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SULFRICO MEJILLONES
SULFRICO-MEJILLONES
50% 50%
Modalidad de Contrato de Suministros
yC
Construccin
t i
P
Para M jill
Mejillones y la
l II Regin:
R i
D
c
i m
E
Enn con
co nstrucci
str ucci
nn a
T
er
ce
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d us
P roy ectos tr i
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d
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Empres as en ope ra cin U
s tr i
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nd
c
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im
a
Re d Vial In
du
R u ta
st
ri al
Fe rrocarril
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C
ec
PP
im
aI
nd
C ng a Sp t
us
tr i
en
A
a
No
l
v
tr a o a I n d u
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en
50
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6
6
a B- 2
s ta 6
C T in o Ru t
d
An
fa ga
EC
-L
A n to
Km
Ruta B-
272
Caractersticas Generales del
P
Proyecto
t
Planta
Pl t de
d cido
id sulfrico
lf i a partir
ti de
d
azufre slido a ser descargado en
Puerto de Mejillones.
Chuquicamata
Altonorte
9% Haldeman
10% 26% 12% 22%
20% P i t
Paipote
18% 16% Molymet
8% 18%
5% 7% 8% Chagres
9%
4% Ventanas
Caletones
1% 3% 1% 3% Noracid
Potrerillos
Turbogenerador
T b d - Siemens
Si
Caldera - Alstom
Q
Quemador
d d
de azufre
f
Saacke
IIntercambiadores
t bi d d Calor
de C l
GEA/ Alfa Laval
Sistema de Control
Control-
Foxboro
Eli
Eliminadores
i d d Neblina
de N bli
Begg Cousland
Principales Proveedores de
T
Tecnologa
l
Filtro
Filt ded azufre-
f A filt
Amafilter
Revestimiento anticido
Steuler
Catalizador BASF
Estado Actual del Proyecto
Combustin
C b ti d de A
Azufre
f y
Generacin de Vapor
Estado de Avance de Montaje
j
C
Conversin
i dde SO2
Estado de Avance de Montaje
j
rea de Produccin
de cido Sulfrico
Estado de Avance de Montaje
j
Estanque de Agua de
Ali
Alimentacin
t i a CCaldera
ld
Mesa Redonda
Puerto Varas 2010
Agenda
g
Process Flow Diagram
Consumption and Production Figures
Plant Areas
Sulphur melting and filtration
S l h combustion
Sulphur b ti
Converter
Drying and absorption
Additional aspects
2 10/26/2010
Core Plant Areas
Sulphur Filtration
and melting
Converter Area
3 10/26/2010
Process Flow Diagramm
g
4 10/26/2010
Consumption
p and Production Figures
g
Amount Conditions Remarks
5 10/26/2010
Sulphur
p Melting
g and Filtration
Features
Above ground S-melter
Capacity: 49 t/h (design 2.5 %
humidity in sulphur brills)
Heating Coils removable
Easy access for maintenance and
cleaning of tank
Integrated pre-coating
compartment
7 10/26/2010
Sulphur
p Combustion
Features
Sulphur
S l h (28.2
(28 2 t/h) will
ill b
be b
burned
d att
11.5 vol.-% SO2
Combustion
C b ti carried
i d outt by
b one LURO2
burner of latest generation
SO2 gases will be cooled in fire tube
boiler (steam conditions: 64 bar (g),
500 C)
500C)
8 10/26/2010
Sulphur
p Combustion LURO2 burner
Features
Automatic Greasing System Improvment of the succesful LURO burner
Spinning cup with variable drive magnetic coupled
Excellent sulphur
p atomisation in the whole operation
p
9 10/26/2010
Sulphur
p Combustion LURO2 burner
Burner arrangment for
Maaden (5,000 tpd)
10 10/26/2010
Sulphur
p Combustion LURO2 burner
11 10/26/2010
Sulphur
p Combustion LURO2 burner
12 10/26/2010
Converter Area
Features:
Fully welded stainless steel design
from 304H/321 delivered in 5
segments (converter diameter:
approx. 12 m)
Four passes, first pass on top
First and fourth pass gas inlet from
central tube (radial gas distribution)
Specific catalyst load (BASF):
210 l/tpd
Conversion rate: 99,76 % (emissions
< 200 ppm)
Re-Heat Exchanger III with sacrifical
13 10/26/2010
Converter Area
Features
14 10/26/2010
Drying
y g and Absorption
p Section
Features:
Conservative packing design (>
( 3.5 m)
Tower diameter approx. 5.9 m
All piping made out of Sandvik SX
Common acid system (drying by 98.5
wt. % acid))
Cooling water provided by two closed
loop
p systems
y with fin fan air coolers
(Loop 1: 55C 85C (main acid
cooler) Loop 2: 38 C 50 C (T/G-
set and main acid cooler)
Acid temperature controlled by
operation of air coolers
15 10/26/2010
Additional Aspects
Main blower Atmosphere
Air
(1)
Sulphur
Furnace WHB
(3) Stack
DT
Product acid
(2)
Superheater Economizer
Hex III IAT FAT
Superheater
p Converter
16 10/26/2010
Additional Aspects
p
Options
Cooling Concept: 180 m
m/h
/h 1.500
1 500 m/h
/h
20C Sea 85C ->55C
Sea-water cooling Water Industrial water
Cooling tower
Air Coolers Acid Air
Cooling Cooler I
Process, boiler feed water preparation
Aspects to consider:
Local regulations, e.g. delta T T/G-Set Air
(seawater): 4 K; no plumes Cooler II
17 10/26/2010
THANK YOU FOR YOUR ATTENTION !
18 10/26/2010