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Questions and Answers

1.

____ are necessary for complete combustion.

Discuss

o A.

Forced Draft, turbulence, and heat

o B.

Fuel oil, air, time, and mixture

o C.

Time, temperature, mixture, and atomization

o D.

Time, temperature, and draft

2.

If the steam pressure gauge indicates 200 psig, the absolute pressure is ____ psia.

o A.

14.7

o B.

185.3

o C.

214.7

o D.

228.7

3.
A boiler is operating at 400 psi, and the safety valve opens at 410 psi and closes at 398
psi. The blowdown is ____ psi.

o A.

10

o B.

12

o C.

12.5

o D.

14.7

4.

An oil cooler is commonly used with a(n) ____ when operating in conjunction with a
turbo-generator.

o A.

Steam turbine

o B.

Reciprocating steam engine

o C.

Feedwater heater

o D.

Air compressor

5.

A boiler is producing 40,000 lb of steam/hr at a pressure of 100 psi and a steam


temperature of 500*F. The steam produced is ____ steam.

o A.
Supersaturated

o B.

Desuperheated

o C.

Superheated

o D.

Saturated

6.

The economizer on a boiler is used to ____.

o A.

Heat air for combustion

o B.

Increase steam temperature

o C.

Add heat to feedwater

o D.

Keep tubes clean

7.

Soot blowers are normally used with ____ boilers.

o A.

Scotch marine

o B.

Cast iron
o C.

Firetube

o D.

Watertube

8.

Overheating of tubes on a boiler can be caused by ____.

o A.

Rapid circulation of water

o B.

Scale on tubes

o C.

A high water level

o D.

A low firing rate

9.

Carbon dioxide in a condensate return system causes ____.

o A.

Scale

o B.

Pitting

o C.

Channeling

o D.
Plugging of lines

10.

A ____ pump is a positive displacement pump.

o A.

Centrifugal

o B.

Recriprocating

o C.

Jet

o D.

Vacuum

11.

A boiler generating 6,000 lb of steam/hr produces ____ Btu/hr.

o A.

6,000

o B.

60,000

o C.

600,000

o D.

6,000,000

12.

A bottom blowdown is performed on a boiler to ____.


o A.

Remove surface scum

o B.

Test for water level

o C.

Test safety valves

o D.

Discharge sludge and sediment

13.

Water columns are connected to the boiler with a minumum of ____ " pipe.

o A.

3/4

o B.

o C.

1 1/4

o D.

1 1/2

14.

The minumum size of a water column blowdown valve is ____ ".

o A.

1/2

o B.
3/4

o C.

o D.

1 1/4

15.

The maximum size bottom blowdown valves on boilers is ____ ".

o A.

o B.

1 1/2

o C.

o D.

2 1/2

16.

A ____ allows condensate to pass through, but stops steam.

o A.

Steam trap

o B.

Siphon

o C.

Check valve
o D.

Bypass

17.

When taking over a shift, the first thing to do is check the ____.

o A.

Water level in each boiler

o B.

Fuel supply

o C.

Flame condition

o D.

Feedwater pumps

18.

According to the ASME code, a high-pressure boiler having more than 500 sq ft of
heating surface shall have ____.

o A.

One safety valve of the proper size

o B.

One safety valve with a rupture disc

o C.

Two lever type safety valves

o D.

Two or more safety valves

19.
The probable cause of an increase in the temperature of gases of combustion at the boiler
outlet is ____.

o A.

The burner is on low fire

o B.

The steam pressure is too low

o C.

Dirty heating surfaces

o D.

High combustion efficiency

20.

Boilers in battery equipped with ____ must have two main steam stop valves and a free-
blowing drain between them.

o A.

Common blowdown lines

o B.

Manhole openings

o C.

Handhole openings

o D.

Continuous blowdown lines

21.

In order to be sure the gauge glass is indicating an accurate water level reading, the
stationary engineer should ____.

Discuss
o A.

Shut the valve to the steam side of the gauge glass

o B.

Shut the valve to the water side of the gauge glass

o C.

Blow down the gauge glass

o D.

Blow down the water column

22.

A continuous blowdown line is located ____.

o A.

At the NOWL

o B.

In the mud drum

o C.

In the flash tank

o D.

In the steam and water drum well below the NOWL

23.

A temperature reading of 80*C is equal to ____ *F.

o A.

52

o B.
148

o C.

168

o D.

176

24.

A chimney temperature of 250*F above steam temperature indicates ____.

o A.

Superheated steam

o B.

Poor efficiency

o C.

Saturated steam

o D.

Normal operation

25.

A manometer is read in ____.

o A.

Inches of water

o B.

Psig

o C.

Psia
o D.

None of the above

26.

