Beruflich Dokumente
Kultur Dokumente
Description Page
Drive Selection
How to Order UltraMax Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Quick Selection Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 31
How to Select/Horsepower & Torque Ratings Table Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Horsepower & Torque Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 - 41
Technical Data
Thermal Horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42, 43
Basic Thermal Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 45, 46
Cooling for UltraMax Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Overhung Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 49
LSS Overhung Load Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
HSS Overhung Load Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 - 54
LSS Thrust Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Exact Ratios. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Availability & Compatibility of Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
L.S.
END
VIEW
LEFT HAND TILT RIGHT HAND TILT OUTPUT SHAFT DOWN OUTPUT SHAFT UP
Table 1 Class/Service Factor Conversion Table Table 3 Service Factors Listed by Industry
Class Service Factor (For electric motor, steam turbine or hydraulic motor drives, recommendations are
I 1.00 MINIMUM and normal conditions are assumed.)
II 1.41
Service Service
III 2.00
Industry 3 to Over Industry 3 to Over
Service Factors 10 10 10 10
Hour Hour Hour Hour
UltraMax drives may be selected by Service Factor or Load Classification. Selections may BOTTLING AND BREWING Embosser................................................ 1.25
vary, so compare Service Factor against Load Classification on page10 or page11. Bottling Machinery................................... 1.00 1.25 Extruder.................................................. 1.50
Brew Kettles, Continuous Duty................. 1.25 1.25 Fourdrinier Rolls Lumpbreaker, Wire
Selecting the lowest Service Factor from Table 1 will result in the most economical Can Filling Machines............................... 1.00 1.25 Turning, Dandy & Return Rolls.............. 1.25
selection. Cookers Continuous Duty................... 1.25 1.25 Jordan..................................................... 1.50
Mash Tubs Continuous Duty.............. 1.25 1.25 Kiln Drive................................................ 1.50
A gear drive is rated to a specific application by the use of Service Factor. Each application Scale Hoppers Frequent Starts........... 1.25 1.50 Mt. Hope & Paper Rolls.......................... 1.25
has its conditions and operating requirements. These have been analyzed and cataloged. CLAY WORKING INDUSTRY Platter..................................................... 1.50
Numerical values, based on field experience, have been assigned to these classifications Brick Press............................................... 1.75 2.00 Presses (Felt & Suction)......................... 1.25
Briquette Machines.................................. 1.75 2.00 Pulper (Continuous)............................... 2.00
for intermittent service of 3 to 10 hours per day and for service over 10 hours per day and Clay Working Machinery.......................... 1.25 1.50 Repulper (Heavy Shock).......................... 2.00
also for the type of prime mover, electric motor or engine. Values for most applications are Pug Mills................................................. 1.25 1.50 Reel (Surface Type)................................. 1.25
listed by application on page9, Table 4 and by industry at right, Table 3. Refer unlisted DISTILLING DREDGES See Brewing Screens...................................................
Cable Reels, Conveyors........................... 1.25 1.50 Chip & Rotary.................................. 1.50
applications to the Factory. Vibrating.......................................... 2.00
Cutter Head, Jig Drives & Pumps............. 2.00 2.00
Since most industrial applications are electric-motor-driven, Service Factors are based on Maneuvering Winches.............................. 1.75 2.00 Size Press............................................... 1.25
Screen Drives........................................... 1.75 2.00 Super Calenders ................................. 1.25
the use of electric motors. These factors can be easily converted to engine-drive factors as Stackers, Utility Winches.......................... 1.25 1.50 Thickener & Washer
outlined in Table 2. FOOD INDUSTRY AC Motor......................................... 1.50
Beet Slicers.............................................. 1.25 1.50 DC Motor........................................ 1.25
Service Factors are based on the assumption that the system is free of dynamic vibrations, Bottling, Can Filling Machine................... 1.00 1.25 Vacuum Pumps....................................... 1.50
as explained in the Basic Information section, and that maximum momentary or starting Cereal Cookers......................................... 1.00 1.25 Wind & Unwind Stand............................ 1.25
loads do not exceed 200% of the rated load. Refer applications subject to repetitive shocks Dough Mixers, Meat Grinders.................. 1.25 1.50 Winders (Surface Type)........................... 1.25
LUMBER INDUSTRY Yankee Dryers ................................... 1.25
and applications where exceedingly high-energy load must be absorbed, as when stalling, Barkers Spindle Feed.......................... 1.25 1.50 PLASTIC INDUSTRY
to the Factory for special considerations. Barkers Main Drive............................. 1.75 1.75 Batch Drop Mill, 2 smooth rolls.............. 1.25 1.25
Carriage Drive............................................Refer to Factory Calenders................................................ 1.50 1.50
Occasional & Intermittent Service or Engine-Driven Applications Chains Floor....................................... 1.50 1.50 Compounding Mills................................ 1.25 1.25
Chains Green...................................... 1.50 1.75 Continuous Feed, Holding & Blend Mill. 1.25 1.25
Engine-driven applications and applications operating up to 3 hours per day, continuously Conveyors Extruders................................................. 1.50 1.50
or intermittently, require adjusted Service Factors. Determine normal Service Factor for Burner.............................................. 1.25 1.50 Variable Speed Drive........................ 1.50 1.50
the application from the 3 to 10 hours per day column in Table 3 or Table 4. Next, in the Main or Heavy-Duty......................... 1.50 1.50 Fixed Speed Drive............................ 1.75 1.75
Main Log.......................................... 1.75 2.00 Intensive Internal Mixers
first column of Table 2 below, find this same Service Factor. Then, to the right, under the
Re-Saw Merry-Go-Round................. 1.25 1.50 Batch Mixers.................................... 1.75 1.75
desired hours of service and prime mover, locate the converted Service Factor. Slab.................................................. 1.75 2.00 Continuous Mixers.......................... 1.50 1.50
Transfer............................................. 1.25 1.50 RUBBER INDUSTRY
For example, from Table 4, the Service Factor is 1.25 for a uniformly-loaded belt conveyor. Cut-Off Saws Chain & Drag............... 1.50 1.75 Batch Drop Mill, 2 smooth rolls.............. 1.50 1.50
From Table 1, for the same application the following are the Service Factors for various Debarking Drums..................................... 1.75 2.00 Calenders................................................ 1.50 1.50
conditions. Feeds Edger........................................ 1.25 1.50 Cracker, 2 corrugated rolls...................... 2.00 2.00
Feeds Gang......................................... 1.75 1.75 Cracker Warmer 2 roll,
1. Engine-driven (multi-cylinder): 3 to 10 hours per day, use 1.50. Feeds Trimmer.................................... 1.25 1.50 1 corrugated roll.................................... 1.75 1.75
Log Deck.................................................. 1.75 1.75 Extruders
2. Engine-driven (multi-cylinder): over 10 hours per day, use 1.75. Log Hauls Incline, Well Type.............. 1.75 1.75 Continuous Screw Operation........... 1.75 1.75
Log Turning Devices................................ 1.75 1.75 Intermittent Screw Operation........... 1.75 1.75
3. Motor-driven (electric): up to 3 hours intermittently, use 1.00. Planer Feed.............................................. 1.25 1.50 Holding, Feed & Blend Mill2 Roll......... 1.25 1.25
Planer Tilting Hoists................................ 1.50 1.50 Intensive Internal Mixers
Table 2 Service Factor Conversions Batch Mixers.................................... 1.75 1.75
RollsLiveOff BearingRoll Cases......... 1.75 1.75
3 to 10 Hours Over 10 Hours Intermittent Up to Sorting Table, Tipple Hoist....................... 1.25 1.50 Continuous Mixers.......................... 1.50 1.50
Table 3 or Table 4 per Day per Day 3 Hours per Day Transfers Chain & Craneway.............. 1.50 1.75 Mixing Mill 2 smooth rolls
3 to 10 Hour Tray Drives............................................... 1.25 1.50
(if corrugated rolls are used, use
Service Factor Multi-Cyl. Multi-Cyl. Multi-Cyl. Cracker Warmer service factors)............ 1.50 1.50
Motor
Engine Engine Engine Veneer Lathe Drives...................................Refer to Factory Refiner 2 roll...................................... 1.50 1.50
OIL INDUSTRY
1.00 (Class I) 1.25 1.50 1.00 1.00 SEWAGE DISPOSAL
Chillers.................................................... 1.25 1.50
1.25 1.50 1.75 1.00 1.25 Oil Well Pumping.......................................Refer to Factory
Bar Screens............................................. 1.25 1.25
Chemical Feeders.................................... 1.25 1.25
1.41 (Class II) 1.75 2.00 1.25 1.50 Paraffin Filter Press.................................. 1.25 1.50 Collectors............................................... 1.25 1.25
1.50 1.75 2.00 1.25 1.50 Rotary Kilns............................................. 1.25 1.50 Dewatering Screens................................ 1.50 1.50
1.75 2.00 2.25 1.50 1.75 PAPER MILLS Scum Breakers........................................ 1.50 1.50
2.00 (Class III) 2.25 2.50 1.75 2.00 Agitator (Mixer)........................................ 1.50 Slow or Rapid Mixers.............................. 1.50 1.50
Agitator for Pure Liquids.......................... 1.25 Thickeners............................................... 1.50 1.50
For applications operating one half hour or less per day and applications driven by Barking Drums, Barkers Mech............ 2.00 Vacuum Filters........................................ 1.50 1.50
Beater....................................................... 1.50
single-cylinder engines, refer to Factory. SUGAR INDUSTRY
Breaker Stack........................................... 1.25 Cane Knives, Crushers............................ 1.75
These service factors are based on the assumption that the system is free from serious Calender.............................................. 1.25 Mills (low-speed end)............................. 1.75 1.75
critical and torsional vibrations and that maximum momentary or starting loads do not Chipper.................................................... 2.00 TEXTILE INDUSTRY
exceed 200% of the normal load. Chip Feeder.............................................. 1.50 Batchers, Calenders................................ 1.25 1.50
Coating Rolls........................................... 1.25 Card Machines........................................ 1.25 1.50
Service factors for paper mill applications are applied to the nameplate rating of Conveyors Dry Cans, Dryers.................................... 1.25 1.50
the electric drive motor at the motor-rated base speed and are consistent with those Chip, Bark, Chemical........................ 1.25 Dyeing Machinery................................... 1.25 1.50
shown in TAPPI standards. Log (incl. Slab)................................. 2.00 Knitting Machinery................................... Refer to Factory
Couch Rolls............................................. 1.25
Anti-friction bearings only. Looms, Mangles, Nappers, Pads............. 1.25 1.50
Cutter....................................................... 2.00 Range Drives............................................ Refer to Factory
A service factor of 1.00 may be applied at base speed of a super calender operating Cylinder Molds........................................ 1.25 Slashers, Soapers, Spinners, Tenter
over a speed range of part constant hp and part constant torque, where the constant Dryers Frames, Washers, Winders.................... 1.25 1.50
Paper Mach. & Conveyor Type........ 1.25
hp speed range is greater than 1.5 to 1. A service factor of 1.25 is applicable to WINDLASS............................................ Refer to Factory
super calenders operating at constant torque over the entire speed range or where the
constant hp speed range is less than 1.5 to 1.
Table 5 Class/Service Factor Conversion Table Table 6 Load Classification Factors Listed by Industry
Class Service Factor (For electric motor, steam turbine or hydraulic motor drives, recommendations are
I 1.00 MINIMUM and normal conditions are assumed.)
