Sie sind auf Seite 1von 58

58 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,

2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER


7)
7.1. IP/GAUGE LIST, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IP/GAUGES
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INSTRUMENT PANEL GAUGES

GAUGE WARN SIGNAL PATH SENSOR

LIGHT LOCATION

RPM (TACH) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE


MPH/KPH (SPD) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER -----------------------
AIR 1 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER INSIDE CAB - DASH PNL
AIR 2 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER STEERING COL AREA
WATER (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE
TRANS (TEMP) YES XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER AXLE

NOTES:

1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52371 01

Figure 58 IP/Gauge List

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 59
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.2. WARNING LIGHT LIST, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WARNING LIGHTS LIST
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IP WARNING LIGHTS

WARNING LIGHT SIGNAL PATH SENSOR


TITLE
LOCATION

RANGE INHIBITED TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER


FUEL FILTER SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FUEL FILTER
ENGINE (YELLOW LED) ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
ENGINE (RED LED) ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
BRAKE PRESSURE ( ) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER BRK RESEVOIR
TRAC CTRL TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER
CHECK TRANS TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER
TRAILER ABS TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER
WASHER FLUID SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
PARK ( P ) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER SWITCH
CRUISE SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

ABS TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER


(RIGHT TURN) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
WAIT TO START ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER
FASTEN BELTS SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
COLD AMB PROTEC SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
RETARD OVERHEAT TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCHLOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52371 02

Figure 59 Warning Light List

S082852a
60 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS


CONTROLLER, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
WARNING LIGHTS CONTROLLED BY
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE, TRANSMISSION, ABS CONTROLLER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,


OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBIT

ENGINE (YELLOW LED)

ENGINE (RED LED)

TRAC CTRL

CHECK TRANS

TRAILER ABS

CHECK ELECTR SYS

ABS

WAIT TO START

RETARD OVERHEAT

AUTO NEUTRAL (NOT ON DATA BUS TO CLUSTER)

OPTIMIZED IDLE (NOT ON DATA BUS TO CLUSTER)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 20JUN00 AE08-52371 03

Figure 60 Warning Lights Controlled by Engine, Transmission, ABS Controller

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 61
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. VOLTMETER & WATER TEMP GAUGE CIRCUITS

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER


DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 20JUN00 AE08-52371 04

Figure 61 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge
Circuits

S082852a
62 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES & WARNING LIGHTS -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGE CLUSTER

CAB
FUSE
BLOCK
(1011)
15A

H2 G2
F2

CAB
FUSE
BLOCK
(1012)
5A
SEE CH02_12
F1 E1
F19

PANEL LIGHT
DIMMER

SEE CH08_10

GAUGE CLUSTER
(1500)

PANEL LT DIM O/P 1 A62 DRIVETRAIN


18DKBL
J1939
GND 2 DATA
BATTERY + 3 A28 LINK
18TN
DRIVETRAIN J1939+ 4 A5AL(+) SEE CH02_06
20YL
DRIVETRAIN J1939- 5 A5AM(-) SEE CH02_06
20LTGN
J1939 SHIELD 6
A28-G GROUND
SYSTEM GND 7 18WH STUD
A13B
SW IGN 8 16PK
HEADLIGHT ENABLE 9 A50
20YL
NC 10
NC 11
NC 12

SYSTEM
CONTROLLER
14 (1600)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 20SEP02 DVD/A13B WAS 13B, CHGD C 56507Z
RELEASE NO. DATE PART NO. SHEET
FONT SIZES.
P52778H 10AUG00 AE08-52371 05

Figure 62 IP/Gauges and Warning Lights Gauge Cluster

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 63
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.6. AIR PRESSURE INPUT CIRCUIT, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR PRESSURE INPUT CIRCUIT
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

SYSTEM CONTROLLER PRIMARY AIR


(1600) TRANSDUCER
(1811)
B9V B9VC A
CAB/DCM 18GY 18GY
B6HB B
(1800)
18GY
A9H A9V C
ZERO VOLT REFERENCE 20GY 18GY
3 A4

PRIMARY AIR SENSE A40 B40


15 20GY C12 18GY SECONDARY AIR
TRANSDUCER
A40A B40A
SECONDARY AIR SENSE 20GY 18GY (1812)
16 B2 B9VE A
18GY
B6H B6HA B
SWITCHED SENSE CMD 27 A6H 18GY 18GY
20GY B3
(5V) C

AIR APPLICATION
TRANSDUCER
(1822)
SYSTEM CONTROLLER PASS THRU B9VF A
(4004) (4014) 18GY
B
B6HC
18GY C
AIR BRAKE APP J40F A40F B40F
13 18GY 17 18GY C2 18GY

AIR SYSTEM PRESSURE GAUGE WIRING

W / HYD BRAKES
SYSTEM CONTROLLER
(4004)
ELECTRONIC REF
GROUND AUX AIR
SPLICE PACK FWD CHASSIS/DASH TRANSDUCER
(4830) (4301)
(8505)
J9A J9EA M9A A
LOGIC GND 18GY 18GY 18GY
26 1 B
5V OUT J6A J6BA M6A
18GY 18GY 18GY
27 2 C
M40
(4820) 3 18GY
5V REF
SPLICE PACK

SYSTEM CONTROLLER PASS THRU DCM


(1600) (4014) (1800) & (1805)

J40FA A99W B40G


18GY 3 18VT 18GY
B6
AUX AIR SENSE A40
20GY
15 C12

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
PEC 18JUN01 REVERSED 4014 TERMINAL. B P54634F P52778H 21JUN00 AE08-52371 06

Figure 63 Air Pressure Input Circuit

S082852a
64 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.
7
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, FWD REAR &
INTERNATIONAL TRUCK AND ENGINE CORPORATION. REAR REAR AXLES, GAUGE INPUT CIRCUIT

SYSTEM
CONTROLLER
(4004)

2
FR AXLE OIL TEMP J32
1 18TN
RR AXLE OIL TEMP J32A
18TN
26
ZERO VOLT REF J9A
18GY

ZERO VOLT REF


SPLICE
(4830)
18GY
J9G

DASH/CENTER
D8 A2 A1 CHASSIS
(9700)
18GY
N9

18TN

ZERO VOLT REF


N32

SPLICE
N32A
18TN

(8802)

N9H**
CENTER/REAR
18GY 11 6 5 CHASSIS
N9F*
(9800)
18GY
F REAR AXLE
TEMP SENDER
R9B**

(9811)
18GY

R32A
18TN 1 1

2 2
R9A**
18GY

RR AXLE
TEMP SENDER
(9812)

R32
18TN 1 1

2 2
R9**
18GY
R9C*
18GY

* GAUGE REAR
** GAUGE REAR & RR

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52371 07

Figure 64 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 65
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
INTERNATIONAL TRUCK AND ENGINE CORPORATION. DIFFERENTIAL LOCK WARNING LAMPS

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

5
SYSTEM FUEL SENDER J36A
18TN
CONTROLLER
(4004)
26
ZERO VOLT REF J9A
18GY

SENSOR RESISTANCE
ZERO VOLT REF FULL - 29 TO 37 OHMS
SPLICE EMPTY - 234 TO 246 OHMS

18GY
J9G
(4830)

DASH/CENTER
D8 B11
CHASSIS
FUEL TANK (9700)
LOCATION
DEPENDENT N36A
18TN
A
ZERO VOLT REF A RIGHT FUEL
N9
SPLICE 18GY SENDER
(8802) C N9B
B
(9101)
18GY
B

N36
18TN
A
LEFT FUEL
SENDER
B
N9A (9100)
18GY

DIFFERNTIAL LOCK WARNING LAMPS

RR AXLE
DIFF LOCK
(9815)
G 19 C12 8
A49F J49A N49A R49A
18GY 18GY 18GY 18GY A

C6 9 B
J11-GJ J11-GA N10-G N49-G R10-GB R49-GA
B
10WH 14WH 14WH 18WH 18WH 18WH

GND CHASSIS GND


(4006) SPLICE PACK
R49-G
(8803) 18WH B

E 20 D1 7 A
A49D N49B R49
J49B
18GY 18GY 18GY
18GY

PASS DASH/CENTER CENTER/REAR F REAR AXLE


THRU CHASSIS CHASSIS DIFF LOCK
A49C
18GY

WARNING (4014) (9700) (9800) (9814)


LIGHTS
18GY
A49E

(1555)
F1

CAB FUSE
BLOCK
5A

F29 (1013)
C1
A1

E1

IGNITION FEED FROM CAB


A13FB FUSE BLOCK (1013)
10PK
SEE CH02_13

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 22AUG02 F29 WAS F9; 1013 WAS D 56507K RELEASE NO. DATE PART NO. SHEET

1011; A13FB WAS A13CY. P52778H 10AUG00 AE08-52371 08

Figure 65 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

S082852a
66 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.9. GAUGES AND WARNING LIGHTS FUEL FILTER RESTRICTION AND WATER IN
FUEL LIGHTS, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GAUGES & WARNING LIGHTS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. FUEL FILTER RESTRICTION-WATER IN FUEL LIGHTS

IGNITION
MAXIFUSE
SPLICE
BLOCK
(4840)
(4000)

