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Skywave Hybrid Cable System

Installation Guide

For NSN system

2013/11/19

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
Skywave Hybrid Cable Solution

1 General ........................................................................................................................................................... 5
1.1 Hybrid cable and Assembly ....................................................................................................................... 5
2 NSN CS code and Skywave PN ................................................................................................................ 6
3 Product Introduction................................................................................................................................... 7
3.1 Hybrid Cable ............................................................................................................................................. 7

3.2 Drawing of 3FO+1DC .............................................................................................................................. 7

3.3 Aluminum Corrugated and Red color Out Jacket ..................................................................................... 8

3.4 Breakout (Water blocking) ........................................................................................................................ 8

3.5 DC Power Cable ....................................................................................................................................... 9

3.6 FO connector and IP sheild ...................................................................................................................... 9


4 Cable Transportation ................................................................................................................................ 10
4.1 Attention for Transportation ................................................................................................................... 10

4.2 Package Lable ......................................................................................................................................... 10

4.3 Test Report .............................................................................................................................................. 11


5 Tools ............................................................................................................................................................. 12

5.1 Tools ........................................................................................................................................................ 12

5.2 Cutting Piler ............................................................................................................................................ 12

5.3 Breakout opening tools ............................................................................................................................ 12

5.4 Outer Jacket Cutter ................................................................................................................................. 13

5.5 Locking Piler ........................................................................................................................................... 13

5.6 Sider Cutting Piler .................................................................................................................................. 13

5.7 Needle Nose Piler .................................................................................................................................... 14

5.8 Wire Cutter .............................................................................................................................................. 14

5.9 Ruller ....................................................................................................................................................... 14

5.10 Tape ......................................................................................................................................................... 14

5.11 Scissors .................................................................................................................................................... 15

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
6 Un-package the Box .................................................................................................................................. 16
6.1 Delivery the Product Box to the site, prepare all the tools which will be used. ..................................... 16

6.2 Check the Label to confirm the product is correct. ................................................................................. 16

6.3 Open the box ............................................................................................................................................ 17

6.4 Check the test report ............................................................................................................................... 17

6.5 Move the inside package ......................................................................................................................... 18

6.6 Leave the tail and 2meters(red) hybrid cable ......................................................................................... 18

6.7 Open the tail and Breakout plastic package bag .................................................................................... 19

6.8 Roll the tail, prepare for hanging the cable ............................................................................................ 19

6.9 Rape the cable and prepare for hanging ................................................................................................. 19


7 Engineer Preparing ................................................................................................................................... 21
7.1 Engineer should have tower climbing license. ........................................................................................ 21

7.2 All the necessary tools for cable hanging up. ......................................................................................... 21

7.3 Prepare the Cale Clamp and Grounding Kits. ........................................................................................ 21

Notes: Be very careful NOT OVER BENDING THE CABLE ........................................................................... 21


8 Site Preparing ............................................................................................................................................. 22

8.1 NSN Fiber/Power cable cabinet in site ................................................................................................... 22


9 Procedure for Installation ........................................................................................................................ 23
9.1 Checking the identification of Cable End: .............................................................................................. 23

9.2 Cable hanging preparation: .................................................................................................................... 23

9.3 Cable hanging ..................................................................................................................................... 23

9.4 Fixing the cable on the tower with Clamp .......................................................................................... 23

9.5 Take out the Package of the UP end: ................................................................................................. 23

9.6 Install the DC wire Terminal .................................................................................................................. 24

9.7 Installing the FO Connector : ................................................................................................................. 24

9.8 Pulling the cable end to BTS ................................................................................................................... 24

9.9 Take out the Package of the DN end: ................................................................................................. 24

9.10 Open the BBU protecting cover .............................................................................................................. 24

9.11 Install the DC wire terminal : ................................................................................................................. 24

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
9.12 Install the FO connector to the BBU: ..................................................................................................... 25

9.13 Checking the installation and clean the site. ........................................................................................... 25

9.14 Finish the hybrid cable installation; continue the system commissioning test and Integration. ............ 25

9.15 Preparing for DC cable and Copper Shield installation: ....................................................................... 25


10 On site handling the over length cable ............................................................................................. 27
10.1 Prepare for Opening the Breakout .......................................................................................................... 27