II 1.41
Service Service
III 2.00
Industry 3 to Over Industry 3 to Over
Load Classification Factors 10 10 10 10
Hour Hour Hour Hour
UltraMax drives may be selected by Service Factor or Load Classification. Selections may BREWING & DISTILLING PAPER MILLS
vary, so compare Load Classification against Service Factor on page8 or page9. Bottling Machinery.................................. I II Agitator (Mixer)....................................... II II
Brew Kettles, Continuous Duty................ II BarkerAuxiliariesHyd...................... III
Selecting the lowest Service Factor from Table 5 will result in the most economical Can Filling Machines.............................. I II Barker, Mechanical.................................. III
selection. Cookers Continuous Duty.................. II Barking Drum.......................................... III
Mash Tubs Continuous Duty............. II Beater & Pulper....................................... II
A drive is rated to a specific application by the use of Load Classification Factors. Each Scale Hoppers Frequent Starts.......... II II Bleacher.................................................. II
application has its own conditions and operating requirements. These have been analyzed CLAY WORKING INDUSTRY Calenders........................................... II
and cataloged. Numerical values, based on field experience, have been assigned to these Brick Press.............................................. III III Calendars Super........................... II
Briquette Machines................................. III III Converting Mach. Except
classifications for intermittent service of 3 to 10 hours per day and for service over 10 Clay Working Machinery......................... II II Cutters-Platers........................................ II
hours per day and also for the type of prime mover, electric motor or engine. Values for Pug Mills................................................ II II Conveyors............................................... II
most applications are listed by application on page11, Table 7 and by industry at right, DISTILLING DREDGES....................... See Brewing Couch..................................................... II
Table 6. Refer unlisted applications to the Factory. Cable Reels............................................. II Cutters, Platers....................................... III
Conveyors............................................... II II Cylinders................................................ II
Since most industrial applications are electric-motor-driven, Load Classification Factors Cutter Head Drives.................................. III III Dryers................................................ II
Jig Drives................................................ III III Felt Stretchers......................................... II
are based on the use of electric motors. These factors can be easily converted to engine- Maneuvering Winches............................. III Felt Whippers.......................................... III
drive factors as outlined in Table 2, page8. Pumps.................................................... III III Jordans................................................... II
Screen Drives.......................................... III III Log Haul................................................. III
Load Classification Factors are based on the assumption that the system is free of dynamic Stackers.................................................. II II Presses................................................... II
vibrations, as explained in the Basic Information section, and that maximum momentary or Utility Winches........................................ II Pulper (Continuous)............................... III
starting loads do not exceed 200% of the rated load. Refer applications subject to repetitive FOOD INDUSTRY Repulper (Heavy Shock).......................... III
Beet Slicers............................................. II II Stock Chests........................................... II
shocks and applications where exceedingly high-energy load must be absorbed, as when Bottling, Can Filling Machine.................. I II Suction Rolls........................................... II
stalling, to the Factory for special consideration. Cereal Cookers........................................ I II Washers & Thickeners............................. II
Dough Mixers, Meat Grinders................. II II Winders.................................................. II
LUMBER INDUSTRY RUBBER INDUSTRY
Barkers Spindle Feed......................... II III Mixer...................................................... III III
Barkers Main Drive............................ III III Rubber Calender..................................... II II
Carriage Drive......................................... Refer to Factory Rubber Mill (2 or more).......................... II II
Chains Floor...................................... II III Sheeter.................................................... II II
Chains Green..................................... II III Tire Building Machines........................... Refer to Factory
Conveyors Tire, Tube Press Openers........................ Refer to Factory
Burner............................................. II III Tubers & Strainers.................................. II II
Main or Heavy-Duty........................ II III SEWAGE DISPOSAL
Main Log......................................... III III Aerators.................................................. Refer to Factory
Re-Saw Merry-Go-Round................ II III Bar Screens............................................. II II
Slab................................................. III III Chemical Feeders.................................... II II
Transfer............................................ II III Collectors............................................... II II
Cut-Off Saws Chain & Drag.............. II III Dewatering Screens................................ II II
Debarking Drums.................................... III III Grit Collectors......................................... II II
Feeds Edger....................................... II III Scum Breakers........................................ II II
Feeds Gang........................................ III III Slow or Rapid Mixers.............................. II II
Feeds Trimmer................................... II III Sludge Collectors.................................... II II
Log Deck................................................. III III Thickeners............................................... II II
Log Hauls Incline, Well Type............. III III Vacuum Filters........................................ II II
Log Turning Devices............................... III III TEXTILE INDUSTRY
Planer Feed............................................. II III Batchers, Calenders................................ II II
Planer Tilting Hoists............................... II III Card Machines........................................ II II
Rolls Live Off Bearing Roll Cloth Finishing Machines, Calenders,
III III II II
Cases.................................................... Dryers, Pads, Tenters, Washers.............
Sorting Table, Tipple Hoist...................... II III Dry Cans................................................. II II
Transfers Chain & Craneway............. II III Dyeing Machinery................................... II II
Tray Drives.............................................. II III Knitting Machinery.................................. Refer to Factory
OIL INDUSTRY Looms, Mangles, Nappers...................... II II
Chillers................................................... II II Range Drives........................................... Refer to Factory
Oil Well Pumping.................................... Refer to Factory Soapers, Spinners................................... II II
Paraffin Filter Press................................. II II Tenter Frames.......................................... II II
Rotary Kilns............................................ II II Winders.................................................. II II
Yarn Preparatory Machinery, II II
(Cards, Spinners, Slashers)...................
Selection of Rexnord products for applications whose primary purpose is the transportation of people is not approved. This includes such applications as freight or passenger
elevators, escalators, man lifts, work lift platforms and ski tows and ski lifts. If the primary purpose of the application is material conveyance and occasionally people are transported,
the Factory warranty may remain in effect provided the design load conditions are not exceeded and certification to the appropriate safety codes and load conditions has been obtained
by the system designer or end user from the appropriate enforcement authorities.
Contact Rexnord for proper selection of a Falk RAM mixer drive.
Thermal Rating Application Factors 100 2060F_2 17.19 69.8 1.40 None 6500 9.69
Excessive Overhung Loads or Thrust Loads 100 2070F_2 17.33 102 2.04 None 8500 7.41
Product Modifications 100 2080F_2 17.34 149 2.98 None 7480 8.42
Non-Standard Motors or Prime Movers 84 2060F_2 21.13 59.3 1.19 None 6500 11.54
Non-Standard Motor Bracket Applications 84 2070F_2 20.54 84.8 1.70 None 8500 8.82
Non-Horizontal Mounting Positions 84 2080F_2 20.98 117 2.34 None 10200 7.35
How to Select by Quick Selection 68 2070F_2 25.12 68.0 1.36 None 8500 10.90
1. Determine Service Factor or Load Classification Factor See pages8 and 9 68 2080F_2 25.17 96.7 1.93 None 11000 8.42
or pages10 and 11. 56 2070F_2 31.08 53.1 1.06 None 8500 13.24
2. Determine Motor Horsepower.
5. From page61, the desired configuration is a Type FZ.
3. Determine Drive Output Speed.
6. No cooling accessory is required.
4. Select Drive Size Use Quick Selection Tables, pages15-31; find the table for
7. Overhung load check from the 50 hp Quick Selection Table, the minimum
your motor horsepower and locate the correct drive size opposite the nearest output
sprocket diameter is 8.82". This value is based on the sprocket being mounted one
rpm and the required service factor determined in Steps 1 thru 3.
shaft diameter from the seal cage. Since the sprocket will be mounted 4.00" from the
5. Select Drive Configuration Type FC or FZ, see pages58-61. seal cage, refer to the Load Location Factor Table on page49. Opposite the 4.00"
6. Check Minimum Cooling Required If a required cooling accessory is not and Size 2070, find the Load Location Factor for this distance. Multiply the allowable
acceptable, check a larger size drive. pitch diameter by the load location factor (8.82 x 1.13) to determine the actual
minimum pitch diameter. The 11.3" sprocket diameter in the example exceeds the
7. Check Overhung Load Minimum allowable sprocket pitch diameters are provided actual minimum allowable (9.97") and is therefore acceptable.
for the L.S. Shaft based on the sprocket being mounted one shaft diameter from
the seal cage and a service factor of unity. Where overhung load is proportional to 8. Check external thrust load capacity on page55. For this example there is no
torque; e.g., pinion, sprocket or sheave applications, adjustment to the published external thrust.
values must be made based on the required service factor. The pitch diameter of the 9. Check dimensions on pages58-61.
sprocket being used must not be less than the value (Pd) shown. If the sprocket is
10. Place the order. How to Order information on page14.
located at a distance other than one shaft diameter from the seal cage, refer to the
instructions on page48.
8. Check External Thrust Load Thrust loads are provided on page55. If thrust
and overhung loads are applied simultaneously, or if loads exceed these capacities,
consult the Factory.
9. Check Drive Dimensions pages58-61.
10. Place the Order How to Order information on page14.
UltraMax drives in this catalog, product nameplates and customer orders are identified through the following nomenclature. Use the appropriate designations when placing an order or
inquiring with a Rexnord representative.
TYPE
2 050 F Z K 4 A S 105.9 A 143
The following information is required to quote or ship UltraMax drives to your Auxiliary Equipment
requirements. A. Motors If Rexnord is to furnish, specify complete information, e.g. current
Drive characteristics, enclosure, modifications, accessories, etc.
A. Size and Type from selection tables. B. Couplings Specify size, type, driver or driven hub bore and keyway size.
B. Ratio. C. Backstop Specify direction of rotation of the low-speed shaft (clockwise or
counterclockwise) when looking toward the drive from the low-speed end.
C. Input and/or output speed (rpm).
D. Motor Mount Specify complete motor information, required belt centers and
D. Horsepower Motor or brake.
mounting arrangement.
E. Service Factor for application.
E. Motor Plate Specify complete motor, auxiliary equipment and coupling
F. Mounting position Horizontal. See page7 for tilt limits. information.
G. Auxiliary equipment Bed plate, couplings, backstop, etc. F. Electric Fan Position.
H. Thrust and overhung loads Specify type and amount. G. Cooling Tube Water Inlet & Outlet Position.
Motor Prime Mover H. Coupling Guards Furnish description of couplings or other equipment to be
A. Type Motor or engine. guarded and all dimensions A-G below.
B. Horsepower. I. Motor Bracket Specify complete motor information including motor weight,
auxiliary equipment and coupling information.
C. Speed rpm.
A C
D. Frame size Dimension prints if Rexnord is to furnish mounting surface and/or
mount the equipment.
B
E. Motor Weight, driver characteristics; e.g., enclosure, modifications and
accessories, altitude, brake, etc.
G
F. Furnished by: RexnordPurchaser
D E F
G. Fitted by: RexnordPurchaser
Driven Machine
A. Required horsepower or torque. B & E...Max Cplg Dim
D & F...Exposed Shaft
B. Rpm.
C. Application description Belt conveyor, agitator, etc.
D. Service Duty cycle, hours per day, reversals per minute if reversing.
E. Ambient temperature and operating conditions Outdoor, taconite dust, etc.
Selection Information 6. Check the thermal rating on page45. Since the thermal hp capacity of the 2040F2
exceeds the required hp (13 hp) at both 1750 and 1430 rpm, no additional cooling is
The Quick Selection Method may be used in place of the Horsepower & Torque Ratings
required. (NOTE: for actual thermal capacity, interpolate between values at 1750 and
Table Method if the application meets the following guidelines:
1430 rpm).
1750 rpm input
7. Refer to page48 if a chain drive is required between the gear drive low-speed shaft
Standard ratios for double, triple or quadruple reductions and the conveyor. The drive overhung load capacity must be checked.
NOTE: If you have an unusual application involving any of the following conditions, refer 8. Dimensions and weights for this drive are listed on page58.
to pages6 and 7.
9. Place the order for the gear drive per instructions on page14.
Excessive Overloads
Reversing Service How to Select by Torque
Brake-Equipped Applications Simply follow the steps outlined in the horsepower method, substituting torque values
Oversized Prime Movers for horsepower.