FUEL HEATER
GND
RELAY

J14F
8RD
RH-MRD
MINI FUSE (4002)
(4006)
BLOCK M1-G3
(4001) J19-G

86
18WH
M1-J4
J14M J13AS
10RD

85
F2-E3 18PK
J19-G

87
20A M1-J3 18WH
F2-G3 J19
16GY
F2-H3 M1-G4
J19E GND
16GY
RH-HDD

30
87A
M1-H3
(4005)

WIF
J19A MODULE
16GY
(4040)

SYSTEM
A
CONTROLLER
(4004)
B

WIF MODULE
J19D
18GY
11
C

18GY
J19C

FRAME
MOUNTED

J19C
18GY
16GY
J19A
WITH FILTER ENGINE/DASH
16 24
(4103) AUX E D
ON V8-AVNT ENGINE
FWD
K19B CHASSIS
16GY
CONN
16GY
K19C
16GY
K19B

K19BB
(4305)
K97DF
16GY

M19C
18VT

16GY

18GY
FUEL FILTER M19A
(6708) 1 2

TO BODY BUILDER
FUEL WATER FUEL A A WATER
SEE CH06_04
HEATER PROBE HEATER PROBE
(4042) (4043)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


JKP 11JAN02 ADDED 4005 RH-HDD. C 55043Z RELEASE NO. DATE PART NO. SHEET

CNA 22AUG02 CONN 4004 WAS 1600. D 56507K P52778H 22JUN00 AE08-52371 09

Figure 66 Gauges and Warning Lights Fuel Filter Restriction and Water in Fuel Lights

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 67
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.10. GAUGES AND WARNING LIGHTS PARK BRAKE LIGHT AND TRANSMISSION
OIL TEMP. GAUGE, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GAUGES & WARNING LIGHTS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK BRAKE LIGHT-XMSN OIL TEMP GAUGE

W/AIR BRAKES
W/HYDRAULIC BRAKES
OR
W/HYD. BRAKES & W/AIR POWERED PARK BRAKE

AIR PARK MANUAL PARK


BRAKE C D BRAKE
A B
(1813) (1815)

18WH

18BK
B44BB

B9VD
18GY

18GY
18GY

18GY
B44BB
18GY
B9V

B9V
DCM DCM
CONN CONN
B7

A4

B7

A4
(1800) (1800)
18GY
A9V
A44BB

A44BB
20GY

20GY

18GY
A9V
20GY
A9H
20GY
A9H

SYSTEM SYSTEM
CONTROLLER
32

32

CONTROLLER
3

(1600) (1600)

W/MANUAL TRANSMISSION

TRANS
OIL TEMP
(7700M)

J31 L31B
18TN 18TN A
3 E

J9A J9X L31GB B


26 18GY 18GY G 18WH

ZERO VOLT REF


SYSTEM GROUND SPLICE XMSN/DASH
CONTROLLER (4830) CONN
(4004) (4705)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
JKP 11JAN02 ADDED "OR" TEXT TO W/AIR B 55043Z DATE PART NO.
RELEASE NO. SHEET
BRAKES. P52778H 10AUG00 AE08-52371 10

Figure 67 Gauges and Warning Lights Park Brake Light and Transmission Oil Temp. Gauge

S082852a
68 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGES & WARNING LIGHTS-AMMETER

(4087)

7
J5R(+) SEE CH02_07
8 20YL
DRIVETRAIN
J5R(-) SEE CH02_07
9 20GN J1939 DATALINK
PAM MODULE
20SHLD SEE CH02_07
1
MINI-FUSE
BLOCK
(4001)
6 5A F2-C3
J26D
18TN F2-D3 J14M J14F MAXIFUSE SEE CH02_03
F2-E3 10RD 8RD BLOCK (4000)

12 GND
J11-GPP (4005)
18WH AMMETER AMMETER
(6332) (9262)
10 A A BATTERY
J26B K26B N26B N26B NEGATIVE
18TN 23 18TN 14TN 10TN
POST
11 22
J26A K26A K26A STARTER
18TN 18TN A 10TN
GROUND
ENGINE/ STUD
AMMETER
DASH (6333)
(4103)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52371 11

Figure 68 Gauges and Warning Lights Ammeter

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 69
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT ENGINE OIL TEMP GAUGE
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE W/CATERPILLAR
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

SYSTEM CONTROLLER 10 GROUND SPLICE


(4004) (4830)
18TN
J30B
18TN
J30A

DASH
1 2
(4103)
16TN
K30B
K30A
16TN

1 2 OIL TEMP SENSOR


(1410)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 07OCT02 RELEASE FOR PRODUCTION. - 56507Z RELEASE NO. DATE PART NO. SHEET
56507z 07OCT02 AE08-52371 12

Figure 69 Engine Oil Temperature Gauge With Caterpillar

S082852a
70 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8. LIGHTS (CHAPTER 8)
8.1. BACK UP LIGHTS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BACKUP LIGHTS W/MANUAL XMSN

FROM PRIMARY
IGNITION RELAY
SEE CH02_14
14PK
J13S

F1-A1 F1-E1
10A MINI - FUSE BLOCK
(4001)
F1-B1 F1-F1
18OR
J71

BACKUP
J71AA
18OR T/S SPLICE
(4810)
TRANS/
18OR
J71A

DASH B A
(4705)
16OR
16OR
L71C
L71B

CAB
J11-GA J11-GJ GND
14WH 10WH
(4006)
DASH/
CHASSIS A4 C6
(9700)
N10-G
14WH

A B

BACKUP A
LIGHT SWITCH CHASSIS GND
14OR

(7500)
N71

B SPLICE PACK
(8803)
N10-GA
12WH

CENTER/REAR
CHASSIS
(9800) 1 12
R10-G
12WH
14OR
R71

LEFT TAIL RIGHT TAIL


LIGHT LIGHT
STOP TAIL (71) (72)
& TURN A E
(9303) A A
S71C
E 14LTBL E
S10-GC
14WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52372 01

Figure 70 Back Up Lights

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 71
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.2. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEMS - CLEARANCE, MARKER,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK, TAIL, TURN, & STOP LAMPS

HEADLIGHT SWITCH IS
PART OF GAUGE CLUSTER TURN
SEE CHAPTER 7 FOR LEFT FRONT RIGHT FRONT
CLUSTER WIRING. PARK MARKER & MARKER &
TURN LIGHT TURN LIGHT

LEFT FENDER RIGHT FENDER


TURN LIGHT TURN LIGHT

LEFT GUIDE
POST LIGHT
(8150)
A A
M58H M58J
16BN 16BN POST
B M58-GA M11-GD M58-GB B
16WH 12WH 16WH LIGHT
M11-G

GROUND GROUND
12WH
M58B
14BN

POST RIGHT GUIDE


ADAPTER #1 ADAPTER #2
LIGHT POST LIGHT
(8800) (8801)
(8151)
BACKUP LIGHT 9 12 13 FORWARD
11
T/S SPLICE (4810) CHASSIS
J58AA

12WH
16OR

16OR
J11-G

(4301)
14BN

(LEFT TURN)
J56A

J57A

GND
(4006)
SYSTEM C J11-GJ
J56AA
CONTROLLER 16OR 10WH
(4007) H BACKUP LIGHT
J58A
14BN T/S SPLICE (4810)
T/S SPLICE (4810)

B
T/S SPLICE (4810)

J57AA (RIGHT TURN)


BACKUP LIGHT

16OR
BACKUP LIGHT

COMBINATION
(BACKUP)

SYSTEM B
(BACKUP)

J57J STOP/TURN (4830)


CONTROLLER 16OR (RIGHT)
BLUE (4008) C J56J
16OR BACKUP LIGHT
J11-GA

T/S SPLICE (4810)


14WH
16OR

18OR
16OR
14BN

COMBINATION STOP/
J56B
J68B

J71A
J57B

(BACKUP)
J57BC TURN (4830) (LEFT)
J56BC 16OR CENTER
16OR
CHASSIS
C9 C10 A5 B7 C6 A4 B6 (9700)
N10-GA N10-G N10-G
14WH 12WH
14OR
14OR
N71
N57

CHASSIS GND
N10-GD
N10-GC

SPLICE PACK
16OR
16WH
16WH
16OR

14OR
N57J
N56J

14BN
N56

(8803)
12WH
N68

REAR/CENTER
B C B C CHASSIS
2 4 12 1 3
R10-G

14OR
12WH

(9800)
14OR

14OR
14BN

R57
R56
R68

R71

B D E A C
LEFT MODESTY

STOP TAIL
RT MODESTY
TURN LAMP

AND TURN
TURN LAMP

S57B
(9303) C 14LTGN C
S68C
(9316)

14BN
(9315)

B B
S10-GC
E 14WH E
TAIL S71C
A 14LTBL A
TURN/
STOP RIGHT TAIL
LEFT TAIL
LIGHT
LIGHT
BACK (72)
(71)
UP
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 26SEP02 DVD/RMVD R/L HEADLIGHT C 56507Z
T/S HARNESS, R/L FENDER RELEASE NO. DATE PART NO. SHEET
MARKERS 52778H 22AUG00 AE08-52372 02

Figure 71 Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lamps

S082852a
72 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.3. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS (CONT.), P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEMS - CLEARANCE, MARKER,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK, TAIL, TURN, & STOP LAMPS

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER


SEE CHAPTER 7 FOR CLUSTER WIRING.