10.2 Make a mark on the cutting position ....................................................................................................... 27

10.3 Open the Breakout ................................................................................................................................... 27

10.4 Open the inside sheilding .................................................................................................................... 28

10.5 Cut the aluminum and outer-Jacket cover .............................................................................................. 28

10.6 Clean the cable to the cutting position .................................................................................................... 29

10.7 Cut 6 cm out jacket for re-install the inside sheilding ............................................................................ 30

10.8 Re-assembly the Breakout ....................................................................................................................... 31

10.9 Cut the over length DC power cable ....................................................................................................... 31


11 Grounding kits Installation ................................................................................................................... 32

11.1 Quantity: Two pieces Grounding kits will be used in one Hybrid cable. ................................................ 32

11.2 Cut the Outer Jacket ................................................................................................................................ 32

11.3 Using the knife to cut the outer Jacket 6cm............................................................................................. 32

11.4 Fixing the Grounding kits ................................................................................................................... 33

11.5 Water proofing and insulation ................................................................................................................ 33


12 Cable Clamp Installation ....................................................................................................................... 34
12.1 Quantity: Every meter Hybrid cable need one piece Cable Clamp. ....................................................... 34

12.2 Check the Cable Clamp ........................................................................................................................... 34

12.3 Fixing the Clamp on the tower ................................................................................................................ 34


13 Appendix: Abbreviation ......................................................................................................................... 36

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
1 General

1.1 Hybrid cable and Assembly


This manual describing the hybrid Cable and Its Assembly products of
construction, technical information, installation guideline ,and safety
prevention. This hybrid cable is consisted of several pairs of Fiber
Optic(FO) and several pairs of Direct Current (DC) power supply
wires ,The drawing of assembly and its application are as follows:

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
2 NSN CS code and Skywave PN

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
3 Product Introduction

3.1 Hybrid Cable

3.2 Drawing of 3FO+1DC

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
3.3 Aluminum Corrugated and Red color Out Jacket

3.4 Breakout (Water blocking)

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
3.5 DC Power Cable

3.6 FO connector and IP sheild

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
4 Cable Transportation

4.1 Attention for Transportation

During the transportation, Dump, Toss to the product is

forbidden.

STACK HEIGHT IS LESS THAN 4 BOXES.

4.2 Package Lable

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
4.3 Test Report

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
5 Tools
5.1 Tools

5.2 Cutting Piler

5.3 Breakout opening tools

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
5.4 Outer Jacket Cutter

5.5 Locking Piler

5.6 Sider Cutting Piler

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
5.7 Needle Nose Piler

5.8 Wire Cutter

5.9 Ruller

5.10 Tape

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
5.11 Scissors

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
6 Un-package the Box
6.1 Delivery the Product Box to the site, prepare all the tools

which will be used.

6.2 Check the Label to confirm the product is correct.

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
6.3 Open the box

6.4 Check the test report

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
6.5 Move the inside package

6.6 Leave the tail and 2meters(red) hybrid cable

Notes: There two ends of this cable, one end marked UP, another end is DN,
normally UP end will be hung up to the top of tower, DN end will be put into the
BTS. But the structure and the performance of both UP and DN side are 100% same.

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
6.7 Open the tail and Breakout plastic package bag

6.8 Roll the tail, prepare for hanging the cable

6.9 Rape the cable and prepare for hanging

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
Skywave Network Pte. Ltd.
Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
7 Engineer Preparing

7.1 Engineer should have tower climbing license.

7.2 All the necessary tools for cable hanging up.

7.3 Prepare the Cale Clamp and Grounding Kits.

Notes: Be very careful NOT OVER BENDING THE CABLE

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
8 Site Preparing

8.1 NSN Fiber/Power cable cabinet in site

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
9 Procedure for Installation

9.1 Checking the identification of Cable End:


According to identification of cable end, top end will be marked (UP),
bottom end will be marked (DN).

9.2 Cable hanging preparation:


Engineer climbs to the top of tower, taking the pulley and rope, install the
pulley at the proper position on the tower, one end of rope is passed through
the groove of pulley to the bottom of tower, the length of rope shall be more
than two times length of pulley to the bottom, this is easy for the engineer fixes
one end of rope on the cable, and pull the other end of rope at the bottom of
tower. Engineer takes the end of rope fixing on the outer end of cable, the
fixing portion on the main cable shall be more than 1 meter, the fixing portion
on the branch area is strictly prohibited, because this will damage to the
properties of FO.

