HX 3014 01&02 - Thermic Fluid Heater

Table of Contents
Cover Sheet.......................................................................................................................................................2
Title Page..........................................................................................................................................................3
Warnings and Errors :...............................................................................................................................4
Input Echo :.....................................................................................................................................................5
XY Coordinate Calculations :............................................................................................................11
Internal Pressure Calculations :...................................................................................................12
External Pressure Calculations :...................................................................................................15
Element and Detail Weights :............................................................................................................17
Nozzle Flange MAWP :................................................................................................................................19
Wind Load Calculation :........................................................................................................................20
Earthquake Load Calculation :..........................................................................................................21
Center of Gravity Calculation :.....................................................................................................23
Horizontal Vessel Analysis (Ope.) :............................................................................................24
Horizontal Vessel Analysis (Test) :............................................................................................36
Nozzle Calcs. : Noz N6 Fr10...............................................................................................................45
Nozzle Calcs. : Noz N2...........................................................................................................................51
Nozzle Calcs. : Noz N1...........................................................................................................................63
Nozzle Schedule :.......................................................................................................................................84
Nozzle Summary :.........................................................................................................................................85
MDMT Summary :..............................................................................................................................................87
Tubesheet,........................................................................................................................................................88
Vessel Design Summary :........................................................................................................................96
Cover Page 2
PROJECT:5512 C DISC:ME
CALC-HE-007
REV R4
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2007, Addenda A-09
Analysis Performed by : TCE CONSULTING ENGINEERS LTD
Job File : D:\SRILATHA\BARC (5512C)\WORKING FOLDER\SET UP-1
Date of Analysis : Jan 23,2014
PV Elite 2010, January 2010

Title Page 3
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
PROJECT:5512 C DISC:ME 4
PV Elite 2010 Licensee: TCE CONSULTING ENGINEERS LTD
FileName : HX-3014-0102_REV 4
Warnings and Errors : Step: 0 5:01p Jan 23,2014
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
Please insure the C factor entered is in accordance with Figure UG-34.
There were no geometry errors or warnings.
PVElite is a registered trademark of COADE, Inc. [2010]

Input Echo : Step: 1 5:01p Jan 23,2014
PV Elite Vessel Analysis Program: Input Data
PROJECT:5512 C DISC:ME
CALC-HE-007
REV P0
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 18.000 kgf/cm

Channel Side Design Pressure 203.00 kgf/cm
Shell Side Design Temperature 395 C
Channel Side Design Temperature 400 C
Type of Hydrotest UG99-b Note [34]

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature 0 C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT 1
Miscellaneous Weight Percent 5.
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
User Spectrum Data points specified for increments of Time Period
Time Period Sa/g

----------------------
0.010 4.830
0.020 5.460
0.030 6.090
0.050 7.350
0.060 7.980
0.070 8.610
0.080 9.240
0.100 10.500
0.550 10.500
0.580 9.850
0.600 9.520
0.650 8.790
0.700 8.160
0.750 7.620
0.800 7.140
0.850 6.720
1.000 5.710
1.100 5.190
1.500 3.810
1.600 3.570
2.000 2.860
2.200 2.600
2.400 2.380
2.600 2.200
2.800 2.040
3.000 1.900
3.200 1.790
3.600 1.590
3.800 1.500
4.000 1.430
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm
User defined MAWP 0.0000 kgf/cm
User defined MAPnc 0.0000 kgf/cm
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code IS-875

Basic Wind Speed for IS-875 180.00 km/hr
Wind Zone Number 5
Base Elevation 600.00 cm
Percent Wind for Hydrotest 33.
Risk Factor 1.08
Terrain Category 3
Equipment Class 1
Topography Factor 1.
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS-1893-RSM

Importance Factor for IS-1893 2.000
Soil Factor 1.000
Zone Number 2.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Time Period Sa/g

----------------------
0.010 4.830
0.020 5.460
0.030 6.090
0.050 7.350
0.060 7.980
0.070 8.610
0.080 9.240
0.100 10.500
0.550 10.500
0.580 9.850
0.600 9.520
0.650 8.790
0.700 8.160
0.750 7.620
0.800 7.140
0.850 6.720
1.000 5.710
1.100 5.190
1.500 3.810
1.600 3.570
2.000 2.860
2.200 2.600
2.400 2.380
2.600 2.200
2.800 2.040
3.000 1.900
3.200 1.790
3.600 1.590
3.800 1.500
4.000 1.430
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" No
Shell Head Joints are Tapered No
Compute "K" in corroded condition No
Use Code Case 2286 No
Use Flange Bolt Stress ratio for Hydrotest ratio Yes
Use the MAWP to compute the MDMT Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Flat
Description FLAT HEAD
Distance "FROM" to "TO" 22.000 cm
Inside Diameter 885.00 mm
Element Thickness 220.00 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 220.00 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 203.00 kgf/cm
Design Temperature Internal Pressure 400 C
Design External Pressure 0.0000 kgf/cm
Design Temperature External Pressure 400 C
Effective Diameter Multiplier 1.2
Material Name SA-965 F321
Allowable Stress, Ambient 1406.1 kgf/cm
Allowable Stress, Operating 1208.5 kgf/cm
Allowable Stress, Hydrotest 1828.0 kgf/cm
Material Density 0.007750 kgm/cm
P Number Thickness 0.0000 mm
Yield Stress, Operating 1342.0 kgf/cm
External Pressure Chart Name HA-2
UNS Number S32100
Product Form Forgings
Efficiency, Longitudinal Seam 1.
Efficiency, Circumferential Seam 1.
Flat Head Attachment Factor 0.266
Small diameter if Non-Circular 0.0000 mm

Detail Type Nozzle
Detail ID Noz N6 Fr10
Dist. from "FROM" Node / Offset dist 250.00 mm
Nozzle Diameter 250. mm
Nozzle Schedule 160
Nozzle Class 0
Layout Angle 90.
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 44.470 kgf
Grade of Attached Flange None
Nozzle Matl SA-965 F321

Detail Type Nozzle
Dist. from "FROM" Node / Offset dist 250.00 mm
Nozzle Schedule 160
Nozzle Class 0
Layout Angle 270.
Grade of Attached Flange None
Nozzle Matl SA-965 F321
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description HEADER SHELL
Material Name SA-965 F321

Detail Type Liquid
Detail ID DM WATER
Dist. from "FROM" Node / Offset dist 0.0000 cm
Height/Length of Liquid 88.500 cm
Liquid Density 780.65 kgm/m
--------------------------------------------------------------------

Element To Node 40
Element Type Cylinder
Description MAIN SHELL
Material Name SA-516 70
Allowable Stress, Ambient 1406.1 kgf/cm
Allowable Stress, Operating 1073.3 kgf/cm
Allowable Stress, Hydrotest 1828.0 kgf/cm
Material Density 0.007833 kgm/cm
P Number Thickness 31.750 mm
Yield Stress, Operating 1858.0 kgf/cm
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate


Detail Type Saddle
Detail ID LHS SADDLE
Width of Saddle 150.00 mm
Height of Saddle at Bottom 850.00 mm
Saddle Contact Angle 135.
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 300.00 mm
Thickness of Wear Plate 14.000 mm
Contact Angle, Wear Plate (degrees) 147.

Detail Type Saddle
Detail ID New Sdl
Width of Saddle 150.00 mm
Height of Saddle at Bottom 850.00 mm
Saddle Contact Angle 135.
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 300.00 mm
Thickness of Wear Plate 14.000 mm
Contact Angle, Wear Plate (degrees) 147.

Detail Type Liquid
Detail ID DOWTHERM A

Detail Type Nozzle
Detail ID Noz N2
Nozzle Diameter 457.20001 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 90.
Grade of Attached Flange GR 1.1
Nozzle Matl SA-516 70

Detail Type Nozzle
Detail ID Noz N1
Nozzle Schedule None
Nozzle Class 300
Layout Angle 270.
Nozzle Matl SA-516 70

Detail Type Nozzle
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 270.

Nozzle Matl SA-106 B

Detail Type Nozzle
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.

Detail Type Nozzle
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.
--------------------------------------------------------------------

Element To Node 50
Element Type Torisphe.
Description SHELL SIDE DISHEND
Material Name SA-516 70
Tori Head Crown Radius 765.00 mm
Tori Head Knuckle Radius 85.000 mm

Detail Type Liquid
Detail ID DOWTHERM A

XY Coordinate Calculations : Step: 2 5:01p Jan 23,2014
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
--------------------------------------------------------------
FLAT HEAD| 22.0000 | 0.00000 | 22.0000 | 0.00000 |
HEADER SHE| 82.1000 | 0.00000 | 60.1000 | 0.00000 |
MAIN SHELL| 825.100 | 0.00000 | 743.000 | 0.00000 |
SHELL SIDE| 830.100 | 0.00000 | 5.00000 | 0.00000 |

Internal Pressure Calculations : Step: 3 5:01p Jan 23,2014
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm | mm | mm | mm | kgf/cm |
---------------------------------------------------------------------------
FLAT HEAD| 203.069 | 220.000 | 0.00000 | 885.000 | 1208.46 |
HEADER SHE| 203.069 | 102.500 | 0.00000 | 885.000 | 1208.46 |
MAIN SHELL| 18.0649 | 14.0000 | 3.20000 | 850.000 | 1073.31 |
SHELL SIDE| 18.0649 | 16.0000 | 3.20000 | 850.000 | 1073.30 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm | kgf/cm | kgf/cm | mm | mm |
----------------------------------------------------------------------------
FLAT HEAD| 203.000 | No Calc | No Calc | 220.000 | 187.107 |
HEADER SHE| 203.000 | No Calc | No Calc | 102.500 | 82.6948 |
MAIN SHELL| 18.0000 | No Calc | No Calc | 14.0000 | 10.4806 |
SHELL SIDE| 18.0000 | No Calc | No Calc | 13.5000 | 12.8347 |
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note: For ASME UHX designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 19.488 kgf/cm

Shell Side MAPnc = 33.207 kgf/cm
Channel Side MAWP = 205.351 kgf/cm
Channel Side MAPnc = 242.696 kgf/cm
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-09
Welded Flat Head From 10 To 20 SA-965 F321 at 400 C
FLAT HEAD
Required Thickness due to Internal Pressure [tr]:

= d * sqrt(Z*C*P/(S*E)) per UG-34 (c)(3)
= 885.0001*sqrt(1.00*0.27*203.069/(1208.46*1.00))
= 187.1066 + 0.0000 = 187.1066 mm
Actual stress at given pressure and thickness, corroded [Sact]:

= (Z*C*P)/(((t/d))*E)
= (1.00*0.27*203.069)/(((220.0000/885.0001))*1.00)
= 874.111 kgf/cm
Cylindrical Shell From 20 To 30 SA-965 F321 at 400 C
HEADER SHELL

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (203.069*442.5000)/(1208.46*1.00-0.6*203.069)
= 82.6948 + 0.0000 = 82.6948 mm

= (P*(R+0.6*t))/(E*t)
= (203.069*(442.5000+0.6*102.5000))/(1.00*102.5000)
= 998.506 kgf/cm
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. B at 395 C

MAIN SHELL

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.065*428.2000)/(1073.31*1.00-0.6*18.065)
= 7.2806 + 3.2000 = 10.4806 mm

= (P*(R+0.6*t))/(E*t)
= (18.065*(428.2000+0.6*10.8000))/(1.00*10.8000)
= 727.079 kgf/cm
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.620 %
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 14.000 , tr = .22200E+25 , c = 3.2000 mm , E* = 1.00

Stress Ratio = tr * (E*) / (tg - c) = 1.000 , Temp. Reduction = 0 C
Min Metal Temp. w/o impact per UCS-66 -18 C
Torispherical Head From 40 To 50 SA-516 70 , UCS-66 Crv. B at 395 C
SHELL SIDE DISHEND
Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 768.20-sqrt((768.20-856.40/2)*(768.20+856.40/2-2*88.20))
= 179.303 mm
M factor for Torispherical Heads ( Corroded ):

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((765.000 + 3.2000 )/(85.000 + 3.2000 )))/4
= 1.4878

= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (18.065*768.2000*1.4878)/(2*1073.30*1.00-0.2*18.065)
= 9.6347 + 3.2000 = 12.8347 mm

= (P*(M*L+0.2*t))/(2*E*t)
= (18.065*(1.4878*768.2000+0.2*10.3000))/(2*1.00*10.3000)
= 1004.087 kgf/cm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (18.065*428.2000)/(1073.30*1.00-0.6*18.065)+3.200
= 10.481 mm
Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.065 kgf/cm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1073.30 * 1.00 * 12.8000 ) / (428.2000 + 0.6 * 12.8000 )
= 31.518 - 0.065 = 31.454 kgf/cm
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 12.903 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 13.500 , tr = 2.500 , c = 3.2000 mm , E* = 1.00


Min Metal Temp. at Required thickness (UCS 66.1) -97 C
MDMT Calculations in the Head Straight Flange:

Stress Ratio = 1.126 , Temperature Reduction per Fig. UCS 66.1 = 0 C
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 33.190 kgf/cm

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 30.656 kgf/cm
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 43.169 kgf/cm
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 28.084 kgf/cm
Pressure per PED = 1.43 * MAWP 27.867 kgf/cm
Exchanger Channel Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 310.624 kgf/cm

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 307.068 kgf/cm
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 315.505 kgf/cm
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 262.836 kgf/cm
Pressure per PED = 1.43 * MAWP 293.652 kgf/cm
UG-99(b) Note 34, Test Pressure Calculation [Shell Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 18.000 * 1.310
= 30.656 kgf/cm
UG-99(b) Note 34, Test Pressure Calculation [Channel Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 203.000 * 1.164
= 307.068 kgf/cm
Horizontal Test performed per: UG-99b (Note 34)
Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure

FLAT HEAD 1322.2 1828.0 0.723 307.16
HEADER SHELL 1510.3 1828.0 0.826 307.16
MAIN SHELL 951.7 1828.0 0.521 30.74
SHELL SIDE DISHEND 1309.6 1828.0 0.716 30.74
Elements Suitable for Internal Pressure.