W/LIGHTED MIRRORS

ELECT SYSTEM ELECT SYSTEM


CONTROLLER CONTROLLER
(1601) (1601)

H H

CAB CAB
GND GND
(1852) (1852)
A11-G

A11-G
10WH

10WH
18BN
A58S

18BN
A58L
A63-GA
20WH
A63-GA
20WH

W/SUNSHADE

2 9
ROOF/IP
18BN
A58L

(2000) 2 9 ROOF/IP
(2000)

D58-GA
18WH
ROOF/IP

D58H
18BN

D58-GC
2 9

D58H
18BN
(2000)

18WH
D58-GL
18WH

D58T
18BN
SUNSHADE
B A
(2007)

D58-GD
D58-GH

D58-GE
D58-GJ

D58-GF
18WH

18WH

18WH

18WH

18WH
D58N

D58M
D58R

D58P

D58L
18BN

18BN

18BN

18BN

18BN

58-GA
18WH

18BN
58A
B A B A B A B A B A

RIGHT MID LEFT


CLEARANCE MARKER CLEARANCE
(2006) (2004) (2002)
RIGHT LEFT

58-GD

58-GC
58-GE

58-GB
58-GF
18WH

18WH

18WH

18WH

18WH

18BN
18BN

18BN

18BN

18BN
58D

58B
58C
58E
58F
MARKER MARKER
(2005) (2003)
B A B A B A B A B A

CLEARANCE CLEARANCE CLEARANCE


LIGHT (524) LIGHT (522) LIGHT (520)

CLEARANCE CLEARANCE
LIGHT (523) LIGHT (521)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

CNA 22AUG02 RMVD F1 & A58F WIRE. B 56507K 52778H 25AUG00 AE08-52372 03

Figure 72 Light Systems Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 73
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.4. LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS - TURN SIGNAL & STOP SWITCHES

LEFT RIGHT
HAZARD
TURN TURN

150 STOP LIGHT


6.8V LIGHT #1
(1823)

B A

1 2 7
TURN SIGNAL
SWITCH (1810) W/AIR
STOP
18OR
18OR
18GY
B56A
B57A

BRAKES
B9S

LIGHT
(1814)
B70CA
B9VG
18GY

18OR
B

B9VF B9VH B

6.8V
6.8V

18GY 18GY
150

150
B70C
A

18RD B70CB
18GY

18OR
B9V

18OR
B70C

W/HYD STOP
BRAKES LIGHT #2
DCM (1824)
CONN A1 A2 A4 B9
(1800)
18GY
A9V

20RD
20OR
20OR

A70C
A56A
A57A

20GY
A9H

SYSTEM
19 18 3 33 CONTROLLER
(1600)

NOTE:

ONLY ONE STOP LIGHT SWITCH


USED W/AIR BRAKES, W/TRACTOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52372 04

Figure 73 Light Systems Turn Signal and Stop Switches

S082852a
74 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.5. DOME LIGHT, MAP LIGHT, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. DOME LIGHT, MAP LIGHT

GND CAB FUSE BLOCK


SYSTEM
(1852) (1011) SYSTEM
CNTRLR GND
C4 CAB FUSE BLOCK
(1601) (1852) CNTRLR GND
(1011)

10A
F12 C4 (1601) (1552)
C

10A
D4
F12

A11-G
10WH
C

A11-G
10WH
D4
A63E
18DKBL

18DKBL

A11-GDX
A63E

16WH
A11-GF

A63-GA
16WH

18DKBL

18WH
A63M

A63D
18DKBL

ROOF

A11-GF
11 10 6 2
(2000)

16WH

18DKBL

A63-GA

A11-GDW
A63D

20WH

A11-GDV
18DKBL
D11-GF

18WH
18DKBL

18DKBL

18DKBL
16WH
D63D

A63N
D63E

18WH
A63P
CONSOLE/ ROOF 6
11 10 2
B C D ROOF (2000) A B A B
(2502)
PASS SIDE
C11-GF

18DKBL
DRIVERS SIDE

18DKBL
16WH

C63E
C63D
CTSY LIGHT CTSY LIGHT
DOME (1554)
W/COURTESY LIGHT (1553)
LAMP
B A C
(2116)
ROOF ROOF
10 6 10 6
11 2 (2000) 11 2 (2000)

18DKBL

18DKBL
18DKBL

18DKBL
D63D

D63D

D63E
D63E
D63-GA D63-GA
18WH 18WH
D63L D63L
18DKBL D63M 18DKBL D63K
DOME 18DKBL 18DKBL

D63-GH
D63-GH
LIGHT

D11-GF
D11-GF

18DKBL

18DKBL

18WH
18DKBL

18DKBL
18WH

16WH
16WH

D63C

D63C
D63N

D63J
REAR REAR
DOME DOME
B C D LIGHT B C A B C D LIGHT B C A

DOME / (2115) (2115)


B C F CONSOLE/ CONSOLE/
READING LT
ROOF ROOF
COMPASS /
(2502) (2502)
TEMP
(2117) REAR REAR
DOME DOME
LIGHT LIGHT

TRAVEL CREW CAB EXTENDED CAB


MAP
LIGHT

CONSOLE/ROOF CONSOLE/ROOF
CONSOLE/ROOF
(2502) (2502)
(2502) B C D

B C D

C11-GF
16WH
MAP B C D
C11-GF
16WH

LIGHT

18DKBL
C11-GF

18DKBL

18DKBL
C63D
18DKBL
16WH

C63E

C63E
C63-GE
C63D
18DKBL
18DKBL

18WH
C63E
C63D
C63-GE
18WH

B C F B C F

W/ DOME/READING
DOME B A C DOME/READING
PREMIUM COMP/TEMP
LIGHT COMP/TEMP
TRIM DOME LAMP (2116) (2117) (2117)
W/STD TRIM &CB W/PREMIUM TRIM W/PREM TRIM & CB

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 22AUG02 F12 WAS F24;1011 WAS 1012. B 56507K DATE PART NO.
RELEASE NO. SHEET
P52778H 25AUG00 AE08-52372 05

Figure 74 Dome Light, Map Light

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 75
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. DOME LIGHT, MAP LIGHT

W/PTC CAB
NOTE:

SWITCHES SHOWN W/DOORS OPEN SYSTEM


CTRLR 25 3
(1600)

18GY
A9H
18DKBL
A63A

18GY
A9L
ROOF
(2000) 3 14

18DKBL

18WH
D63A

D9L
W/CREW CAB A B

SYSTEM LEFT DOOR


CTRLR DOME SW
(1600) (2112)

25 3
SYSTEM
W/STD & EXTD CAB
CTRLR
18GY
18DKBL

A9H

(1600)
A63A

25 3
18GY
A9L

18GY
18DKBL

A9H
A63A

ROOF
3 14
(2000)
18DKBL

18GY

D9L
A9L

18GY
D63A

ROOF
(2000) 3 14
18DKBL

18GY
D63A

D9L
18DKBL

18DKBL
18DKBL

18DKBL
D63H
D63K

18GY

18GY
D63J

18GY

18DKBL
18GY
D63B
D9W
D9Y

D9D

18DKBL
D9N

D63H

18GY
D63B
18GY

D9N
D9D

A B A B A B A B
A B A B

LEFT CREW RIGHT CREW LEFT RIGHT


DOOR DOOR DOOR DOOR LEFT DOOR RIGHT DOOR
DOME SW DOME SW DOME SW DOME SW DOME SW DOME SW
(2114) (2113) (2112) (2111) (2112) (2111)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
PEC 18JUN01 REVISED CONN 2113. B P54634F P52778H 25AUG00 AE08-52372 06

Figure 75 Dome Light, Map Light (Cont.)

S082852a
76 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.7. FOG LIGHT AND WORK LIGHT, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS - FOG LIGHT & WORK LIGHT

WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED


SEE SWITCH PACK DIAGRAM FOR WIRING.

