currents and release a great deal of energy, which
may cause personal injury.

If conditions permit, disconnect the batteries in use before performing any other operations.

Preventing Flammable Gas

Do not use unsealed lead-acid batteries.


Place and secure lead-acid batteries horizontally to prevent device inflammation or
corrosion due to flammable gas emitted from batteries.

Lead-acid batteries in use emit flammable gas. Therefore, store the batteries in a place with
good ventilation, and take measures against fire.

Preventing Battery Leakage

High temperatures may result in battery distortion, damage, and electrolyte overflow.

When the battery temperature is higher than 60C, check the battery for electrolyte overflow.
If the electrolyte overflows, absorb and counteract the electrolyte immediately. When moving
or handling a battery whose electrolyte leaks, exercise caution because the leaking electrolyte
may hurt human bodies. When you find electrolyte leaks, use sodium bicarbonate (NaHCO3)
or sodium carbonate (Na2CO3) to counteract and absorb the leaking electrolyte.

Preventing Battery Overdischarge


After you connect batteries, ensure that the battery fuse is disconnected or the circuit breaker
is OFF before powering on the power system. This prevents battery overdischarge, which
damages batteries.

1.4 Cable Layout


When cables are used in a high temperature environment, the insulation layer may age
and be damaged. Ensure that a sufficient distance exists between the cables and the DC
busbar, shunt, and fuse.

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Installation Guide 1 Safety Precautions

Signal cables must be bound separately from strong-current cables and high-voltage
cables.
Cables prepared by the customer must have the fire resistance capability.
Cables must not pass behind the air exhaust vents of rectifiers in the cabinet.

1.5 Mechanical Safety


Hoisting Devices

Do not walk under cantilevers or raised objects.


Only trained and qualified personnel are allowed to perform hoisting operations.
Before hoisting objects, check that all hoisting tools are available and in good condition.
Before hoisting objects, ensure that hoisting tools are firmly fixed onto a weight-bearing
object or wall.
Ensure that the angle formed by two cables is less than 90 degrees.

Using a Ladder
Use only ladders that are in good condition. Find out and do not exceed the maximum
weight capacity.
The recommended angle for a ladder against another object is 75 degrees. Measure the
gradient with a right angle or your arms, as shown in Figure 1-1. Ensure that the wider
end of the frame is at the bottom, the base cannot slide, and that the ladder is securely
positioned.

Figure 1-1 Correct angle for ladders

When climbing a ladder:


Ensure that your body's center of gravity does not shift outside the legs of the ladder.
To minimize the risk of falling, steady your balance on the ladder before performing
any operation.

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Installation Guide 1 Safety Precautions

Do not climb higher than the fourth rung from the top.
To climb onto a roof, ensure that the ladder top is at least one meter higher than the roofline,
as shown in Figure 1-2.

Figure 1-2 One meter higher than the roofline

Drilling Holes

Do not drill holes into a cabinet without permission. Non-standard drilling may affect the
electromagnetic shielding of the cabinet and damage interior cables. Metal shards generated
during drilling may short-circuit circuit boards if they get into the cabinet.
Before drilling holes into a cabinet, remove interior cables.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shards immediately.

Moving Heavy Objects


Be cautious to prevent injury when moving heavy objects.
Wear protective gloves when moving heavy objects.

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Installation Guide 2 Installation Preparations

2 Installation Preparations

2.1 Required Tools


Figure 2-1 lists the tools that are required for the installation.

Use tools with insulated handles.

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Installation Guide 2 Installation Preparations

Figure 2-1 Installation tools

2.2 Technical Specifications


Table 2-1 Technical specifications

Model Name Dimensions (H x W x Weight


D)

TP48300B-N Cabinet 480 mm x 442 mm x 360 30 kg (without rectifiers)


04C1 mm
TP48300B-L
04C1
R4850G2 Rectifier 40.8 mm x 105 mm x 281 2 kg
mm
R4830G2 1.8 kg

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Installation Guide 2 Installation Preparations

2.3 Requirements for Cable Routing


Cables should be more than 20 mm away from heat sources to prevent insulation layer
damage (melting) or functional degradation (aging or breakage).
The bending radius of cables should be at least five times the diameter of the cables.
Cables of the same type should be bound together. Cables of different types should be a
minimum of 30 mm from each other to avoid tangling.
Cables that are bound together should be close to each other, tidy, and undamaged.
Ground cables must not be bound to or tangled with signal cables. There should be an
appropriate distance between them to minimize interruptions.
AC power cables, DC power cables, signal cables, and communications cables must be
bound separately.
Power cables must be routed straight. No joints or welding should be performed on
power cables. Use a longer cable if necessary.