External Pressure Calculations : Step: 4 5:01p Jan 23,2014
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-09
Welded Flat Head
FLAT HEAD
Note: This element's required thickness was computed in the internal

Pressure Report using the maximum of the Internal and External
pressures.
Cylindrical Shell From 20 to 30 Ext. Chart: HA-2 at 400 C
HEADER SHELL
Elastic Modulus from Chart: HA-2 at 400 C : 0.16477E+07 kgf/cm
Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
102.500 1090.00 8139.70 10.63 7.4676 0.0097272 799.36
EMAP = (4*B)/(3*(D/t)) = (4*799.3602 )/(3*10.6341 ) = 100.2256 kgf/cm
Results for Maximum Stiffened Length (Slen):

102.500 1090.00 0.21E+35 10.63 .5000E+02 0.0097272 799.36
EMAP = (4*B)/(3*(D/t)) = (4*799.3602 )/(3*10.6341 ) = 100.2256 kgf/cm
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 395 C
MAIN SHELL
Elastic Modulus from Chart: CS-2 at 395 C : 0.16712E+07 kgf/cm

10.800 878.00 8139.70 81.30 9.2707 0.0001923 160.72
EMAP = (4*B)/(3*(D/t)) = (4*160.7184 )/(3*81.2963 ) = 2.6359 kgf/cm
Results for Maximum Stiffened Length (Slen):

10.800 878.00 0.21E+35 81.30 .5000E+02 0.0001664 139.08
EMAP = (4*B)/(3*(D/t)) = (4*139.0750 )/(3*81.2963 ) = 2.2810 kgf/cm
Torispherical Head From 40 to 50 Ext. Chart: CS-2 at 395 C
SHELL SIDE DISHEND
Elastic Modulus from Chart: CS-2 at 395 C : 0.16712E+07 kgf/cm

Tca Sph. Rad Ro/t Factor A B
10.300 778.50 75.58 0.0016538 601.17
EMAP = B/(Ro/t) = 601.1660 /75.5825 = 7.9538 kgf/cm
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm |
---------------------------------------------------------------------------
10| 20| No Calc | 0.00000 | 220.000 | No Calc | No Calc |
20| 30| 813.970 | 1090.00 | 102.500 | 0.0097272 | 799.360 |
30| 40| 813.970 | 878.000 | 10.8000 | 0.00019234 | 160.718 |
40| 50| No Calc | 778.500 | 10.3000 | 0.0016538 | 601.166 |

External Pressure Calculations : Step: 4 5:01p Jan 23,2014
| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kgf/cm | kgf/cm |
----------------------------------------------------------------
10| 20| 220.000 | No Calc | 0.00000 | No Calc |
20| 30| 102.500 | No Calc | 0.00000 | 100.226 |
30| 40| 14.0000 | No Calc | 0.00000 | 2.63593 |
40| 50| 13.5000 | No Calc | 0.00000 | 7.95377 |
Minimum 2.636
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | cm | cm | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 813.970 | 2.064E+33 | No Calc | No Calc |
30| 40| 813.970 | 2.064E+33 | No Calc | No Calc |
40| 50| No Calc | No Calc | No Calc | No Calc |
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 5 5:01p Jan 23,2014
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | cm | kgm | cm | kgm |
---------------------------------------------------------------------------
10| 20| 1048.87 | 0.00000 | 1048.87 | 0.00000 | 52.4435 |
20| 30| 1481.18 | 369701. | 1481.18 | 369701. | 74.0590 |
30| 40| 2211.73 | 4.216E+06 | 1712.51 | 4.280E+06 | 110.586 |
40| 50| 112.083 | 91900.3 | 90.4441 | 94662.8 | 5.60417 |
---------------------------------------------------------------------------
Total 4853 4677757.00 4333 4744249.00 242
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | cm | cm |
-------------------------------------------------
10|Nozl| 46.6932 | 300.000 | 55.0450 | Noz N6 Fr10
10|Nozl| 46.6932 | 300.000 | 55.0450 | Noz N5 Fr10
20|Liqd| 288.607 | 30.0500 | 0.00000 | DM WATER
30|Sadl| 139.429 | 55.5000 | 62.3500 | LHS SADDLE
30|Sadl| 139.429 | 613.500 | 62.3500 | New Sdl
30|Liqd| 3207.05 | 371.500 | 0.00000 | DOWTHERM A
30|Nozl| 185.658 | 68.0000 | 65.3600 | Noz N2
30|Nozl| 185.658 | 697.800 | 65.3600 | Noz N1
30|Nozl| 2.45811 | 31.8000 | 43.2798 | Noz N4 Fr30
30|Nozl| 2.45811 | 713.300 | 43.2798 | Noz N3 Fr30
30|Nozl| 2.45811 | 538.300 | 43.2798 | Noz N8 Fr30
40|Liqd| 69.9047 | 10.8701 | 0.00000 | DOWTHERM A
30|FTsh| 1172.89 | 19.8000 | 0.00000 | U-TUBESHEET
30|Tube| 4804.39 | 338.325 | 0.00000 |
Total Weight of Each Detail Type
Total Weight of Saddles 278.9

Total Weight of Liquid 3565.6
Total Weight of Nozzles 472.1
Total Weight of Exchanger Components 5977.3
---------------------------------------------------------------
Sum of the Detail Weights 11016.9 kgm
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 11824.8 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 16500.4 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 11824.8 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 11824.8 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 11824.8 kgm
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 16113.5 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 15566.6 kgm
Field Test Wt. - Empty Weight + Water (Full) 16500.4 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | cm |
----------------------------
10| 20| 0.00000 |
20| 30| 20580.3 |
30| 40| 204943. |
40| 50| 9054.74 |
----------------------------
Element and Detail Weights : Step: 5 5:01p Jan 23,2014
Total 234578.094 cm

Nozzle Flange MAWP : Step: 6 5:01p Jan 23,2014
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
kgf/cm kgf/cm C
----------------------------------------------------------------------------
Noz N2 35.8 52.0 395 300 GR 1.1
Noz N1 35.8 52.0 395 300 GR 1.1
Noz N4 Fr30 35.8 52.0 395 300 GR 1.1
Noz N3 Fr30 35.8 52.0 395 300 GR 1.1
Noz N8 Fr30 35.8 52.0 395 300 GR 1.1
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 35.753 kgf/cm
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 52.027 kgf/cm
Channelside Flange Rating
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition

Wind Load Calculation : Step: 7 5:01p Jan 23,2014
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):
Force Coefficient (shape factor), Cf 0.700

User Entered Basic Wind Speed 180.0 km/hr
Base Elevation 6.00 m
Wind Zone Number 5
Risk Factor (k1) 1.0800
Terrain Category 3
Equipment Class A
Topography Factor (k3) 1.0000
Use Gust Response Factor (Dynamic Analysis) No
User entered Beta Value ( Operating Case ) 0.0100
Vessel Operating Natural Frequency 33.000 Hz

Vessel Height to Diameter ratio 0.000
Note: The computation of the Gust Response factor G is not required

because the height to diameter ratio is less than or equal to 5
and the natural frequency is greater than 1.0 hertz.
From fo` FO E S G(ope) G(emp) G(tst)

------------------------------------------------------------------
10 916.72 83.73 0.0056 0.0143 1.0000 1.0000 1.0000
20 916.72 83.73 0.0056 0.0143 1.0000 1.0000 1.0000
30 916.72 83.73 0.0056 0.0143 1.0000 1.0000 1.0000
40 916.72 83.73 0.0056 0.0143 1.0000 1.0000 1.0000
Design Wind Speed (Vz):

= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz
Element Wind Load :

= Wind Area * Cf * Height Factor
From Height k1 k2 k3 Vz Cf
m m/sec
------------------------------------------------------------
10 6.85 1.0800 0.9287 1.0000 50.15 0.7000
20 6.85 1.0800 0.9287 1.0000 50.15 0.7000
30 6.85 1.0800 0.9287 1.0000 50.15 0.7000
40 6.85 1.0800 0.9287 1.0000 50.15 0.7000
Wind Load Calculation
| | Wind | Wind | Wind | Height | Element |

From| To | Height | Diameter | Area | Factor | Wind Load |
| | cm | cm | cm | kgf/m | kgf |
---------------------------------------------------------------------------
10| 20| 685.000 | 159.000 | 3498.00 | 153.935 | 37.6788 |
20| 30| 685.000 | 130.800 | 7861.08 | 153.935 | 84.6758 |
30| 40| 685.000 | 105.360 | 78282.5 | 153.935 | 843.221 |
40| 50| 685.000 | 105.240 | 1832.17 | 153.935 | 19.7353 |

Earthquake Load Calculation : Step: 8 5:01p Jan 23,2014
Seismic Analysis Results per IS 1893 (Part 1): 2002.
Note: Loads multiplied by the Scalar multiplier value of 1.3000
Importance Factor as Entered by User I 2.0000

Zone Number 2
Soil Type Medium Soil
Force Factor R 3.0000
Time Period of Vibration ( program or user ) 0.1000 Seconds
Value of Sa/g from user Spectrum Data 10.5000
Percent Damping 2.0000 %
Horizontal Seismic Coefficient Ah:

= Z * min( I/R, 1.0 ) * Sa/g * DampVal / 2
= 0.1000 * min( 0.6667 , 1.0 ) * 10.5000 * 1.4000 / 2
= 0.490
Time Period Sa/g

----------------------
0.010 4.830
0.020 5.460
0.030 6.090
0.050 7.350
0.060 7.980
0.070 8.610
0.080 9.240
0.100 10.500
0.550 10.500
0.580 9.850
0.600 9.520
0.650 8.790
0.700 8.160
0.750 7.620
0.800 7.140
0.850 6.720
1.000 5.710
1.100 5.190
1.500 3.810
1.600 3.570
2.000 2.860
2.200 2.600
2.400 2.380
2.600 2.200
2.800 2.040
3.000 1.900
3.200 1.790
3.600 1.590
3.800 1.500
4.000 1.430
Actual Time Period = 0.100 secs
Computed Sa/g = 10.500
Note: It was indicated to apply the damping factor, this assumes that the Site
Spectrum specified is for 5% damping. If your Sa/g values are already per
actual damping value of the vessel then do not apply the damping factor.
Determine the Seismic Base Shear per 7.5.3 [Vb]:

= Ah * W
= 0.4900 * 15566
= 7627.6 kgf
The sum of the Weight Wi * hi [SumWh2]:

= 28904836.0 kgf cm
Element Load Sample for the First Element per 7.7.1 [Q1]:
= ( Vb * W1 * h1 / SumWh2 ) * Scalar
Earthquake Load Calculation : Step: 8 5:01p Jan 23,2014
= ( 7627.6 * 2594.4 * 44.2 / 28904836 ) * 1.300

= 1742.728 kgf
Earthquake Load Calculation
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | cm | kgf | kgf |
-------------------------------------------------
10| 20| 44.2500 | 2594.43 | 1742.73 |
20| 30| 44.2500 | 2594.43 | 1742.73 |
30|Sadl| 42.5000 | 2594.43 | 1607.61 |
Sadl| 40| 42.5000 | 2594.43 | 1607.61 |
30| 40| 42.5000 | 2594.43 | 1607.61 |
40| 50| 42.5000 | 2594.43 | 1607.61 |

Center of Gravity Calculation : Step: 9 5:01p Jan 23,2014
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 416.6 cm

Center of Gravity of Liquid 428.6 cm
Center of Gravity of Nozzles 433.1 cm
Center of Gravity of Bare Shell New and Cold 244.31 cm

Center of Gravity of Bare Shell Corroded 217.23 cm
Vessel CG in the Operating Condition 319.99 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 267.76 cm

Horizontal Vessel Analysis (Ope.) : Step: 10 5:01p Jan 23,2014
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius Rm 433.60 mm

Tangent to Tangent Length L 830.10 cm
Distance from Saddle to Vessel tangent a 40.00 cm
Saddle Width b 150.00 mm

Saddle Bearing Angle theta 135.00 degrees
Wear Plate Width b1 300.00 mm

Wear Plate Bearing Angle theta1 147.00 degrees
Wear Plate Thickness tr 14.0 mm
Wear Plate Allowable Stress Sr 1073.31 kgf/cm
Shell Allowable Stress used in Calculation 1073.31 kgf/cm

Head Allowable Stress used in Calculation 1208.46 kgf/cm
Saddle Force Q, Operating Case 25225.83 kgf
Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------
Long. Stress at Top of Midspan -305.63 -3275.83 kgf/cm
Long. Stress at Top of Midspan 305.63 1073.31 kgf/cm
Long. Stress at Bottom of Midspan 1029.60 1073.31 kgf/cm
Long. Stress at Top of Saddles 385.16 1073.31 kgf/cm
Long. Stress at Bottom of Saddles 347.89 1073.31 kgf/cm
Tangential Shear in Shell 466.51 858.65 kgf/cm

Circ. Stress at Horn of Saddle 323.56 1341.64 kgf/cm
Circ. Compressive Stress in Shell 64.66 1073.31 kgf/cm
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 985.3 /2 + 0 ) * 850.0001 / 801.1884
= 1568.0 kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 111.84 , 2833.74 , 0 ) * 850.0001 / 5579.9995
= 431.7 kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 9915.90 , 2833.74 , 0 ) * 850.0001 / 5579.9995
= 1510.5 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 9915 /2 + 0 ) * 850.0001 / 801.1884
= 15780.0 kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 9445 + Max( 431 , 1568 , 1510 , 15780 )
= 25225.8 kgf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 25365.26 kgf
Transverse Shear Load Saddle 4957.95 kgf
Longitudinal Shear Load Saddle 9915.90 kgf
Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plates are assumed to be Welded k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1320 K2 = 0.9584 K3 = 0.6538 K4 = 0.3439
K5 = 0.7108 K6 = 0.0413 K7 = 0.0365 K8 = 0.3234
K9 = 0.2463 K10 = 0.0471 K1* = 0.2339 K6p = 0.0335
K7P = 0.0296
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -25225*40.00[1-(1-40.00/830.10+(43.360-0.000)/
(2*40.00*830.10))/(1+(4*0.00)/(3*830.10))]
= -200.6 kgf-m.