WORK WORK
LIGHT LIGHT WORK
(9718) (9719) LIGHT
(9720)
SYSTEM
F A A A
CONTROLLER J65 J65* J65*
BROWN 16OR 16OR 16OR
A B B B
(4007) *
J65-G *
J11-GK
16WH 16WH
16WH
J65-G

* "J65" IS "16 BK" W/RH-HDD & SS


"J65-G" IS "J11-GK" W/RH-HDD & SS
GND
(4006)
J11-GJ
10WH
12BN
J64A

J11-G
12WH

FWD CHASSIS/
20 13 DASH
(4301)
M11-G
12WH

GROUND
ADAPTER
GROUND
(8800)
M11-GD ADAPTER
12WH (8801)

W/RH-HDD & SS MODELS


M64-G
16WH
16YL
M64

N/RH-HDD & SS MODELS


M64-GA
M64-GA

16WH

M64-GB
16WH
M64B
16YL

16WH
M64A
16YL

LEFT RIGHT
A B FOG LIGHT A B FOG LIGHT
(8201) (8200)
16 WH

16 WH

14 BK
14 BK

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 18JUN01 REV 8201 AND 8200. B P54634F RELEASE NO. DATE PART NO. SHEET
JKP 11JAN02 ADDED RH-HDD AND SS. C 55043Z P52778H 22JUN00 AE08-52372 07

Figure 76 Fog Light and Work Light

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 77
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.8. HEADLIGHTS, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HEADLIGHTS

NOTE:

HEADLIGHTS CONTROLLED BY SWITCH ON


GAUGE CLUSTER THUOUGH DRIVETRAIN
J1939 DATA LINK AND CLUSTER HEADLIGHT
ENABLE PIN (SEE CH07_05 FOR GAUGE
CLUSTER WIRING)
LO BEAM
HI BEAM

ELECT SYSTEM
CONTROLLER
BROWN
G D (4007) DIMMER FTP
TURN
SIGNAL
SWITCH
(1810)
14YL
J52A

14YL
J53A

J11-G J11-GJ
12WH 10WH
GROUND
3 4 7
STUD
(4006)

18GY
FWD CHASSIS/

B9S
4 5 13 DASH
(4301)

B102A
B52A
20YL

20YL
M11-G
12WH
M52B
14YL

14YL
M53

18GY
B9V
DCM
CONN A7 A8 A4
(1800)
18GY
A9V

GROUND
M11-GD
A102A

12WH ADAPTER
A52A
20YL

20YL

(8801)
GROUND
20GY

ADAPTER
A9H

(8800)
M11-GA
M11-GB

14WH
M52C

14WH

M52D
M53A

M53B
14YL
14YL

14YL

14YL

20 21 3

A C B A C B
ZERO VOLT REF
FLASH TO PASS

SYSTEM
CONTROLLER
HIGH BEAM

(1600)

LEFT HEADLIGHT RT HEADLIGHT


T/S HARNESS (8001) T/S HARNESS (8000)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52372 08

Figure 77 Headlights

S082852a
78 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HEADLIGHTS, AUX PARK,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. AUX TURN

B
RIGHT FRONT T/S J57AA
16OR
C
LEFT FRONT T/S J56AA BACKUP LIGHTS
16OR
H T/S SPLICE PACK
PARK LIGHTS J58A
BACKUP LIGHTS (RIGHT - 4810)
14BN
D T/S SPLICE PACK
HEADLIGHTS-LOW J53LO
14YL (LEFT - 4810)
A
FOG LIGHTS/SPARE J64AB
16YL
G
HEADLIGHTS-HI

16OR
16OR

J57A
J56A
CENTER
SYSTEM CHASSIS

J52HI
14YL
CONTROLLER J64C
CONN
(BROWN) 16YL (9714)
M2-G2 M2-J2 M2-F2 M2-D2
(4007)
30 86 AUX LOW- 86 30 B7
AUX HI-BEAM BEAM J68B
14BN
RELAY RELAY
(4002) (4002)
87A 87 85 85 87 87A

M2-H1 M2-J1 M2-G1 M2-D1 M2-F1 M2-E1


J64-GA
18WH

J64LO
J64-G
18WH

J53B
14YL

14YL
J64HI
J52B
14YL

14YL

J58AA
14BN
GROUND
(4005)

J11-GJ
10WH

GROUND

J11-G
12WH
(4006)

AUX FWD/DASH FWD CHASSIS/


(4305) DASH
A 13 20 9 11 12 4 5
(4301)

M52B
14YL
M64LO

M53B
M11-G

14YL
12WH

16OR

16OR

14BN
M56B

M57B

M58B
14YL
A
M52C
14YL LEFT HEADLIGHT
C
M53A TURN SIGNAL
14YL
GROUND B (8001)
M11-GB M11-GF
ADAPTER 14WH 14WH
D
(8800) M56C
16OR
E
M58C
14BN
M11-GD
12WH

E
M58D RIGHT HEADLIGHT
14BN
A TURN SIGNAL
M52D
14YL (8000)
C
GROUND M53B
14YL
ADAPTER B
M11-GA
(8801) 14WH
D
M57C
16OR
16LTGN
M11-GE
14WH
M64HI

M56D

M57D

M58F
14BN
14YL

16YL

SNOW
PLOW A B C D F E G

(8102)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 22AUG02 M53B WAS TO PIN 4 & M52B B 56507K RELEASE NO. DATE PART NO. SHEET

WAS TO PIN 5. P52778H 22JUN00 AE08-52372 09

Figure 78 Aux. Headlights, Aux. Park, Aux Turn

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 79
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

8.10. PANEL LIGHTS, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PANEL LIGHTS

RADIO HVAC
OPT GAUGE
CONN #1 CONTROL
PACK
(1300) (1200)
(1510)
SEE CH03_08 SEE CH11_01
4 F A12

18DKBL
A62S
SWITCH PACK
C
(1101)

18DKBL
18DKBL

18DKBL

A62A
A62C

A62E
TO
CLUSTER
DIMMER
OUTPUT CAB FUSE BLOCK
(1011)
SEE CH07_05 A62
18DKBL 5A
A62M
18DKBL
C1 D1
F9

A62N
16DKBL
AUTOSHIFT
A62L SELECTOR (WTEC)
18DKBL
A U (420A) SEE CH10_03

B A62J EATON AUTOSHIFT


18DKBL
B3 SELECTOR
A62P
(7905) SEE CH10_07
C
18LTBL

SNOW VALVE
D A62D
18DKBL
8
SWITCH
(1901) SEE CH05_03
BUSS BAR

E A62R
18DKBL
SEE CH03_07
E
F
A21B DOOR / IP
16TN
MIRROR
(3000)
G A62F
18DKBL

HORN SWITCH
A62T
H
18DKBL
8 (1018) SEE CH03_06

J
ETHER START
8
PREMIUM (1010) SEE CH05_02
K
ROOF
(2503) C62F DOME/READING LIGHT
18DKBL
PANEL LIGHT 3 E COMPASS/TEMP UNIT
BUSS BAR (2117) SEE CH03_03
(1002)

START SW
LIGHT

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

CNA 22AUG02 F9 WAS F8. B 56507K P52778H 21JUN00 AE08-52372 10

Figure 79 Panel Lights

S082852a
80 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9. CHASSIS ACCESSORIES (CHAPTER 9)


9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR DRYER AND HEATED DRAIN VALVE
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FROM PRIMARY
J13E
IGNITION RELAY 14PK

CH02_14
F1-E3
MINI FUSE
20A BLOCKS
F1-F3
(4001)

GND
J11-GJ
10WH (4006)

J11-GA
16GY
J39B

16GY
J39A

14WH
DASH/CENTER
C8 B12 C6 CHASSIS
(9700)

N10-G
14WH
(8803)

CHASSIS GND
SPLICE PACK
N39-G
18WH
18GY
N39

N39-GC
16WH
N39C
16GY

HEATED DRAIN A AIR DRYER


B
A B (9900)*
VALVE (9001)**

**note: *note:
CAVITY A CAVITY B CAVITY A CAVITY B

L-(9001) N39/18GY N39-G/18WH R-(9900) N39C/16GY N39-GC/16WH

R-(9002) N39A/18GY N39-GA/18WH L-(9900A) N39B/16GY N39-GB/16WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

CNA 24AUG02 F1-E3 WAS F1-F3 B 56507K P52778H 21JUN00 AE08-52373 01

Figure 80 Air Dryer and Heated Drain Valve

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 81
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
ANTILOCK BRAKE SYSTEM
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
(ABS), AIR
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J94AY F2-F4 F2-E4 J14J


12GY 10RD
J14F MAXIFUSE
8RD
30A BLOCK
(4000)
MINI FUSE
BLOCK
(4001)

J5D(-) TO DRIVETRAIN
20GN
J1939 (4056) OF (4053)
J5D(+)
20YL SEE CH02_07
REMOVED FOR RH-HDD & SS
AIR BRAKE
ABS ECU #1 (4024) FWD CHASSIS
(4300)/DASH (4301) (8502A)
K1
1
J94AYA
6 LEFT FRONT
POWER K2 18GY
M94C
18BK
18GY
2
WHEEL
7
POWER K3 J94AYB M94D 18BK SPEED SENSOR
18GY 18GY
(8502A)
LEFT SENSOR J1 J94AM
18GY
LEFT SENSOR J2 J94AN
18GY
J3
2
M94A
RIGHT MOD H1 J94AR
18GY B
18GY

RIGHT SENSOR H2 J94AT 1 A


18GY M94

H3
18GY LEFT FRONT
RIGHT SENSOR J94AU
18GY
3 MODULATOR
C
G1 J94AS M94B
VALVE
18GY 18GY
G2 (8500)
NOTE 1
G3
J94AP
F1 18GY
F2
F3
E1 J94AV
RIGHT FRONT
18GY
B
E2 MODULATOR
E3 16
A
VALVE
M94H
18GY
(8501)
D1 J94AX
18GY
18 C
M94K
DRVTRN J1939 SHD D2 18GY

DRVTRN J1939 (-) D3 17


M94J
18GY
C1 J94AW
18GY

C2 (8503A)

