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April 2009
FAN4800A/C, FAN4801/1S/2/2L
PFC/PWM Controller Combination
Features Description
Pin-to-Pin Compatible with ML4800 and FAN4800 The highly integrated FAN4800A/C and
and CM6800 and CM6800A FAN4801/1S/2/2L are specially designed for power
supplies that consist of boost PFC and PWM. They
PWM Configurable for Current-Mode or require very few external components to achieve
Feed-Forward Voltage-Mode Operation versatile protections / compensation. They are available
Internally Synchronized Leading-Edge PFC and in 16-pin DIP and SOP packages.
Trailing-Edge PWM in one IC The PWM can be used in either current or voltage
Low Operating Current mode. In voltage mode, feed-forward from the PFC
output bus can reduce the secondary output ripple.
Innovative Switching-Charge Multiplier Divider
Compared with older productions, ML4800 and
Average-Current-Mode for Input-Current Shaping FAN4800, FAN4800A/C and FAN4801/1S/2/2L have
PFC Over-Voltage and Under-Voltage Protections lower operation current that save power consumption in
external devices. FAN4800A/C and FAN4801/1S/2/2L
PFC Feedback Open-Loop Protection have accurate 49.9% maximum duty of PWM that
Peak Current Limiting for PFC makes the hold-up time longer. Specifically, the
brownout protection and PFC soft-start functions are not
Cycle-by-Cycle Current Limiting for PWM in ML4800 and FAN4800.
Power-On Sequence Control and Soft-Start To start evaluating FAN4800A/C, FAN4801/1S/2/2L for
Brownout Protection replacing existing FAN4800 and ML4800 boards, five
things must be done before the fine-tuning procedure:
Interleaved PFC/PWM Switching
1. Change RAC resister from the old value to a higher
FAN4801/1S/2/2L Improve Efficiency at Light Load resister: between 6M to 8M.
fRTCT=4fPFC=4fPWM for FAN4800A and 2. Change RT/CT pin from the existing values to
FAN4801/1S RT=6.8K and CT=1000pF to have fPFC=64KHz,
fRTCT=4fPFC=2fPWM for FAN4800C and fPWM=64KHz.
FAN4802/2L
3. VRMS pin needs to be 1.224V at VIN=85 VAC for
universal input application from line input from
Applications 85VAC to 270 VAC. Both poles for the Vrms of
FAN4801/1S/2/2L dont need to substantially
Desktop PC Power Supply slower than FAN4800; about 5 to 10 times.
Internet Server Power Supply 4. At full load, the average VEA needs to ~4.5V and
the ripple on the VEA needs to be less than 400mV.
LCD TV, Monitor Power Supply
5. Soft-Start pin, the soft-start current has been
UPS reduced to half from the FAN4800 capacitor.
Battery Charger
DC Motor Power Supply Related Resources
Monitor Power Supply
Complete design instructions are detailed in application
Telecom System Power Supply note AN-6078SC (available in Chinese only).
Distributed Power
IEA VEA
IAC FBPFC
ISENSE VREF
VDD
VRMS VDD
SS OPFC
FBPWM OPWM
RT/CT GND
RAMP ILIMIT
VREF
FAN4800A/C
FAN4801/1S/2/2L
Secondary
IEA VEA
IAC FBPFC
ISENSE VREF
VDD
VRMS VDD
SS OPFC
FBPWM OPWM
RT/CT GND
RAMP ILIMIT
VREF
FAN4800A/C
FAN4801/1S/2/2L
VREF
Secondary
F Fairchild Logo
Z Plant Code
X 1-Digit Year Code
Y 1-Digit Week Code
TT 2-Digit Die Run Code
T Package Type (N:DIP, M:SOP)
P Y: Green Package
M Manufacture Flow Code
Pin Definitions
Pin # Name Description
Output of PFC Current Amplifier. The signal from this pin is compared with an internal
1 IEA
sawtooth to determine the pulse width for PFC gate drive.
Input AC Current. For normal operation, this input provides current reference for the multiplier.
2 IAC
The suggested maximum IAC is 100A.
PFC Current Sense. The non-inverting input of the PFC current amplifier and the output of
3 ISENSE
multiplier and PFC ILIMIT comparator.
4 VRMS Line-Voltage Detection. Line voltage detection. The pin is used for PFC multiplier.
PWM Soft-Start. During startup, the SS pin charges an external capacitor with a 10A
5 SS constant current source. The voltage on FBPWM is clamped by SS during startup. In the event
of a protection condition occurring and/or PWM disabled, the SS pin is quickly discharged.