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 25225*830/4(1+2(43-0)/(830))/(1+(4*0)/
(3*830))-4*40/830
= 42545.3 kgf-m.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rmt)
= 18.0 * 433.600 /(2*10.80 ) - 42545.3 /(pi*433.6*10.80 )
= -305.63 kgf/cm
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.1 * 433.600 /(2 * 10.80 ) + 42545.3 /(pi * 433.6 * 10.80 )
= 1029.60 kgf/cm
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.0 * 433.600 /(2*10.80 ) - -200.6 /(0.1320 *pi*433.6*10.80 )
= 385.16 kgf/cm
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 18.0 * 433.600 /(2*10.80 ) + -200.6 /(0.1320 *pi*433.6*10.80 )
= 347.89 kgf/cm
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 25225 ( 830.10 - 2 * 40.00 )/(830.10 + ( 4 * 0.00 /3))
= 22794.7 kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 0.9584 * 22794.71 / ( 433.6000 * 10.8000 )
= 466.51 kgf/cm
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 433.600 * 10.800 )
= 53.377 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7108 * 25225 * 0.1 / ( 10.800 * ( 150.00 + 53.38 + 53.38 ) )
= -64.66 kgf/cm
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 150.00 + 1.56 * sqrt( 433.600 * 10.800 ), 2 * 40.000 )
= 256.75 mm
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 1073.310 / 1073.310 , 1 )
= 1.0000
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7108 * 25225 * 0.1 / ( 256.753 ( 10.800 + 1.000 * 14.000 ) )
= -28.16 kgf/cm
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.27) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr))
= -25225 /(4(10.800 + 1.000 * 14.000 )256.753 ) -
3 * 0.036 * 25225 /(2(10.800 + 1.000 * 14.000 ))
= -323.56 kgf/cm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.138E-04 * 5580.000 * ( 395.0 - 21.1 )
= 28.861 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 786.0000 mm
Baseplate Thickness Bpthk 22.0000 mm
Baseplate Width Bpwid 150.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 12.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Side
Moment of Inertia of Saddle - Lateral Direction
Y A AY Ay Io
Shell 5. 44. 23683. 13. 4.
Wearplate 18. 42. 74760. 133. 7.
Web 199. 42. 831084. 16530. 4222.
BasePlate 384. 33. 1267200. 48660. 13.
Totals 606. 161. 2196726. 65337. 4246.
Value C1 = Sumof(Ay)/Sumof(A) = 137. mm

Value I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) = 39543. cm**4
Value As = Sumof(A) - Ashell = 117. cm
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2311
Fh = K1 * Q = 0.2311 * 25225.828 = 5829.3135 kgf
Tension Stress, St = ( Fh/As ) = 49.9154 kgf/cm

Allowed Stress, Sa = 0.6 * Yield Str = 1518.6301 kgf/cm
d = B - R*Sin(theta) / theta = 487.3999 mm

Bending Moment, M = Fh * d = 2841.2102 kgf-m.
Bending Stress, Sb = ( M * C1 / I ) = 98.2543 kgf/cm

Allowed Stress, Sa = 2/3 * Yield Str = 1687.3668 kgf/cm
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))
= ( 3 * (25225 + 139 ) * 150.00 / ( 2 * 786.000 * 1687.367 ))
= 20.744 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 786.0000 - 25.4 ) / ( 5 - 1 ) = 190.1500 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 190.1500 * 150.0000 / 2 = 142.6125 cm
Axial Load [P]:

= Ap * Bp
= 142.6 * 21.40 = 3051.3 kgf
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 150.000 - 25.4 - 12.000 ) * 12.000 + 190.1500 /2 * 12.000
= 24.921 cm
Compressive Stress [Sc]:

= P/Ar
= 3051.3 / 24.9210 = 122.4403 kgf/cm
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay Io
Rib 68.3 15.0 102695.9 108.6 258.8
Web 6.0 11.4 6845.4 143.2 2.7
Values 41.4 26.4 109541.3 251.8 261.6
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 9915.9 /( 2 * 786.00 ) * 190.150 * 655.20 / 2
= 392.936 kgf-m.
KL/R < Cc ( 14.4363 < 126.0992 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 14.44 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(14.44 )/(8* 126.10 )-( 14.44)/(8*126.10)
Sca = 1470.95 kgf/cm
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 122.44 / 1470.95 + (392.94 /6.172 ) / 1687.37
Check = 0.46
Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction
Y A AY Ay Io
Rib 68.3 13.5 92287.0 206.9 193.4
Web 6.0 22.8 13690.8 122.5 2.7
Values 29.2 36.3 105977.8 329.4 196.2
KL/R < Cc ( 10.8332 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 10.83 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(10.83 )/(8* 126.10 )-( 10.83)/(8*126.10)
AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = 167.98 / 1484.40 + ( 494.22 /8.436 ) / 1687.37
Check = 0.46
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 2

Total Number of Bolts in Tension/Baseplate Nbt 1
Bolt Material Specification SA-307 B
Bolt Allowable Stress Stba 492.15 kgf/cm
Bolt Corrosion Allowance Bca 1.4986 mm
Distance from Bolts to Edge Edgedis 56.0070 mm
Nominal Bolt Diameter Bnd 48.0000 mm
Thread Series Series TEMA Metric

BasePlate Allowable Stress S 1167.10 kgf/cm
Area Available in a Single Bolt BltArea 11.5533 cm
Saddle Load QO (Weight) QO 9585.2 kgf
Saddle Load QL (Wind/Seismic contribution) QL 1510.5 kgf
Maximum Transverse Force Ft 4957.9 kgf
Maximum Longitudinal Force Fl 9915.9 kgf
Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 9915.90 / (492.15 * 2.00 )
= 10.0741 cm
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 850.00 * 4957.95 + 0.00
= 4214.26 kgf-m.
Eccentricity (e):
= Rmom / QO
= 4214.26 / 9585.23
= 439.66 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 786.00 / 2 - 56.01
= 336.99 mm
Modular Ratio Of Steel/Concrete (n1):

= ES / EC
= 2074056 / 219499.77
= 9.45
K1 = 3 (e - 0.5 * Bplen)
= 3 (439.66 - 0.5*786.00 )
= 139.98 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 9.45 * 11.55 / 150.00 * (336.99 + 439.66 )
= 339142.23 mm
K3 = -K2 * (0.5 * Bplen + f)

= -525.67 * (0.5 * 786.00 + 336.99 )
= -15107.74 mm
Iteratively Solving for the Effective Bearing Length:

Y + K1 * Y + K2 * Y + K3 = 0
Y + 5.51 * Y + 525.67 * Y + -15107.74 = 0
Y = 426.38 mm
Num = (Bplen / 2 - Y / 3 - e)
= (786.00 / 2 - 426.38 / 3 - 439.66 )
= -188.79
Denom = (Bplen / 2 - Y / 3 + f)
= (786.00 / 2 - 426.38 / 3 + 336.99 )
= 587.87
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 9585.23 * -188.79 / 587.87
= 3078.23 kgf
Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= 3078.23 / ( 492.15 * 1.00 )
= 6.2547 cm
Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 10.0741 , 6.2547 ]
= 10.0741 cm
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
= 2 * (9585.23 + 3078.23 ) / (16.79 * 786.00 )
= 7.56 kgf/cm
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (786.00 - 735.20 ) / 2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 3078.23 * 2.54
= 78.19 kgf-m.
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 7.56 * (426.38 - 25.40 ) / 426.38
= 7.11 kgf/cm
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 150.00 / 6) * (7.11 + 2 * 7.56 )
= 3.58 kgf-m.
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(78.19 ,3.58 / (150.00 * 1750.65 ))
= 13.3659 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle



Inside Depth of Head h2 17.93 cm

Saddle Force Q, Operating Case 20898.79 kgf

-------------------------------------------------------------------
Long. Stress at Top of Midspan -171.47 -3275.83 kgf/cm


= 3.00 * ( 985.3 /2 + 0 ) * 850.0001 / 801.1884
= 1568.0 kgf

= Max( 111.84 , 1535.63 , 0 ) * 850.0001 / 5579.9995
= 233.9 kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 9915.90 , 1535.63 , 0 ) * 850.0001 / 5579.9995
= 1510.5 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 9915 /2 + 0 ) * 850.0001 / 801.1884
= 15780.0 kgf

= 5118 + Max( 233 , 1568 , 1510 , 15780 )
= 20898.8 kgf


K1 = 0.1320 K2 = 0.9584 K3 = 0.6538 K4 = 0.3439
K5 = 0.7108 K6 = 0.0413 K7 = 0.0365 K8 = 0.3234
K9 = 0.2463 K10 = 0.0471 K1* = 0.2339 K6p = 0.0335
K7P = 0.0296

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -20898*40.00[1-(1-40.00/830.10+(43.360-17.930)/
(2*40.00*830.10))/(1+(4*17.93)/(3*830.10))]
= -434.9 kgf-m.

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 20898*830/4(1+2(43-17)/(830))/(1+(4*17)/
(3*830))-4*40/830
= 33987.3 kgf-m.

= P * Rm/(2t) - M2/(pi*Rmt)
= 18.0 * 433.600 /(2*10.80 ) - 33987.3 /(pi*433.6*10.80 )
= -171.47 kgf/cm

= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.1 * 433.600 /(2 * 10.80 ) + 33987.3 /(pi * 433.6 * 10.80 )
= 895.44 kgf/cm

= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.0 * 433.600 /(2*10.80 ) - -434.9 /(0.1320 *pi*433.6*10.80 )
= 412.99 kgf/cm

= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 18.0 * 433.600 /(2*10.80 ) + -434.9 /(0.1320 *pi*433.6*10.80 )
= 332.19 kgf/cm

= Q(L-2a)/(L+(4*h2/3))
= 20898 ( 830.10 - 2 * 40.00 )/(830.10 + ( 4 * 17.93 /3))
= 18356.0 kgf

= K2 * T / ( Rm * t )
= 0.9584 * 18356.04 / ( 433.6000 * 10.8000 )
= 375.67 kgf/cm

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 433.600 * 10.800 )
= 53.377 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7108 * 20898 * 0.1 / ( 10.800 * ( 150.00 + 53.38 + 53.38 ) )
= -53.57 kgf/cm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 150.00 + 1.56 * sqrt( 433.600 * 10.800 ), 2 * 40.000 )
= 256.75 mm

= min( Sr/S, 1 )
= min( 1073.310 / 1073.310 , 1 )
= 1.0000

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7108 * 20898 * 0.1 / ( 256.753 ( 10.800 + 1.000 * 14.000 ) )
= -23.33 kgf/cm

= -20898 /(4(10.800 + 1.000 * 14.000 )256.753 ) -
3 * 0.036 * 20898 /(2(10.800 + 1.000 * 14.000 ))
= -268.06 kgf/cm
Results for Vessel Ribs, Web and Base

Y A AY Ay Io
Shell 5. 44. 23683. 13. 4.
Wearplate 18. 42. 74760. 133. 7.
Web 199. 42. 831084. 16530. 4222.
BasePlate 384. 33. 1267200. 48660. 13.
Totals 606. 161. 2196726. 65337. 4246.

Fh = K1 * Q = 0.2311 * 20898.791 = 4829.3999 kgf




AllStress ))
= ( 3 * (20898 + 139 ) * 150.00 / ( 2 * 786.000 * 1687.367 ))
= 18.892 mm

= ( 786.0000 - 25.4 ) / ( 5 - 1 ) = 190.1500 mm

= e * Bpwid / 2
= 190.1500 * 150.0000 / 2 = 142.6125 cm
Axial Load [P]:

= Ap * Bp
= 142.6 * 17.73 = 2527.9 kgf

= ( 150.000 - 25.4 - 12.000 ) * 12.000 + 190.1500 /2 * 12.000
= 24.921 cm

= P/Ar
= 2527.9 / 24.9210 = 101.4379 kgf/cm

Y A AY Ay Io
Rib 68.3 15.0 102695.9 108.6 258.8
Web 6.0 11.4 6845.4 143.2 2.7
Values 41.4 26.4 109541.3 251.8 261.6

= Fl /( 2 * Bplen ) * e * rl / 2
= 9915.9 /( 2 * 786.00 ) * 190.150 * 655.20 / 2
= 392.936 kgf-m.
KL/R < Cc ( 14.4363 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 14.44 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(14.44 )/(8* 126.10 )-( 14.44)/(8*126.10)

Check = 101.44 / 1470.95 + (392.94 /6.172 ) / 1687.37
Check = 0.45

Y A AY Ay Io
Rib 68.3 13.5 92287.0 206.9 193.4
Web 6.0 22.8 13690.8 122.5 2.7
Values 29.2 36.3 105977.8 329.4 196.2
KL/R < Cc ( 10.8332 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 10.83 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(10.83 )/(8* 126.10 )-( 10.83)/(8*126.10)

Check = 139.17 / 1484.40 + ( 494.22 /8.436 ) / 1687.37
Check = 0.44



= 9915.90 / (492.15 * 2.00 )
= 10.0741 cm

= 850.00 * 4957.95 + 0.00
= 4214.26 kgf-m.
Eccentricity (e):
= Rmom / QO
= 4214.26 / 5258.19
= 801.46 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 786.00 / 2 - 56.01
= 336.99 mm
Modular Ratio Of Steel/Concrete (n1):

= ES / EC
= 2074056 / 219499.77
= 9.45
K1 = 3 (e - 0.5 * Bplen)
= 3 (801.46 - 0.5*786.00 )
= 1225.39 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 9.45 * 11.55 / 150.00 * (336.99 + 801.46 )
= 497131.10 mm
K3 = -K2 * (0.5 * Bplen + f)

= -770.55 * (0.5 * 786.00 + 336.99 )
= -22145.65 mm
Iteratively Solving for the Effective Bearing Length:

Y + K1 * Y + K2 * Y + K3 = 0
Y + 48.24 * Y + 770.55 * Y + -22145.65 = 0
Y = 347.62 mm
Num = (Bplen / 2 - Y / 3 - e)
= (786.00 / 2 - 347.62 / 3 - 801.46 )
= -524.34
Denom = (Bplen / 2 - Y / 3 + f)
= (786.00 / 2 - 347.62 / 3 + 336.99 )
= 614.12
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 5258.19 * -524.34 / 614.12
= 4489.49 kgf
Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= 4489.49 / ( 492.15 * 1.00 )
= 9.1222 cm

= max[0.0000 , 10.0741 , 9.1222 ]
= 10.0741 cm
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
= 2 * (5258.19 + 4489.49 ) / (13.69 * 786.00 )
= 7.14 kgf/cm
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (786.00 - 735.20 ) / 2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 4489.49 * 2.54
= 114.03 kgf-m.
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 7.14 * (347.62 - 25.40 ) / 347.62
= 6.61 kgf/cm
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 150.00 / 6) * (6.61 + 2 * 7.14 )
= 3.37 kgf-m.
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(114.03 ,3.37 / (150.00 * 1750.65 ))
= 16.1416 mm

Horizontal Vessel Analysis (Test) : Step: 11 5:01p Jan 23,2014
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Test Case




Saddle Force Q, Test Case, no Ext. Forces 10710.87 kgf

-------------------------------------------------------------------


= 3.00 * ( 325.2 /2 + 0 ) * 850.0001 / 798.2319
= 519.4 kgf

= Max( 36.91 , 0.00 , 0 ) * 850.0001 / 5579.9995
= 5.6 kgf

= 10191 + Max( 5 , 519 , 0 , 0 )
= 10710.9 kgf

Hydrostatic Test Pressure at top of Vessel 30.656 kgf/cm

K1 = 0.1320 K2 = 0.9584 K3 = 0.6538 K4 = 0.3439
K5 = 0.7108 K6 = 0.0413 K7 = 0.0367 K8 = 0.3234
K9 = 0.2463 K10 = 0.0471 K1* = 0.2339 K6p = 0.0335
K7P = 0.0297

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -10710*40.00[1-(1-40.00/830.10+(43.200-0.000)/
(2*40.00*830.10))/(1+(4*0.00)/(3*830.10))]
= -86.0 kgf-m.