Multi-Speed or Variable Speed Applications To check thermal capacity, convert the actual required torque to horsepower and check
against the thermal rating. To convert, use the torque (lb-in) and speed (rpm) at low-
Excessive Ambient Temperatures speed shaft of the drive in the following formula:
Thermal Rating Application Factors
torque x output speed
Excessive Overhung Loads or Thrust Loads HP =
63,000
Product Modifications Example:
Non-Standard Motors or Prime Movers A drive to power a traveling water intake screen, 24 hours per day, is to deliver 30,000
Non-Standard Motor Bracket Applications pound-inches output torque when output shaft operates at 5 rpm. Source of power is a
3hp, 1750 rpm motor.
Non-Horizontal Mounting Positions
1. From Service Factor table, page9 traveling water screen requires 1.25 service
How to Select by Horsepower factor for 24 hour service.
1. Determine Service Factor or Load Classification Factor See pages8 and 9 2. Equivalent torque 1.25 x 30,000 = 37,500 pound-inches.
or pages10 and 11. 3. Input speed is 1750 rpm, output is 5 rpm, resulting in a required ratio of 350:1.
2. Calculate Equivalent Horsepower Multiply the actual horsepower to be 4. Refer to the output Quadruple Reduction Torque selection table on page41.
transmitted by the service factor. Closest standard ratio is 357.5. In the 1750 high-speed shaft section, opposite
3. Determine Drive Input Speed, Output Speed and Ratio. 357.5ratio, trace right to 45.2 (x 1000) (nearest torque exceeding equivalent torque)
and read drive size 2060 at top of column.
4. Determine Drive Size Select the nearest standard ratio from the Horsepower &
Ratings Table starting on page33. Opposite the high-speed shaft rpm, and the 5. For this example we will assume that a Type FC horizontal concentric shaft drive is
desired ratio and output speed, trace right to a horsepower capacity equal to or in desired.
excess of the equivalent horsepower calculated in Step 2. Read the drive size at the 6. Check thermal rating, page46. Convert torque to horsepower. The thermal rating
top of the column. When the required input speed falls between two tabulated input is 18.6 for a size 2060F4 which exceeds the application hp is satisfactory.
speeds of a drive with the same number of gear reductions, interpolate to determine
gear drive rating. 30,000 x 5
= 2.38 HP
5. Select Drive Configuration Type FC or FZ. See pages58-61. 63,000
6. Check Thermal Horsepower Ratings See page42 for instructions. 7. Refer to page48 to check overhung load capacity if a chain drive is required on the
low-speed shaft.
7. Check Overhung Loads and Thrust Capacity See pages48-55 for
instructions. 8. Dimensions and weights for this drive are given on page60.
8. Check Gear Drive Dimensions pages58-61. 9. Place the order for the drive per instructions on page14.
9. Place the Order See page14 for How to Order.
Example:
Application: Belt conveyor, uniformly-fed, requires 13 hp at the head shaft.
Duty Cycle: 10 hours per day.
Driver: 17 hp multi-cylinder engine, 1600 rpm, coupling connected to drive.
Output: 115 rpm.
1. From Service Factor table, page9 motor-driven, uniformly-fed, belt conveyor,
10 hour service requires 1.25 service factor. From Table 2, page8, convert this
service factor for motor drive to 1.50 for engine drive.
2. Equivalent horsepower 1.50 x 13 = 19.5 hp.
3. Input speed is 1600 rpm, output is 115 rpm, resulting in a required ratio of 13.9:1.
4. Refer to the Double Reduction Horsepower selection table on page34 for ratios
1.50 through 31.39.
A. Since 1600 rpm input is not listed, proportion the equivalent horsepower to the
nearest published input speed: 1750 1600 x 19.5 = 21.3 hp. In the 1750 high-
speed shaft section opposite 13.95 ratio, trace right to 28.1 (nearest hp exceeding
equivalent hp) and read drive size 2040 at the top of column.
5. For this example we will assume that a Type FC horizontal concentric shaft drive is
desired.
Double Reduction
High-Speed Nominal Approx. Horsepower Torque
Shaft Ratios L.S. Shaft Drive Size Drive Size
RPM 4% RPM 2040 2050 2060 2070 2080 2090 2040 2050 2060 2070 2080 2090
1.50 2340 93.5 187 308 645 973 2.47 4.97 8.58 18.1 26.3
1.84 1900 82.5 142 280 459 602 880 2.70 4.66 9.24 14.7 20.4 28.5
2.03 1720 82.5 187 280 459 602 973 3.05 6.83 10.2 17.0 22.3 36.6
2.25 1560 81.3 147 243 454 588 763 3.21 5.96 10.0 18.0 24.3 31.0
2.49 1400 73.7 166 243 454 588 880 3.28 7.48 11.1 20.8 26.5 39.7
2.76 1280 64.7 129 231 412 526 666 3.17 6.27 11.8 19.9 26.4 33.0
3.05 1150 64.7 147 231 412 526 763 3.58 8.19 13.0 23.0 28.8 43.1
3.38 1040 56.4 114 209 375 443 603 3.33 6.74 12.8 21.7 26.0 37.2
3.74 940 56.4 129 209 375 443 666 3.76 8.62 14.1 25.1 28.3 45.9
4.13 840 48.0 98.2 185 325 434 516 3.56 7.07 13.8 23.1 31.8 38.7
3500 4.57 760 48.0 114 185 322 434 603 4.02 9.26 15.2 26.5 34.6 51.7
5.06 700 93.5 186 280 415 602 973 8.29 16.7 25.2 37.3 55.9 88.4
6.20 560 82.5 163 243 419 588 874 9.09 18.0 27.4 46.4 66.6 95.2
7.59 460 72.7 141 231 381 526 732 9.64 19.3 32.1 51.6 72.3 99.9
9.30 380 62.0 126 209 337 443 627 10.2 20.7 34.9 54.6 71.2 104
11.39 310 54.0 110 185 302 394 506 10.7 21.9 37.5 60.2 78.9 105
13.95 250 45.7 96.5 160 256 338 437 11.4 23.5 39.5 62.2 83.2 110
17.09 200 39.7 82.7 131 199 272 382 12.0 24.8 40.5 62.1 84.9 115
20.93 168 35.3 68.1 111 166 225 305 12.6 25.2 42.2 61.4 85.0 115
25.63 136 23.8 49.9 97.0 129 184 253 10.8 22.7 44.7 58.3 83.4 117
31.39 112 20.8 42.8 77.4 102 148 224 11.0 23.2 44.1 57.1 83.0 126
1.50 1900 82.0 164 270 566 853 2.61 5.26 9.08 19.2 27.9
1.84 1560 72.3 125 245 402 527 771 2.86 4.95 9.76 15.6 21.6 30.2
2.03 1400 72.3 164 245 402 527 853 3.23 7.23 10.8 18.0 23.5 38.7
2.25 1280 71.3 129 213 398 515 669 3.39 6.31 10.6 19.0 25.7 32.8
2.49 1150 64.6 145 213 398 515 771 3.47 7.89 11.7 22.0 28.0 41.9
2.76 1040 56.7 113 203 361 461 584 3.35 6.63 12.5 21.0 28.0 35.0
3.05 940 56.7 129 203 361 461 669 3.79 8.67 13.8 24.3 30.5 45.6
3.38 840 49.4 99.6 183 320 388 528 3.52 7.10 13.5 22.3 27.5 39.3
3.74 760 49.4 113 183 320 388 584 3.98 9.12 14.9 25.8 29.9 48.6
4.13 700 42.0 86.1 162 269 380 453 3.76 7.48 14.5 23.1 33.6 41.0
2900 4.57 620 42.0 99.6 162 269 380 528 4.25 9.76 16.1 26.7 36.6 54.6
5.06 560 82.0 163 245 364 527 853 8.78 17.6 26.6 39.5 59.1 93.6
6.20 460 72.3 142 213 368 515 767 9.62 19.0 28.9 49.2 70.4 101
7.59 380 63.7 124 203 334 461 642 10.2 20.5 34.0 54.5 76.5 106
9.30 310 54.4 110 183 295 388 550 10.8 21.8 36.8 57.7 75.2 111
11.39 250 47.4 96.6 162 259 345 444 11.4 23.2 39.6 62.3 83.4 111
13.95 200 40.1 84.6 140 214 296 383 12.1 24.8 41.7 62.8 87.9 116
17.09 168 34.8 69.6 111 165 238 335 12.7 25.2 41.5 62.1 89.6 122
20.93 136 30.9 56.6 97.5 138 186 268 13.3 25.3 44.7 61.6 84.8 122
25.63 112 20.8 43.7 80.7 109 154 221 11.4 24.0 44.9 59.5 84.2 123
31.39 90 18.2 37.6 65.5 85.6 125 196 11.6 24.6 45.1 57.8 84.6 133
1.50 1560 71.8 144 236 496 747 2.76 5.58 9.59 20.3 29.5
1.84 1280 63.3 109 215 352 462 676 3.02 5.21 10.3 16.5 22.9 32.0
2.03 1150 63.3 144 215 352 462 747 3.42 7.67 11.4 19.1 24.9 41.0
2.25 1040 62.4 113 186 349 451 586 3.59 6.68 11.2 20.1 27.2 34.7
2.49 940 56.6 127 186 349 451 676 3.68 8.35 12.4 23.3 29.6 44.4
2.76 840 49.7 98.8 178 316 404 511 3.55 7.01 13.2 22.3 29.6 37.0
3.05 760 49.7 113 178 316 404 586 4.01 9.18 14.6 25.7 32.2 48.3
3.38 700 43.3 87.2 160 265 340 452 3.73 7.51 14.3 22.3 29.1 40.7
3.74 620 43.3 98.8 160 265 340 511 4.21 9.63 15.8 25.8 31.7 51.4
4.13 560 36.8 75.4 142 223 319 385 3.98 7.92 15.4 23.1 34.1 42.1
2400 4.57 510 36.8 87.2 142 223 319 452 4.50 10.3 17.0 26.8 37.1 56.5
5.06 460 71.8 143 215 319 462 747 9.29 18.7 28.2 41.8 62.6 99.0
6.20 380 63.3 125 186 322 451 671 10.2 20.2 30.5 52.0 74.5 107
7.59 310 55.8 109 178 293 404 562 10.8 21.7 36.0 57.8 81.0 112
9.30 250 47.6 96.5 160 259 340 481 11.4 23.1 38.9 61.2 79.6 117
11.39 200 41.5 84.7 142 216 303 389 12.0 24.6 42.0 62.8 88.5 118
13.95 168 35.1 71.0 123 178 257 336 12.8 25.2 44.3 63.1 92.2 123
17.09 136 30.5 57.8 93.4 138 198 294 13.5 25.3 42.2 62.8 90.1 129
20.93 112 26.1 47.0 81.0 116 157 234 13.6 25.4 44.9 62.5 86.5 129
25.63 90 18.2 38.3 67.0 91.5 130 194 12.1 25.4 45.1 60.3 85.9 131
31.39 74 16.0 32.2 54.3 71.7 105 172 12.4 25.5 45.2 58.5 85.9 141
When selecting gear drives by HP method, check required HP (without service factor) against the application-adjusted thermal HP ratings. For ratings at speeds higher than 3500
RPM, refer to Factory.
When selecting gear drives by torque method, convert required torque (without service factor) to HP and check against the application-adjusted thermal HP ratings. For ratings at
speeds higher than 3500 RPM, refer to Factory.
Torque is in lb-in at low-speed shaft multiply values listed by 1000.
Thermal Horsepower
Thermal horsepower is the actual horsepower (without service factor) that a drive will Thermal Rating Example
transmit continually for three hours or more without overheating.
A ball mill with helical ring gear, has a 500 hp, 1750 rpm motor coupling connected to
Thermal ratings need not be considered when the continuous operating period does not an UltraMax Size 2110FC2 drive with a ratio of 9.30:1. From the Service Factor table
exceed three hours and the shutdown time equals or exceeds the running time. However, on page9, the minimum service factor is 1.50. From page32 the mechanical
when the running time exceeds the shutdown time, selection must be made on a basis of horsepower rating is 750 hp. The actual service factor is
adequate thermal rating.