2.4 Rules for Removing the Rodent-Proof Mesh


Select any of the following ways to route cables based on the cable bundle cross-sectional
area:
If the total cross-sectional area of all bundles of cables is less than the area of a
rodent-proof mesh, cut a hole in the mesh or reduce the mesh size for cable routing.
If the total cross-sectional area of all bundles of cables is greater than or equal to the area
of a rodent-proof mesh, remove one or more meshes for cable routing.
If the total cross-sectional area of all bundles of cables is greater than the total area of all
rodent-proof meshes, remove the entire top cover for cable routing.

Figure 2-2 Rodent-proof mesh

(1) Rodent-proof mesh

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Installation Guide 3 Components

3 Components

3.1 Interior
Figure 3-1 shows the interior of TP48300B-N04C1, Figure 3-2 shows the interior of
TP48300B-L04C1.

Figure 3-1 Interior of TP48300B-N04C1

(1) RTN+ busbar (2) Battery fuse (3) Battery low voltage disconnection
(BLVD) circuit breakers
(4) AC input circuit (5) Ground bar (6) Load low voltage disconnection
breaker and terminal (LLVD) circuit breaker
(7) Site monitoring unit (8) surge protection (9) Space for installing rectifiers
(SMU) device(SPD)

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Installation Guide 3 Components

Figure 3-2 Interior of TP48300B-L04C1

(1) RTN+ busbar (2) Battery (3) Battery low voltage disconnection
fuse (BLVD) circuit breaker
(4) AC input circuit breaker (5) Ground (6) Load low voltage disconnection (LLVD)
and terminal bar circuit breaker
(7) SMU (8) SPD (9) Space for installing rectifiers

3.2 Rectifier
Rectifiers convert AC input into stable DC output.

Appearance
Figure 3-3 shows a rectifier.

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Installation Guide 3 Components

Figure 3-3 Rectifier

Panel
Figure 3-4 shows the rectifier panel.

Figure 3-4 Rectifier front panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) Locking latch (5) Handle

Indicators
Table 3-1 describes the indicators on the rectifier panel.

Table 3-1 Rectifier indicators


Indicator Color Status Description

Power indicator Green Steady on The rectifier has an AC power input.


Off The rectifier has no AC power input.

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Installation Guide 3 Components

Indicator Color Status Description

The rectifier is faulty.


Blinking The rectifier is being queried.
at 0.5 Hz
Blinking The rectifier is loading an application
at 4 Hz program.
Alarm indicator Yellow Off No alarm is generated.
Steady on The rectifier generates an alarm for power
limiting due to ambient overtemperature.
The rectifier generates an alarm for
shutdown due to ambient overtemperature
or undertemperature.
The rectifier protects against AC input
overvoltage or undervoltage.
The rectifier is hibernating.
Blinking The communication between the rectifier and
at 0.5 Hz the SMU is interrupted.
Fault indicator Red Off The rectifier is running properly.
Steady on The rectifier locks out due to output
overvoltage.
The rectifier has no output due to an internal
fault.

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Installation Guide 3 Components

3.3 SMU06C
Appearance

Figure 3-5 SMU06C rear view

Panel
Figure 3-6 shows an SMU06C panel.

Figure 3-6 SMU06C panel

(1) Alarm indicator (2) Run indicator (3) LCD


(4) Cancel button (5) Down button (6) Enter button

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Installation Guide 3 Components

(7) Up button

Table 3-2 Button description

Button Name Description

Up Turns to the previous menu or sets parameter values.

When setting parameter values, you can hold down to


quickly adjust values.
Down Turns to the next menu or sets parameter values.

When setting parameter values, you can hold down to


quickly adjust values.
Back Returns to the previous menu without saving the settings.

Confirm Enters the main menu from the standby screen.


Enters a submenu from the main menu.
Saves the menu settings.

NOTE
The LCD screen becomes dark if no button is pressed within 30 seconds.

You need to log in again if no button is pressed within 1 minute. The preset password is 000001.

When setting parameter values, you can hold down or to quickly adjust values.

The LCD screen luminance increases or decreases if you hold down and or and

simultaneously for more than 2 seconds.

The SMU is reset if you hold down and simultaneously for more than 10 seconds.

Indicators
Table 3-3 describes the indicators on the SMU06C panel.

Table 3-3 Indicator description

Name Color Status Description

Run indicator Green Off The SMU06C is faulty or has no DC input.


Blinking at The SMU06C is running properly and
0.5 Hz communicating with the host properly.
Blinking at 4 The SMU06C is running properly but is not
Hz communicating with the host properly.
Alarm Red Off No critical or major alarm is generated.

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Installation Guide 3 Components

Name Color Status Description


indicator Steady on A critical or major alarm is generated.