The boiling point of water will ____ with an increase in pressure.

o A.

Not change

o B.

Be raised

o C.

Be lowered

o D.

Raise until 212 *F

27.

If a lather is not obtained when performing a soap hardness test, the water sample is
____.

o A.

Alkaline

o B.

Normal

o C.

Soft

o D.

Hard

28.
Combustion efficiency can be increased when air is ____.

o A.

Filtered

o B.

Mixed with CO2

o C.

Preheated

o D.

Dried

29.

____ draft is produced by a fan located between the boiler and the chimney.

o A.

Induced

o B.

Forced

o C.

Forced-induced

o D.

Natural forced

30.

The overspeed trip on a steam turbine should be tested ____.

o A.

Before putting the steam turbine on-line


o B.

Daily

o C.

Weekly

o D.

Monthly

31.

A high CO2 reading in the gases of combustion is a sign of ____.

o A.

Incomplete combustion

o B.

Carryover of oxygen

o C.

Low combustion efficiency

o D.

High combustion efficiency

32.

The purpose of chemically treating feedwater is to ____.

o A.

Prevent priming

o B.

Turn scale forming salts to a nonadhering sludge

o C.
Change scale forming salts to an adhering sludge

o D.

Prevent water hammer

33.

Water in a deaerating feedwater heater is prevented from entering the steam line by a(n)
____.

o A.

Check valve

o B.

Stop valve

o C.

Loop seal or internal overflow

o D.

Atmospheric relief

34.

A steam turbine operating at 3600 RPM will trip at ____ RPM.

o A.

3650

o B.

3700

o C.

3750

o D.

3960
35.

The steam line going to the soot blowers is connected to the main ____.

o A.

Steam header

o B.

Steam drum

o C.

Auxiliary line

o D.

Pressure reducing station

36.

Before using soot blowers on a boiler, ____.

o A.

Drain superheater lines

o B.

Drain soot blower lines

o C.

Secure all burners

o D.

Decrease the draft

37.

An accumulation of soot on the fire side of boiler tubes ____.

o A.
Increases boiler efficiency

o B.

Decreases boiler efficiency

o C.

Decreases gas temperature

o D.

Protects tubes from excessive heat

38.

A globe valve installed in the feedwater line between the feedwater pump and boiler has
pressure from the feedwater pump ____ the valve disc.

o A.

Under

o B.

On top of

o C.

Under and on top of

o D.

None of the above

39.

The range of a pressure gauge should be twice the safety valve setting, but not less than
____ time(s) the safety valve setting.

o A.

o B.
1 1/4

o C.

1 1/2

o D.

1 3/4

40.

Hard scale formed on the inside of tubes is best removed by ____.

o A.

Washing down with water

o B.

Air or water driven turbines

o C.

Wire brushes

o D.

Boiling chemical solution

41.

To correct a low water condition, ____.

o A.

Decrease feedwater

o B.

Increase firing rate

o C.

Lower firing rate and increase feedwater


o D.

Secure fires

42.

The superheater drain is used to ____.

o A.

Remove gases from the superheater

o B.

Remove condensate

o C.

Relieve pressure

o D.

Establish steam flow

43.

A sudden rise in chimney temperature with no increase in load indicates ____.

o A.

The damper is stuck closed

o B.

The boiler needs cleaning

o C.

There is a broken baffle

o D.

There is too much air

44.
The Btu content of natural gas is ____.

o A.

100,000 Btu/therm

o B.

100,000 Btu/cu ft

o C.

152,000 Btu/therm

o D.

152,000 Btu/cu ft

45.

The safety valve setting on the steam and water drum is ____ the superheater safety
valve.

o A.

Lower than

o B.

Higher than

o C.

The same as

o D.

None of the above

46.

The Btu content of No. 6 fuel oil is approximately ____.

o A.

18,750 Btu/gal
o B.

18,750 Btu/lb

o C.

18,750 Btu/barrel

o D.

150,000 Btu/lb

47.

Chemicals can be added to a boiler by a ____ pump.

o A.

Feedwater

o B.

Vacuum

o C.

Proportioning

o D.

Turbine

48.

The feedwater stop valve is found between the ____.

o A.

Boiler and check valve

o B.

Check valve and feedwater pump

o C.
Boiler and feedwater pump

o D.

Boiler and main steam header

49.

Sensible heat is ____.

o A.

Heat that can be measured with a thermometer

o B.

970.3 Btu

o C.

Heat that cannot be measured

o D.

Heat that changes a substance's state but not its temperature

50.

Balanced draft is ____.

o A.

Forced draft

o B.

Induced draft

o C.

Below atmospheric pressure at the flue outlet

o D.

Constant furnace pressure slightly below atmospheric pressure

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