750 500 = 1.50.
The duty cycle factor considers an increase in the Basic Thermal Rating for gear drives
Check to see if the actual horsepower rating is greater than the application-adjusted
that operate less than 100% of any one hour time period. If a drive operates for more
thermal rating under the following conditions:
than three hours and operates continuously for any given hour of the day, then the duty
cycle must be considered 100%. Ambient Temperature = 120F
Checking the thermal horsepower is extremely important, for if the drive creates heat Altitude = Sea Level
faster than it can be dissipated, severe damage may occur. Installed Environment = Indoors (large room, air velocity undefined)
The application-adjusted thermal capacity must be greater than the actual brake Inlet Water Temperature = 100F
horsepower. Determine the Application-Adjusted Thermal Capacity by multiplying the
Basic Thermal Capacity, pages44-46, by the appropriate environmental factors Continuous Duty
(Table 8 through Table 12). Compare the actual power rating required (without service First find PTA with no auxiliary cooling (PTA = B1 x B2 x B3 x B5 x PT).
factor) with the application-adjusted thermal rating. If the actual load exceeds the
application-adjusted thermal rating, shaft fans, electric fan or cooling tubes may be B1 = 0.69 (Table 8)
added, an optional oil-to-water or oil-to-air heat exchanger may be used, or a larger drive B2 = 1.00 (Table 9)
may be selected.
B3 = 1.00 (Table 10)
NOTE: Sizes 2040 and 2050 are not available with shaft fan, electric fan or cooling tubes.
B5 = 1.00 (Table 12)
Application-Adjusted Thermal Rating PT = 179 (page45)
PTA = B1 x B2 x B3 x B4 x B5 x PT where: PTA = 0.69 x 1.00 x 1.00 x 1.00 x 179 = 124 thermal hp.
PTA = Application-Adjusted Thermal Rating This drive will require cooling because 124 thermal hp is less than the motor horsepower
of 500. First try a shaft fan as shown below.
PT = Basic Thermal Rating (pages44-46)
PTA with Shaft Fan = B1 x B2 x B5 x PT
B1 = Ambient Air Temperature Factor, Table 8
B1 = 0.69 (Table 8)
B2 = Altitude Factor, Table 9
B2 = 1.00 (Table 9)
B3 = Ambient Air Velocity Factor, Table 10
B5 = 1.00 (Table 12)
B4 = Inlet Water Temperature Factor, Table 11
PT = 672 (page45)
B5 = Duty Cycle Factor, Table 12
PTA = 0.69 x 1.00 x 1.00 x 672 = 464 thermal hp which is still less than 500. Next try an
electric fan.
PTA with an Electric Fan = B1 x B2 x B5 x PT
B1 = 0.69 (Table 8)
B2 = 1.00 (Table 9)
B5 = 1.00 (Table 12)
PT = 795 (page45)
PTA = 0.69 x 1.00 x 1.00 x 795 = 549 thermal hp which is acceptable.
Cooling Tubes are also acceptable.
PTA with Cooling Tubes = B1 x B4 x B5 x PT
B1 = 0.91 (Table 8)
B4 = 0.83 (Table 11)
B5 = 1.00 (Table 12)
PT = 1520 (page45)
PTA = 0.91 x 0.83 x 1.00 x 1520 = 1150 thermal hp.
Table 8 Ambient Temperature Factor B1 (For all cooling methods) Table 11 Inlet Water Temperature Factor B4 (For water cooling only)
Ambient Factor with or without Factor with Inlet Water Temperature Factor with Cooling Tubes Only
Temperature Shaft or Electric Fan Cooling Tubes
50F 1.11
50F 1.19 1.06
60F 1.05
60F 1.13 1.04
70F 1.00
70F 1.07 1.02
80F 0.94
80F 1.00 1.00
90F 0.88
90F 0.93 0.98
100F 0.83
100F 0.85 0.96
110F 0.78 0.94
Table 12 Duty Cycle Factor B5 (For all cooling methods)
120F 0.69 0.91
% Operating Time per Hour Factor with or without Auxiliary Cooling
Basic thermal ratings are for an ambient temperature of 80F (27C), from sea 100% 1.00
level to 2500 ft. Application-adjusted thermal ratings must be calculated using
the application correction factors listed in these tables before comparing to the 80% 1.05
required load. For cooling beyond the range of cooling tubes, refer to Factory for the 60% 1.15
selection of oil-to-water or oil-to-air heat exchangers. Thermal ratings with cooling
tubes are based on a maximum water inlet temperature of 70F (21C) with a 2 gpm 40% 1.35
flow rate. 20% 1.80
Table 9 Altitude Factor B2 (For air cooling only) The duty cycle factor must be based on the percentage of each hour that the drive
Altitude ft. Factor with or without is operating. For example: a gear drive operating for 48 minutes and resting for 12
Sea Level = 0 Auxiliary Cooling minutes every hour of the day has an 80% duty cycle, but a drive operating for four
0 to 2,500 1.00 hours and resting for four hours has a 100% duty cycle. Where % run time per hour
falls between values shown above, use next higher % run time.
2,500 0.95
5,000 0.90
7,500 0.85
10,000 0.81
12,500 0.76
15,000 0.72
Between 275 fpm & 725 fpm Large Indoor Room 1.40
(3 to 8 mph)
Greater than 725 fpm (8 mph) Outdoors 1.90
The sustained ambient air velocity must be a continuous flow of air directly onto
the gear drive. If the air flow cannot be counted on to be continuous, an ambient air
velocity factor of 1.00 must be used.
Double Reduction
Nominal High-Speed Shaft Auxiliary Drive Size
Ratios RPM Cooling 2040 2050 2060 2070 2080 2090
None
Shaft Fan
3500
Electric Fan
Cooling Tubes
None
Shaft Fan
2900
Electric Fan
Cooling Tubes
None
Shaft Fan
2400
Electric Fan
Cooling Tubes
None 60.5 65.5 79.3 92.1 118 176
Shaft Fan 153 178 237 560
1750
Electric Fan 245 288 361 664
Cooling Tubes 580 651 740 1190
None 64.3 72.5 84.8 100 127 196
1.50 Shaft Fan 146 170 224 523
thru 1430
2.49 Electric Fan 243 286 358 676
Cooling Tubes 539 610 696 1140
None 67.0 77.8 88.4 104 131 212
Shaft Fan 138 161 211 485
1170
Electric Fan 239 281 351 677
Cooling Tubes 497 566 648 1080
None 67.9 83.5 88.2 104 130 220
Shaft Fan 125 146 189 426
870
Electric Fan 229 269 334 655
Cooling Tubes 445 497 571 970
None 67.2 84.7 60.5 101 127 224
Shaft Fan 89.9 136 176 394
720
Electric Fan 195 260 322 641
Cooling Tubes 458 501 549 901
None 65.6 84.4 65.8 75.8 89.0 226
Shaft Fan 91.0 105 129 363
580
Electric Fan 195 228 277 621
Cooling Tubes 423 475 533 823
None
Shaft Fan
3500
Electric Fan
Cooling Tubes
None
Shaft Fan
2900
Electric Fan
Cooling Tubes
None
Shaft Fan
2400
Electric Fan
Cooling Tubes
None 58.2 66.4 80.3 92.5 117 178
Shaft Fan 147 171 228 512
1750
Electric Fan 229 273 343 598
Cooling Tubes 461 537 623 920
None 59.0 71.6 83.4 97.5 123 194
2.76 Shaft Fan 138 162 214 467
thru 1430
4.57 Electric Fan 225 269 338 593
Cooling Tubes 420 494 574 860
None 58.8 74.1 84.5 99.8 126 201
Shaft Fan 129 152 200 426
1170
Electric Fan 219 263 330 582
Cooling Tubes 418 450 526 796
None 57.1 74.6 57.6 65.5 76.2 151
Shaft Fan 91.4 104 126 368
870
Electric Fan 185 217 260 555
Cooling Tubes 416 470 532 698
None 55.5 73.6 63.0 72.1 83.8 167
Shaft Fan 91.0 104 126 338
720
Electric Fan 185 218 264 538
Cooling Tubes 385 438 501 703
None 53.5 71.7 66.5 76.6 89.8 178
Shaft Fan 88.9 103 127 236
580
Electric Fan 181 215 263 450
Cooling Tubes 348 400 461 686
Basic thermal ratings listed are for an ambient temperature of 80F (27C), from sea level to 2500 ft. Application adjusted thermal ratings must be calculated using the application
correction factors on page43 before comparing to the required load. For cooling beyond the range of cooling tubes, refer to Factory for the selection of oil-to-water or oil-to-air heat
exchangers. Thermal ratings with cooling tubes are based on a maximum water inlet temperature of 70F (21C) with a 2 gpm flow rate.
External cooling required for these selections; refer to Factory.
As noted on page6, the application-adjusted thermal capacity is the actual Cooling Tubes
horsepower (without service factor) that a drive will transmit continually for three hours
Cooling tubes are an economical alternative for thermal requirements beyond the
or more without overheating. If a drive creates heat faster than it can be dissipated, severe
range of fans. A series of straight, finned tubes are provided directly in the sump of
damage may occur.
the drive. Water is circulated through these tubes to cool the oil. Since there are no
joints or connections inside the drive, leakage of water into the drive is eliminated. For
Shaft-Driven Cooling Fans dimensions, refer to page71.
Cooling fans provide a simple and inexpensive way to utilize the mechanical rating
of UltraMax gear drives by lowering operating temperatures, thus increasing thermal
horsepower capacity. Cooling fans have been successfully used on electric motors and
other related machinery for many years. They eliminate the need for water or oil cooling,
pumps and external piping. The sound level at 1750 rpm is about the same as that
from fans on totally enclosed, fan-cooled driving motors. Less than one quarter of one
percent cataloged horsepower rating is required to drive the fans. For dimensions, refer
to page60.
Cooling Tubes
Locate the center of the load as close to the drive seal cage as practical to minimize the
overhung load and increase bearing life.
Consult Factory for higher overhung load ratings In many cases, overhung load
capacity in excess of that published is available. Published ratings are based on a
combination of the most unfavorable conditions of rotation, speed, direction of applied
load and drive loading. If the actual load should exceed the published capacity, refer full
details to the Factory; provide complete application information (see page14), as well
as direction of rotation, location and direction of applied load.
Double, Triple & Quadruple Reduction Ratios 5.06 through 985.3 (lb)
Approx. L.S. Drive Size
Shaft RPM 2040 2050 2060 2070 2080 2090 2100 2110 2120 2130
700 1.83 2.53 4.40 5.41 3.93 7.01 8.01 4.63 8.40 11.6
560 1.93 2.68 4.66 5.42 3.95 7.20 8.48 4.90 8.70 12.1
460 2.04 2.83 4.78 5.63 3.90 7.61 8.98 5.18 8.93 12.5
380 2.16 2.99 4.98 5.93 4.13 8.07 9.62 5.71 9.37 13.1
350 2.26 3.12 5.11 6.06 4.72 8.62 9.87 5.70 9.62 14.3
310 2.28 3.17 5.24 6.19 4.37 8.87 10.2 6.24 9.91 13.9
280 2.38 3.30 5.77 6.67 5.15 8.87 10.5 6.06 10.7 14.9
230 2.51 3.50 5.88 6.98 4.80 9.42 11.1 6.65 11.0 15.4
190 2.67 3.70 6.14 7.57 5.46 10.3 11.9 7.13 11.5 16.1
155 2.84 4.02 6.50 8.21 6.35 11.0 12.6 8.04 12.2 17.1
125 3.03 4.37 6.50 8.50 7.48 11.9 13.4 9.06 13.0 18.2
100 3.29 4.74 6.50 8.50 8.90 13.8 14.6 13.4 14.3 19.8
84 3.40 5.12 6.50 8.50 10.2 14.0 15.5 12.4 16.1 22.0
68 3.40 5.25 6.50 8.50 11.0 14.0 16.9 14.5 17.5 22.5
56 3.40 5.25 6.50 8.50 11.0 14.0 17.0 16.8 19.0 22.5
45 3.40 5.25 6.50 8.50 11.0 14.0 17.0 18.5 19.0 22.5
37 3.40 5.25 6.50 8.50 11.0 14.0 17.0 18.5 19.0 22.5
28 3.40 5.25 6.50 8.50 11.0 14.0 17.0 18.5 19.0 22.5
Published values of overhung load are for loads applied one shaft diameter from the seal cage with a service factor of unity. Where overhung load is proportional to torque (i.e. pinion,
sprocket or sheave applications) an appropriate service factor should be considered in the overhung load calculation.