Port Positions

Figure 3-7 SMU06C ports

(1) Battery temperature sensor port (2) Dry contact ports (3) RS485/RS232 port
(4) COM port

Communications Ports
The SMU06C provides two communications ports, which are described in Table 3-4.

Table 3-4 SMU06C communications port description


Communications Communications Function
Port Parameters Protocol

COM port Baud rate: 9600 bit/s Modbus protocol Connects to lower-level
and 19,200 bit/s devices such as the
battery voltage detector,
DC Air Conditioner.

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Installation Guide 3 Components

Communications Communications Function


Port Parameters Protocol

RS485/RS Baud rate: 9600 bit/s NetEco NMS, YDN1363 Connects to upper-level
232 port and 19,200 bit/s and Modbus protocol device such as BBU,
PSNU.

Figure 3-8 Pins in a communications port

Table 3-5 Description of pins in the COM port


Pin Signal Description

1 COM_R+ Receives data.


2 COM_R-
3 NC N/A.
4 COM_T+ Sends data.
5 COM_T-
6 GND Signal ground.
7 NC N/A.
8 NC N/A.

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Installation Guide 3 Components

Table 3-6 Description of pins in the RS485/RS232 port

Pin Signal Description

1 RS485_T+ Sends data.


2 RS485_T-
3 RS232_R Receives data.
4 RS485_R+ Receives data.
5 RS485_R-
6 GND Signal ground.
7 RS232_T Sends data.
8 NC N/A.

Sensors and Dry Contacts

Figure 3-9 Sensors and dry contacts

Table 3-7 Sensors and dry contacts description


Port Type Silk Screen Description

Sensor ports TEM-HUM Ambient temperature and humidity


sensor.
WATER Water sensor.
GATE Door status sensor.

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Installation Guide 3 Components

Port Type Silk Screen Description

SMOKE Smoke sensor.


BTEMP Battery temperature sensor.
Dry contact input ports DIN1 NOTE
For details about the alarms associated
DIN2 with dry contact inputs, see the appendix.

DIN3
DIN4
DIN5
DIN6
Dry contact output ALM1 NOTE
ports For details about the alarms associated
ALM2 with dry contact outputs, see the
appendix.
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8

Table 3-8 Pin definitions

Silk Screen No. Pin Definition

TEM-HUM 1 12 V
2 ENV_TEMP
3 12 V
4 ENV_HUM
WATER 1 12 V
2 WATER
3 GND
4 -
GATE 1 GATE+
2 GATE-
SMOKE 1 SMOKE

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Installation Guide 3 Components

Silk Screen No. Pin Definition

2 12 V
BTEMP 1 BTEMP1
2 GND

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Installation Guide 4 Installing Cabinets

4 Installing Cabinets

4.1 Unpacking and Acceptance


Procedure
Step 1 Check whether the packing cases are intact. If a packing case is severely damaged or wet,
identify the cause and report the issue to your local Huawei office.
Step 2 Unpack the cases.
Step 3 Check the quantity of components against the packing lists attached to the packing cases. If
the quantity differs from that specified on the packing lists, identify the cause and report the
issue to your local Huawei office.
----End

4.2 Installing the Cabinet on a Concrete Floor


4.2.1 Determining the Installation Space
Figure 4-1 shows the required installation space.

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Installation Guide 4 Installing Cabinets

Figure 4-1 Installation space

4.2.2 Marking Mounting Holes on the Concrete Floor


Mark four mounting holes on the concrete floor using a marker and a measuring tape based on
installation dimensions, as shown in Figure 4-2.

Figure 4-2 Marking mounting holes for the cabinet

(1) Marker (2) Mounting hole (3) Concrete floor

4.2.3 Drilling Holes and Installing Plastic Expansion Sleeves


Procedure
Step 1 Drill holes with a depth range of 45 mm to 50 mm using a hammer drill.
Step 2 Knock plastic expansion sleeves completely into the holes using a rubber mallet.

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Installation Guide 4 Installing Cabinets

Figure 4-3 Drilling holes and installing plastic expansion sleeves

(1) M10 bolt (2) Flat washer (3) Plastic expansion sleeve
(4) Concrete floor

----End

4.2.4 Securing a Cabinet


Procedure
Step 1 Move the fastener to align its rivet holes with the rivet on the left and right sides of the cabinet,
as shown in Figure 4-4.

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Installation Guide 4 Installing Cabinets

Figure 4-4 Rivet

(1) Rivet

Step 2 Install a fastener on the left and right sides of the cabinet, as shown in Figure 4-5.

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Installation Guide 4 Installing Cabinets

Figure 4-5 Installing a fastener

Step 3 Move the cabinet to align its mounting holes with the mounting holes in the concrete floor.
Step 4 Place flat washers and expansion bolts into the mounting holes on the cabinet.
Step 5 Tighten the expansion bolts to secure the cabinet, as shown in Figure 4-6.