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 10710*830/4(1+2(43-0)/(830))/(1+(4*0)/
(3*830))-4*40/830
= 18063.8 kgf-m.

= P * Rm/(2t) - M2/(pi*Rmt)
= 30.7 * 432.000 /(2*14.00 ) - 18063.8 /(pi*432.0*14.00 )
= 252.91 kgf/cm

= P * Rm/(2t) + M2/(pi * Rm * t)
= 30.7 * 432.000 /(2 * 14.00 ) + 18063.8 /(pi * 432.0 * 14.00 )
= 693.05 kgf/cm

= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 30.7 * 432.000 /(2*14.00 ) - -86.0 /(0.1320 *pi*432.0*14.00 )
= 480.93 kgf/cm

= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 30.7 * 432.000 /(2*14.00 ) + -86.0 /(0.1320 *pi*432.0*14.00 )
= 468.50 kgf/cm

= Q(L-2a)/(L+(4*h2/3))
= 10710 ( 830.10 - 2 * 40.00 )/(830.10 + ( 4 * 0.00 /3))
= 9678.6 kgf

= K2 * T / ( Rm * t )
= 0.9584 * 9678.62 / ( 432.0000 * 14.0000 )
= 153.37 kgf/cm

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 432.000 * 14.000 )
= 60.660 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7108 * 10710 * 0.1 / ( 14.000 * ( 150.00 + 60.66 + 60.66 ) )
= -20.04 kgf/cm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 150.00 + 1.56 * sqrt( 432.000 * 14.000 ), 2 * 40.000 )
= 271.32 mm

= min( Sr/S, 1 )
= min( 1073.310 / 1406.140 , 1 )
= 0.7633

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7108 * 10710 * 0.1 / ( 271.319 ( 14.000 + 0.763 * 14.000 ) )
= -11.37 kgf/cm

= -10710 /(4(14.000 + 0.763 * 14.000 )271.319 ) -
3 * 0.037 * 10710 /(2(14.000 + 0.763 * 14.000 ))
= -136.75 kgf/cm
Results for Vessel Ribs, Web and Base:

Y A AY Ay Io
Shell 7. 59. 41193. 29. 10.
Wearplate 21. 42. 88200. 185. 7.
Web 200. 41. 830070. 16643. 4106.
BasePlate 384. 33. 1267200. 48660. 13.
Totals 612. 175. 2226663. 65517. 4136.

Fh = K1 * Q = 0.2311 * 10710.873 = 2475.1233 kgf




AllStress ))
= ( 3 * (10710 + 139 ) * 150.00 / ( 2 * 786.000 * 1687.367 ))
= 13.567 mm

= ( 786.0000 - 25.4 ) / ( 5 - 1 ) = 190.1500 mm

= e * Bpwid / 2
= 190.1500 * 150.0000 / 2 = 142.6125 cm
Axial Load [P]:

= Ap * Bp
= 142.6 * 9.08 = 1295.6 kgf

= ( 150.000 - 25.4 - 12.000 ) * 12.000 + 190.1500 /2 * 12.000
= 24.921 cm

= P/Ar
= 1295.6 / 24.9210 = 51.9881 kgf/cm

Y A AY Ay Io
Rib 68.3 15.0 102695.9 108.6 258.8
Web 6.0 11.4 6845.4 143.2 2.7
Values 41.4 26.4 109541.3 251.8 261.6

= Fl /( 2 * Bplen ) * e * rl / 2
= 36.9 /( 2 * 786.00 ) * 190.150 * 652.00 / 2
= 1.455 kgf-m.
KL/R < Cc ( 14.3658 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 14.37 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(14.37 )/(8* 126.10 )-( 14.37)/(8*126.10)

Check = 51.99 / 1471.23 + (1.46 /6.172 ) / 1687.37
Check = 0.04

Y A AY Ay Io
Rib 68.3 13.5 92287.0 206.9 193.4
Web 6.0 22.8 13690.8 122.5 2.7
Values 29.2 36.3 105977.8 329.4 196.2
KL/R < Cc ( 10.7491 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 10.75 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(10.75 )/(8* 126.10 )-( 10.75)/(8*126.10)

Check = 71.32 / 1484.71 + ( 1.83 /8.436 ) / 1687.37
Check = 0.05



= 36.91 / (492.15 * 2.00 )
= 0.0375 cm

= 850.00 * 162.58 + 0.00
= 138.19 kgf-m.
Eccentricity (e):
= Rmom / QO
= 138.19 / 10330.94
= 13.38 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

= max[0.0000 , 0.0375 , 0.0000 ]
= 0.0375 cm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle



Inside Depth of Head h2 17.61 cm

Saddle Force Q, Test Case, no Ext. Forces 6549.41 kgf

-------------------------------------------------------------------


= 3.00 * ( 325.2 /2 + 0 ) * 850.0001 / 798.2319
= 519.4 kgf

= Max( 36.91 , 0.00 , 0 ) * 850.0001 / 5579.9995

= 5.6 kgf

= 6030 + Max( 5 , 519 , 0 , 0 )
= 6549.4 kgf

Hydrostatic Test Pressure at top of Vessel 30.656 kgf/cm

K1 = 0.1320 K2 = 0.9584 K3 = 0.6538 K4 = 0.3439
K5 = 0.7108 K6 = 0.0413 K7 = 0.0367 K8 = 0.3234
K9 = 0.2463 K10 = 0.0471 K1* = 0.2339 K6p = 0.0335
K7P = 0.0297

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
= -6549*40.00[1-(1-40.00/830.10+(43.200-17.610)/
(2*40.00*830.10))/(1+(4*17.61)/(3*830.10))]
= -135.1 kgf-m.

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 6549*830/4(1+2(43-17)/(830))/(1+(4*17)/
(3*830))-4*40/830
= 10657.7 kgf-m.

= P * Rm/(2t) - M2/(pi*Rmt)
= 30.7 * 432.000 /(2*14.00 ) - 10657.7 /(pi*432.0*14.00 )
= 343.14 kgf/cm

= P * Rm/(2t) + M2/(pi * Rm * t)
= 30.7 * 432.000 /(2 * 14.00 ) + 10657.7 /(pi * 432.0 * 14.00 )
= 602.83 kgf/cm

= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 30.7 * 432.000 /(2*14.00 ) - -135.1 /(0.1320 *pi*432.0*14.00 )
= 485.46 kgf/cm

= P * Rm/(2t) + M1/(K1*pi*Rmt)
= 30.7 * 432.000 /(2*14.00 ) + -135.1 /(0.1320 *pi*432.0*14.00 )
= 465.94 kgf/cm

= Q(L-2a)/(L+(4*h2/3))
= 6549 ( 830.10 - 2 * 40.00 )/(830.10 + ( 4 * 17.61 /3))
= 5755.4 kgf

= K2 * T / ( Rm * t )
= 0.9584 * 5755.42 / ( 432.0000 * 14.0000 )
= 91.20 kgf/cm

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 432.000 * 14.000 )
= 60.660 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7108 * 6549 * 0.1 / ( 14.000 * ( 150.00 + 60.66 + 60.66 ) )
= -12.26 kgf/cm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 150.00 + 1.56 * sqrt( 432.000 * 14.000 ), 2 * 40.000 )
= 271.32 mm

= min( Sr/S, 1 )
= min( 1073.310 / 1406.140 , 1 )
= 0.7633

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7108 * 6549 * 0.1 / ( 271.319 ( 14.000 + 0.763 * 14.000 ) )
= -6.95 kgf/cm

= -6549 /(4(14.000 + 0.763 * 14.000 )271.319 ) -
3 * 0.037 * 6549 /(2(14.000 + 0.763 * 14.000 ))
= -83.62 kgf/cm
Results for Vessel Ribs, Web and Base

Y A AY Ay Io
Shell 7. 59. 41193. 29. 10.
Wearplate 21. 42. 88200. 185. 7.
Web 200. 41. 830070. 16643. 4106.
BasePlate 384. 33. 1267200. 48660. 13.
Totals 612. 175. 2226663. 65517. 4136.

Fh = K1 * Q = 0.2311 * 6549.411 = 1513.4713 kgf




AllStress ))
= ( 3 * (6549 + 139 ) * 150.00 / ( 2 * 786.000 * 1687.367 ))
= 10.652 mm

= ( 786.0000 - 25.4 ) / ( 5 - 1 ) = 190.1500 mm

= e * Bpwid / 2
= 190.1500 * 150.0000 / 2 = 142.6125 cm
Axial Load [P]:

= Ap * Bp
= 142.6 * 5.56 = 792.2 kgf

= ( 150.000 - 25.4 - 12.000 ) * 12.000 + 190.1500 /2 * 12.000
= 24.921 cm

= P/Ar
= 792.2 / 24.9210 = 31.7893 kgf/cm

Y A AY Ay Io
Rib 68.3 15.0 102695.9 108.6 258.8
Web 6.0 11.4 6845.4 143.2 2.7
Values 41.4 26.4 109541.3 251.8 261.6

= Fl /( 2 * Bplen ) * e * rl / 2
= 36.9 /( 2 * 786.00 ) * 190.150 * 652.00 / 2
= 1.455 kgf-m.
KL/R < Cc ( 14.3658 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 14.37 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(14.37 )/(8* 126.10 )-( 14.37)/(8*126.10)

Check = 31.79 / 1471.23 + (1.46 /6.172 ) / 1687.37
Check = 0.02

Y A AY Ay Io
Rib 68.3 13.5 92287.0 206.9 193.4
Web 6.0 22.8 13690.8 122.5 2.7
Values 29.2 36.3 105977.8 329.4 196.2
KL/R < Cc ( 10.7491 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 10.75 )/(2 * 126.10 )) * 2531 /
( 5/3+3*(10.75 )/(8* 126.10 )-( 10.75)/(8*126.10)

Check = 43.61 / 1484.71 + ( 1.83 /8.436 ) / 1687.37

Check = 0.03



= 36.91 / (492.15 * 2.00 )
= 0.0375 cm

= 850.00 * 162.58 + 0.00
= 138.19 kgf-m.
Eccentricity (e):
= Rmom / QO
= 138.19 / 6169.48
= 22.40 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

= max[0.0000 , 0.0375 , 0.0000 ]
= 0.0375 cm

Nozzle Calcs. : Noz N6 Fr10 Nozl: 8 5:01p Jan 23,2014
INPUT VALUES, Nozzle Description: Noz N6 Fr10 From : 10
Pressure for Reinforcement Calculations P 203.015 kgf/cm

Temperature for Internal Pressure Temp 400 C
Shell Material SA-965 F321

Shell Allowable Stress at Temperature S 1208.46 kgf/cm
Shell Allowable Stress At Ambient Sa 1406.14 kgf/cm
Outside Diameter of Flat Head D 885.00 mm

Large Diameter of Flat Head Dl 885.0001 mm
Flat Head Attachment Factor F 0.27
Head Finished (Minimum) Thickness t 220.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 250.0000 mm
User Entered Minimum Design Metal Temperature 0.00 C
Type of Element Connected to the Shell : Nozzle
Material SA-965 F321

Material UNS Number S32100
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1208.46 kgf/cm
Allowable Stress At Ambient Sna 1406.14 kgf/cm
Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg
Diameter 250.0000 mm.
Size and Thickness Basis Nominal

Nominal Thickness tn 160
Hub Height of Integral Nozzle h 92.0000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 60.0000 mm
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 A
The Pressure Design option was Design Pressure + static head.
Reinforcement CALCULATION, Description: Noz N6 Fr10
ASME Code, Section VIII, Division 1, 2007, A-09 UG-37 to UG-45
Actual Inside Diameter Used in Calculation 215.900 mm.