The last overhung load value in each drive size column applies to all lower output speeds for that drive. Published ratings are based on a combination of the most unfavorable
conditions of loading. For higher ratings, refer full data to Factory.
NOTE: Multiply values listed by 1000. Consult Factory for higher overhung load ratings.
Thrust Loads External thrust loads are often imposed upon gear drive bearings by CONCENTRIC SHAFT
agitators, mixers and similar equipment through solid couplings and also some flexible HORIZONTAL
couplings. Calculate the direction and magnitude of the thrust and check the result
against the tabulated thrust value.
OUTWARD OUTWARD
INWARD INWARD
TYPE FC TYPE FZ
Double Reduction
Approx. Drive Size
L.S. Shaft
RPM 2040 2050 2060 2070 2080 2090 2100 2110 2120 2130
1.50 1.465 1.476 1.548 1.561 1.504
1.84 1.820 1.822 1.833 1.783 1.887 1.801
2.03 2.057 2.028 2.027 2.062 2.055 2.089
2.25 2.191 2.252 2.295 2.197 2.299 2.257
2.49 2.475 2.504 2.537 2.541 2.504 2.503
2.76 2.723 2.702 2.827 2.683 2.792 2.756
3.05 3.076 3.095 3.126 3.103 3.041 3.137
3.38 3.279 3.283 3.400 3.211 3.262 3.428
3.74 3.705 3.714 3.759 3.713 3.553 3.830
4.13 4.120 4.001 4.130 3.954 4.067 4.164
4.57 4.655 4.512 4.567 4.573 4.430 4.763
5.06 4.929 4.980 4.998 4.996 5.161 5.050 5.071
6.20 6.122 6.147 6.256 6.155 6.290 6.050 6.417
7.59 7.368 7.598 7.708 7.517 7.638 7.581 7.641
9.30 9.158 9.119 9.269 8.996 8.923 9.257 9.218 9.463
11.39 11.03 11.08 11.26 11.08 11.13 11.51 11.58 11.46 11.54 11.85
13.95 13.86 13.50 13.72 13.50 13.67 13.98 14.01 13.94 14.00 14.42
17.09 16.83 16.65 17.19 17.33 17.34 16.78 17.29 17.01 17.37 17.15
20.93 19.81 20.56 21.13 20.54 20.98 21.01 21.58 20.76 21.12 21.25
25.63 25.25 25.27 25.63 25.12 25.17 25.66 25.55 25.39 25.91 25.36
31.39 29.43 30.16 31.69 31.08 31.15 31.15 31.21 31.12 31.89 30.89
Triple Reduction
Approx. Drive Size
L.S. Shaft
RPM 2040 2050 2060 2070 2080 2090 2100 2110 2120 2130
38.44 38.08 37.57 38.46 37.83 38.88 39.51 40.24 38.38 39.36 39.60
47.08 45.86 45.64 46.65 46.27 47.23 48.23 48.39 46.56 47.71 47.26
57.66 57.62 55.63 56.62 56.63 57.56 57.53 57.29 56.56 57.02 57.30
70.62 69.99 68.61 70.64 71.14 69.64 69.86 71.64 68.94 68.05 68.47
86.50 82.37 84.70 85.69 86.43 87.65 85.18 88.36 86.02 88.15 81.72
105.9 105.0 104.1 106.5 101.7 107.7 103.4 104.6 104.9 107.0 105.9
129.7 125.0 127.7 131.3 129.6 130.4 129.7 133.8 128.2 128.9 128.5
158.9 159.4 156.9 156.7 151.1 156.4 157.5 158.4 155.7 158.2 154.8
194.6 190.1 184.8 193.6
Quadruple Reduction
Approx. Drive Size
L.S. Shaft
RPM 2050 2060 2070 2080 2090 2100 2110 2120 2130
194.6 187.5 192.3 202.3 192.9 197.7 199.0
238.4 231.5 239.6 236.6 237.8 236.7 243.7 234.3 240.1 237.4
291.9 286.1 296.3 292.6 291.5 284.5 306.1 285.6 292.7 288.4
357.5 343.3 363.2 358.7 360.7 351.9 371.9 352.3 361.0 351.4
437.9 417.1 449.4 443.8 436.4 431.4 437.6 434.9 445.7 433.5
536.3 508.3 543.0 542.7 523.5 533.7 518.1 531.7 535.7 535.1
656.8 627.0 649.5 641.4 638.7 644.9 660.4 653.6 657.2 643.3
804.5 774.1 795.9 785.9 772.8 783.1 844.5 791.4 783.6 782.8
985.3 951.5 965.5 961.2 927.2 945.2 999.9 967.6 961.3 940.9
Except where noted with an , exact ratios are within 4% for double and triple reduction, and 5% of quadruple reduction nominal ratios.
Drive Sizes
Motor Mount Motor Bracket C-Face Adapter Motor Plate Slide Base Slide Rails Internal Backstop Reliability
2040 & 2050
Electric Electric
Drive Sizes External Internal Fan Fan Ext.
Motor Motor C-Face Motor Slide Slide Shaft Cooling Pump & Backstop
Backstop Backstop Right Left Reliability
2060 & 2130 Mount Bracket Adapter Plate Base Rails Fans Tubes Cooler
Hand Hand & Fan
Motor Mount ... ... ... OK ... ... OK ... OK OK OK OK ... OK
Motor Bracket ... ... ... OK ... OK OK OK OK OK OK OK ... OK
C-Face Adapter ... ... ... OK ... ... OK ... OK OK OK OK ... OK
Motor Plate ... ... ... ... OK OK OK OK OK OK OK OK OK OK
Slide Base OK OK OK ... ... OK OK OK OK OK ... OK OK OK
Slide Rails ... ... ... OK ... OK OK OK OK OK OK OK OK OK
External Backstop ... OK ... OK OK OK ... OK OK OK OK OK ... OK
Internal Backstop OK OK OK OK OK OK ... OK OK OK OK OK ... OK
Shaft Fan ... OK ... OK OK OK OK OK ... ... ... ... ... OK
Electric Fan Right Hand OK OK OK OK OK OK OK OK ... ... ... ... ... OK
Electric Fan Left Hand OK OK OK OK OK OK OK OK ... ... ... ... ... OK
Cooling Tubes OK OK OK OK ... OK OK OK ... ... ... ... ... ...
Pump & Cooler OK OK OK OK OK OK OK OK ... ... ... ... ... OK
Ext. Backstop & Fan ... ... ... OK OK OK ... ... ... ... ... ... ... OK
Reliability OK OK OK OK OK OK OK OK OK OK OK ... OK OK
H.S. SHAFT
KEY
UA U
O
D
OIL DRAIN
W G BOTH ENDS
V V
J J
F Q 4 - HOLES FOR H - DIA E E
SAE GRADE 5 BOLTS
B A
Dimensions (in)
Low-Speed Shaft W Wt
Drive Max
A B D E F G H J N O Q R V X Y Z (lb)
Size U Key W/O With AA Ave
2040 15.00 7.90 8.50 6.60 6.10 0.80 0.750 4.3 4.00 12.92 6.86 5.9 2.0000 0.500 x 0.500 x 3.50 0.90 3.54 3.24 7.50 2.90 2.06 17.98 200
2050 16.60 8.98 9.60 7.30 7.10 1.00 0.875 4.5 5.00 14.52 8.10 6.7 2.5000 0.625 x 0.625 x 4.50 0.94 4.16 3.92 8.70 3.40 2.90 18.98 340
DIMENSIONS ON PAGE 57
(CA IN TABLE BELOW)
CA
SHAFT VENTED DIPSTICK &
C OIL FILLER PLUG
GAP
X
GUARD USABLE CLEARANCE R R
N 1.4
LENGTH
L.S. SHAFT
KEY
U
O
D
OIL DRAIN
W G BOTH ENDS
V V
4 - HOLES FOR H - DIA J J
F Q
SAE GRADE 5 BOLTS E E
B A
Dimensions (in)
2040 200 286 33.9 33.9 33.9 33.9 35.0 36.2 39.9 41.5 43.9 43.9
2050 340 326 36.2 36.2 36.2 36.2 37.5 39.0 42.4 44.2 46.2 46.2 48.8 48.8
TEFC Motors
2040 200 286 30.7 31.2 33.2 34.2 39.0 39.0 45.2 45.2 46.3 46.3
2050 340 326 33.7 34.2 36.3 37.3 41.6 41.6 47.8 47.8 48.9 48.9 52.9 52.9
Approximate Weights
Falk Motor Brackets/Couplings and Motors (lb)
HP 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200
Frame 143T 145T 145T 182T 184T 213T 215T 254T 256T 284T 286T 324T 326T 364T 365T 404T 405T 444T 445T
Drive Size Bracket & Coupling Weights
2040-2070 60 60 60 60 60 65 65 80 80 100 100 110 110 165 180 270 270
2080-2090 65 65 65 65 75 80 80 95 100 115 115 120 120 165 180 270 285 340
2100-2130 70 70 70 85 85 90 90 110 110 120 120 130 135 310 310 375 375 445 485
1750 RPM Motor Weights
TEFC General 30 35 40 60 80 120 165 230 265 360 380 490 526 650 780 1050 1505 1530 1700
Purpose Motor
TEFC High 30 45 55 70 85 125 170 235 300 450 440 560 650 785 870 1150 1520 1710 1850
Efficiency Motor
Open Motor 30 35 35 60 70 120 145 190 215 255 315 370 400 575 640 810 895 1195 1375
CA dimensions are approximate and may vary with motor manufacturer.
Weight shown is for Type FC drive. For Type FZ drive weight, add average drive weight to approximate weight.
Brackets for Sizes 2040 thru 2050 will accept either T, TS, U or US frame motors. Do not exceed the gear drive ratings shown in the selection tables. Standard length and semi-
standard length blank bracket dimensions are covered in Engineering 317-315.
Refer to pages6 and 7 for instructions when using other than T-frame motors.