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TP48300B-N04C1 & L04C1
Installation Guide 4 Installing Cabinets

Figure 4-6 Securing the cabinet to the concrete floor

----End

4.3 (Optional) Wall-mounting the Cabinet


4.3.1 Determining the Installation Space
Figure 4-7 shows the required installation space.

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Installation Guide 4 Installing Cabinets

Figure 4-7 Installation space

4.3.2 Marking Mounting Holes on the Wall


Use a level to measure levelness and verticality of mounting holes, and mark four mounting
holes on the wall using a marker and a measuring tape based on installation dimensions, as
shown in Figure 4-8.

Figure 4-8 Marking mounting holes on the wall

(1) Level (2) Ruler (3) Wall


(4) Marker (5) Mounting hole

4.3.3 Drilling Holes and Installing Expansion Sleeves


Procedure
Step 1 Drill holes in the wall with a depth range of 52 mm to 60 mm using a hammer drill.

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TP48300B-N04C1 & L04C1
Installation Guide 4 Installing Cabinets

Step 2 Partially tighten the expansion bolts and vertically insert them into holes. Knock the
expansion bolts by using a rubber mallet until the expansion sleeves are fully inserted into the
holes.
Step 3 Partially tighten the expansion bolts.
Step 4 Remove the bolt, spring washer, and flat washer.

Figure 4-9 Drilling holes and installing expansion sleeves

(1) M12 bolt (2) Spring washer (3) Flat washer


(4) Expansion sleeve (5) Expansion nut (6) Solid wall

----End

4.3.4 Securing a Cabinet


Procedure
Step 1 Align the wall-mounting bracket with the mounting holes in the wall, and secure it to the wall,
as shown in Figure 4-10.

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Installation Guide 4 Installing Cabinets

Figure 4-10 Installing the wall-mounting bracket

Step 2 Move the fastener to align its rivet holes with the rivet on the left and right sides of the cabinet,
as shown in Figure 4-11.

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Installation Guide 4 Installing Cabinets

Figure 4-11 Rivet

(1) Rivet

Step 3 Install a fastener on the left and right sides of the cabinet, as shown in Figure 4-12.

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Installation Guide 4 Installing Cabinets

Figure 4-12 Installing a fastener

Step 4 Align the mounting holes on the cabinet with those on the wall-mounting bracket.
Step 5 Place flat washers, spring washers, and M10 screws into the mounting holes on the cabinet.
Step 6 Tighten the M10 screws to secure the cabinet, as shown in Figure 4-13.

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TP48300B-N04C1 & L04C1
Installation Guide 4 Installing Cabinets

Figure 4-13 Securing the cabinet to wall-mounting bracket

----End

4.4 Stacking the Cabinet on a Battery Rack


Procedure
Step 1 Move the fastener to align its rivet holes with the rivet on the left and right sides of the cabinet,
as shown in Figure 4-14.

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Installation Guide 4 Installing Cabinets

Figure 4-14 Rivet

(1) Rivet

Step 2 Install a fastener on the left and right side of the cabinet, as shown in Figure 4-15.

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Installation Guide 4 Installing Cabinets

Figure 4-15 Installing a fastener

Step 3 Align the mounting holes on the cabinet with those on the battery rack.
Step 4 Secure the cabinet, as shown in Figure 4-16.

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Installation Guide 4 Installing Cabinets

Figure 4-16 Securing the cabinet to the battery rack

----End

4.5 Installing the Cabinet on a 19-inch Rack


Procedure
Step 1 Move the fastener to align its rivet holes with the rivet on the left and right sides of the cabinet,
and then install the fastener, as shown in Figure 4-17.

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TP48300B-N04C1 & L04C1
Installation Guide 4 Installing Cabinets

Figure 4-17 Installing a fastener on a 19-inch rack

(1) Rivet

Step 2 Align the mounting holes on the cabinet with those on the rack.
Step 3 Secure the cabinet to the rack, as shown in Figure 4-18.

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TP48300B-N04C1 & L04C1
Installation Guide 4 Installing Cabinets

Figure 4-18 Securing the cabinet to a 19-inch rack

----End

4.6 (Optional) Installing the Cabinet on a 21-inch Rack


Procedure
Step 1 Move the fastener to align its rivet holes with the rivet on the left and right sides of the cabinet,
and then install the fastener, as shown in Figure 4-19.

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TP48300B-N04C1 & L04C1
Installation Guide 4 Installing Cabinets

Figure 4-19 Installing a fastener on a 21-inch rack

(1) Rivet

Step 2 Align the mounting holes on the cabinet with those on the rack.
Step 3 Secure the cabinet to the rack, as shown in Figure 4-20.