Actual Thickness Used in Calculation 28.575 mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Welded Flat Head, Tr [Int. Press]

= (885.0001+2*0.0000)*sqrt(1.00*0.27*203.02/(1208*1.00))
= 187.0817 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (203.02*107.95)/(1208*1.00-0.6*203.02)
= 20.1679 mm
UG-40, Limits of Reinforcement : [Int. Press]

Parallel to Vessel Wall (Diameter Limit) Dl 713.0500 mm
Parallel to Vessel Wall Rn+tn+t 356.5250 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 163.4375 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 1208.5 /1208.5 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1208.5 /1208.5 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 201.955 NA NA cm
Area in Shell A1 163.653 NA NA cm
Area in Nozzle Wall A2 27.481 NA NA cm
Area in Inward Nozzle A3 0.000 NA NA cm
Area in Welds A41+A42+A43 1.000 NA NA cm
Area in Element A5 0.000 NA NA cm
Area in Hub A6 28.911 NA NA cm
TOTAL AREA AVAILABLE Atot 221.045 NA NA cm
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(215.9000*187.0817*1+2*28.5750*187.0817*1*(1-1.00))
= 201.955 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 497.150 ( 1.00 * 220.0000 - 1.0 * 187.082 ) - 2 * 28.575
( 1.00 * 220.0000 - 1.0 * 187.0817 ) * ( 1 - 1.000 )
= 163.653 cm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 163.44 ) * ( 28.57 - 20.17 ) * 1.0000 )
= 27.481 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm
Area Available in the Hub Section [A6]:

= ( ( Hubtk - tn ) * h - atrap ) * fr
= ( ( 60.0000 - 28.5750 ) * 92.0000 - 0.0000 ) * 1.0000
= 28.911 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a), tra = 20.1679 mm

Wall Thickness per UG16(b), tr16b = 2.5000 mm
Wall Thickness per UG45(b)(1), trb1 = 187.0817 mm
Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 187.0817 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 8.1121 mm
Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 8.1121 mm
Final Required Thickness, tr45 = Max(tra, trb) = 20.1679 mm

Available Nozzle Neck Thickness = .875 * 28.5750 = 25.0031 mm --> OK
Weld Size Calculations, Description: Noz N6 Fr10
Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 420.0508 mm


Shell Material SA-965 F321

Outside Diameter of Flat Head D 885.00 mm

Large Diameter of Flat Head Dl 885.0001 mm
Flat Head Attachment Factor F 0.27
Head Finished (Minimum) Thickness t 220.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 250.0000 mm
Material SA-965 F321

Material UNS Number S32100
Material Specification/Type Forgings


Hub Height of Integral Nozzle h 92.0000 mm

Hub Thickness of Integral Nozzle ( tn or x+tp ) 60.0000 mm


ASME Code Weld Type per UW-16 A

Reqd thk per UG-37(a)of Welded Flat Head, Tr [Int. Press]

= (885.0001+2*0.0000)*sqrt(1.00*0.27*203.05/(1208*1.00))
= 187.0997 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (203.05*107.95)/(1208*1.00-0.6*203.05)
= 20.1722 mm


= min( 1, Sn/S )
= min( 1, 1208.5 /1208.5 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1208.5 /1208.5 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Area in Hub A6 28.911 NA NA cm
The area available without a pad is Sufficient.
Area Required [A]:

= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(215.9000*187.0997*1+2*28.5750*187.0997*1*(1-1.00))
= 201.974 cm

= 497.150 ( 1.00 * 220.0000 - 1.0 * 187.100 ) - 2 * 28.575
( 1.00 * 220.0000 - 1.0 * 187.0997 ) * ( 1 - 1.000 )
= 163.564 cm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 163.44 ) * ( 28.57 - 20.17 ) * 1.0000 )
= 27.467 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm
Area Available in the Hub Section [A6]:

= ( ( Hubtk - tn ) * h - atrap ) * fr
= ( ( 60.0000 - 28.5750 ) * 92.0000 - 0.0000 ) * 1.0000
= 28.911 cm


Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 187.0997 mm



Nozzle Calcs. : Noz N2 Nozl: 10 5:01p Jan 23,2014
INPUT VALUES, Nozzle Description: Noz N2 From : 30

Shell Material SA-516 70

Inside Diameter of Cylindrical Shell D 850.00 mm

Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 3.2000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 150.1000 cm
Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Diameter Basis (for tr calc only) OD

Size and Thickness Basis Actual

Actual Thickness tn 28.0000 mm
Flange Material SA-105

Flange Type Slip on


Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 1073.30 kgf/cm
Pad Allowable Stress At Ambient Spa 1406.14 kgf/cm
Diameter of Pad along vessel surface Dp 800.0000 mm
Thickness of Pad te 14.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 14.0000 mm
Reinforcing Pad Width 171.4000 mm
ASME Code Weld Type per UW-16 None
Class of attached Flange 300

Grade of attached Flange GR 1.1
Nozzle Sketch (may not represent actual weld type/configuration)

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Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: Noz N2
Actual Outside Diameter Used in Calculation 457.200 mm.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*428.2000)/(1073*1.00-0.6*18.00)
= 7.2541 mm

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.00*228.6000)/(1073*1.00+0.4*18.00)
= 3.8082 mm

Parallel to Vessel Wall, opening length d 407.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 27.0000 mm

= min( 1, Sn/S )
= min( 1, 1073.3 /1073.3 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1073.3 /1073.3 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1073.3 /1073.3 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 465.7086 14.0000 mm
Based on given Pad Diameter: 800.0000 0.3475 mm

Based on Shell or Nozzle Thickness: 465.7086 14.0000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (407.6000*7.2541*1.0+2*24.8000*7.2541*1.0*(1-1.00))
= 29.568 cm

= 407.600 ( 1.00 * 10.8000 - 1.0 * 7.254 ) - 2 * 24.800
( 1.00 * 10.8000 - 1.0 * 7.2541 ) * ( 1 - 1.000 )
= 14.453 cm
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 27.00 ) * ( 24.80 - 3.81 ) * 1.0000 )
= 11.335 cm
Area Available in Welds [A41 + A42 + A43]:

= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (1.9500 ) * 1.00 + (0.0000 ) * 1.00 + 63.8400 * 1.00
= 2.588 cm
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 800.0000 - 457.2000 ) * 14.0000 * 1.0000
= 47.992 cm

Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 10.4541 mm

Available Nozzle Neck Thickness = 28.0000 mm --> OK
UG-45(c) Shear Stress: 117.5 Must be less than: 751.3 kgf/cm
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66 2 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 14.000 , c = 3.2000 mm , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 14.000 , c = 3.2000 mm , E* = 1.00

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of the Nozzle : -48 C

Governing MDMT of the Reinforcement Pad : -48 C
Governing MDMT of all the sub-joints of this Junction : -48 C
Weld Size Calculations, Description: Noz N2

Intermediate Calc. for pad/shell Welds TminPad 10.8000 mm

Pad Weld 5.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (29.5679 - 14.4529 + 2 * 24.8000 * 1.0000 *
(1.00 * 10.8000 - 7.2541 ) ) * 1073
= 18110.74 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 11.3354 + 47.9916 + 2.5884 - 0.0000 * 1.00 ) * 1073
= 66454.35 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 11.3354 + 0.0000 + 1.9600 + ( 5.3568 ) ) * 1073
= 20019.54 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 11.3354 + 0.0000 + 2.5884 + 47.9916 + ( 5.3568 ) ) * 1073
= 72203.80 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 457.2000 * 14.0000 * 0.49 * 1073
= 52877. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 800.0000 * 8.0000 * 0.49 * 1073
= 52871. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 216.2000 ) * ( 28.0000 - 3.2000 ) * 0.7 * 1073
= 126554. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 457.2000 * 14.0000 * 0.74 * 1073
= 79856. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 457.2000 * ( 14.0000 - 3.2000 ) * 0.74 * 1073
= 61604. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 52870 + 126553 ) = 179424 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 52877 + 79855 + 61603 + 0 ) = 194336 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 52870 + 61603 + 0 ) = 114474 kgf
Summary of Failure Path Calculations:

Path 1-1 = 179424 kgf, must exceed W = 18110 kgf or W1 = 66454 kgf
The Drop for this Nozzle is : 66.7165 mm

Input Echo, WRC297 Item 1, Description: Noz N2 :
Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 3.2000 mm
Shell Diameter 850.000 mm
Shell Thickness 14.0000 mm
Shell Stress Concentration Factor 1.000
Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 3.2000 mm
Nozzle Thickness 28.0000 mm
Nozzle Stress Concentration Factor 2.250
Diameter of Reinforcing Pad 800.000 mm

Thickness of Reinforcing Pad 14.0000 mm
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.
Design Internal Pressure Dp 18.00 kgf/cm

Radial Load P -1300.00 kgf
Circumferential Shear Vc 4691.00 kgf
Longitudinal Shear Vl 3570.00 kgf
Circumferential Moment Mc -1300.00 kgf-m.
Longitudinal Moment Ml 7139.00 kgf-m.
Torsional Moment Mt 5201.00 kgf-m.
Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No
Warning - The ratio, Dn/Dv (0.521) is > 0.5

check the limitations of WRC bulletin 297.
Warning - The ratio, Dn/Tn (16.329) is < 20
Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 881.200 mm

Nozzle Outside Diameter (d) = 457.200 mm
Vessel Thickness used (T) = 24.800 mm
Nozzle Thickness used (t) = 24.800 mm
T / t = 1.000
d / t = 18.435
Lambda = [(d/D)* (D/T)1/2] = 3.093
Nr/P = 0.056
Mr/P = 0.097
M0/P = 0.031
N0/P = 0.111
MrD/Mc = 0.239
NrDL/Mc = 0.103
M0d/Mc = 0.085
N0DL/Mc = 0.097
MrD/Ml = 0.101
NrDL/Ml = 0.046
M0D/Ml = 0.036
N0DL/Ml = 0.129
Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm )------------
Outplane Membrane (P ) 23 23 23 23
Outplane Bending (P ) 39 -39 39 -39
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -327 -327 327 327
Outplane Bending (ML) -544 544 544 -544
Normal Pressure Stress 302 320 302 320
----------------------- -------- -------- -------- --------
Outplane Stress Summary -507 521 1236 87
Vessel Stresses
(Stresses parallel to Top Top Bottom Bottom
-----------(kgf/cm )------------
Inplane Membrane (P ) 11 11 11 11
Inplane Bending (P ) 122 -122 122 -122
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -117 -117 117 117
Inplane Bending (ML) -1537 1537 1537 -1537
Inplane Pressure Stress 151 151 151 151
----------------------- -------- -------- -------- --------
Inplane Stress Summary -1368 1459 1940 -1380
Vessel Stresses
(Shear stress normal to Top Top Bottom Bottom
-----------(kgf/cm )------------
Outplane Shear (Vc) 26 26 -26 -26
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 63 63 63 63
----------------------- -------- -------- -------- --------
Shear Stress Summary 90 90 37 37
Vessel Stresses
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm )------------
Two * Max Shear Stress 1377 1468 1942 1469
Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm )------------
Outplane Membrane (Mc) 44 44 -44 -44
Outplane Bending (Mc) 236 -236 -236 236
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Outplane Stress Summary 494 -55 -67 326
Vessel Stresses
(Stresses parallel to Left Left Right Right
-----------(kgf/cm )------------
Inplane Membrane (Mc) 47 47 -47 -47
Inplane Bending (Mc) 663 -663 -663 663
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Inplane Stress Summary 1147 -407 -274 824
Vessel Stresses
(Shear stress normal to Left Left Right Right
-----------(kgf/cm )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -20 -20 20 20
Torsional Shear (Mt) 63 63 63 63
----------------------- -------- -------- -------- --------
Vessel Stresses
(Stress Intensities Left Left Right Right
-----------(kgf/cm )------------
Nozzle Stresses
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm )------------
Hoop Membrane (P ) 52 52 52 52
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -737 -737 737 737
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 167 188 167 188
----------------------- -------- -------- -------- --------
Hoop Stress Summary -517 -495 957 978
Nozzle Stresses
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm )------------
Axial Membrane (P ) 8 8 8 8
Axial Bending (P ) 197 -197 197 -197
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -464 -464 464 464
Axial Bending (ML) -2667 2667 2667 -2667
Axial Pressure Stress 83 83 83 83
----------------------- -------- -------- -------- --------
Axial Stress Summary -2843 2098 3422 -2307
Nozzle Stresses
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm )------------
Shear due to (Vc) 26 26 -26 -26
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 63 63 63 63
----------------------- -------- -------- -------- --------
Nozzle Stresses
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm )------------
Nozzle Stresses
(Stresses in the Left Left Right Right
-----------(kgf/cm )------------
Hoop Membrane (Mc) 101 101 -101 -101
Hoop Membrane (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Hoop Stress Summary 321 342 118 140
Nozzle Stresses
-----------(kgf/cm )------------
Axial Bending (P ) 197 -197 197 -197
Axial Membrane (Mc) 84 84 -84 -84
Axial Bending (Mc) 1170 -1170 -1170 1170
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Axial Stress Summary 1544 -1191 -966 981
Nozzle Stresses
-----------(kgf/cm )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -20 -20 20 20
----------------------- -------- -------- -------- --------
Nozzle Stresses

-----------(kgf/cm )------------
Stress Computations at the Edge of the Reinforcing Pad:

T / t = 0.055
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 8.266
Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.
Nr/P = 0.046
Mr/P = 0.071
M0/P = 0.019
N0/P = 0.023
MrD/Mc = 0.238
NrDL/Mc = 0.092
M0d/Mc = 0.066
N0DL/Mc = 0.043
MrD/Ml = 0.035
NrDL/Ml = 0.035
M0D/Ml = 0.012
N0DL/Ml = 0.019
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Outplane Stress Summary 178 1015 1534 229
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------