6 FBPWM PWM Feedback Input. The control input for voltage-loop feedback of PWM stage.
7 RT/CT Oscillator RC Timing Connection. Oscillator timing node; timing set by RT and CT.
PWM RAMP Input. In current mode, this pin functions as the current sense input; when in
8 RAMP
voltage mode, it is the feed forward sense input from PFC output 380V (feedforward ramp).
9 ILIMIT Peak Current Limit Setting for PWM. The peak current limits setting for PWM.
10 GND Ground.
PWM Gate Drive. The totem-pole output drive for PWM MOSFET. This pin is internally
11 OPWM
clamped under 15V to protect the MOSFET.
PFC Gate Drive. The totem pole output drive for PWM MOSFET. This pin is internally clamped
12 OPFC
under 15V to protect the MOSFET.
Supply. The power supply pin. The threshold voltages for startup and turn-off are 11V and
13 VDD
9.3V, respectively. The operating current is lower than 10mA.
14 VREF Reference Voltage. Buffered output for the internal 7.5V reference.
Voltage Feedback Input for PFC. The feedback input for PFC voltage loop. The inverting
15 FBPFC
input of PFC error amplifier. This pin is connected to the PFC output through a divider network.
Output of PFC Voltage Amplifier. The error amplifier output for PFC voltage feedback loop.
16 VEA
A compensation network is connected between this pin and ground.
20.0 2.96
18.0 2.94
16.0 2.92
14.0
2.90
IDD-OP(uA)
IDD-ST(uA)
12.0
2.88
10.0
2.86
8.0
2.84
6.0
4.0 2.82
2.0 2.80
0.0 2.78
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
11.4 2.0
11.3 1.9
1.8
11.2
VTH-ON (V)
1.7
VTH(V)
11.1
1.6
11.0
1.5
10.9 1.4
10.8 1.3
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
28.04 65.0
28.02 64.9
28.00
64.8
FOSC-FAN4801/1S(kHz)
27.98
VDD-OVP(V)
64.7
27.96
64.6
27.94
64.5
27.92
64.4
27.90
27.88 64.3
27.86 64.2
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 11. VDD-OVP vs. Temperature Figure 12. fOSC-FAN4801/1S vs. Temperature
130.0 655
129.8 650
129.6 645
FOSC-FAN4802/2L(kHz)
129.4 640
tPFCD(ns)
129.2 635
129.0 630
128.8 625
128.6 620
128.4 615
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 13. fOSC-FAN4802/2L vs. Temperature Figure 14. tPFCD vs. Temperature
7.520 6
7.515
5
7.510
7.505 4
VVREF1(mV)
VVREF(V)
7.500
3
7.495
7.490 2
7.485
1
7.480
7.475 0
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 15. VVREF vs. Temperature Figure 16. VVREF1 vs. Temperature
0.20 21.5
0.18
21.0
0.16
0.14 20.5
VVREF2(mV)
IREF-MAX.(mA)
0.12
20.0
0.10
0.08 19.5
0.06
0.04 19.0
0.02
18.5
0.00
-0.02 18.0
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 17. VVREF2 vs. Temperature Figure 18. IREF-MAX. vs. Temperature
2.742 252.2
2.740 252.0
251.8
VPFC-OVP(mV)
2.738
VPFC-OVP(V)
251.6
2.736
251.4
2.734
251.2
2.732
251.0
2.730 250.8
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 19. VPFC-OVP vs. Temperature Figure 20. VPFC-OVP vs. Temperature
2.400 1.275
1.270
2.398
1.265
VRD-FBPFC(V)
2.396
VRD-FBPFC(V)
1.260
2.394
1.255
2.392
1.250
2.390 1.245
2.388 1.240
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 21. VRD-FBPFC vs. Temperature Figure 22. VRD-FBPFC vs. Temperature
2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
FAN4800A/C, FAN4801/1S/2/2L Rev. 1.0.2 14
FAN4800A/C, FAN4801/1S/2/2L PFC/PWM Controller Combination
Typical Characteristics
2.502 74
2.500
73
2.498
Gmv(umho)
73
2.496
Vref(V)
2.494
72
2.492
72
2.490
2.488 71
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 23. VREF vs. Temperature Figure 24. GmV vs. Temperature
4.5 94
4.0 92
3.5
90
3.0
VOFFSET(mV)
Gm I(umho)
88
2.5
86
2.0
84
1.5
82
1.0
0.5 80
0.0 78
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 25. VOFFSET vs. Temperature Figure 26. GmI vs. Temperature
7.10 6.1
7.05 6.0
7.00
5.9
6.95
Rmul(k)
5.8
GAIN2
6.90
5.7
6.85
5.6
6.80