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TP48300B-N04C1 & L04C1
Installation Guide 4 Installing Cabinets

Figure 4-20 Securing the cabinet to a 21-inch rack

----End

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TP48300B-N04C1 & L04C1
Installation Guide 5 Installing Components

5 Installing Components

5.1 Installing a Rectifier


Prerequisites
Rectifiers are found intact after unpacking and check. In case of any discrepancy, contact
your local Huawei office.
The filler panel is removed from the slot where you will install a rectifier.

Do not put your hands into rectifier slots, avoiding electric shocks.
When a rectifier is running, a high temperature is generated around the air exhaust vent at
the rear. Do not touch the vent or cover the vent with cables or other objects.

Procedure
Step 1 Push the locking latch towards the left.
Step 2 Draw the handle downwards.
Step 3 Gently push a rectifier into its slot along the guide rail.
Step 4 Push the handle upwards.
Step 5 Push the locking latch towards the right to secure the handle.

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TP48300B-N04C1 & L04C1
Installation Guide 5 Installing Components

Figure 5-1 Installing a rectifier

----End

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Installation Guide 6 Installing Cables

6 Installing Cables

Ensure that the upstream AC input circuit breaker is OFF, and attach labels such as "Do
not operate."
Before installing cables, switch all the circuit breakers to OFF, and remove the fuses from
positions where cables will be installed.

6.1 Installing a Ground Cable


Step 1 Route a ground cable into the cabinet from the top.
Step 2 Secure the ground cable to the cabinet ground bar, as shown in Figure 6-1.

Ensure that the ground cable is installed securely. If devices are not properly grounded,
damage to devices or human injuries may occur.

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Installation Guide 6 Installing Cables

Figure 6-1 Installing a ground cable

(1) Site ground bar (2) Cabinet ground bar

----End

6.2 (Optional) Installing Dry Contact Signal Cables


Procedure
Step 1 Press the contact plate using a flat-head screwdriver to flip the metal spring inside each dry
contact.
Step 2 Connect the signal cables to the corresponding dry contacts.
Step 3 Put away the flat-head screwdriver and check that the signal cables are securely connected.

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TP48300B-N04C1 & L04C1
Installation Guide 6 Installing Cables

Figure 6-2 Installing a dry contact signal cable

(1) Contact plate (2) Dry contact port

----End

6.3 Installing a Communications Cable


To connect the power system to the M2000 or NetEco, connect a communications cable to the
RS485/RS232 port on the SMU.
Step 1 Connect one end of a network cable to the RS485/RS232 port on the SMU.
Step 2 Connect the other end to the Mon1 port on the baseband unit (BBU), as shown in Figure 6-3.

Figure 6-3 Installing a communications cable

(1) RS232/RS485 port on the SMU (2) BBU (3) Mon1 port on the BBU

----End

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Installation Guide 6 Installing Cables

6.4 Installing DC Output Power Cables


Prerequisites

Switch off all circuit breakers before installing power cables. Remove load fuses and battery
fuses using a fuse extracting unit.

Procedure
Step 1 Route DC output power cables into the cabinet from the top.
Step 2 Secure the negative DC output power cable to the corresponding DC output circuit breaker
based on the actual load power.
Step 3 Secure the positive DC output power cable to the corresponding screw on the RTN+ busbar.
Install DC output power cables for the TP48300B-N04C1, as shown in Figure 6-4.

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TP48300B-N04C1 & L04C1
Installation Guide 6 Installing Cables

Figure 6-4 Installing DC output power cables for the TP48300B-N04C1

(1) Load

Install DC output power cables for the TP48300B-L04C1, as shown in Figure 6-5.

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Installation Guide 6 Installing Cables

Figure 6-5 Installing DC output power cables for the TP48300B-L04C1

(1) Load

----End

6.5 Installing Battery Cables

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Installation Guide 6 Installing Cables

Get all tools, such as screwdrivers, insulated. Otherwise, personal injury may result, and
batteries may be burned out.
Before battery installation, ensure that battery circuit breakers are OFF or that the battery
fuse is disconnected.
During battery installation, never short-circuit or reversely connect positive and negative
battery terminals. Connect the negative battery cable before the positive battery cable.
Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.

Step 1 Route battery cables into the cabinet from the top.
Step 2 Connect the negative battery cable to the bolt on the battery fuse in the cabinet.
Step 3 Connect the positive battery cable to the RTN+ busbar in the cabinet.
----End

When only one battery string is required, connect it to the place numbered 1, as shown in
Figure 6-6. Otherwise, the battery current cannot be measured.

Install battery cables for the TP48300B-N04C1, as shown in Figure 6-6.

