SCG TYPE

SCREW
COMPRESSORS
SCG181 - SCG 541
3
7m /min
17,4 to 6
 PUTTING THE SCREW
ON ENDURANCE
RUNNING COSTS
What do we associate with the image of the endurance runner?
Staying power at least, toughness and the ability to distribute his
strength in order to consistently produce top performance.
Screw compressors are the very picture of this. They c pledge. Availability, long service life and minimum
display their strength most of all when demands are level maintenance are the for starting these
continuously made of them. Running around the clock. compressors. Equally important are of course the
Whereas piston compressors happily produce inter- operating costs. At this point you can take a deep
mittent sprints and therefore run at top form in the case breath of air and all at a suitable price per cubic
of ever changing requirements of air volume, screw meter.
compressors favor the other discipline. This does not,
however, mean that they are bad at sprinting. We have been building high performance compres-
sors now for more than 75 years whether for industry,
With compressors, just as with a top athlete, we speak trade or shipping and our screw compresors have
of the ability to perform. With ALUP units this is a basi been winning laurels for a quarter of a century.
2
 AT A GLANCE
electronic Air Control system
self monitoring
automatic selection of most economical
operating mode
minimal space requirement
compact construction
sturdy framework
decoupled from motor and compressor unit
WHAT ITS
ALL ABOUT
THE PRINCIPLE
With ALUP screw compressors the air is compressed
in 4 phases by two screw shafts working in opposite
directions (see also diagram on page 7). The SCG
product line consists of gear type oil injected screw
compressors. The injected oil cools, seals and
prevents wear.
THE TECHNOLOGY
SCG compressor motors and compression units are
decoupled at the front from the stable base frame.
This increases the smooth running and the life span of
the entire system which also comprises an optimal
cooling process (of water or air) and, if desired, heat
reclamation process. The cooling requirements are
ensured by two special fans. As the compressor motor
is no longer responsible for the cooling process, its
full performance is of benefit to its true task of com-
pressing. In addition, it is protected by a torsionally
flexible and well balanced coupling. Furthermore,
the compressors are excellently sound-proofed.
cooling
own special fans
lubrication
pipeline system (no hydraulic hoses)
oil always at optimal temperature
options
super sound insulation (SSG type)
OPERATION
Within the 132 to 400 kW of drive output, the
volume flows of 17.4 to 67m3/min and with maximum
working pressure of 4 to 15, the SCG compressors
can be adjusted to exactly meet the required air
pressure requirements using a suitable control unit.
This is in the interests of lowering energy costs. The
ergonomic and control technology equipment just
like the maintenance friendliness and the compact
construction reduce personnel costs and overheads.
An individual adaptation of the transmission, the
high energy efficiency, the automatic selection of
the most economical of operational modes and the
optimal rotor profile ensure low energy costs. A
comprehensive self-protection system helps prevent
high maintenance and repair costs.
SCG type screw compressors ensure a high perfor-
mance and operating reliability during periods of
constant demand around the clock and all at minimal
operational cost.
3
SCG TYPE SUCTION AIR
Quiet, clean.
2 level suction filter

SCREW-COMPRESSORS
SCG181 - SCG 541

GEAR UNIT
The SCG product line features
a new type of torsionally flexibility
and well balanced couplings
with easily replaceable working
elements. This spares the drive
even under high forces and ensures
its low maintenance requirement.

SPACE REQUIREMENT
Compact construction.
Can be installed near to walls.

The diagram shows the water
cooled model!
OIL TEMPERATURE
Oil quickly heated to operating
temperature.
Ideal temperature regulated.
Cooling through large-surface,
easy-to-clean louvered cooler
OIL SUPPLY LINE
Surface treated hydraulic pipes with
(air cooling system). minimal impedance, sometimes
Compressor usable at up to made of stainless steel. No hose
+40c ambient temperature pipe assemblies in the oil circulation!
standard. High operating reliability.

4

HIGH AIR QUALITY
3 level precipitation
Deep-bed filter
Residual oil content 2-4 mg/m3
SMOOTH RUNNING
Compressor modules
decoupled from base frame
using absorber.
ELECTRONIC
AIR CONTROL SYSTEM
Clear text display
Display of all operating modes
and influencing variables.
Monitoring of all functions.
Automatic selection of most
economical operating type
Comprehensive self-protection sys-
tem.
Early warning.
Maintenance and fault diagnosis.
SWITCH CABINET
Integrated into the sound
insulation wall.
Siemens switch elements.
FULL MOTORIZATION FOR
COMPRESSION.
Separate fan drive (IP 54) relieves
the compressor motor and can be
adjusted to cooling requirements.
SOUND INSULATION
So effective that the SSG compres-
sor (super sound insulation) can also
be installed near to work stations.
Standard sound insulation of
76 to 78dB (A) according to
Cagi-Pneurop.
Naturally, all further details and
construction features also represent
the latest technology.
STRESS CARRYING ELEMENT
Stable warp resistant base frame.
LUBRICATION
No air bubbles in the oil circulation!
The air is released best on the large
surface of the horizontal container.
Containers are certified.
5
 SCREWCOMPRESSORS SCG 181 - 541
Technical Data and Dimensions