DRIVE WITH
SHAFT FAN
H.S. SHAFT
KEY
NA
USABLE
LENGTH
C 2.6
USABLE USABLE X
NA CLEARANCE R R
N
LENGTH LENGTH 1.3
UA U
O
D
G OIL DRAIN
BOTH ENDS
W
V J J
V F Q 4 - HOLES FOR H - DIA E E
K K SAE GRADE 5 BOLTS
B A
Dimensions (in)
Drive Low-Speed Shaft W Average
A B D E F G H J K N O Q R V X Y Z
Size U Key W/O With Wt (lb)
2060 18.40 12.00 10.60 8.20 10.00 0.66 1.000 4.2 5.50 15.60 8.00 6.9 2.750 0.625 x 0.625 x 5.00 1.0 4.83 4.42 11.2 5.64 4.92 340
2070 21.00 13.70 11.66 9.30 11.30 0.66 1.125 4.5 6.50 17.16 9.20 7.9 3.250 0.750 x 0.750 x 6.00 1.2 5.78 5.21 12.3 6.60 5.64 480
2080 23.00 15.80 12.78 10.20 13.20 0.78 1.250 5.5 7.00 18.98 10.00 8.7 3.500 0.875 x 0.875 x 6.50 1.3 6.25 5.84 13.4 6.96 6.70 680
2090 26.00 17.50 15.74 11.40 14.30 0.90 1.500 7.0 8.00 23.06 11.50 9.6 4.000 1.000 x 1.000 x 7.00 1.6 7.51 6.95 15.6 8.00 7.20 950
2100 27.60 19.16 17.40 12.20 14.96 1.00 1.500 9.0 7.0 9.00 26.00 13.14 10.7 4.500 1.000 x 1.000 x 8.50 2.1 9.54 15.9 9.06 7.56 1320
2110 29.40 21.48 19.50 13.10 17.28 1.00 1.500 9.0 7.0 9.50 28.80 13.72 11.6 5.000 1.250 x 1.250 x 8.50 2.1 10.22 17.2 9.90 8.06 1560
2120 32.48 23.60 21.90 14.44 18.80 1.24 1.750 9.0 7.0 10.00 32.50 14.58 12.6 5.500 1.250 x 1.250 x 9.00 2.4 10.68 19.0 10.62 9.36 2210
2130 34.00 25.10 24.70 15.20 19.30 1.24 1.750 9.0 7.0 11.00 36.20 16.16 13.5 6.000 1.500 x 1.500 x 10.00 2.9 11.78 20.4 11.50 9.52 2900
DIMENSIONS ON PAGE 59
(CA IN TABLE BELOW)
LIFTING LUGS:
SIZES 2100 THRU 2130 VENTED DIPSTICK
CA
SHAFT 2.6
C X R R
GAP GUARD USABLE CLEARANCE
N 1.3
LENGTH
O
D
G OIL DRAIN
W
BOTH ENDS
V J J
V F Q E E
K K 4 - HOLES FOR H - DIA
B SAE GRADE 5 BOLTS A
Dimensions (in)
Average Max. CA Approximate Overall Length With Motor and Type T Coupling
Drive Weight NEMA
of Drive T&U Motor Frame Size
Size
Only Frame
(lb) Size 143T 145T 182T 184T 213T 215T 254T 256T 284TS 286TS 324TS 326TS 364TS 365TS 404TS 405TS 444TS 445TS
Open Motors
2060 340 365 39.2 39.2 39.2 39.2 40.8 42.4 45.5 47.3 49.0 49.0 51.8 51.8 52.4 52.6
2070 480 405 42.0 42.0 42.0 42.0 43.2 45.7 49.0 50.7 51.9 52.0 54.7 54.7 55.2 56.0 58.6 59.8
2080 680 445 44.6 44.6 44.6 44.6 46.7 48.2 52.5 54.1 54.4 55.3 58.0 58.0 58.4 59.8 61.6 62.9
2090 950 445 47.6 47.6 47.6 47.6 49.6 51.1 54.4 57.7 57.4 58.7 60.9 61.3 61.8 62.8 64.8 66.3 69.7 71.3
2100 1320 445 50.9 50.9 51.5 51.5 53.0 54.6 57.8 59.5 60.7 62.5 63.5 64.9 66.3 66.6 69.7 69.8 74.7 74.8
2110 1560 445 53.9 53.9 54.5 54.5 55.9 57.5 60.7 62.5 63.7 63.7 66.7 68.2 69.3 69.7 72.7 73.3 77.7 78.4
2120 2210 445 56.6 56.6 56.6 56.6 58.6 61.0 63.9 65.8 66.2 67.0 69.7 69.7 72.3 73.6 75.6 76.8 80.6 81.9
2130 2900 445 59.3 59.3 59.3 61.3 62.8 66.6 68.7 68.9 69.7 72.4 72.4 74.9 76.6 78.3 79.7 83.8 85.0
TEFC Motors
2060 340 365 36.5 36.9 39.0 40.0 45.2 45.2 50.7 50.7 53.0 53.0 55.8 55.8 57.4
2070 480 405 38.8 39.3 42.4 43.4 47.3 47.3 53.8 53.8 55.9 55.9 58.7 58.7 60.4 60.3
2080 680 445 42.0 42.5 44.6 46.4 50.7 50.7 57.3 57.3 59.0 59.0 62.0 62.0 63.9 63.9 68.2
2090 950 445 45.1 45.5 47.6 49.4 53.8 53.8 59.3 59.3 61.6 62.2 62.2 65.6 67.2 67.2 71.3
2100 1320 445 50.0 51.6 52.6 57.1 57.1 62.6 62.6 65.0 65.0 67.8 67.8 70.6 70.6 74.5 74.5
2110 1560 445 54.7 55.7 59.6 59.6 65.7 65.7 67.9 67.9 70.7 70.7 72.3 72.3 78.0 78.0 83.4
2120 2210 445 57.6 58.6 62.6 62.6 68.9 68.9 71.0 71.0 73.8 73.8 75.4 75.4 80.1 80.1 86.7
2130 2900 445 61.2 65.2 65.2 70.9 70.9 73.6 73.6 76.3 76.3 78.0 78.0 82.7 82.7 87.6 87.6
CA dimensions are approximate and may vary with motor manufacturer.
Weight shown is for Type FC drive. For Type FZ drive weight, add average drive weight to approximate weight at bottom of page59.
Brackets will accept either T, TS, U or US frame motors. Do not exceed the gear drive ratings shown in the selection tables. Standard length and semi-standard length blank bracket
dimensions are covered in Engineering 317-315.
Refer to pages6 and 7 for instructions when using other than T-frame motors.
Space-saving Type MM motor mounts are designed for use on UltraMax Type FC drives
when input through a belt drive is required. The motor mount can be top, left or right
sidemounted, and allows for quick belt installation and tensioning.
OSHA GUARD
KA MA MA
SHIM IF
GA REQUIRED
FA
JA
HA H.S.
REFER TO STD. LA SHAFT
ASSEMBLIES ABOVE
H.S.
SHAFT
H.S. L.S. L.S.
SHAFT SHAFT SHAFT
Size 2040 & 2050 Size 2040 56-284T & U Size 2050 56-210T & U
Size 2050 250-320T & U
Dimensions (in)
Minimum and Maximum Shaft Centers Dimension QA Std
3&9 Assemblies Clock
Drive Size 12 Oclock Mounting Oclock HA JA Positions
PA
56 140 180 210 250 280 320 FA & GA Min. Max.
Addition
FA GA FA GA FA GA FA GA FA GA FA GA FA GA 3 9 12
13.10 16.10 13.10 16.10 14.10 17.10 14.86 17.86 15.86 18.86 16.60 19.60 1.84 9.60 12.60 8.32 2.00 2.00 0
MM2040
18.31 21.10 1.84 10.31 13.10 8.32 2.00 2.00 0
MM2050 14.06 17.00 14.06 17.00 15.06 18.00 15.82 18.76 16.82 19.76 17.56 20.50 18.56 21.50 2.14 10.56 13.50 9.30 2.34 2.34 0
56 thru 210 250 thru 284 250 thru 320 320 Dimension MA
Drive Motor Motor Motor Motor
Size KA LA Mount KA LA Mount KA LA Mount KA LA Mount 56 140 180 210 250 280 320
Wt (lb) Wt (lb) Wt (lb) Wt (lb)
MM2040 13.00 -2.28 55 14.00 2.02 70 16.00 5.27 118 12.68 13.18 12.68 11.92 11.16 10.68 10.22
MM2050 15.00 60 16.00 2.72 90 15.28 15.78 15.28 14.54 13.78 13.28 12.78
Dimensions are for reference only and are subject to change without notice unless certified.
When determining belt length for minimum shaft centers, follow the belt manufacturers installation allowance recommendations and also provide for future belt tensioning. Motors
may be shimmed up to 1.5".
Motor mount extends 0.56" below Size 2040 with 320 frame when mounted in 3 and 9 oclock positions.
Measure () LA to left of shaft end instead of as shown; shaft extends beyond bracket.
To determine shaft centers for 3 & 9 oclock mountings, add amount shown in the 3 & 9 oclock Addition column to the 12 oclock FA & GA dimensions. Dimensions HA and JA will
increase the same amounts.
How to Order
Your nearby Rexnord representative or authorized distributor will be pleased to analyze 2. Motor make horsepower and type.
your new or existing application requirements and recommend the most efficient and 3. NEMA motor frame size. Check dimension table to make certain motor mount is
economical motor mount selections. At the same time, if you wish, his wide experience available for your motor frame size.
in the field of power transmission qualifies him to examine your installation and perhaps
point out additional ways to increase efficiency and reduce cost with other Rexnord 4. Required belt centers. If not known, the motor mount will be selected with minimum
precision products. belt centers (Dimension FA above) based on information from Steps 1 thru 3.
The following information is required to make proper selection: 5. Clock position specify preferred mounting arrangement.
1. Rexnord Drive size and type as shown on nameplate or from selection tables in
this catalog.
Space-saving Type MM motor mounts are designed for use on UltraMax Type FC drives
when input through a belt drive is required. The motor mount can be top, left or right
sidemounted, and allows for quick belt installation and tensioning.
OSHA GUARD
SHIM IF
REQUIRED
MA
MA
KA GA SUPPORT: LA
250-404T
FA H. S.
JA
HA SHAFT
PA
REFER TO STD.
H. S. ASSEMBLIES ABOVE
SHAFT
Figure 1 Figure 2
H. S. L. S. L. S.
SHAFT SHAFT SHAFT
Size 2060 - 2130 Size 2060-2100 140-210T & U Size 2060-2100 250-400T & U
Size 2110-2130 140-400T & U (Size 2060 Max. U-Frame is 404)
Dimensions (in)
Minimum and Maximum Shaft Centers
Motor 3&9
Mount & 12 Oclock Mounting Oclock HA JA PA
Drive Size 140 180 210 250 280 320 360 400 FA & GA Min Max
Addition
FA GA FA GA FA GA FA GA FA GA FA GA FA GA FA GA
MM2060 16.42 20.02 17.42 21.02 18.18 21.78 19.18 22.78 19.92 23.52 20.92 24.52 22.60 25.52 23.60 26.52 1.96 12.92 16.52 11.48
MM2070 16.92 20.52 17.92 21.52 18.68 22.28 19.68 23.28 20.42 24.02 21.42 25.02 23.10 26.02 24.10 27.02 2.40 13.42 17.02 11.98
MM2080 17.82 21.42 18.82 22.42 19.58 23.18 20.58 24.18 21.32 24.92 22.32 25.92 23.76 26.92 24.76 27.92 2.50 14.32 17.92 12.76
MM2090 18.94 22.54 19.94 23.54 20.70 24.30 21.70 25.30 22.44 26.04 23.44 27.04 24.88 28.04 25.88 29.04 2.32 15.44 19.04 13.88
MM2100 21.32 24.92 22.32 25.92 23.08 26.68 24.08 27.68 24.82 28.42 25.82 29.42 27.26 30.42 28.26 31.42 2.10 17.82 21.42 16.26
MM2110 22.02 25.62 23.02 26.62 23.78 27.38 24.78 28.38 25.52 29.12 26.52 30.12 27.96 31.12 28.96 32.12 2.20 18.52 22.12 16.96
MM2120 21.72 25.32 22.72 26.32 23.48 27.08 24.48 28.08 25.22 28.82 26.22 29.82 27.66 30.82 28.66 31.82 1.90 18.22 21.82 16.66
MM2130 22.62 26.22 23.62 27.22 24.38 27.98 25.38 28.98 26.12 29.72 27.12 30.72 28.56 31.72 29.56 32.72 2.00 19.12 22.72 17.56
Type MC / DimensionsInch
Type MC motor adapters provide for quick flange mounting of NEMA C-face motors
on UltraMax Type FC drives.