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Installation Guide 6 Installing Cables

Figure 6-6 Installing battery cables for the TP48300B-N04C1

(1) Battery string 1 (2) Battery string 2

Install battery cables for the TP48300B-L04C1, as shown in Figure 6-7.

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Installation Guide 6 Installing Cables

Figure 6-7 Installing battery cables for the TP48300B-L04C1

(1) Battery string 1 (2) Battery string 2

6.6 Installing the Battery Temperature Sensor Cable


Step 1 Route the battery temperature sensor cable into the cabinet from the top.
Step 2 Connect the 2-pin terminal on the battery temperature sensor cable to the battery temperature
sensor port on the SMU.
Step 3 Secure the probe of the battery temperature sensor to a battery string, as shown in Figure 6-8.

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Installation Guide 6 Installing Cables

Figure 6-8 Installing the battery temperature sensor cable

(1) Battery string (2) Battery temperature sensor port on the SMU

----End

6.7 (Optional) Installing Battery Midpoint Voltage


Monitoring Cables
Context
Each battery string connects to a midpoint voltage monitoring cable.

Procedure
Step 1 Wear ESD gloves or a wrist strap and properly ground the other end of the ESD wrist strap.
Step 2 Remove the SMU cover.
Step 3 Lay out the midpoint voltage monitoring cable and route the cable into the cabinet from the
top.

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Installation Guide 6 Installing Cables

Step 4 Connect one end of the monitoring cable to the SIM port on the SMU.
Step 5 Connect the other end of the monitoring cable to the midpoint of the battery string, as shown
in the following figure.

Install monitoring cables from BAT1_MID to BAT4_MID.


If less than four battery strings are connected to the power system, insulate the monitoring
cables that do not connect to battery strings.

Figure 6-9 Installing battery midpoint voltage monitoring cables

Step 6 Reinstall the SMU cover.


Step 7 Take off the ESD wrist strap or ESD gloves.
----End

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Installation Guide 6 Installing Cables

6.8 Installing AC Input Power Cables

Ensure that the upstream AC input circuit breaker is OFF, and attach labels such as "No
operations allowed."
Switch off all circuit breakers before installing cables.

6.8.1 Installing Three-Phase, Four-Wire AC Input Power Cables


for the TP48300B-N04C1
Procedure
Step 1 Route 220 V AC three-phase, four-wire input power cables into the cabinet from the top.
Step 2 Secure the AC input power cables to the corresponding AC input circuit breakers and wiring
terminals, as shown in Figure 6-10 and Figure 6-11.

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Installation Guide 6 Installing Cables

Figure 6-10 Installing 220 V AC three-phase, four-wire input power cables for the
TP48300B-N04C1

(1) Alternating current distribution box (ACDB)

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Installation Guide 6 Installing Cables

Figure 6-11 Installing 220 V AC three-phase, four-wire input power cables for the
TP48300B-N04C1 (rear view)

(1) ACDB

----End

6.8.2 (Optional) Installing Single-Phase AC Input Power Cables


for the TP48300B-N04C1
The TP48300B-N04C1 supports three-phase AC input systems (compatible with single-phase
AC input systems).
Step 1 Remove the shock-proof cover, as shown in Figure 6-12.

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Installation Guide 6 Installing Cables

Figure 6-12 Remove the shock-proof cover

Step 2 Install a short-circuit copper bar on AC input circuit breakers.


Step 3 Route 220 V AC single-phase AC input power cables into the cabinet from the top.
Step 4 Connect the live wire to the corresponding screw on the short-circuit copper bar.
Step 5 Secure the neutral wire to the N wiring terminal, as shown in Figure 6-13 and Figure 6-14.

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Installation Guide 6 Installing Cables

Figure 6-13 Installing 220 V AC single-phase input power cables for the TP48300B-N04C1

(1) ACDB

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Installation Guide 6 Installing Cables

Figure 6-14 Installing 220 V AC single-phase input power cables for the TP48300B-N04C1 (rear
view)

(1) ACDB

Step 6 Reinstall the shock-proof cover.


----End

6.8.3 Installing Dual-Live Wire AC Input Power Cables for the


TP48300B-L04C1
Procedure
Step 1 Route 110 V AC dual-live wire input power cables into the cabinet from the top.
Step 2 Install the AC input power cables for the corresponding AC input circuit breakers, as shown
in Figure 6-15 and Figure 6-16.