----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 302 320 302 320 302 320 302 320
Circ. Pl (SUS) | -304 -304 350 350 58 58 -36 -36
Circ. Q (SUS) | -505 505 583 -583 785 -785 -541 541
------------------------------------------------------------------------
Long. Pm (SUS) | 151 151 151 151 151 151 151 151
Long. Pl (SUS) | -106 -106 128 128 67 67 -21 -21
Long. Q (SUS) | -1415 1415 1659 -1659 275 -275 -197 197
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 26 26 -26 -26 -20 -20 20 20
Shear Q (SUS) | 63 63 63 63 63 63 63 63
------------------------------------------------------------------------
Pm (SUS) | 302.0 320.0 302.0 320.0 302.0 320.0 302.0 320.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 70.1 60.3 653.8 671.7 362.8 380.5 268.9 286.6
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1379 1468 1939 1468 1147 412 304 838
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm |
---------------|--------------------------------------------------------
Pm (SUS) | 320.00 1073.31 | Passed
Pm+Pl (SUS) | 671.72 1609.97 | Passed
Pm+Pl+Q (TOTAL)| 1939.94 3719.18 | Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 704 722 704 722 704 722 704 722
Circ. Pl (SUS) | -117 -117 167 167 177 177 -77 -77
Circ. Q (SUS) | -410 410 660 -660 2462 -2462 -1514 1514
------------------------------------------------------------------------
Long. Pm (SUS) | 352 352 352 352 352 352 352 352
Long. Pl (SUS) | -216 -216 316 316 84 84 -34 -34
Long. Q (SUS) | -1151 1151 2099 -2099 676 -676 -426 426
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 34 34 -34 -34 -26 -26 26 26
Shear Q (SUS) | 47 47 47 47 47 47 47 47
------------------------------------------------------------------------
Pm (SUS) | 704.0 722.0 704.0 722.0 704.0 722.0 704.0 722.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 589.5 607.5 876.5 894.1 882.5 900.5 629.2 647.1
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1202 1309 2767 1660 3343 1563 893 2162
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 722.00 1073.31 | Passed
Pm+Pl (SUS) | 900.46 1609.97 | Passed
------------------------------------------------------------------------
Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 167 188 167 188 167 188 167 188
Circ. Pl (SUS) | -685 -685 789 789 153 153 -49 -49
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 83 83 83 83 83 83 83 83
Long. Pl (SUS) | -456 -456 472 472 92 92 -76 -76
Long. Q (SUS) | -2470 2470 2864 -2864 1367 -1367 -973 973
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 26 26 -26 -26 -20 -20 20 20
Shear Q (SUS) | 63 63 63 63 63 63 63 63
------------------------------------------------------------------------
Pm (SUS) | 167.0 188.0 167.0 188.0 167.0 188.0 167.0 188.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 522.5 502.2 957.7 978.6 322.7 343.4 121.5 142.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2846 2600 3419 3286 1543 1535 1096 988
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 188.00 1073.30 | Passed
Pm+Pl (SUS) | 978.60 1609.95 | Passed
------------------------------------------------------------------------

INPUT VALUES, Nozzle Description: Noz N1 From : 30



Material SA-516 70
Material Specification/Type Plate
Diameter Basis (for tr calc only) OD

Size and Thickness Basis Actual

Actual Thickness tn 28.0000 mm

Flange Type Slip on


Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 1073.30 kgf/cm
Pad Allowable Stress At Ambient Spa 1406.14 kgf/cm
Diameter of Pad along vessel surface Dp 800.0000 mm
Thickness of Pad te 14.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 14.0000 mm
Reinforcing Pad Width 171.4000 mm


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Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: Noz N1
Actual Outside Diameter Used in Calculation 457.200 mm.


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.06*428.2000)/(1073*1.00-0.6*18.06)
= 7.2805 mm

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.06*228.6000)/(1073*1.00+0.4*18.06)
= 3.8218 mm

Parallel to Vessel Wall, opening length d 407.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 27.0000 mm

= min( 1, Sn/S )
= min( 1, 1073.3 /1073.3 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1073.3 /1073.3 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1073.3 /1073.3 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 467.2937 14.0000 mm
Based on given Pad Diameter: 800.0000 0.4122 mm

Based on Shell or Nozzle Thickness: 467.2937 14.0000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (407.6000*7.2805*1.0+2*24.8000*7.2805*1.0*(1-1.00))
= 29.675 cm

= 407.600 ( 1.00 * 10.8000 - 1.0 * 7.280 ) - 2 * 24.800
( 1.00 * 10.8000 - 1.0 * 7.2805 ) * ( 1 - 1.000 )
= 14.346 cm
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 27.00 ) * ( 24.80 - 3.82 ) * 1.0000 )
= 11.328 cm
Area Available in Welds [A41 + A42 + A43]:

= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (1.9500 ) * 1.00 + (0.0000 ) * 1.00 + 63.8400 * 1.00
= 2.588 cm
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 800.0000 - 457.2000 ) * 14.0000 * 1.0000
= 47.992 cm


Available Nozzle Neck Thickness = 28.0000 mm --> OK
UG-45(c) Shear Stress: 117.5 Must be less than: 751.3 kgf/cm

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66 2 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 14.000 , c = 3.2000 mm , E* = 1.00

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------
Govrn. thk, tg = 14.000 , c = 3.2000 mm , E* = 1.00

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

----------------------------------------------------------------------


----------------------------------------------------------------------

Governing MDMT of the Nozzle : -48 C

Governing MDMT of the Reinforcement Pad : -48 C
Weld Size Calculations, Description: Noz N1

Intermediate Calc. for pad/shell Welds TminPad 10.8000 mm

Pad Weld 5.4000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (29.6752 - 14.3456 + 2 * 24.8000 * 1.0000 *
(1.00 * 10.8000 - 7.2805 ) ) * 1073
= 18327.05 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 11.3281 + 47.9916 + 2.5884 - 0.0000 * 1.00 ) * 1073
= 66446.49 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 11.3281 + 0.0000 + 1.9600 + ( 5.3568 ) ) * 1073
= 20011.69 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 11.3281 + 0.0000 + 2.5884 + 47.9916 + ( 5.3568 ) ) * 1073
= 72195.95 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 457.2000 * 14.0000 * 0.49 * 1073
= 52878. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 800.0000 * 8.0000 * 0.49 * 1073
= 52871. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 216.2000 ) * ( 28.0000 - 3.2000 ) * 0.7 * 1073
= 126554. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 457.2000 * 14.0000 * 0.74 * 1073
= 79856. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 457.2000 * ( 14.0000 - 3.2000 ) * 0.74 * 1073
= 61604. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 52870 + 126554 ) = 179425 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 52877 + 79855 + 61603 + 0 ) = 194337 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 52870 + 61603 + 0 ) = 114474 kgf
Summary of Failure Path Calculations:


Input Echo, WRC297 Item 1, Description: Noz N1 :
Diameter Basis for Cylindrical Shell ID

Shell Corrosion Allowance 3.2000 mm
Shell Diameter 850.000 mm
Shell Thickness 14.0000 mm
Shell Stress Concentration Factor 1.000
Diameter Basis for Nozzle OD

Nozzle Corrosion Allowance 3.2000 mm
Nozzle Thickness 28.0000 mm
Nozzle Stress Concentration Factor 2.250
Diameter of Reinforcing Pad 800.000 mm

Thickness of Reinforcing Pad 14.0000 mm
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.
Design Internal Pressure Dp 18.06 kgf/cm

Radial Load P -1300.00 kgf
Circumferential Shear Vc 4691.00 kgf
Longitudinal Shear Vl 3570.00 kgf
Circumferential Moment Mc -1300.00 kgf-m.
Longitudinal Moment Ml 7139.00 kgf-m.
Torsional Moment Mt 5201.00 kgf-m.
Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No
Warning - The ratio, Dn/Dv (0.521) is > 0.5

Warning - The ratio, Dn/Tn (16.329) is < 20
Stress Computations at the Edge of the Nozzle:


T / t = 1.000
d / t = 18.435
Lambda = [(d/D)* (D/T)1/2] = 3.093
Nr/P = 0.056
Mr/P = 0.097
M0/P = 0.031
N0/P = 0.111
MrD/Mc = 0.239
NrDL/Mc = 0.103
M0d/Mc = 0.085
N0DL/Mc = 0.097
MrD/Ml = 0.101
NrDL/Ml = 0.046
M0D/Ml = 0.036
N0DL/Ml = 0.129
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Outplane Stress Summary -506 522 1238 88
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
Nozzle Stresses
(Stresses in the Top Top Bottom Bottom
-----------(kgf/cm )------------
Hoop Membrane (Mc) 0 0 0 0
Hoop Membrane (ML) -737 -737 737 737
----------------------- -------- -------- -------- --------
Hoop Stress Summary -516 -494 957 979
Nozzle Stresses
-----------(kgf/cm )------------
Axial Bending (P ) 197 -197 197 -197
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -464 -464 464 464
Axial Bending (ML) -2667 2667 2667 -2667
----------------------- -------- -------- -------- --------
Axial Stress Summary -2842 2098 3422 -2307
Nozzle Stresses
-----------(kgf/cm )------------
Shear due to (Vc) 26 26 -26 -26
Shear due to (Vl) 0 0 0 0
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm )------------
Nozzle Stresses
(Stresses in the Left Left Right Right
-----------(kgf/cm )------------
Hoop Membrane (Mc) 101 101 -101 -101
Hoop Membrane (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Hoop Stress Summary 321 343 119 141
Nozzle Stresses
-----------(kgf/cm )------------
Axial Bending (P ) 197 -197 197 -197
Axial Membrane (Mc) 84 84 -84 -84
Axial Bending (Mc) 1170 -1170 -1170 1170
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Axial Stress Summary 1545 -1190 -965 981
Nozzle Stresses
-----------(kgf/cm )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -20 -20 20 20
----------------------- -------- -------- -------- --------
Nozzle Stresses

-----------(kgf/cm )------------
Stress Computations at the Edge of the Reinforcing Pad:

T / t = 0.055
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 8.266
Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.
Nr/P = 0.046
Mr/P = 0.071
M0/P = 0.019
N0/P = 0.023
MrD/Mc = 0.238
NrDL/Mc = 0.092
M0d/Mc = 0.066
N0DL/Mc = 0.043
MrD/Ml = 0.035
NrDL/Ml = 0.035
M0D/Ml = 0.012
N0DL/Ml = 0.019
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Outplane Stress Summary 180 1018 1537 231
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------

----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm )------------
Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 303 321 303 321 303 321 303 321
Circ. Pl (SUS) | -304 -304 350 350 58 58 -36 -36
Circ. Q (SUS) | -505 505 583 -583 785 -785 -541 541
------------------------------------------------------------------------
Long. Pm (SUS) | 151 151 151 151 151 151 151 151
Long. Pl (SUS) | -106 -106 128 128 67 67 -21 -21
Long. Q (SUS) | -1415 1415 1659 -1659 275 -275 -197 197
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 26 26 -26 -26 -20 -20 20 20
Shear Q (SUS) | 63 63 63 63 63 63 63 63
------------------------------------------------------------------------
Pm (SUS) | 303.0 321.0 303.0 321.0 303.0 321.0 303.0 321.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 69.4 60.5 654.8 672.7 363.7 381.4 269.9 287.5
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1379 1468 1939 1469 1148 411 303 839
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 321.00 1073.31 | Passed
Pm+Pl (SUS) | 672.72 1609.97 | Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 707 725 707 725 707 725 707 725
Circ. Pl (SUS) | -117 -117 167 167 177 177 -77 -77
Circ. Q (SUS) | -410 410 660 -660 2462 -2462 -1514 1514
------------------------------------------------------------------------
Long. Pm (SUS) | 353 353 353 353 353 353 353 353
Long. Pl (SUS) | -216 -216 316 316 84 84 -34 -34
Long. Q (SUS) | -1151 1151 2099 -2099 676 -676 -426 426
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 34 34 -34 -34 -26 -26 26 26
Shear Q (SUS) | 47 47 47 47 47 47 47 47
------------------------------------------------------------------------
Pm (SUS) | 707.0 725.0 707.0 725.0 707.0 725.0 707.0 725.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 592.5 610.4 879.5 897.1 885.5 903.4 632.2 650.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1204 1310 2768 1662 3346 1560 890 2165
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 725.00 1073.31 | Passed
Pm+Pl (SUS) | 903.45 1609.97 | Passed
------------------------------------------------------------------------
Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 167 189 167 189 167 189 167 189
Circ. Pl (SUS) | -685 -685 789 789 153 153 -49 -49
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 83 83 83 83 83 83 83 83
Long. Pl (SUS) | -456 -456 472 472 92 92 -76 -76
Long. Q (SUS) | -2470 2470 2864 -2864 1367 -1367 -973 973
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 26 26 -26 -26 -20 -20 20 20
Shear Q (SUS) | 63 63 63 63 63 63 63 63
------------------------------------------------------------------------
Pm (SUS) | 167.0 189.0 167.0 189.0 167.0 189.0 167.0 189.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 522.5 501.3 957.7 979.6 322.7 344.4 121.5 142.9
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2846 2599 3419 3287 1543 1536 1096 988
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 189.00 1073.30 | Passed
Pm+Pl (SUS) | 979.59 1609.95 | Passed
------------------------------------------------------------------------




Material SA-106 B
Material Specification/Type Smls. pipe



Flange Type Slip on



| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.06*428.2000)/(1073*1.00-0.6*18.06)
= 7.2805 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)
= 7.798(exp([18.06/(939.80*1.00]-1)
= 0.1513 mm

Note: Taking a UG-36(c)(3)(a) exemption for Noz N4 Fr30.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the area computation.



----------------------------------------------------------------------


----------------------------------------------------------------------


Nozzle Weld 3.8760 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)

(small nozzles) do not require a weld strength check.





Material SA-106 B



Flange Type Slip on



| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*428.2000)/(1073*1.00-0.6*18.00)
= 7.2541 mm

= 7.798(exp([18.00/(939.80*1.00]-1)
= 0.1508 mm





----------------------------------------------------------------------


----------------------------------------------------------------------









Material SA-106 B



Flange Type Slip on



| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*428.2000)/(1073*1.00-0.6*18.00)
= 7.2541 mm

= 7.798(exp([18.00/(939.80*1.00]-1)
= 0.1508 mm





----------------------------------------------------------------------


----------------------------------------------------------------------






Nozzle Schedule : Step: 19 5:01p Jan 23,2014
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
mm Cls mm mm mm mm mm
------------------------------------------------------------------------------
Noz N4 Fr30 20 160 SlipOn 26.670 5.537 - - 264
Noz N3 Fr30 20 160 SlipOn 26.670 5.537 - - 264
Noz N8 Fr30 20 160 SlipOn 26.670 5.537 - - 264
Noz N6 Fr10 250 160 None 273.050 28.575 - - 420
Noz N5 Fr10 250 160 None 273.050 28.575 - - 420
Noz N2 457 300 SlipOn457.200 28.000 800.00 14.00 330
Noz N1 457 300 SlipOn457.200 28.000 800.00 14.00 330
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
Noz N4 SA-106 B 0.000 10.000 - - -
Noz N3 SA-106 B 0.000 10.000 - - -
Noz N8 SA-106 B 0.000 10.000 - - -
Noz N6 SA-965 F321 0.000 10.000 - - -
Noz N5 SA-965 F321 0.000 10.000 - - -
Noz N2 SA-516 70 14.000 14.000 8.000 14.000 -
Noz N1 SA-516 70 14.000 14.000 8.000 14.000 -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
cm deg. mm mm
----------------------------------------------------------------------------
Noz N4 Fr30 113.900 270.00 250.00 0.00 MAIN SHELL
Noz N6 Fr10 90.00 200.00 0.00 FLAT HEAD
Noz N5 Fr10 270.00 200.00 0.00 FLAT HEAD
Noz N2 150.100 90.00 250.00 0.00 MAIN SHELL
Noz N1 779.900 270.00 250.00 0.00 MAIN SHELL

Nozzle Summary : Step: 20 5:01p Jan 23,2014
Nozzle Calculation Summary
Description MAWP Ext MAPNC UG45 [tr] Weld Areas

kgf/cm kgf/cm Path
---------------------------------------------------------------------------
Noz N6 Fr10 0.00 ... ... OK 20.17 OK Passed
Noz N5 Fr10 0.00 ... ... OK 20.17 OK Passed
Noz N2 0.00 ... ... OK 10.45 OK Passed
Noz N1 0.00 ... ... OK 10.48 OK Passed
Noz N4 Fr30 0.00 ... ... OK 2.51 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 0.00 Noz N8 Fr3
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

10 Noz N6 Fr10 0.000 90.000 713.050
10 Noz N5 Fr10 0.000 270.000 713.050
30 Noz N2 1501.000 90.000 815.200
30 Noz N1 7799.000 270.000 815.200
30 Noz N4 Fr30 1139.000 270.000 48.270
30 Noz N3 Fr30 7954.000 90.000 48.270
30 Noz N8 Fr30 6204.000 90.000 48.270
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
Diameter Limit clash between : Noz N5 Fr10 and Noz N6 Fr10 .