DRVTRN J1939 (+) C3 14 1 RIGHT FRONT


M94E 18BK
18GY WHEEL
B1 J94AYC 15 2
18GY M94F 18BK SPEED SENSOR
B2 18GY
(8503A)
B3
A1 J94-GAC NOTE 1: SEE CH02_04 FOR DATA LINK
18WH
CONNECTIONS ON G2, G3
J94-GA GND
A2 J94-GAB
12WH
18WH (4006)
NOTE 2: J94AP, J94AR, & J94AS; J94AV, J94AW, & J94AX;
A3 J94-GAA
18WH M94, M94A, & M94B; ANd M94H, M94J, & M94K
ARE TWISTED TRIPLETS

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
JKP 11JAN02 ADDED RH-HDD AND SS. B 55043Z RELEASE NO. DATE PART NO. SHEET

CNA 22AUG02 RMVD RELAY 4003 & 4840. C 56507K P52778H 10AUG00 AE08-52373 02

Figure 81 Antilock Brake System (ABS), Air

S082852a
82 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS),AIR CONTINUED ,TRACTION CONTROL

DASH/CHASSIS CENTER/REAR
CENTER (9800)
AIR BRAKE (9700) (9501)
ABS ECU #2 (4023) A3 13 1 LEFT REAR
N94A R94A 18BK WHEEL
16GY 16GY 2
A6 14 SPEED SENSOR
LEFT SENSOR F3 J94AA N94B R94B 18BK
18GY 16OR 16OR (9501)
LEFT SENSOR F2 J94AB
18GY
B2 N94F 18
LEFT MODULATOR F1 J94AD R94F
18GY 16RD 16RD
RIGHT SENSOR E3 J94AK
18GY
RIGHT SENSOR E2 J94AL
18GY B
LEFT MODULATOR E1 J94AE B1 17
18GY N94E R94E A
J94ATR 16BK 16BK
TRACTION SOL GND D3 18GY LEFT REAR
TRACTION SOL B3 N94H 19 C
D2 J94ATC R94H MODULATOR
SOURCE 18GY 16BN 16BN VALVE
LEFT MODULATOR D1 J94AC
18GY R94BE 2
C4 24 16YL
C3 N94BE
C3 16YL 23 (9502)
C2 N94BD
16BN R94BD
J94AF 16BN
RIGHT MODULATOR C1 18GY 1
RIGHT REAR
** AUTO TRACT (9504)
B3 MODULATOR
CONTROL (4950) VALVE
B2
B
RIGHT MODULATOR B1 J94AJ
18GY B4 N94J 20 A
A3 16PL R94J
16PL
A2 B8 N94L 22 C
R94L
J94AH 16LTBL 16LTBL
RIGHT MODULATOR A1 18GY

B5 N94K 21 R94K
16LTGN 16LTGN
(9503)
A7 15 1 RIGHT REAR
N94C R94C WHEEL
16DKBL 16DKBL 2 18BK
A8 16 SPEED SENSOR
N94D R94D 18BK (9503)
16YL 16YL

**
NOTE:
TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS
(Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053)
(Chapter 2, Sheet 06) OVER J1939.

IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939
(4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52373 03

Figure 82 Antilock Brake System (ABS), Air, Traction Control

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 83
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS), HYDRAULIC

REAR
HARNESS
(9800)

1
1

14 2 2 8
N94AB
SEE CH09_05 R94N N94Z
16OR
18BN 16BK
3 12
13 3
SEE CH09_05 R94M N94AA N94AC
18BK 16GY 16BN
4 4
4
N94AE

MODULATORS
5 16LTBL
5 2

WABCO HYD WABCO HYD N94AF


6 16GY
11
SEE CH09_05 R94P
15
N94AK
6
ABS ECU ABS ECU
N94AH

(9507)
18BK 16DKBL GREEN GRAY 7 16GY
10
16 7
SEE CH09_05 R94R N94AL (9512) (9511) N94AJ
18BN 16YL 16YL
8 8 1
N94AP
16BL
9 9 5
N94AR
16VT
10 10 13
N94AS
16TN
11 WABCO HYD 11

ABS ECU
12 12
BLACK
(9510) PUMP
ASSY
1 2 3 4 5 6 7 8 9 10 11 12
(9509)

A
N94M

18DKBL
16DKBL

12GY

N3A(+)
N94AM

N94AN

N94AU

N94AD
N94AV
N3A(-)

N94-G
N94AT

N94W
16OR

N94U
N94S

N94Y

N94V
B
16GY

18GY

18GY

14GY

18GY

18GY

18GY

18GY

14GY

18GY
N94T

14GY
16YL
N94-GA
12GY

A
GND
N94-GB
10GY (9508)

N94P
12GY
SEE CH02_04

SEE CH02_04

N94N
12GY
DASH/CENTER CHASSIS/DASH
A3 A6 A8 A7 B1 B4 B3 B2 B5 C B A D E
CHASSIS HYD ABS
(9700) (4910)

J94HS
12GY
J94-GHA

J94-GHC
J94-GHB
12GY
J94H
J94HD

14WH
J94HN

J94HU

J94HD
J94HT
J94HM

J94HV
J94HX

J94HP

12WH

12WH
18GY

18GY
18GY

18GY

18GY

18GY

18GY

18GY

18GY

SEE CH09_06
SEE CH09_05

SEE CH09_05

SEE CH09_05

SEE CH09_05

SEE CH09_06

SEE CH09_06

SEE CH09_06

SEE CH09_06

F1-B3
GND
F2-H4 J94GH
10WH (4005)
25A
5A
J13E J14J J14H
CH02_14 14PK 10RD 4RD
F1-A3 F2-G4
F1-E3 F2-E4
FROM PRIMARY
IGNITION RELAY MEGAFUSE
MINI FUSE BLOCK (4001)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
CNA 24AUG02 MEGAFUSE WAS MAXIFUSE B 56507K P52778H 21JUN00 AE08-52373 04

Figure 83 Antilock Brake System (ABS), Hydraulic

S082852a
84 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS), HYDRAULIC

RIGHT FRONT LEFT FRONT LEFT REAR RIGHT REAR


WHEEL SPEED WHEEL SPEED WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR

18BK

18BK

18BK
18BK
18BK

18BK
18BK

18BK

(8503) 1 2 1 2 (8502) (9506) 1 2 1 2 (9505)


R94M

R94P
18BK

18BK
R94N

R94R
18BN

18BN
M94M
M94L
18BK
M94N

18BN
M94P
18BK

18BN

SEE CH09_04
SEE CH09_04
SEE CH09_04

SEE CH09_04

FWD CHASSIS/
DASH
14 15 6 7
(4301)
J94HM
J94HT
J94HU

J94HN
18GY

18GY
18GY

18GY
SEE CH09_04
SEE CH09_04

SEE CH09_04
SEE CH09_04

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52373 05

Figure 84 Antilock Brake System (ABS), Hydraulic (Cont.)

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 85
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS), HYDRAULIC

TO ABS ECU

SEE CH09_04

SEE CH09_04
SEE CH09_04
ONLY WITH EXHAUST
BRAKE OR AUTOMATIC
TRANSMISSION

J94HS

J94HX
J94HV

12GY
IGNITION

18GY
18GY
SPLICE PACK
(4840)

J94HE
16GY

J94-GHF M2-G1

R10-4

R10-5
18WH
86
85

87

M2-J1 87A 87 86
HYD MODULATOR
M2-G2 RELAY
(4003)
30
87A
30

85
R10-1 R10-2

J94-GHD
M2-J2

18WH
J94HC

ABS EVENT
14GY

RELAY
(4002)
J94HH
18GY

MINI FUSE F2-F4


BLOCK
(4001) 30A
F2-E4
13
10RD
J14J
HYD ABS EVENT

SYSTEM
CONTROLLER
(4004)
J14H
4RD

MEGAFUSE
J94-GH
10WH

GND
(4005)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 27SEP02 DVD/ADDED BOX & TEXT FOR C 56507Z
EXHAUST BRAKE, AUTOMATIC RELEASE NO. DATE PART NO. SHEET
TRANSMISSION. P52778H 10AUG00 AE08-52373 06

Figure 85 Antilock Brake System (ABS), Hydraulic (Cont.)