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Installation Guide 6 Installing Cables

Figure 6-15 Installing 110 V AC dual-live wire input power cables for the TP48300B-L04C1

(1) ACDB

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Installation Guide 6 Installing Cables

Figure 6-16 Installing 110 V AC dual-live wire input power cables for the TP48300B-L04C1 (rear
view)

(1) ACDB

----End

6.8.4 (Optional) Installing Single-Phase AC Input Power Cables


for the TP48300B-L04C1
The TP48300B-L04C1 supports dual-live wire AC input systems (compatible with
single-phase AC input systems).
Step 1 Route 220 V AC single-phase AC input power cables into the cabinet from the top.
Step 2 Install the AC input power cables for the corresponding AC input circuit breakers, as shown
in Figure 6-17 and Figure 6-18.

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Installation Guide 6 Installing Cables

Figure 6-17 Installing 220 V AC single-phase input power cables for the TP48300B-L04C1

(1) ACDB

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Installation Guide 6 Installing Cables

Figure 6-18 Installing 220 V AC single-phase input power cables for the TP48300B-L04C1 (rear
view)

(1) ACDB

----End

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Installation Guide 7 Verifying the Installation

7 Verifying the Installation

7.1 Checking Hardware Installation


Check that all screws, especially those used for electrical connections, are secured.
Check that flat washers and spring washers are installed properly.
Check that rectifiers are completely inserted into their respective slots and properly
locked.

7.2 Checking Electrical Connections


Check that all circuit breakers or fuses are OFF.
Check that flat washers and spring washers are securely installed for all OT terminals
and that all the OT terminals are intact and properly connected.
Check that batteries are correctly installed and that battery cables are correctly connected
and not short-circuited.
Check that input and output power cables and ground cables are correctly connected and
not short-circuited.

7.3 Checking Cable Installation


Check that all cables are securely connected.
Check that all cables are arranged neatly and bound properly to their nearest cable ties,
and are not twisted or overly bent.
Check that cable labels are properly and securely attached in the same direction.

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Installation Guide 8 Commissioning

8 Commissioning

The following commissioning procedure may result in power failure or alarms. Inform the
alarm center before and after the procedure.
Commissioning involves various technologies, requires trained personnel, and requires
compliance with commissioning instructions.
Commissioning is performed with the power on. Remove metal items such as watches and
necklaces, stand on dry insulating material, and use insulated tools.
Do not contact two electric bodies that have different currents during operations.
During commissioning, check that the status of the related unit or component meets
requirements before turning on any switch.
When you are performing operations and do not want others to operate, attach the label
"Do not turn on the switch because operations are in process." to the power distribution
device.
During commissioning, shut down the device immediately if any fault is detected. Rectify
the fault and proceed with the commissioning.

8.1 Connecting the AC Power Supply


Procedure
Step 1 Measure the input voltage on the AC input circuit breaker. The value should range from 85 V
AC to 300 V AC.
Step 2 Switch on the AC input circuit breaker and measure the output voltage of the AC input circuit
breaker. The value should range from 85 V AC to 300 V AC.
Step 3 Check that the power indicators on the rectifiers are steady on.
Step 4 Measure the voltage between the -48 V busbar and the RTN+ busbar. The value should range
from -42 V DC to -58 V DC.
----End

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Installation Guide 8 Commissioning

8.2 Setting the Display Language


The LCD screen becomes dark if no button is pressed within 30 seconds.
You need to log in again if no button is pressed within 1 minute.
The preset password is 000001.

After powering on the SMU, select English by pressing or on the LCD, and then
press to enter the standby screen.
When the SMU runs properly, change the display language.

Table 8-1 Setting the display language

Main Menu Second-Level Third-Level Default Value Setting Value


Menu Menu

Parameters Local Language English English/


Settings Parameters

8.3 Setting the Date and Time


Set the date and time as required.

Table 8-2 Setting the date and time

Main Menu Second-Level Third-Level Default Setting Value


Menu Menu Value

Parameters Local Date and Time - Set to the local


Settings Parameters date and time.

8.4 Setting Battery Parameters


Set battery parameters based on site requirements.

Table 8-3 Setting battery parameters

Main Second- Third- Fourth-Level Default Setting Value


Menu Level Level Menu Value
Menu Menu

Parameters Battery Basic Battery1 Yes Yes/No


Settings Parameters Connected

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Installation Guide 8 Commissioning

Main Second- Third- Fourth-Level Default Setting Value


Menu Level Level Menu Value
Menu Menu

Battery2 Yes NOTE


Connected If N battery strings are
connected, set Battery 1
Connected to Battery N
Connected to Yes, and set
the other parameters to
No.

Rated Capacity 100 Ah Rated capacity of the


batteries in a battery
string.
NOTE
The batteries connected to
one circuit breaker or fuse
are called a battery string.

BLVD Enable Yes Yes, No

If battery routes 1 and 2 are respectively connected to a battery string (each battery string consists of
four 12 V, 100 Ah batteries in series), set Battery1 Connected and Battery2 Connected to Yes and
others to No, and set Rated Capacity to 100 Ah.
If battery route 1 is connected to two battery strings in parallel (each battery string consists of four
12 V, 100 Ah batteries in series), set Battery1 Connected to Yes and others to No, and set Rated
Capacity to 200 Ah.