9.3 Cable hanging


During the pulling of cable to the top of tower, cable kink and torsion,
scratch the surface of cable, bump on the end of FO are strictly
prohibited .

9.4 Fixing the cable on the tower with Clamp


Pull the cable to the proper position for installation, use cable clamp
fixing it on the tower.

9.5 Take out the Package of the UP end:


Check and confirm the Fiber terminal and DC terminal are good.

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
9.6 Install the DC wire Terminal
The DC cable shall be protected with NSN plastic tube, strip off DC
cable insulation with approximate 10mm, Red cable should be installed
to terminal ,black cable to terminal .
Please see the 9.16: prepare for DC cable and Copper shield
installation.

9.7 Installing the FO Connector :


The RRU optical fiber junction box shall be opened with proper tool,
Open the cap of LC connector of FO ,put the connector into optical
Modular ,the pushing force shall be proper and do not damage the end
of ferrule , Install the IP shield, checking everything is correct , put the
cover back.

9.8 Pulling the cable end to BTS


Pull the bottom end of cable to the BTS room.

9.9 Take out the Package of the DN end:


Take off the down end packing material of branch part ,and inspect
thecable if any damage or not

9.10 Open the BBU protecting cover


The BBU optical fiber junction box shall be opened with proper tool

9.11 Install the DC wire terminal :


The down end of DC cable shall be protected with NSN plastic
tube ,strip off DC cable insulation with*approximate 10mm, Red cable is
install to terminal ,black cable is install to terminal .
Please see the 9.16: prepare for DC cable and Copper shield
installation.

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
9.12 Install the FO connector to the BBU:
The lid of BBU optical fiber junction box shall be opened with proper
tool , Open the cap of LC connector of FO ,put the connector into
optical Modular ,the pushing force shall be proper and do not damage
the end of ferrule .Install the IP shield,checking everything is correct ,
Put the cove back.

9.13 Checking the installation and clean the site.

9.14 Finish the hybrid cable installation; continue the system

commissioning test and Integration.

9.15 Preparing for DC cable and Copper Shield installation:

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
Skywave Network Pte. Ltd.
Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
10 On site handling the over length cable

10.1 Prepare for Opening the Breakout

10.2 Make a mark on the cutting position

10.3 Open the Breakout

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
10.4 Open the inside sheilding

tor

10.5 Cut the aluminum and outer-Jacket cover

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
10.6 Clean the cable to the cutting position

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
10.7 Cut 6 cm out jacket for re-install the inside sheilding

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
10.8 Re-assembly the Breakout

Do Check the Breakout Cover is in the right position:

10.9 Cut the over length DC power cable

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
11 Grounding kits Installation

11.1 Quantity: Two pieces Grounding kits will be used in one

Hybrid cable.

11.2 Cut the Outer Jacket


Determine the position to be fixed for grounding kit, using pipe cutting knife ,to
make a circle cut , be careful not to damage the aluminum armorThe cutting
length is 6 cm.

11.3 Using the knife to cut the outer Jacket 6cm

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
11.4 Fixing the Grounding kits

11.5 Water proofing and insulation

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
12 Cable Clamp Installation

12.1 Quantity: Every meter Hybrid cable need one piece Cable

Clamp.

12.2 Check the Cable Clamp

12.3 Fixing the Clamp on the tower

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
Skywave Network Pte. Ltd.
Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875
13 Appendix: Abbreviation
BBU : Base Band Unit

DB: Distribution Box

DC: Direct Current

FO: Fiber Optic

PSU: Power Supply Unit

RAN : Radio Access Unit

SM : single Mode

MM: Mono Mode

Skywave Network Pte. Ltd


Overseas sales dept.
2013.11.10

Skywave Network Pte. Ltd.


Telephone: (65) 67376651 E-Mail: Website:
400 Orchard Road #16-07, Orchard Towers,
Fax: (65) 67376675 sales@skywave-network.com www.skywave-network.com
Singapore 238875