S082852a
86 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.7. TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN
LIGHTS, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TWO SPEED AXLE SWITCH W/MANUAL
INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION FUEL HEATER N/WARN LIGHTS

SYSTEM XMSN/DASH
CONTROLLER CONN
(4004) (4705)

2 SPEED AXLE 18 C
J93 L93
SWITCH 18TN 18TN A
ZERO VOLT 26 G C
REF J9A J9X L31GC L93G
18GY 18GY 18WH 18TN

2 SPEED AXLE
ZERO VOLT REF BOOT CONN
(4830) (7103)

MOUNTED ON I6 ENGINE
IGNITION
SPLICE
(4840)

FUEL HEATER
RELAY GND
MAXIFUSE (4002)
MINIFUSE (4006)
BLOCK
BLOCK M1-G3
(4000) J19-G
(4001)
86

18WH
J14F J14M J13AS M1-J4
8RD 10RD 18PK
85

F2-E3
87

M1-J3
F2-G3 J19
16GY
20A F2-H3 M1-G4
M1-H3
87A

30

16GY
J19A

J19-GA
16WH

FUEL HEATER
(4030) A C
J19-GA
16WH
16GY
J19A

FUEL A
HEATER
(4030) C

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52373 07

Figure 86 Two Speed Axle Switch W/Manual Transmission Fuel Heater N/Warn Lights

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 87
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.8. BRAKE SYSTEM, HYDRAULIC, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BRAKE SYSTEM, HYDRAULIC
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STOP LIGHT
(1814)
150

6.8V

A SYSTEM CTRLR
B DCM
(1600)
(1800)

18GY
B9VF
B70C A70C
18RD 20RD BRAKE SWITCH
B9 33
B
BLACK B9V A9V A9H
HYD PARK 18BK 18GY 18GY 20GY
3
ZERO VOLT REF
A4
BRAKE B44BB A44BB
PARK BRAKE
18GY 20GY
(1815) A B7 32
WHITE
18WH

DIODE ASSY CAB FUSE


(1404) BLOCK
F22
(1012) TO IGN RELAY
A13FF
18PK D2 C2
SEE CH02_12
A
5A

MEGAFUSE
STUD A13FG
SEE CH09_03 18PK
B

BRAKE MONITOR
MODULE
(1400)
16BK
J90*

PASS E
A90L
THRU 18GY
H
(4014)
12GY

G
J90

J90D J90E A90N


16GY 18GY 18GY
20 A
J90H A90M
HYDRA 1 2 18GY
19
18GY
F
MAX 30 85 A90P
18GY
PUMP C

RELAY
D GND STUD
(4033)
87A 87 (1401)
86 F2-D1 90-GA
MINIFUSE 18WH
4 5 5A
BLOCKS SYSTEM CONTROLLER (1600)
F2-C1 (4001)
9
HYD PUMP MONITOR

J90K J90J 28
16GY 18GY
HYDROMAX CNTRL HIGH
12GY

J90HA
J90F

12GY SYSTEM CONTROLLER (4004)

J90C
16GY J90CA
18GY
16GY
J90B

J90-G
16WH

DIFFERENTIAL
B

PRESSURE FLOW
A

A
SWITCH SWITCH
PUMP
(4032) (4031)
MOTOR
N.C.
N.O. CLOSES OPENS
W/PRESSURE W/FLOW
DIFFERENCE
J90-GM GND
12WH
(4005)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


JKP 11JAN02 RMVD MEGA FUSE. C 55043Z RELEASE NO. DATE PART NO. SHEET

CNA 22AUG02 F22 WAS F11;1012 WAS 1011. D 56507K P52778H 10AUG00 AE08-52373 08

Figure 87 Brake System, Hydraulic

S082852a
88 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.9. FUEL TRANSFER PUMP, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT CHASSIS ACCESSORIES -
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL TRANSFER PUMP
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MINI FUSE
BLOCK
FROM PRIMARY (4001)
F1-E4 SYSTEM
IGNITION J13CW J13T
10PK 14PK CONTROLLER
RELAY
(4003) F1-A4 F1-B4 (4004)
CH02_14 10A
16TN
J37C

J37D 25
18TN
J36A 5
18TN
J36B 4
18TN
86 26
30
RELAY
(4003)
87A 87 85
18GY

J37
J9G

18TN

DASH/ LEFT FUEL


C9 B11C10 D8 CHASSIS SENDER
(9700) (9100)
FUEL
TRANSFER N36E A
18GY

PUMP (9102) 18TN


N9

B N37 ZERO VOLT REF


N9A B
18TN SPLICE 18GY
A N37-G (8802)
18WH
N9B B
CHASSIS 18GY
GROUND
SPLICE(8803) N36C A
18TN

RIGHT FUEL
SENDER
(9101)

SENDER RESISTANCE
(FULL 29 TO 37 OHMS)
(EMPTY 234 TO 246 OHMS)

CHK DATE CHANGE REV REFERENCEDRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 10SEP02 DVD/FUEL TRANSFER PUMP C 56507Z DATE PART NO.
HAD 5WAY CONN. RELEASE NO. SHEET
P52778H 10AUG00 AE08-52373 09

Figure 88 Fuel Transfer Pump

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 89
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
BACK OF CAB BODY BUILDER & TRAILER STOP,
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TAIL, MARKER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYSTEM CTRLR
(4004)
J58B
18GY
17
R6-1 R6-2
30 85 TO TRAILER
J68F SOCKET

J14RA
12BN SEE CH09_12

18RD
10RD
J14R

87A 87 86
R6-4 R6-5 MINI FUSE BODY BUILDER
BODY, TRAILER
BLOCK (4001) LIGHTING
MARKER, & TAIL
F2-E1 F2-F1 (4450)
LAMP RELAY
SYSTEM CTRLR J68E J68BB N68BB
(4003) 12BN 14BN A 14BN A
BLUE LEFT TURN 20A
(4008) STOP (4850) J56BB
J56J 16OR N56BB
C 16OR B 16OR B
J57J J57BB N57BB
B 16OR 16OR C 16OR C
RIGHT TURN J58E N58BB
J58BB
TO TRAILER STOP (4850) 12BN 14BN D 14BN D
J14T BACKUP T/S J71BB N71BB
SOCKET FUSES 10RD 16OR E 16OR E
CH09_11 SPLICE (4810) J12BB N12BB
14LTBL F 14LTBL F
MEGAFUSE J11-GBB N11-GBB
J14H 12WH G 12WH G
4RD
100A
BODY BUILDER
GND STUD BODY LIGHTING
J11-GBR

(4006) ACCESSORY (4450A)


18WH

J11-GBG RELAY
F2-G1F2-H1
10RD

12WH
J14M

(4003) TO TRAILER
J58F SOCKET
J14BB 12BN
14RD 20A SEE CH09_12
MINI FUSE R3-1 R3-2
BLOCK (4001) MINI FUSE
30 85
F2-A3 F2-B3 BLOCK (4001)

20A
87A 87 86
PASS THRU R3-4 R3-5
(4014)
FROM ACCESSORY
RELAY A12M J12BA
16LTBL 18LTBL
CH02_01 13

SYSTEM CTRLR BODY BUILDER


BROWN LEFT TURN TURN/STOP
(4007) SPLICE PACK (4460)
(4810)
J56AA J56BC N56BC
16OR 16OR A 16OR A
C
J57AA J57BC N57BC
B 16OR 16OR F1-G3 F1-H3 B 16OR B
RIGHT TURN
MINI FUSE J70BB N70BB
SPLICE PACK
BLOCK (4001) 15A 14OR C 14OR C
(4810)
SYSTEM CTRLR
(4004) BODY BUILDER
J14S TURN/STOP
J70C 10RD (4460A)
18GY
BODY
ONLY

21 R7-1 R7-2
J14SA
18RD

BODY AND 30 85
TRAILER STOP
J70BS

LAMPS
14OR
J70BA
14OR

(4003) 87A 87 86 BODY & SOCKET


SOCKET ONLY
R7-4 R7-5 F2-A1 F2-B1 TO TRAILER
J70SA J70A SOCKET
10OR SEE CH09_12
J70SB10OR 30AMINI FUSE
12OR BLOCK (4001)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 12SEP02 DVD/A12M WAS 18LTBL, 13 D 56507Z
WAS 16. RELEASE NO. DATE PART NO. SHEET
P53778H 29JUN00 AE08-52373 10

Figure 89 Back of Cab Body Builder and Trailer Stop, Tail, Marker

S082852a
90 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,
P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
BODY BUILDER AND TRAILER TURNS,
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CENTER PIN ABS, CENTER PIN AUX
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

25A
F2-A3 F2-B3
J72 J72-G
12OR 18WH
R3-1 R3-2

SEE CH09_12
J14M F2-E3
10RD GND
30 85
(4006)
MINIFUSE
TRAILER AUX
BLOCK (4001)
CENTER PIN
(4003) 87A 87 86 PASS THRU

J11-GH
R3-5
(4014)

8WH
R3-4
MINIFUSE FROM
J72A J72B
SEE CH09_12

J11-GH
BLOCK (4001) 12OR 18OR AUX

8WH
16
15A SWITCHES
F2-G2 F2-H2 J56T
12OR J56-GH
15A 18WH
F2-E2 F2-F2 M2-A4 M2-A3
J14T J57T
10RD 12OR
30 85
30A
TRAILER W/STANDARD TURNS (AMBER)
F2-C2 F2-D2

LEFT TURN SYSTEM


(4002) CONTROLER
87A 87 86 LEFT TURN
J14H SPLICE PACK BROWN
M2-C3 M2-C4
4RD
(4810) (4007)

MEGAFUSE J56C J56H J56AA


SEE CH09_12 12OR 16OR 16OR
C
J57C J57H J57AA
SEE CH09_12 12OR 16OR 16OR
B
RIGHT TURN
M2-F3 M2-F4 SPLICE PACK
86 (4810)
87A 87
TRAILER
W/EOF SOCKET & COMBO
RIGHT TURN
TURN STOP (RED)
(4002)
30 85 SYSTEM
M2-D4 M2-D3 LEFT COMBO CONTROLER
TURN STOP BLUE
(4850) (4008)

