TORQUE BALANCE OF 61 WIRE AL

240mm2
Wire Size 2.29
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 175 207.4

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.30

Diam over the layer (mm)* 6.72 11
PCD 3.10 7.45
PI * PCD 9.72 23.40

Stranding Angle (Radians) 0.056 0.112

Torque -0.086 -0.418

300mm2
Wire Size 2.59
No. of Wires 6 12
Direction of Lay L L
Lay Lengths (mm) 221.7 254.2
Capstan Gears 1 2&6 2

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.30

Diam over the layer (mm)* 7.62 12.5
PCD 4.00 8.95
PI * PCD 12.55 28.12

Stranding Angle (Radians) 0.057 0.110

Torque -0.113 -0.492

400mm2
Wire Size 2.95
No. of Wires 6 12
Direction of Lay L L
Lay Lengths (mm) 221.7 254
Capstan Gears 1 2&6 2

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.20 0.35

Diam over the layer (mm)* 8.65 14.2
PCD 5.05 10.68
PI * PCD 15.87 33.54

Stranding Angle (Radians) 0.071 0.131

Torque -0.180 -0.699

500mm2
Wire Size 3.25
No. of Wires 6 12
Direction of Lay L L
Lay Lengths (mm) 254.2 295.9
Capstan Gears 2 1&4 3
Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.6
Diam over the layer (mm)* 9.6 15.55
PCD 5.98 12.13
PI * PCD 18.77 38.09

Stranding Angle (Radians) 0.074 0.128

Torque -0.220 -0.774
ALANCE OF 61 WIRE AL CIRCULAR STRAND ON 2112

1.25
41 24
L R
228.1 301.1

0.55 0.90
15.03 18.71
11.61 15.46
36.46 48.57

0.158 0.160
-0.916 1.231 -0.188 Resultant Torque will tighten the outer layer

18 24
L R
279.7 369.2
1 2

0.50 0.95
17.18 21.41
13.73 18.19
43.13 57.13

0.153 0.154
-1.046 1.390 -0.261 Resultant Torque will tighten the outer layer

18 24
L R
335.6 369.2
2 2

0.65 1.05
19.45 24.3
16.08 21.13
50.50 66.37

0.149 0.178
-1.196 1.869 -0.206 Resultant Torque will tighten the outer layer

18 24
L R
325.5 358.1
1 1
 0.8 1.2
21.25 26.6
17.95 23.48
56.39 73.75

0.172 0.203
-1.532 2.368 -0.159 Resultant Torque will tighten the outer layer
 TORQUE BALANCE
New Temporary Change
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 80 700

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.00

Diam over the layer (mm)* 6.45 14.87
PCD 3.23 8.42
PI * PCD 10.13 26.45

Stranding Angle (Radians) 0.126 0.038

Torque -0.203 0.159

Maximum force (Pulling Eye) kN 3.2

Maximum force (Pulling Sock) kN 4.93

Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 700

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.00

Diam over the layer (mm)* 6.45 14.87
PCD 3.23 8.42
PI * PCD 10.13 26.45

Stranding Angle (Radians) 0.126 0.038

Torque -0.203 -0.159

Torsional Forces
Lay angle= arctan (2R/L)
R= pitch circle radius
L= lay length
Torsional force= T r sin (BICC) Design in CB
Tern Dimensions Torsional Forces
Steel wire (mm) 2.25 -0.29
Aluminium wire (mm) 3.38
Diameter over 7-strand steel core (mm) 6.75
Lay Length (mm) 110
PCD (mm) 4.5
PCR (mm) 2.25
Lay angle (7-strand steel) Degrees 7.32

Diameter over 9-wire aluminium strand (mm) 13.51 0.87

Lay Length (mm) 182
PCD (mm) 10.13
PCR (mm) 5.065
Lay angle Degrees 9.92

Diameter over 15-wire aluminium strand (mm) 20.27 -1.85

Lay Length (mm) 237
PCD (mm) 16.89
PCR (mm) 8.445
Lay angle Degrees 12.62

Diameter over 21-wire aluminium strand (mm) 27.03 2.92

Lay Length (mm) 292
PCD (mm) 23.65
PCR (mm) 11.825
Lay angle Degrees 14.28

Torque Balance 1.66

The torque is balanced when

Tra sin = Trat sin
ra sin = rat sin
QUE BALANCE

1.25
41
L
213

0.00
18.97
17.72
55.67

0.256
2.240 2.197 Resultant Torque will tighten the outer layer

7.0295978 kN.m
10.829974 kN.m

1.25
41
L
213

0.00
18.97
17.72
55.67

0.256
2.240 1.879 Resultant Torque will tighten the outer layer

Manipulated
based on
Maximum and
minimum Lay
rsional Forces length ValuesForces
Torsional Lay length
2.25 -0.29
3.38
6.75
110 D
4.5
2.25
7.32

13.51 0.70
229
10.13
5.065
7.91

20.27 -2.15
202
16.89
8.445
14.72

27.03 2.28
378
23.65
11.825
11.12

0.55
 DESIGN
TORQUE BALANCE
New Temporary Change
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 80 700

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.00

Diam over the layer (mm)* 6.45 14.87
PCD 3.23 8.42
PI * PCD 10.13 26.45

Stranding Angle (Radians) 0.126 0.038

Torque -0.203 0.159

Maximum force (Pulling Eye) kN 3.2

Maximum force (Pulling Sock) kN 4.93

Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 700

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.00

Diam over the layer (mm)* 6.45 14.87
PCD 3.23 8.42
PI * PCD 10.13 26.45

Stranding Angle (Radians) 0.126 0.038

Torque -0.203 -0.159

ACTUAL
TORQUE BALANCE
New Temporary Change
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 80 710

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.00

Diam over the layer (mm)* 6.45 15.1
PCD 3.23 8.65
PI * PCD 10.13 27.17

Stranding Angle (Radians) 0.038

Torque 0.165

Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 610

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.00

Diam over the layer (mm)* 6.45 15.5
PCD 3.23 9.05
PI * PCD 10.13 28.43

Stranding Angle (Radians) 0.047

Torque -0.211

Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 675

Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.00

Diam over the layer (mm)* 6.45 15.2
PCD 3.23 8.75
PI * PCD 10.13 27.49

Stranding Angle (Radians) 0.041

Torque -0.178
QUE BALANCE

1.25
41
L
213

0.00
18.97
17.72
55.67

0.256
2.240 2.197 Resultant Torque will tighten the outer layer

7.0295978 kN.m
10.829974 kN.m

1.25
41
L
213

0.00
18.97
17.72
55.67

0.256
2.240 1.879 Resultant Torque will tighten the outer layer

QUE BALANCE

1.25
41
L
290

0.00
19.5
18.25
57.33

0.195
1.770 1.935 Resultant Torque will tighten the outer layer

1.25
41
L
245

0.00
20
18.75
58.90

0.236
2.192 1.981 Resultant Torque will tighten the outer layer

1.25
41
L
220

0.00
20
18.75
58.90

0.262
2.425 2.247