Operating Volume Nom. mo- Width Depth Height Height 1 Weight Aeration
pressure flow acc. to tor power connection
ISO 1217 output
bar psi m3/min cfm kW mm mm mm mm kg kg
Typ

SCG 181 8 115 22,5 795 132 3000 1650 2025 2525 2950 DN 80
10 150 19,4 685
13 190 17,4 615
SCG 181/180 8 115 24,3 858 132 3000 1650 2025 2525 3350 DN 80
10 150 21,6 763
13 190 18,5 653
SCG 221 8 115 26,8 947 160 3000 1650 2025 2525 3100 DN 80
10 150 24,0 848
13 190 20,0 706
SCG 221/180 8 115 29,1 1028 160 3000 1650 2025 2525 3500 DN 80
10 150 25,9 915
13 190 22,4 791
SCG 271 8 115 35,0 1236 200 3000 1650 2025 2525 3700 DN 100
10 150 31,3 1106
13 190 27,9 985
SCG 271/246 8 115 36,2 1279 200 3600 2100 2200 2700 4300 DN 100
10 150 32,8 1158
13 190 27,8 982
SCG 341 8 115 41,8 1476 250 3000 1650 2025 2525 3750 DN 100
10 150 39,0 1377
13 190 33,7 1190
SCG 341/246 8 115 46,1 1628 250 3600 2100 2200 --- 4350 DN 100
10 150 40,9 1445
13 190 36,2 1279
SCG 431 8 115 55,3 1953 315 3600 2100 2200 --- 5500 DN125
10 150 49,5 1748
13 190 34,2 1208
481 8 115 61,8 2183 355 3600 2100 2200 --- 5750 DN 125
10 150 55,3 1953
13 190 49,4 1745
541 8 115 66,5 2349 400 3600 2100 2200 --- 5900 DN 150
10 150 61,9 2186
13 190 55,2 1950

6
 Additional Equipment
Optional for:
High ambient temperature
(above 40c)
High dust presence
Working pressure between
1st phase 2nd phase 4 and 15 bar (above atmospheric
pressure)
Heat reclamation
Possible employment of long
supply and exhaust air channels
Extended control (Master Control)
Use dependent control of several
interconnected compressors
Protection system IP 65
Super sound insulation
Water cooling
3rd phase 4th phase Load lag control
Remote control via PC/control console
Height

Height

Width Depth

OPERATING COSTS
UNDER PRESSURE!
You discuss cost reduction programs and programs designed
to increase productivity, a streamlined organization and
accelerated processes.
A discussion which is also heard in our factory and quite literally
is introduced constructively. The result; products which help
maintain the necessary performance at smallest possible cost.

7
 THE PRODUCT RANGE
FOR COMPRESSED AIR:
PACKAGE SOLUTIONS UP TO 40 BAR:
COMPRESSORS Motor rated Fields of
DESIGNATION Pressure bar (g) Flow (l/min) power (kW) application
from / to from / to from / to

HLE / HLE-S 9 11 367 1002 2,2 7,5 Craft Belt-driven piston compressors*

DE / DE-S 10 15 80 340 1,1 3,0 Industry Directly coupled piston compressors

Craft power units and receiver systems*

HL / CK 10 35 110 4.620 2,2 37,0 Industry Belt-driven piston compressors

Craft power units and receiver systems*

BOOSTER 15 40 390 2.590 2,2 15,0 Industry High-pressure boosters

COMBI 8 - 15 470 - 1670 4,0 - 11,0 Industry Screw compressors,

Craft oil injected

SCK / SCG 4 13 440 72.000 4,0 400,0 Industry, Craft Screw compressors,
Shipping oil injected

AQUASCREW SCW 8 10 490 33.800 4,0 250 Industry Screw compressors,

Hospitals oil-free / water injected

ACCESSORIES *also available as sound-insulated version

PK / PKS 4 - 36 250 l -------------- All compressors Compressed air receivers,
10.000 l horizontal or vertical

OEKODRY DTE Dew point 160 -------------- All compressors

AD +3C +15C 145.000 l/min Refrigeration dryers

OEKODRY 2000 Dew point 80 -------------- All compressors

OEKODRY C / W -70C -20C 145.000 l/min Adsorption dryers

OEKOPAC 80 -------------- All compressors Dryer and filter-systems

ALUP ACTIVATED CHARCOAL ABSORBERS AKC 145.000 l/min for oil-free air
Oil
VA / MA / SA / AK Efficiency 80 -------------- All compressors
with 0,01 micron 380.000 l/min Compressed air filters
99,9999%
AQUAMAT Residual oil content up to -------------- All compressors Oil/water separating systems,
ULTRAMAT 0-5 mg/l condensate 120.000 l/min condensate drains

Subject to technical revision, errors and omissions excepted

Your ALUP contact:

ALUP- Kompressoren GmbH
Adolf - Ehmann Str. 2 - 73257 Kngen
Postfach 1161 - 73253 Kngen
Germany
Phone sales: +49 - (0)7024 - 802 - 240
Phone service: +49 - (0)7024 - 802 - 250
0104-SCG 541-GB- GDW- PDF

Fax: +49 - (0)7024 - 802 - 209

E-mail sales sales@alup.com
E-mail service service@alup.com
An ABAC Group company
Internet: www.alup.com