8.5 Setting Alarm Parameters for the Battery Temperature


Sensor
The alarm function is enabled for battery temperature sensor 1 by default. To disable the
alarm function, set Batt. Temp. Sensor 1 to None.

Table 8-4 Alarm parameter settings for the battery temperature sensor
Main Second- Third-Leve Fourth- Default Value Setting
Menu Level l Menu Level Menu Value
Menu

Parameters Power Sensor Batt. Temp. Sensor 1 Yes None


Settings System Config.
Para. Batt. Temp. Sensor 2 None None

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Installation Guide 8 Commissioning

8.6 (Optional) Setting the Hibernation Parameter


Set Hibernation Enable to Yes if you need to use the intelligent hibernation function of the
rectifiers.

Table 8-5 Setting the hibernation parameter

Main Menu Second-Level Third-Level Default Value Setting Value


Menu Menu

Parameters Settings Energy Saving Hibernation Enable No Yes

8.7 (Optional) Setting Communications Parameters


When the system connects to the M2000 or NetEco, set communications parameters based on
site requirements.

Table 8-6 Communications parameter settings

Main Second- Third- Fourth-Level Fifth-Level Setting


Menu Level Level Menu Menu Value
Menu Menu

Parameters Comm. Serial Port North485bound Port Mode Manual


Settings Parameters
Protocol Type M/S Protocol
North bound Baud Rate 9600
Comm. Address 3

8.8 Connecting the Battery Supply


Prerequisites

Reinstall the battery fuse or turn on the battery circuit breaker only after you correctly set
battery parameters. Otherwise, batteries may be damaged.

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Installation Guide 8 Commissioning

Procedure
Step 1 Measure the battery voltage by correctly connecting the positive and negative battery
terminals, record the measured voltage, and set the monitoring float voltage to the same as the
battery voltage.
Step 2 If the difference between the float voltage and the battery voltage is less than 0.2 V, reinstall
the battery fuse or turn on the battery circuit breaker.
Step 3 Set the monitoring float voltage to the default value.
Step 4 Reinstall the load fuse.

If a power switch, such as a circuit breaker, is configured for the load, such as a DC device,
turn off the power switch of the load, such as the DC device, before installing the load fuse.

Step 5 Measure the voltage between the DC output RTN+ busbar and the DC output -48 V busbar.
The normal voltage range should be from 42 V to 58 V with a rated value of 53.5 V. Check
whether the load works properly. If the load fails to work properly, rectify the load fault.
Step 6 Set the circuit breaker of the upper-level AC power distribution box, the circuit breaker for
the rectifier in the cabinet, and the power switch of all loads to the required state according to
the site requirements.
Step 7 Observe the power system for 15 minutes. During the period, if the LCD does not display
alarm information, and the current and voltage parameters of the batteries and loads are
correct, reinstall the cover. Lock the cabinet, hand over the key to the person in charge, and
clean and leave the site.
----End

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TP48300B-N04C1 & L04C1 A Associations Between Alarms and the Dry Contacts on
Installation Guide the UIM

A Associations Between Alarms and the


Dry Contacts on the UIM

Table A-1 Associations between alarms and dry contacts


Port Type Silk Screen Associated Alarm

Dry Contact input DIN1 Dry Contact input 1


ports
DIN2 Dry Contact input 2
DIN3 Dry Contact input 3
DIN4 Dry Contact input 4
DIN5 Dry Contact input 5
DIN6 Dry Contact input 6
Dry Contact ALM1 Reports alarms for AC power failures.
output ports
ALM2 Reports alarms for DC overvoltage or
The default setting undervoltage.
(closed: alarm;
open: normal) can ALM3 Reports alarms for rectifier faults.
be modified by
customers. ALM4 Reports alarms for surge protective device
(SPD) faults.
ALM5 Reports alarms for battery fuse blown or
breaker trip.
ALM6 Reports alarms for abnormal ambient or
battery temperatures.
ALM7 Reserved
ALM8 Reserved

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Installation Guide B Acronyms and Abbreviations

B Acronyms and Abbreviations

A
ACDB Alternating current distribution box

B
BLVD Battery low voltage disconnect
BBU Baseband unit

L
LLVD Load low voltage disconnect
LCD Liquid crystal display

P
PDU Power distribution unit
PSNU Power System Network Unit

S
SMU Site monitoring unit
SNMP Simple network management protocol
SPD Surge protection device

Issue 04 (2015-01-15) Huawei Proprietary and Confidential 69


Copyright Huawei Technologies Co., Ltd.

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