FF
UA
GG
DD
Dimensions (in)
Motor Drive Motor
Adapter & Type & C AA BB DD FF GG HH JJ UA Key
Frame Size
Drive Size Reduction
182-184 18.44 22.61 22.81 0.64 8.502 9.25 0.500 7.250 1.375 0.312 x 0.312 x 2.5
FC2 213-256 18.44 23.11 23.31 0.64 8.502 9.25 0.500 7.250 1.375 0.312 x 0.312 x 2.5
284-286 18.44 23.86 24.06 0.64 10.502 11.50 0.500 9.000 1.375 0.312 x 0.312 x 2.5
MC2040
56-145 18.44 21.27 21.52 0.64 4.502 7.38 0.375 5.875 1.375 0.312 x 0.312 x 2.5
FC3 182-184 18.44 22.64 22.84 0.64 8.502 9.25 0.500 7.250 1.375 0.312 x 0.312 x 2.5
213-215 18.44 23.14 23.34 0.64 8.502 9.25 0.500 7.250 1.375 0.312 x 0.312 x 2.5
182-184 21.54 25.81 26.01 0.64 8.502 9.25 0.500 7.250 1.625 0.375 x 0.375 x 3.0
FC2 213-256 21.54 26.31 26.51 0.64 8.502 9.25 0.500 7.250 1.625 0.375 x 0.375 x 3.0
284-286 21.54 27.06 27.26 0.64 10.502 11.50 0.500 9.000 1.625 0.375 x 0.375 x 3.0
56-145 21.54 24.43 24.68 0.64 4.502 7.38 0.375 5.875 1.625 0.375 x 0.375 x 3.0
MC2050 FC3 182-184 21.54 25.81 26.01 0.64 8.502 9.25 0.500 7.250 1.625 0.375 x 0.375 x 3.0
213-256 21.54 26.31 26.51 0.64 8.502 9.25 0.500 7.250 1.625 0.375 x 0.375 x 3.0
56-145 19.98 23.56 23.81 0.64 4.502 7.38 0.375 5.875 1.000 0.250 x 0.250 x 1.5
FC4 182-184 19.98 24.94 25.14 0.64 8.502 9.25 0.500 7.250 1.000 0.250 x 0.250 x 1.5
213-215 24.94 29.26 29.46 0.64 8.502 9.25 0.500 7.250 1.875 0.500 x 0.500 x 3.2
254-256 24.94 29.76 29.96 0.64 8.502 9.25 0.500 7.250 1.875 0.500 x 0.500 x 3.2
FC2
284-286 24.94 30.51 30.71 0.64 10.502 11.50 0.500 9.000 1.875 0.500 x 0.500 x 3.2
143-145 24.32 27.48 27.73 0.64 4.502 7.38 0.375 5.875 1.500 0.375 x 0.375 x 3.0
MC2060 FC3 182-184 24.32 28.85 29.05 0.64 8.502 9.25 0.500 7.250 1.500 0.375 x 0.375 x 3.0
213-256 24.32 29.35 29.55 0.64 8.502 9.25 0.500 7.250 1.500 0.375 x 0.375 x 3.0
56-145 23.56 27.48 27.73 0.64 4.502 7.38 0.375 5.875 1.250 0.250 x 0.250 x 2.2
FC4
182-184 23.56 28.73 28.93 0.64 8.502 9.25 0.500 7.250 1.250 0.250 x 0.250 x 2.2
182-184 27.28 31.52 31.72 0.64 8.502 9.25 0.500 7.250 1.750 0.375 x 0.375 x 3.0
FC3 213-256 27.28 32.02 32.22 0.64 8.502 9.25 0.500 7.250 1.750 0.375 x 0.375 x 3.0
MC2070 284-286 27.28 32.77 32.97 0.64 10.502 11.50 0.500 9.000 1.750 0.375 x 0.375 x 3.0
56-145 26.54 30.07 30.32 0.64 4.502 7.38 0.375 5.875 1.375 0.312 x 0.312 x 2.5
FC4
182-215 26.54 31.45 31.65 0.64 8.502 9.25 0.500 7.250 1.375 0.312 x 0.312 x 2.5
182-215 30.64 34.96 35.16 0.64 8.502 9.25 0.500 7.250 2.000 0.500 x 0.500 x 3.5
FC3 254-256 30.64 35.46 35.66 0.64 8.502 9.25 0.500 7.250 2.000 0.500 x 0.500 x 3.5
284-286 30.64 36.21 36.41 0.64 10.502 11.50 0.500 9.000 2.000 0.500 x 0.500 x 3.5
MC2080
56-145 29.90 32.80 33.05 0.64 4.502 7.38 0.375 5.875 1.625 0.375 x 0.375 x 3.0
FC4 182-184 29.90 34.18 34.38 0.64 8.502 9.25 0.500 7.250 1.625 0.375 x 0.375 x 3.0
213-215 29.90 34.68 34.88 0.64 8.502 9.25 0.500 7.250 1.625 0.375 x 0.375 x 3.0
Dimensions are for reference only and are subject to change without notice unless certified.
Motor frames 182-256 will have conduit box mounted at 45 for drive Size 2080F3 only.
Adapter for motor frames 284-286 uses an 8-hole pattern.
Type MP / DimensionsInch
PA-DIA. HAND HOLES KA Type MP motor plates are used
JA to accommodate oversize motors,
special couplings, clutches or
brakes. Motor plates allow for
RA simplified installation of the total
MA
assembly, and also provide a rigid,
MAX. hard mounting of the UltraMax and
FLAT motor when required.
RA L.S. SHAFT
KEY Hand holes provide access to
the drive, motor and motor plate
CA
foundation bolts: they also provide
H.S. SHAFT COUPLING simplified handling and venting
LA
GAP GUARD (WHEN when the motor plate is grouted in
SPECIFIED) place.
TO SUIT
MOTOR: Standard motor plates are available;
SHIM each plate accommodating two drive
BLOCKS
OR sizes, for example, MP40/50 is for
PEDESTAL size 2040/2050 drives.
D
Special motor plates can be
DA
designed to accommodate special
TA
couplings, clutches, brakes and
prime movers which will not fit on
VA Q 6-HOLES EA EA the standard motor plates shown
GA
FA FA VA FOR HA DIA. AA here.
BA GRADE 5 BOLTS
Dimensions (in)
Drive Motor Plate LA Drive Motor Plate DA LA W/O Backstop LA W/Backstop
D DA .14 Q D Q
Size (MP) Size F2 F3 F4 Size (MP) Size .14 FC2 FC3 FC4 FC2 FC3 FC4
2040 MP40/50 8.50 14.50 33.52 33.52 NA 7.46 100/110-2 17.40 26.40 32.54 33.90 34.38 25.94 28.30 28.78 13.54
2100
2050 MP40/50 9.60 15.60 31.62 31.62 33.18 8.66 100/110 17.40 26.40 58.54 59.90 60.38 51.94 54.30 54.78 13.54
MP60/70-2 10.60 16.60 22.06 22.68 23.44 8.50 100/110-2 19.50 28.50 29.60 31.52 32.00 23.00 25.92 26.40 14.12
2060 2110
MP60/70 10.60 16.60 40.06 40.68 41.44 8.50 100/110 19.50 28.50 55.60 57.52 58.00 49.00 51.90 52.40 14.12
MP60/70-2 11.66 17.66 19.66 20.72 21.46 9.50 120/130-4 21.90 30.90 26.80 28.78 29.56 20.20 23.32 23.58 14.68
2070
MP60/70 11.66 17.66 37.66 38.72 39.46 9.50 2120 120/130-2 21.90 30.90 46.80 48.78 49.56 40.20 43.32 43.58 14.68
MP80/90-2 12.78 21.78 37.02 38.06 38.80 11.20 120/130 21.90 30.90 74.80 76.78 77.56 68.20 71.32 71.58 14.68
2080
MP80/90 12.78 21.78 52.02 53.06 53.80 11.20 120/130-4 24.70 33.70 24.68 27.28 28.06 18.08 21.82 22.08 15.76
MP80/90-2 15.74 24.74 34.82 36.24 36.98 12.40 2130 120/130-2 24.70 33.70 44.68 47.28 48.06 38.08 41.82 42.08 15.76
2090
MP80/90 15.74 24.74 49.82 51.24 51.98 12.40 120/130 24.70 33.70 72.68 75.28 76.06 66.08 69.82 70.08 15.76
Type SR / DimensionsInch
Type SR slide rails can be used in conjunction with UltraMax MP motor plates for
positioning of the drive assembly, and to facilitate chain and belt drive installation,
tensioning and service.
2 HOLES IN EACH RAIL FOR HB - DIA. BOLTS & JACKSCREWS
SAE GRADE 5 BOLTS FURNISHED BY FALK
KB
VB
TO SUIT MOTOR:
SHIM BLOCKS
OR PEDESTAL
L.S.
SHAFT
MINIMUM
MAX.
MB
TRAVEL
DB
GB
KB KB KB JB
VB VB VB JB PB
NB
FB FB QB NB EB
AB CB
BB MAX.
Dimensions (in)
Slide Rail Motor Plate (MP)
& Drive AB BB CB Max DB EB FB GB HB JB KB MB NB PB Min QB VB
Size
Size
SR2040 MP40/50 40.00 50.00 4.20 18.26 37.40 21.50 0.75 1.00 4.00 7.00 6.44 1.30 13.00 7.46 3.50
SR2050 MP40/50 40.00 50.00 4.20 19.36 37.40 21.50 0.75 1.00 4.00 7.00 6.44 1.30 13.00 8.66 3.50
MP60/70-2 40.00 44.00 4.20 20.36 37.40 18.50 0.75 1.00 4.00 7.00 6.44 1.30 15.50 8.50 3.50
SR2060
MP60/70 40.00 62.00 4.20 20.36 37.40 27.50 0.75 1.00 4.00 7.00 6.44 1.30 15.50 8.50 3.50
MP60/70-2 40.00 44.00 4.20 21.42 37.40 18.50 0.75 1.00 4.00 7.00 6.44 1.30 15.50 9.50 3.50
SR2070
MP60/70 40.00 62.00 4.20 21.42 37.40 27.50 0.75 1.00 4.00 7.00 6.44 1.30 15.50 9.50 3.50
MP80/90-2 60.00 64.60 3.38 27.04 56.00 27.50 1.00 1.50 6.00 9.60 7.20 2.00 19.30 11.20 4.80
SR2080
MP80/90 60.00 79.60 3.38 27.04 56.00 35.00 1.00 1.50 6.00 9.60 7.20 2.00 19.30 11.20 4.80
MP80/90-2 60.00 64.60 3.38 30.00 56.00 27.50 1.00 1.50 6.00 9.60 7.20 2.00 19.30 12.40 4.80
SR2090
MP80/90 60.00 79.60 3.38 30.00 56.00 35.00 1.00 1.50 6.00 9.60 7.20 2.00 19.30 12.40 4.80
MP100/110-2 60.00 64.60 3.38 31.66 56.00 27.50 1.00 1.50 6.00 9.60 7.20 2.00 21.80 13.54 4.80
SR2100
MP100/110 60.00 90.60 3.38 31.66 56.00 40.50 1.00 1.50 6.00 9.60 7.20 2.00 21.80 13.54 4.80
MP100/110-2 60.00 64.60 3.38 33.76 56.00 27.50 1.00 1.50 6.00 9.60 7.20 2.00 21.80 14.12 4.80
SR2110
MP100/110 60.00 90.60 3.38 33.76 56.00 40.50 1.00 1.50 6.00 9.60 7.20 2.00 21.80 14.12 4.80
MP120/130-4 60.00 64.60 3.38 36.16 56.00 27.50 1.00 1.50 6.00 9.60 7.20 2.00 23.80 14.68 4.80
SR2120 MP120/130-2 60.00 84.60 3.38 36.16 56.00 37.50 1.00 1.50 6.00 9.60 7.20 2.00 23.80 14.68 4.80
MP120/130 60.00 112.60 3.38 36.16 56.00 51.50 1.00 1.50 6.00 9.60 7.20 2.00 23.80 14.68 4.80
MP120/130-4 60.00 64.60 3.38 38.96 56.00 27.50 1.00 1.50 6.00 9.60 7.20 2.00 23.80 15.76 4.80
SR2130 MP120/130-2 60.00 84.60 3.38 38.96 56.00 37.50 1.00 1.50 6.00 9.60 7.20 2.00 23.80 15.76 4.80
MP120/130 60.00 112.60 3.38 38.96 56.00 51.50 1.00 1.50 6.00 9.60 7.20 2.00 23.80 15.76 4.80
Dimensions are for reference only and are subject to change without notice unless certified.