6.75 5.5
6.70 5.4
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 27. GAIN2 vs. Temperature Figure 28. Rmul vs. Temperature
-1.1775 295
-1.1780
290
-1.1785
285
-1.1790
280
VPFC-ILIMIT(V)
Vpk(mV)
-1.1795
275
-1.1800
270
-1.1805
265
-1.1810
-1.1815 260
-1.1820 255
-1.1825 250
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 29. VPFC-ILIMIT vs. Temperature Figure 30. Vpk vs. Temperature
1.010 10.1
10.0
1.009
9.9
1.008
9.8
VPWM-ILIMIT (V)
1.007
9.7
ISS(uA)
1.006 9.6
9.5
1.005
9.4
1.004
9.3
1.003
9.2
1.002 9.1
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 31. VPWM-ILIMIT vs. Temperature Figure 32. ISS vs. Temperature
1.048 867.5
1.047 867.0
1.046 866.5
866.0
1.045
VRMS-UVP(mV)
865.5
VRMS-UVP(V)
1.044
865.0
1.043
864.5
1.042
864.0
1.041
863.5
1.040 863.0
1.039 862.5
1.038 862.0
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 33. VRMS-UVP vs. Temperature Figure 34. VRMS-UVP vs. Temperature
1.940 2.446
1.939 2.445
2.444
1.938
2.443
1.937
VRMS-L(V)
2.442
VRMS-H(V)
1.936
2.441
1.935
2.440
1.934 2.439
1.933 2.438
1.932 2.437
1.931 2.436
-40 -25 -10 5 20 35 50 65 80 95 110 125 2.435
-40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 35. VRMS-L vs. Temperature Figure 36. VRMS-H vs. Temperature
1.942 2.436
1.940 2.434
1.938
2.432
VEA-H(V)
VEA-L(V)
1.936
2.430
1.934
2.428
1.932
2.426
1.930
2.424
1.928 -40 -25 -10 5 20 35 50 65 80 95 110 125
-40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 37. VEA-L vs. Temperature Figure 38. VEA-H vs. Temperature
14.7 14.4
14.6 14.3
VGATE-CLAMP-PFC(V)
14.5 14.2
VGATE-CLAMP-PWM(V)
14.4 14.1
14.3
14.0
14.2
13.9
14.1
13.8
14.0
13.7
13.9
-40 -25 -10 5 20 35 50 65 80 95 110 125 13.6
-40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 39. VGATE-CLAMP-PFC vs. Temperature Figure 40. VGATE-CLAMP-PWM vs. Temperature
96.06 49.80
96.04
49.75
96.02
DPWM-MAX(%)
96.00 49.70
DPFC-MAX(%)
95.98 49.65
95.96
49.60
95.94
95.92 49.55
95.90
49.50
95.88 -40 -25 -10 5 20 35 50 65 80 95 110 125
-40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 41. DPFC-MAX vs. Temperature Figure 42. DPWM-MAX vs. Temperature
21.0 1.460
20.8
1.455
20.6
1.450
VPWM-LS(V)
20.4
Itc(uA)
20.2 1.445
20.0
1.440
19.8
1.435
19.6
19.4 1.430
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Figure 43. Itc vs. Temperature Figure 44. VPWM-LS vs. Temperature
Oscillator (RT/CT)
VIN OK Comparator
The oscillator frequency is determined by the values of
The VIN OK comparator monitors the DC output of the
RT and CT, which determine the ramp and off-time of
PFC and inhibits the PWM if the voltage on FBPFC is
the oscillator output clock:
less than its nominal 2.4V. Once the voltage reaches
1 2.4V, which corresponds to the PFC output capacitor
fRT / CT = (4) being charged to its rated boost voltage, the soft-start
tRT / CT + tDEAD
begins.
The dead time of the oscillator is derived from the
following equation:
PWM Soft-Start (SS)
V 1
tRT / CT = CT RT In REF
(5) PWM startup is controlled by selection of the external
VREF 3.8
capacitor at soft-start. A current source of 10A
at VREF=7.5V and tRT/CT=CT x RT x 0.56. supplies the charging current for the capacitor and
The dead time of the oscillator is determined using: startup of the PWM begins at 1.5V.
2.8V
tDEAD = CT = 360 CT (6)
7.78mA
The dead time is so small (tRT/CT>>tDEAD) that the
operating frequency can typically be approximated by:
1
fRT / CT = (7)
tRT / CT
A
19.68
18.66
16 9
6.60
6.09
1 8
(0.40)
TOP VIEW
3.42
3.17
3.81
2.92
15
2.54 0.58 A 0.35 0
0.20
0.35
1.78
1.14 8.69
17.78
SIDE VIEW
Always visit Fairchild Semiconductors online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging/.
Always visit Fairchild Semiconductors online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging/.