J57-GH
18WH
J56K J56S
16OR 16OR
C
J57K J57J
16OR 16OR
B

RIGHT COMBO
TURN STOP
(4850)

J94UA J11-GW
12GY 18WH

R5-1 R5-2

30 85
TRAILER ABS
CENTER PIN IGNITION
(4003) SPLICE PACK
87A 87 86 (4840)
R5-4 R5-5
J94BC J13AV
SEE CH09_12 10GY 18PK

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 25AUG02 ADDED MEGAFUSE, J14T WAS C 56507K
RELEASE NO. DATE PART NO. SHEET

J14F. P53778H 05JUL00 AE08-52373 11

Figure 90 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 91
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
BODY BUILDER AND TRAILER SOCKET
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BACK OF CAB SOCKETS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET #1 TRAILER SOCKET


(9715) (9404)
SEE CH09_10 J70A N70
10OR A 10RD RD
SEE CH09_10 J68F N68
12BN B 10BN BN
SEE CH09_11 J94BC N94
10GY C 10DKBL BL

TRAILER SOCKET #2
(9716)
SEE CH09_10 J58F N58 TRAILER SOCKET
12BN A 10BK BK BOC
SEE CH09_11 J56C N56
12OR B 10YL YL
J57C N57
SEE CH09_11 12OR 10LTGN
C GN

TRAILER SOCKET GND


(9717)

SEE CH09_11 J11-GH N10


8WH A 8WH WH

TRAILER SOCKET
TRAILER SOCKET #1 (9404)
(9715)
N70A N70B
A 10RD 10RD RD
N68A N68B
B 10BN 10BN BN
N94A
C 10DKBL BL
N58B
10BK
N56B BK
TRAILER SOCKET #2 10YL
(9716) YL
N58A N57B
A 10BK 10LTGN
GN
N56A N10B
10YL 8WH
B WH
N57A
C 10LTGN TRAILER AND
AUX SOCKET
BOC
TRAILER SOCKET GND AUX TRAILER SOCKET
(9717) (9405)
N10A
A 8WH N70C
10RD
RD
N68C
10BN BN
BL
N58C
10BK BK
TRAILER AUX SOCKET N56C
(9733) 10YL YL
N57C
J72A N72 10LTGN GN
SEE CH09_11 12OR 12DKBL N10C
A 8WH
WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 12JUL00 AE08-52373 12

Figure 91 Body Builder and Trailer Socket Back of Cab Sockets

S082852a
92 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND
BODY BUILDER, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
BODY BUILDER AND TRAILER SOCKET END
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
OF FRAME (EOF) SOCKET AND BODY BUILDER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER SOCKET #1 TRAILER SOCKET #1 TRAILER SOCKET


(9715) (9715A) (9734)
N70D R70A
A 10RD 10RD RD
A
N68D R68A
10BN 10BN BN
B B
N94D R94A
C 10DKBL 10DKBL BL
C

TRAILER SOCKET #2 TRAILER SOCKET #2


(9716) (9716A) TRAILER SOCKET
N58D R58A
10BK 10BK EOF
B A BK
N56D R56A
10YL 10YL YL
A B
N57D R57A
C 10LTGN 10LTGN
C GN

TRAILER SOCKET GND TRAILER SOCKET GND


(9717) (9717A)
N10D R10A
A 8WH A 8WH WH

TRAILER SOCKET #1 TRAILER SOCKET #1 TRAILER SOCKET #1


(9715) (9715A) (9715B)
N70D R70
10RD A 10RD
A A
N68D R68
10BN 10BN
B B B
N94D R94
C 10DKBL 10DKBL C
C

TRAILER SOCKET #2 TRAILER SOCKET #2 TRAILER SOCKET #2


(9716) (9716A) (9716B)
N58D R58 BODY BUILDER
10BK 10BK EOF
A A A
N56D R56
10YL 10YL
B B B
N57D R57
10LTGN 10LTGN
C C C

TRAILER SOCKET GND TRAILER SOCKET GND TRAILER SOCKET GND


(9717) (9717A) (9717B)
N10D R10
A 8WH A 8WH A

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P53779H 05JUL00 AE08-52373 13

Figure 92 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 93
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.14. AIR SOLENOID 4WAY PACK, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. AIR SOLENOID 4-WAY PACK

AIR SOLENOID
4-PACK
(9736)

B C D E A
18GY

N59M
18GY

18GY
18GY

14GY
N59H
N59K
N59J

N59L

DASH/CENTER
CHASSIS B10 C1 C2 C5 C7
(9700)
14GY
J59E
18GY

18GY

18GY

18GY
J59C

J59D
J59A

J59B

SYSTEM 31 24 22 30 A
CONTROLLER SYSTEM
SOLENOID POWER
AIR SOLENOID 1

AIR SOLENOID 2

AIR SOLENOID 3

AIR SOLENOID 4

(4004) CONTROLLER
(BLUE)
(4008)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
JKP 11JAN02 REV 4004 LABEL IDENT. B 55043Z P53778H 05JUL00 AE08-52373 14

Figure 93 Air Solenoid 4Way Pack

S082852a
94 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED


CONTROLLER, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
REMOTE POWER UNITS, SOLENOID PACKS,
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE ENGINE SPEED CONTROLLER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STARTER STUD
100A OR BATTERY
J14M J14H
10RD 4RD MEGA FUSE BOX STUD

F2-E3 MINI FUSE


FUSEABLE LINKS
5A BLOCKS
(4001)
F2-F3

SYSTEM BODY BUILDER


CONTROLLER DATE LINK

10RS
BLUE SYSTEM
(4320)
(4008) CONTROLLER FWD REMOTE
(4004) POWER A
A M14B

10RS

10RS
UNIT (4415) 4RD
34
(+)
20YL
36 6 6 6
J14X M14
16RD 20RD
35 3 3 5 TERMINATING
(+) (+)
(-)
20YL 20YL RESISTOR *
20GN 5 5 4

MODULE
REMOTE
120 OHM

POWER
4 4 3
(+) (-) (-)
20YL 20LTGN 20LTGN
2 2 2
J11-GQS J11-GQS

N14C
4RD
14WH 20WH
1 1
(-)
20GN
J11-GPN IF FWD
AND REAR PRESENT POWER
FORWARD MODULE
A
OF CAB CENTER/REAR
GND
J11-GPM (4411)
(4005)
J14W
16RD

14WH
16GY
J59F

J11-GQR
14WH

N14A
REMOTE/SOLENOID 4RD

POWER UNIT
1 2 6 3 5 4 (4410) R14
RPM 4RD
POWER
RPM
(4412)
POWER
(4410E) (4410H) (4411B)
(4410B) (4410C) (4410D) A (4410M) A

6
6
N14
6 6
N14B N14B
6 6 TERMINATING
N14
16RD 16RD 16RD 16RD RESISTOR *
5 5 5 5 5 5
120 OHM
AIR SOLENOID

4 4 4 4 4 4
N1(-) (-) (-) (-)
MODULE

MODULE
REMOTE

REMOTE
20LTGN 20LTGN 20LTGN 20LTGN
POWER

POWER
7-PACK

3 3 3 3 3 3
N1(+) (+) (+) (+)
20YL 20YL 20YL 20YL
2 2 2 2 2 2
N10-GM N10-GP N10-GP
N10-GM
14WH 14WH 14WH
14WH
1 1 1 1 1 1
N59 N59 N59B N59B
14GY 14GY 14GY 14GY

UNDER CAB BACK OF CAB END OF FRAME


IF PRESENT
LOCATED BOC
NOTE 1: EACH LOCATION MAY CONTAIN 2 MODULES
6 6

5 5
*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN

CONTROLLER PACK
INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF 4 4
REMOTE POWER MODULES PRESENT.
ENGINE SPEED
3 3
PIN 1, N59x
PIN 2, N10-Gx 2 2
REMOTE

PIN 3, N x (+) J1939 (+) GN


1 1
PIN 4, N x (-) J1939 (-) YL
PIN 5, N x (S) J1939 SHIELD
PIN 6, N14x

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 22AUG02 REMOVED SHLD WIRES; D 56507K RELEASE NO. DATE PART NO. SHEET

MEGAFUSE WAS MAXI. P52778H 10AUG00 AE08-52373 15

Figure 94 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 95
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.16. HYD POWER PARK, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHASSIS ACCESSORIES - HYD POWER PARK
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DIAGRAM NOT AVAILABLE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10JUL00 AE08-52373 16

Figure 95 HYD Power Park

S082852a
96 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.17. AIR SUSPENSION, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHASSIS ACCESSORIES - AIR SUSPENSION

MINI FUSE BLOCK


(4001)
FROM PRIMARY
F1-E4
IGNITION RELAY J13T F1-C4 GND
14PK
CH02_14 5A (4006)
F1-D4
16GY
J61

J61-G
18WH

AIR SUSPENSION
DUMP A B
(4098)
**

**
*

AIR SUSPENSION
DUMP VALVE
* (9870)
**(9871)