The Centerline Dist. is 500.00 while the sum of the limit Radii is 713.0
Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element: FLAT HEAD
UG-39 Average Nozzle Diameter and Ligament Checks :
Nozzle | Avg. | Head Dia.| Ligament | Min. dn |

Pair Description | dia. | /4 | Width | /4 |
| mm | mm | mm | mm |
-----------------------------------------------------------------
Noz N6 Fr10 & Noz N5 | 215.90 | 221.25 | 226.95 | 53.975 |
UG-39 Nozzle Spacing and Average Area Checks :
Nozzle | Center | Avg. dia.| Avg. Area | Avg. Area |

Pair Description | Spacing | * 1.25 | Available | Reqd. |
| mm | mm | cm | cm |
-------------------------------------------------------------------
Noz N6 Fr10 & Noz N5 | 500.00 | 269.88 | No Calc | No Calc |
UG-39 Nozzle Diameter and Distance to Edge Checks :

Nozzle Summary : Step: 20 5:01p Jan 23,2014
Nozzle | Nozzle | Head Dia. | Distance | Nozzle |

Description | dia. | /2 | from Edge | dia./4 |
| mm | mm | mm | mm |
-------------------------------------------------------------------
Noz N6 Fr10 | 215.90 | 442.50 | 55.975 | 53.975 |
Noz N5 Fr10 | 215.90 | 442.50 | 55.975 | 53.975 |
No Multiple Nozzle spacing violations have been detected !

MDMT Summary : Step: 21 5:01p Jan 23,2014
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes C C C mm
----------------------------------------------------------------------------
MAIN SHELL [8] B -18 -18 -29 1.000 14.000 1.000
SHELL SIDE DI[10] B -19 -97 -29 0.243 13.500 1.000
SHELL SIDE DIS[7] B -14 -14 -29 1.126 16.000 1.000 !
Noz N2 [1] B -18 -48 0.511 14.000 1.000
Noz N1 [1] B -18 -48 0.513 14.000 1.000
Noz N4 Fr30 [1] B -29 -104 0.024 4.845 1.000
Noz N3 Fr30 [1] B -29 -104 0.024 4.845 1.000
Noz N8 Fr30 [1] B -29 -104 0.024 4.845 1.000
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature 0 C
Warmest Computed Minimum Design Metal Temperature -14 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

ASME TS Calc : Case: 1 5:01p Jan 23,2014
Input Echo, Tubesheet Number 1, Description: U-TUBESHEET
Main Shell Description: MAIN SHELL

Shell Design Pressure Ps 18.00 kgf/cm
Shell Thickness ts 14.0000 mm
Shell Corrosion Allowance cas 3.2000 mm
Inside Diameter of Shell Ds 850.000 mm
Shell Temperature for Internal Pressure Ts 395.00 C
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for: SA-516 70
Shell Material UNS Number K02700

Shell Allowable Stress at Temperature Ss 1073.30 kgf/cm
Shell Allowable Stress at Ambient 1406.14 kgf/cm
Channel Description: HEADER SHELL

Channel Type: Cylinder
Channel Design Pressure Pt 203.00 kgf/cm
Channel Thickness tc 102.5000 mm
Channel Corrosion Allowance cac 0.0000 mm
Inside Diameter of Channel Dc 885.000 mm
Channel Design Temperature TEMPC 400.00 C
Channel Material SA-965 F321
Channel Material UNS Number S32100
Channel Allowable Stress at Temperature Sc 1208.46 kgf/cm
Channel Allowable Stress at Ambient 1406.14 kgf/cm
Number of Tubes Holes Nt 720

Tube Wall Thickness et 2.1080 mm
Tube Outside Diameter D 19.0500 mm
Total Straight Tube Length Lt 6766.50 mm
Straight Tube Length (bet. inner tubsht faces) L 6568.50 mm
Design Temperature of the Tubes 400.00 C
Tube Material SA-213 TP321
Tube Material UNS Number S32100
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 892.63 kgf/cm
Tube Allowable Stress At Ambient 1406.14 kgf/cm
Tube Yield Stress At Operating Temperature Syt 1342.04 kgf/cm
Tube Pitch (Center to Center Spacing) P 27.9000 mm
Tube Layout Pattern Triangular
Fillet Weld Leg af 1.5000 mm

Groove Weld Leg ag 1.5000 mm
Tube-Tubesheet Joint Weld Type Full Strength
Method for Tube-Tubesheet Jt. Allow. UW-20
Tube-Tubesheet Joint Classification h
Radius to Outermost Tube Hole Center ro 409.000 mm

Largest Center-to-Center Tube Distance Ul 57.1500 mm
Length of Expanded Portion of Tube ltx 50.8000 mm
Tube-side pass partition groove depth hg 0.0000 mm
Tubesheet TYPE: U-tube, Integral both sides, Conf. a
Tubesheet Design Metal Temperature T 400.00 C

Tubesheet Material Specification SA-965 F321
Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material: SA-965 F321
Tubesheet Material UNS Number S32100

Tubesheet Allowable Stress at Temperature S 892.63 kgf/cm
Tubesheet Allowable Stress at Ambient Tt 1406.14 kgf/cm

Thickness of Tubesheet h 198.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 3.2000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 1090.000 mm
Area of the Untubed Lanes AL 478.0 cm
Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO
Stress Reduction Option Increase Tubesheet thickness

Perform Differential Pressure Design NO
Run Multiple Load Cases YES
Tubesheet Integral with Both

Tubesheet Extended as Flange No
ASME TubeSheet Results per Part UHX, 2007 A-09
Elasticity/Expansion Material Properties :
Shell - TM-1 Carbon Steels with C<= 0.3%

-----------------------------------------------------------------
Elastic Mod. at Design Temperature 395.0 C 0.17536E+07 kgf/cm
Elastic Mod. at Ambient Temperature 21.1 C 0.20670E+07 kgf/cm
Channel - TM-1 Material Group G

-----------------------------------------------------------------
Tubes - TM-1 Material Group G

-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 400.0 C 0.17181E+07 kgf/cm
TubeSheet - TM-1 Material Group G

-----------------------------------------------------------------
Tube Required Thickness under Internal Pressure (Tubeside pressure) :

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (203.00*(19.0500/2-0.000)/(892.63*1.00+0.4*203.00)
= 1.9855 + 0.0000 = 1.9855 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart HA-2 at 400.00 C

Elastic Modulus for Material 1647744.50 kgf/cm
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
2.1080 19.05 6977.50 9.04 50.0000 0.0134693 823.11
EMAWP = (2.167/(D/T)-0.0833)*B = 128.8107 kgf/cm
Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.5080 19.05 6977.50 37.50 50.0000 0.0007822 506.31
EMAWP = (4*B)/(3*(D/T)) = ( 4 *506.3082 )/( 3 *37.5007 ) = 18.0017 kgf/cm
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 1.9855 mm
Allowable Internal Pressure at Corroded thickness 216.74 kgf/cm
Required Internal Design Pressure 203.00 kgf/cm
Allowable External Pressure at Corroded thickness 128.81 kgf/cm
Required External Design Pressure 18.00 kgf/cm
-----------------------------------------------------------------
Detailed Tubesheet Results for load Case 3 un-corr. (Ps + Pt)
-----------------------------------------------------------------
Results for ASME U-tube Tubesheet Calculations for Configuration a,

Per Edition 2007 A-09, Original Thickness :
Minimum Required Thickness for Shear [HreqS]:

= 1/(4 * Mu) * (Do/(0.8 * S)) * |Ps - Pt| + Cats + Catc
= 1/(4 * 0.317 ) * (837.05 /(0.8 * 892.63 )) * |18.00 - 203.00 | + 0.000
= 170.9088 mm
UHX-12.5.1 Step 1:
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt
= 2 * 409.0000 + 19.0500 = 837.050 mm
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt) / p
= (27.900 - 19.050 ) / 27.900 = 0.317
UHX-12.5.2 Step 2 :
Compute the Ratio [Rhos]:

= Ds / Do (Configurations a, b, c)
= 850.0001 / 837.0500 = 1.0155
Compute the Ratio [Rhoc]:

= Dc / Do (Configurations a, e, f)
= 885.0001 / 837.0500 = 1.0573
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:

= Do/16 * [(Rhos-1)*(Rhos+1)* Ps - (Rhoc-1) * (Rhoc+1) * Pt ]
= 837.050/16 * [ (1.015 - 1) * (1.015 + 1) * 18.000 -
(1.057 - 1) * (1.057 + 1) * 203.000 ]
= -1053709.7500 kgf/cm*mm
UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :
Compute the Ratio [rho]:

= ltx / h = 50.8000 / 198.0000 = 0.2566 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= max( 19.0500 -2*2.1080 *(.17181E+07/.17181E+07)*
( 892 /892 )*(0.257 ), 19.0500 -2*2.1080 )
= 17.9683 mm
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do) )
= 27.9000 / sqrt( 1 - 4 * min( 478.00 *100.000 , 4*837.050 *27.900 )
(3.141* 837.050) )
= 29.1969 mm
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (29.1969 - 17.9683 ) / 29.1969 = 0.38458
E*/E and nu* for Triangular pattern from Fig. UHX-11.3.

h/p = 7.096775 ; mu* = 0.384581
E*/E = 0.393005 ; nu* = 0.314606 ; E* = 675203. kgf/cm
Note: As h/p (7.097) is > 2, data values for h/p = 2 were used.
UHX-12.5.4 Step 4:
Compute Shell Coefficient [betaS]:

= (( 12 * (1-nus))^0.25 )/((Ds + ts) * ts )
= (( 12 * (1 - 0.30) )^0.25 ) / (( 850.0001 + 14.0000 ) * 14.0000 )
= 0.0165 1/mm
Determine Shell Coefficient [ks]:

= betaS * Es * ts / ( 6 * (1 - rnus) )
= 0.017 * .17536E+07 * 14.000 / ( 6 * (1 - 0.300) )
= 14566398.0000 kgf/cm*mm
Determine Shell Coefficient [Lambdas]:

= (6*Ds*ks)/h * (1 + h*betaS + *(h*betaS)/2 )
= 6* 850.000 * .14566E+08/198.000 * ( 1 + 198.000 *0.017 + 5.355 )
= 92141.0078 kgf/cm
Determine Shell Coefficient [deltaS]:

= Ds/(4 * Es * Ts) * ( 1 - nus/2 )
= 850.000/( 4 * .17536E+07 * 14.000 ) * ( 1 - 0.3 /2 )
= 0.6253792644
Calculate Parameter [OmegaS]:

= rhos * ks * betaS * deltaS( 1 + h * betaS )
= 1.0155 * .14566E+08 * 0.0165 * 0.625379 ( 1 + 198.0000 * 0.0165 )
= 6532.7334 mm
Determine Channel Coefficient [betac]:

= (( 12 * (1 - nuc) )^0.25 )/((Dc + tc) * tc )^0.5
= (( 12 * (1 - 0.30) )^0.25 )/((885.0001 + 102.5000 ) * 102.5000 )^0.5
= 0.0057 1/mm
Determine Channel Coefficient [kc]:

= betac * Ec * tc / ( 6 * (1 - rnus) )
= 0.006 * .17181E+07 * 102.500 / ( 6 * (1 - 0.300) )
= 1936156032.0000 kgf/cm*mm
Determine Channel Coefficient [Lambdac]:

= (6*Dc*kc)/h * (1 + h*betac + (h*betac)/2)
= 6*885.000 *.19362E+10/(198.000) * ( 1 + 198.000 *0.006 + 0.640 )
= 3670466.2500 kgf/cm
Determine Channel Coefficient [deltaC]:

= Dc/(4 * Ec * Tc) * ( 1 - nuc/2 )
= 885.000/( 4 * .17181E+07 * 102.500 ) * ( 1 - 0.3 /2 )
= 0.0945117995
Calculate Parameter [OmegaC]:

= rhoc * kc * Betac * deltaC( 1 + h * betac )
= 1.0573 * .19362E+10 * 0.0057 * 0.094512 ( 1 + 198.0000 * 0.0057 )
= 23561.0215 mm
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 1090.0000 / 837.0500 = 1.3022
Determine Coefficient [F]:

= (1 - nu*)/E* * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.31 )/675202 * ( 92141.01 + .36705E+07 +
= .17181E+07 * ln(1.30 ) )
= 4.2799
UHX-12.5.6 Step 6:
Moment Acting on Unperforated Tubesheet Rim [M*]

= Mts + OmegaC * Pt - OmegaS * Ps
= -0.1E+07 + 860440 * 203.000 - 66148.883 * 18.000
= 3611588.2500 kgf/cm*mm
UHX-12.5.7 Step 7:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:

= ((M*) - Do/32 * F * (Ps - Pt) ) / (1 + F)
= ((.36116E+07) - 837.050/32 * 4.280 * (18.00 - 203.00 ) ) / (1 + 4.28 )

= 3967491.2500 kgf/cm*mm
Maximum Bending Moment acting on Center of Tubesheet [Mo]:

= Mp + Do/64 * (3 + rnu*)(Ps - Pt)
= .39675E+07 + 837.050/64 * (3 + 0.315 )(18.00 - 203.00 )
= -2745661.0000 kgf/cm*mm
Maximum Bending Moment acting on Tubesheet [M]:

= Max( |Mp|, |Mo| )
= Max( |.39675E+07|, | -0.3E+07| )
= 3967491.2500 kgf/cm*mm
UHX-12.5.8 Results for Step 8:
Tubesheet Bending Stress at Original Thickness:

= 6 * M / ( (mu*) * ( h - hg') )
= 6 * .39675E+07 / ( (0.3846 ) * ( 198.0000 - 0.0000 ) )
= 1578.8813 kgf/cm
The Allowable Tubesheet Bending Stress [SigmaAll]:

= 2 * S = 2 * 892.63 = 1785.25 kgf/cm
Tubesheet Bending Stress at Final Thickness [Sigma]:

= 6 * M / ( (mu*) * ( h - hg')
= 6 * .39482E+07 / ( (0.3871 ) * ( 185.2169 - 0.0000 )
= 1783.7037 kgf/cm
Required Tubesheet Thickness, for Bending Stress [HreqB]:

= H + CATS + CATC = 185.2169 + 0.0000 + 0.0000 = 185.2169 mm
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:

= Max( HreqB, HreqS ) = Max( 185.2169 , 170.9088 ) = 185.2169 mm
UHX-12.5.9 Step 9:
|Ps - Pt| = |18.00 - 203.00 | = 185.000 kgf/cm
Shear Stress check [Tau_limit]:

= 3.2 * S * MU * h / Do
= 3.2 * 12696.12 * 0.317 * 198.000 / 837.05 = 214.32 kgf/cm
Average Shear Stress at the Outer Edge of Perforated Region [Tau]:

= 1/(4* Mu) * (Do/h) * |Ps - Pt|
= 1/(4*0.317)*(837.05/198.00)*|18.00-203.00|kgf/cm
= 616.39 kgf/cm
UHX-12.5.10 Results for Step 10:
Note: For a given Shell thickness of: 14.000 mm

Min. Shell len. adjacent to the tubesheet is: 196.357 mm
Axial Shell Membrane Stress [Sigmasm]:

= Ds / (4 * ts * (Ds + ts) ) * Ps
= 850.0001 / (4 * 14.0000 * (850.0001 + 14.0000 ) ) * 18.000
= 268.787 kgf/cm
Axial Shell Bending Stress [Sigmasb]:

= 6*ks/ts * ( betaS * P's + 6*(1 - rnu*) / (E*) *
Do/h * (1 + h * betaS/2) * (Mp + Do / 32 * (Ps - Pt) ))
= 6*321133.91 /14.000 * [ 0.017 *0.11 + 6*(1 - 0.315 )/675202 *
837.050 /198.000 * (1 + 198.000 * 0.017 /2) *(.39675E+07 + 837.050/32 *
(18.00 - 203.00 )) ]
= 765.451 kgf/cm
Shell Membrane + Bending Stress [Sigmas]:

= |Sigma_sm| + |Sigma_sb| (Should be <= 1.5*Ss)
= 1034.239 kgf/cm (Should be <= 1609.95)
Note: For a given Channel thickness of: 102.500 mm

Min. Channel len. adjacent to the tubesheet is: 542.133 mm
Axial Channel Membrane Stress [Sigmacm]:

= Dc / (4 * tc * (Dc + tc) ) * Pt
= 885.0001 / (4 * 102.5000 * (885.0001 + 102.5000 ) ) * 203.000
= 392.701 kgf/cm
Axial Channel Bending Stress [Sigmacb]:

= 6*kc/tc * [ Betac * (deltaC*Pt) - 6*(1 - nu*) / (E*) *
Do/h * (1 + h * Betac/2) * (Mp + Do/32 * (Ps-Pt)) ]
= 6*.42685E+08/102.500 * [ 0.006 * 0.19 - 6*(1 - 0.315 )/675202 *
837.050 /198.000 * (1 + 198.000 * 0.006 /2) *(.39675E+07 + 837.050/32 *
(18.00 - 203.00 )) ]
= 1306.682 kgf/cm
Channel Membrane + Bending Stress [Sigmac]:

= |Sigmacm| + |Sigmacb| (Should be <= 1.5*Sc)
= 1699.383 kgf/cm (Should be <= 1812.69)
Tube Weld Size Results per UW-20:

Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 2.108 * ( 19.050 - 2.108 ) * 892.63 = 1001.507 kgf
Fillet Weld Strength [Ff]:

= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 1.500 * (19.050 + 0.67*1.500 ) * 892.63
= 463.9757 kgf
Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 1.500 * (19.050 + 0.67*1.500 ) * 892.63
= 717.0534 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax

= Ft = 1001.5069 kgf
Design Strength Ratio [fd]:

= 1.0000
Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:

= 2 *( ( (0.75 * do) + 1.07*t*(do - t)* fw * fd ) ) - .75 * do)
= 2.5600 mm
Minimum Required Fillet Weld Leg afr 1.2800 mm

Minimum Required Groove Weld Leg agr 1.2800 mm
Tube-Tubesheet Jt allowable, 1001.51 is >= tube strength 1001.51 kgf

Note: This tube-tubesheet joint is a Full Strength joint
Stress/Force summary for loadcase 3 un-corr. (Ps + Pt):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet bend. stress 1578.9 <= 1785.3 kgf/cm Ok
Tubesheet shear stress 616.4 <= 714.1 kgf/cm Ok
Stress in Shell at Tubesheet 1034.2 <= 1610.0 kgf/cm Ok
Stress in Channel at Tubesheet 1699.4 <= 1812.7 kgf/cm Ok
------------------------------------------------------------------------
Thickness results for loadcase 3 un-corr. (Ps + Pt):

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 185.217 198.000 Ok

Tube-Tubesheet Fillet Weld Leg : 1.280 1.500 Ok
Tube-Tubesheet Groove Weld Leg : 1.280 1.500 Ok
----------------------------------------------------------------------------
U-Tube Tubesheet results per ASME UHX-12 2007 A-09

Results for 6 Load Cases:
--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
1uc 193.953 ... 1713 1785 676 714 Fvs+Pt Ok
2uc 51.756 ... 134 1785 60 714 Ps+Fvt Ok
3uc 185.217 ... 1579 1785 616 714 Ps+Pt Ok
1c 196.881 ... 1765 1785 687 714 Fvs+Pt-Ca Ok
2c 54.927 ... 137 1785 61 714 Ps+Fvt-Ca Ok
3c 188.500 ... 1628 1785 627 714 Ps+Pt-Ca Ok
----------------------------------------------------------------------------
Max: 196.8810 ... mm 0.989 0.963 (Str. Ratio)
Load Case Definitions:

Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
Ca - With or Without Corrosion Allowance.
Shell and Channel Stress Summary:

-- Integral Cyl. Reqd. Thk. Shell Stress Channel Stress Pass
Case# Shell Channel Stress Allwd Stress Allwd Fail
----------------------------------------------------------------------------
1uc ... ... 108 1610 1764 1813 Ok
2uc ... ... 1143 1610 65 1813 Ok
3uc ... ... 1034 1610 1699 1813 Ok
1c ... ... 111 1610 1777 1813 Ok
2c ... ... 1487 1610 73 1813 Ok
3c ... ... 1376 1610 1704 1813 Ok
----------------------------------------------------------------------------
Max ... ... 0.924 0.980
Summary of Thickness Comparisons for 6 Load Cases:

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 196.881 198.000 Ok
Tube Thickness : 1.986 2.108 Ok
Tube-Tubesheet Fillet Weld Leg : 1.280 1.500 Ok
Tube-Tubesheet Groove Weld Leg : 1.280 1.500 Ok
----------------------------------------------------------------------------
Given Shell Thickness: 14.0000 mm

Given Channel Thickness: 102.5000 mm
Min Shell length of thk, (14.000) adj. to tubesheet: 196.357 mm

Min Channel length of thk, (102.500) adj. to tubesheet: 542.133 mm
Note: This is a full strength Tube to Tubesheet Joint.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 205.35 | 1.000 | 235.39 | 1.000 |
Tubesheet Shear Stress | 210.86 | 1.000 | 210.86 | 1.000 |
Shell Stress (Axial, Junc) | 210.86 | 0.071 | 19.49 | 1.000 |
Tubesheet-Channel Junction | 205.35 | 0.992 | 19.49 | 0.044 |
Tube Pressure Stress | 216.73 | 1.000 | 128.81 | 1.000 |
------------------------------------------------------------------------------
Minimum MAWP | 205.35 | | 19.49 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 333.26 | 1.000 | 377.38 | 1.000 |
Tubesheet Shear Stress | 337.62 | 1.000 | 337.62 | 1.000 |
Shell Stress (Axial, Junc) | 337.62 | 0.087 | 33.21 | 1.000 |
Tubesheet-Channel Junction | 242.70 | 1.000 | 33.21 | 0.057 |
Tube Pressure Stress | 341.42 | 1.000 | 162.20 | 1.000 |
------------------------------------------------------------------------------
Minimum MAPnc | 242.70 | | 33.21 | |

Vessel Design Summary : Step: 22 5:01p Jan 23,2014
Design Code: ASME Code Section VIII Division 1, 2007 A-09
Diameter Spec : 885.000 x 850.000 mm ID

Vessel Design Length, Tangent to Tangent 830.10 cm
Specified Datum Line Distance 0.00 cm
Shell Material Specification SA-965 F321

Shell Material Specification SA-516 70
Nozzle Material Specification SA-106 B
Re-Pad Material Specification SA-516 70
Shell Side Design Temperature 395 C

Channel Side Design Temperature 400 C
Shell Side Design Pressure 18.00 kgf/cm

Channel Side Design Pressure 203.00 kgf/cm
Required Minimum Design Metal Temperature 0 C

Warmest Computed Minimum Design Metal Temperature -14 C
Wind Design Code IS-875

Earthquake Design Code IS-1893 RSM
Element Pressures and MAWP: kgf/cm
Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
FLAT HEAD 203.069 0.000 No Calc 0.0000
HEADER SHELL 203.069 0.000 No Calc 0.0000
MAIN SHELL 18.065 0.000 No Calc 3.2000
SHELL SIDE DISHEND 18.065 0.000 No Calc 3.2000
Liquid Level: 88.50 cm Dens.: 760.659 kgm/m Sp. Gr.: 0.761
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type cm cm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Wld Flat 22.0 22.0 220.0 187.1 No Calc 1.00 1.00
Cylinder 82.1 60.1 102.5 82.7 No Calc 1.00 1.00
Cylinder 825.1 743.0 14.0 10.5 No Calc 1.00 1.00
Torisph 830.1 5.0 16.0 12.8 No Calc 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 150.000 mm
Saddle Bearing Angle 135.000 deg.
Centerline Dimension 850.000 mm
Wear Pad Width 300.000 mm
Wear Pad Thickness 14.000 mm
Wear Pad Bearing Angle 147.000 deg.
Distance from Saddle to Tangent 400.000 mm
Baseplate Length 786.000 mm

Baseplate Thickness 22.000 mm
Baseplate Width 150.000 mm
Number of Ribs (including outside ribs) 5
Rib Thickness 12.000 mm
Web Thickness 12.000 mm
Height of Center Web 395.000 mm
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 25365.26 kgf
Maximum Transverse Saddle Shear Load 4957.95 kgf
Maximum Longitudinal Saddle Shear Load 9915.90 kgf
Summary of Maximum Saddle Loads, Hydrotest Case :

Vessel Design Summary : Step: 22 5:01p Jan 23,2014
Maximum Vertical Saddle Load 10850.30 kgf

Maximum Transverse Saddle Shear Load 162.58 kgf
Maximum Longitudinal Saddle Shear Load 36.91 kgf
Weights:
Fabricated - Bare W/O Removable Internals 11824.8 kgm
Shop Test - Fabricated + Water ( Full ) 16500.4 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 11824.8 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 11824.8 kgm
Empty - Fab. + Intls. + Details + Wghts. 11824.8 kgm
Operating - Empty + Operating Liquid (No CA) 16113.5 kgm
Field Test - Empty Weight + Water (Full) 16500.4 kgm

HX 3014 01&02 - Thermic Fluid Heater

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Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2007, Addenda A-09

Analysis Performed by : TCE CONSULTING ENGINEERS LTD

Job File : D:\SRILATHA\BARC (5512C)\WORKING FOLDER\SET UP-1

Date of Analysis : Jan 23,2014

PV Elite 2010, January 2010

Note: PV Elite performs all calculations internally in Imperial Units

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 18.000 kgf/cm

Type of Hydrotest UG99-b Note [34]

User Spectrum Data points specified for increments of Time Period

Time Period Sa/g

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code IS-875

Seismic Design Code IS-1893-RSM

User Spectrum Data points specified for increments of Time Period

Time Period Sa/g

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 30

Product Form Plate

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Blind Flange (Y/N) N

Element From Node 30

Element From Node 30

Element From Node 40

Element From Node 40

PVElite is a registered trademark of COADE, Inc. [2010]

PVElite is a registered trademark of COADE, Inc. [2010]

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

Summary of Heat Exchanger Maximum Allowable Working Pressures :

Shell Side MAWP = 19.488 kgf/cm

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007 A-09

Welded Flat Head From 10 To 20 SA-965 F321 at 400 C

Required Thickness due to Internal Pressure [tr]:

Actual stress at given pressure and thickness, corroded [Sact]:

Cylindrical Shell From 20 To 30 SA-965 F321 at 400 C

Required Thickness due to Internal Pressure [tr]:

Actual stress at given pressure and thickness, corroded [Sact]:

Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. B at 395 C

Required Thickness due to Internal Pressure [tr]:

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 1.620 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 12.903 %