Type SB / DimensionsInch
Type SB slide bases provide for convenient positioning of UltraMax drives, and facilitate
chain and belt installation tensioning and service. The slide base is permanently bolted
to the foundation, and when a change of position is desired, the drive is easily shifted
by loosening the gear drive foundation bolts and turning the adjusting screws. After the
desired belt or chain tension is obtained, the drive foundation bolts are tightened, and the
machine is ready for operation. All drives on slide bases are available with motor mounts
in the 12 oclock position; Sizes 2090 and larger are also available with motor mounts in
the 3 and 9 oclock positions.
CENTERLINE FOR
SLIDE BASE AND
UNIT FEET BOLTS
L.S.
SHAFT
BOLTS &
JACKSCREWS
FURNISHED
BY REXNORD
DB MAX. MB
MINIMUM
TRAVEL
GB
VB JB JB
VB FB FB Q PB
NB
BB NB EB
AB CB MAX
Dimensions (in)
Slide Base & Wt (lb)
Q AB BB CB Max DB EB FB GB HB JB MB NB PB Min VB
Drive Size Approx.
SB2040 6.86 25.02 10.20 3.36 10.76 23.22 3.05 0.50 0.750 2.50 4.10 0.90 9.54 2.05 41
SB2050 8.10 28.30 11.60 3.56 12.36 26.30 3.55 0.50 0.875 3.00 4.70 1.00 10.80 2.25 62
SB2060 8.00 31.32 14.70 2.78 13.86 28.72 5.00 0.62 1.000 3.50 4.70 1.30 12.00 2.35 92
SB2070 9.20 33.72 16.40 2.90 14.92 31.12 5.65 0.62 1.125 3.50 4.70 1.30 13.20 2.55 104
SB2080 10.00 37.68 19.00 4.18 16.54 34.88 6.60 0.75 1.250 4.00 5.70 1.40 14.58 2.90 169
SB2090 11.50 44.72 21.00 2.18 20.00 39.72 7.15 1.00 1.500 6.00 5.70 2.50 17.00 3.35 228
SB2100 13.14 46.16 21.20 2.26 21.66 41.16 7.48 1.00 1.500 6.00 5.70 2.50 17.72 3.12 264
SB2110 13.72 49.10 23.60 3.22 25.76 44.10 8.64 1.00 1.500 6.00 6.76 2.50 18.66 3.16 344
SB2120 14.58 52.12 25.60 3.24 28.16 47.12 9.40 1.00 1.750 6.00 6.76 2.50 20.18 3.40 382
SB2130 16.16 53.64 26.20 3.24 30.96 48.64 9.65 1.00 1.750 6.00 6.76 2.50 20.94 3.45 394
Dimensions are for reference only and are subject to change without notice unless certified. All drives on slide bases are available with motor mounts in the 12 oclock position; Sizes
2090 and larger are also available with motor mounts in the 3 and 9 oclock positions.
11.39 11.39
13.95 13.95
#60 Backstop
17.09 17.09
20.93 20.93
25.63 25.63
#20 Backstop
31.39 31.39
38.44 38.44
47.08 47.08
57.66 57.66
Triple Reduction
70.62 70.62
86.50 #20 Backstop 86.50
105.90 105.90
129.70 129.70
158.90 158.90
194.60 194.60
238.40 238.40
291.90 291.90
Quadruple Reduction
357.50 357.50
437.90 437.90
#20 Backstop
536.30 536.30
656.80 656.80
804.50 804.50
985.30 985.30
Gear drive maximum rating at 580 RPM exceeds #60 B1F rating. #60 backstop may
be used only if required high-speed shaft torque is less than 40,320 lb-in.
Type EF / DimensionsInch
Electric fans achieve thermal capacities up to twice that of shaft fans, are unaffected
by shaft rotation and speeds, and are thermostatically controlled to shut off when not
required. Electric fans can be mounted on either side of the UltraMax and permit full use
of the UltraMax usable shaft extensions. Electric fans are available with the following
motor packages:
60 Hz, 3 Phase, 220/380 VAC
60 Hz, 3 Phase, 265/460 VAC
50 Hz, 3 Phase, 220/380 VAC
Other motor package options may be available. Consult Factory for selection, price and
delivery.
SUMP TEMPERATURE
5.00 0.75 SWITCH
J B B
7.25 D D F
0.75 0.75 CLEARANCE
K 0.75 0.75
CLEARANCE
FAN DIA.
STANDARD OPTIONAL
LOCATION LOCATION
H.S. END
Dimensions (in)
Eletric, Drive Size & Electric Fan Dia B D F J K
Reduction
EF2060 FC2/3 & FZ2/3 12 24.63 6.9 17.73 17.05 14.30
EF2070 FC2/3 & FZ2/3 12 25.59 7.9 17.69 19.05 14.87
EF2080 FC2/3 & FZ2/3 12 26.33 8.7 17.63 21.42 15.37
EF2090 FC2/3 & FZ2/3 14 28.21 9.6 18.61 23.30 16.53
EF2100 FC2/3 & FZ2/3 16 30.15 10.7 19.45 25.05 17.20
EF2110 FC2/3 & FZ2/3 18 32.01 11.6 20.41 27.67 18.40
EF2120 FC2/3 & FZ2/3 20 34.12 12.6 21.52 30.05 19.78
EF2130 FC2/3 & FZ2/3 22 37.93 13.5 24.43 31.55 20.66
Dimensions are for reference only and are subject to change without notice unless certified. Drawings are representative of this series of drives and may not agree in exact detail for all
drive sizes.
Type CT / DimensionsInch
Cooling tubes are an economical alternative to pumps and coolers for thermal
requirements beyond the range of fans. Water is circulated through a series of finned WATER INLET & OUTLET CONNECTIONS
tubes in the sump of the drive. All joints and connections are external, eliminating any (All Sizes & Reductions)
chance of leakage into the drive. WATER OUTLET
0.500 - 14 NPT
A minimum flow rate of 2 gallons per minute of clean water is required to prevent tube
fouling. The maximum flow rate to prevent tube erosion is 5 gallons per minute. Thermal 1.25
power ratings are based on a water inlet temperature of 70F (21C) with 2 gallons per
minute flow rate. SIDE WALL
OF DRIVE
0.60
WATER INLET
0.500 - 14 NPT
DRIVE SIZES 2060F, 2070F, & 2080F ALL REDUCTIONS & RATIOS (1.50 - 985:1)
DRIVE SIZES 2090F2 - RATIOS (1.50 - 4.57:1 ONLY)
L.S. H.S.
END END
AJ
WATER
AH OUT 0.10
(0.20 ON
2090F
AG WATER IN ONLY)
AF AL
AX CLEARANCE
AK
FOR TUBE REMOVAL
L.S. H.S.
END END
AJ
AH WATER
OUT
0.20
(0.10 ON
2120F
AF AG WATER IN ONLY)
AL
AX CLEARANCE
AK
FOR TUBE REMOVAL
Dimensions (in)
Cooling Tube & Std Number of
Drive Reduction AF AG AH AJ AK AL AX
Drive Size Tubes
CT2060 FC/FZ 2, 3 & 4 2.16 3.80 4.56 1.80 2.7 2.8 19.0 2
CT2070 FC/FZ 2, 3 & 4 2.16 4.35 3.81 2.08 2.6 2.8 21.2 2
CT2080 FC/FZ 2, 3 & 4 2.30 5.40 3.81 2.39 2.4 2.6 22.4 2
CT2090 FC/FZ 2, 3 & 4 2.59 5.60 6.13 2.32 1.7 1.8 23.3 4
CT2090 FC/FZ 2 2.59 5.60 4.10 2.59 1.7 1.8 23.3 2
CT2100 FC/FZ 2, 3 & 4 2.75 6.11 6.29 2.83 1.6 1.7 25.0 4
CT2110 FC/FZ 2, 3 & 4 2.75 6.50 6.29 3.22 2.0 2.1 27.4 4
CT2120 FC/FZ 2, 3 & 4 2.99 8.52 6.74 2.94 1.4 1.6 28.9 6
CT2130 FC/FZ 2, 3 & 4 2.99 8.19 8.83 6.23 1.4 1.5 30.5 8
Dimensions are for reference only and are subject to change without notice unless certified. Drawings are representative of this series of drives and may not agree in exact detail for all
drive sizes.
Ratios 1.50 thru 4.57 only.
Type FC & FZ Double, Triple & Quadruple Reduction Sizes 2040 to 2050 / DimensionsInch
Dimensions (in)
Drive Size A B C D
Type FC & FZ Double, Triple & Quadruple Reduction Sizes 2060 to 2130 / DimensionsInch
Dimensions (in)
Drive Size A B C D
Dimension D is Not Applicable because the quick disconnect outlet does not protrude from the foot of the unit.
Falk UltraMax standard low-speed coupling guards provide quick delivery at a low price. Rexnord has designed the UltraMax end of the guard for close mounting, minimal
In stock at Rexnord, each guard is designed for a specific size UltraMax, and can be clearance and maximum guarding. The buyer assumes full responsibility for proper
adjusted to suit a number of standard couplings and driven equipment requirements. The guarding of the driven machine end to applicable national and local standards.
guards are 14 gauge steel, painted with Rexnord standard paint. Safety Yellow paint can For special, made-to-order guards, provide complete details to your Rexnord district
be provided at additional cost with extended delivery. office for a quotation.
FA 0.50
BA
HA
DA
0.50 FA 0.50
0.38 EA 0.38
CA
AA 6 - MOUNTING HOLES
0.375 DIA THRU
Dimensions (in)
Guard Part Max Coupling Size
Drive Size AA BA CA DA EA FA HA LA Min-Max
Number Type T Type G
2040 787354 13.05 10.55 3.68 8.50 4.00 3.75 13.77 6.27-11.15 1080 1030
2050 787355 13.42 10.92 3.91 9.60 4.50 5.00 15.06 7.65-13.65 1090 1030
2060 787356 15.10 12.55 3.22 10.60 4.75 5.75 16.90 8.40-15.15 1100 1035
2070 787357 16.05 13.55 3.44 11.66 5.25 7.25 18.44 9.88-18.14 1110 1040
2080 787358 17.30 14.80 3.72 12.78 5.50 7.75 20.18 10.41-19.16 1120 1045
2090 787359 18.80 16.30 4.24 15.74 6.00 9.38 23.89 12.02-22.40 1130 1050
2100 787360 20.30 17.80 4.89 17.40 6.50 11.00 26.30 13.32-25.65 1140 1055
2110 787361 23.05 20.55 5.00 19.50 7.00 11.75 29.76 14.41-27.16 1150 1060
2120 787362 24.80 22.30 5.34 21.90 7.50 13.25 33.05 15.90-30.15 1160 1070
2130 787363 27.41 25.05 5.90 24.70 8.30 14.75 37.23 17.40-33.15 1170 1070
Water Management
The Rexnord Water Management platform designs, procures, manufactures
and markets products that provide and enhance water quality, safety, flow
control and conservation.