* 4X2 NOTE: 2ND AIR SUSPENSION SOLENOID


(9870-A N61A / 18 GY) IS IN AIR SOLENOID PACK
(9870-B N61-GA / 18 GY) SEE CH09_14
CH09_15
** 6 X 4
(9871-A N61AA / 18 GY)
(9871-B N61-GB / 18 GY)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
JKP 11JAN02 ADDED NOTE,9870 & 9871. B 55043Z P52778H 10JUL00 AE08-52373 17

Figure 96 Air Suspension

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 97
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.18. AUX. TRAILER, ACC CONTROLLED, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUX TRAILER, ACC CONTROLLED
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAB FUSE
BLOCK
(1013)
A3

5A

B3

AUX TRAILER SOCKET


SWITCH CONNECTOR
(1005)

PASS THRU A12S


16LTBL
(4014) 28

16
J72B A12R
SEE CH09_11 18OR 16LTBL
3

A12W
14LTBL
PANEL LIGHT ADAPTER 7

BUSS BAR
B
(1002) A62H
18DKBL
SEE CH08_08 8

GROUND ADAPTER
B
BUSS BAR A62-GJ
18WH
(1003) 10

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 18JUN01 REVERSED 4014 TERMINAL. A P54634F DATE PART NO.
RELEASE NO. SHEET

CNA 25AUG02 1013 WAS 1012 B 56507K P54304U 16JAN01 AE08-52373 18

Figure 97 Aux. Trailer, Acc Controlled

S082852a
98 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUX TRAILER, BTRY CONTROLLED
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAB FUSE
BLOCK
(1014)
C1

5A

D1

AUX TRAILER SOCKET


SWITCH CONNECTOR
(1006)

PASS THRU A14HE


16RD
(4014) 28

16
J72B A14HD
SEE CH09_11 18OR 16RD
3
A14HF
16RD

PANEL LIGHT ADAPTER 7

BUSS BAR
B
(1002) A62H
18DKBL
SEE CH08_08 8

GROUND ADAPTER
B
BUSS BAR A62-GJ
18WH
(1003) 10

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 18JUN01 REVERSED 4014 TERMINAL. A P54634F RELEASE NO. DATE PART NO. SHEET

CNA 25AUG02 C1 WAS A2, D1 WAS B2 B 56507K P54304U 16JAN01 AE08-52373 19

Figure 98 Aux. Trailer, Btry Controlled

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 99
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.20. LIFT AXLES (NON-STEERABLE), P. 20

ELECTRICAL CIRCUIT DIAGRAM


NAVISTAR INTERNATIONAL TRANSPORTATION CORP CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
LIFT AXLES (NON-STEERABLE)
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

+12V
(IGN)

FUSE BLOCK
(1013)
5 AMP
F31

D1
T59L
18BK

A59J
18BK
(1019)

87A
30
B
A59J T59J 1
18BK 18BK
T59K
18BK

87
4

86
AXLE ENABLE
2

85
SWITCH
T59R 5
18BK
(1020)

T59-GC
18WH
LIFT AXLE
A RELAY
A59H T59H 2B 1 (1021)
18BK 18BK

10 8 T59T
18BK

T59-GA
18WH

18BK
T59S
A59-G
C
T59-G
18WH 18WH

T59-GB
18WH
LIFT AXLE
GROUND 10 2B AXLE UP/DOWN
(1112)
SWITCH
(1022)
8 1

T59A
18BK

T59M
18BK
CHASSIS
CONNECTOR
B
(1027)

T59MA
18BK
LIFT AXLES
B (9761)

N59EC
N59CB

18GY
18WH

DASH HARN SECOND PUSHER


CONN B9 B A AXLE
(9700) (9763)
J59-GA
18WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8500 & 73/74/7500 CIRC DIAGRAMS


CNA 26AUG02 F31 WAS F1; ADDED D1. A 56507K RELEASE NO. DATE PART NO. SHEET

P54634F 20MAY01 AE08-52373 20

Figure 99 Lift Axles (Non-Steerable)

S082852a
100 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.21. LIFT AXLES (STEERABLE), P. 21

ELECTRICAL CIRCUIT DIAGRAM


NAVISTAR INTERNATIONAL TRANSPORTATION CORP CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
LIFT AXLES (STEERABLE)
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

5A
+12V A59-G
18WH
(IGN)

T59J
18BK
C1 D1

A59J
A59H
18BK
F31

(1019) A B C

T59H
18BK

T59-G
18WH
T59-GE
18WH

T59J
18BK
T59-GA
18WH
LIFT AXLE

87A
30
1 RELAY
(1021)

87A
30
4 T59K 1 3 T59KA
18BK 18BK

87
LIFT AXLE

86
2 T59-GC REVERSE

87
18WH
RELAY

86
2B 1 5

85
T59R 2 T59-GM
18BK (1916) 18WH
5

85
T59-GD
18WH
T59L
10 8 T59T 18BK

T71P
18BK
18BK

AXLE ENABLE
T59U
SWITCH 18BK
T59-GB
18WH

(1020) UP/DOWN
T59S
18BK

T59V
18BK
SWITCH # 3
(1025)
10 2B 10 2B 10 2B
UP/DOWN UP/DOWN REVERSE-
SWITCH #1 SWITCH #2 CONN A
(1022) (1024) PEDASTAL
8 1 8 1 8 1
(1917)
T59C
18BK

T59B T59C
18BK 18BK

T71N
18BK
T71N
18BK
T59NB

T59NB
T59MB

T59PB
T71N

T71N

T59MB
18BK

18BK

T59MB
18BK

18BK

18BK

T71N
18BK

18BK
18BK

18BK
(1027) E D C B A (1027) E D C B A (1027) E D C B A
T59NB

T59MB

T59MB
T59NB
T59MB

T59PB

T71N

T71N
18BK

18BK

18BK

18BK

18BK
T71N
18BK

18BK

18BK

18BK

(9761) E D C B A (9761) E D C B A E D C B A
(9761)

N71N
18OR
N71N
18OR
N59ED

N59ED
N59EF
N71N
18OR

18BK

18BK

18BK

N59-GB N59-GB
18WH 18WH

N59-GA
18WH

N71N
18OR
N59ED
N59EF

18BK
N59-GC
18BK

N59-GD
18WH
N59-GB
N59EC

18WH
18WH

LIFT AXLE DASH


18BK

LIFT AXLE B9 D7
LIFT AXLE (9700)
SOLENOID
SOLENOID SOLENOID

J59-GA
(9820)

18WH
B (9763) B (9762) B
A A A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


KJP 16JAN02 ADDED CONN REFERENCE. A 55043Z RELEASE NO. DATE PART NO. SHEET

CNA 26AUG02 F31 WAS F1;ADDED C1 & D1. B 56507K P54634F 21MAY01 AE08-52373 21

Figure 100 Lift Axles (Non-Steerable)

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 101
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.22. AIR ACTUATED PARK BRAKE, P. 22

NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE AIR ACTUATED PARK BRAKE
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

AIR ACTUATED PARK BRAKE AUTO APPLY


W/HYD CHASSIS AIR ACTUATED PARK BRAKE
W/HYD CHASSIS

FUSE BLOCK FUSE BLOCK


(4001) (4001)
5A

5A
F2-B2
F1-D1

TO LCT SHIFTER
SEE CH10_1

SYSTEM
CONTROLLER

A92AF
18TN
(4004)
16GY
J44N

A J44M
16 18GY

DASH/CHASSIS
(9700)

PASS THRU
B9 B8
(4014)
40

DUMP
SOLENOID
(4071)
SAAR
(9777) B J44L
18GY
A J44k
C N44M 18GY
18GY
B N44-GB PRESSURE
18WH
A N44N SWITCH
18GY (4070)

SPLICE C J44J
PACK 18GY
D
(8802)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
55043Z 19SEP01 AE08-52373 22

Figure 101 Air Actuated Park Brake

S082852a
102 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

ELECTRICAL CIRCUIT DIAGRAM


NAVISTAR INTERNATIONAL TRANSPORTATION CORP
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
ANTILOCK BRAKE SYSTEM
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
(ABS), WABCO AIR
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

SYSTEM
CONTROLLER
(4004)
AUTO TRACT
CONTROL
ABS ECU 25 WABCO AIR ABS
(4951) DASH CONN
POWER
(4003) (4900)

GROUND SUD

2
(4005)

85
R10-2 D
R10-5 J94AW

1
18GY

86
C

87
J94-GA
12WH
F2-G4 F2-H4
R10-1 R10-4 B

RW94WX
RW94WZ
10A J94AB
14GY

18BN
18BL

30

87A
15A A
J94A J94AA
14GY 14GY
REAR MINI FUSE
HARNESS BLOCK F2-E4 F2-F4
(4001)
(9800)

13 1
1
SEE CH09_24 RV94WL N94WL N94AA
18BK 16GY 14PK
14 2
2
SEE CH09_24 RV94WM N94WM N94AB
18BN 16GY 14PK N94-GA
15 3
3 12WH
SEE CH09_24 RV94WS N94WS
18BK 16GY
16 4
4
SEE CH09_24 RV94WT N94WT N94AC(+)
18BN 16GY 18GY
5
23
N94WX
5 WABCO WABCO
18GY ABS ECU ABS ECU 6 CENTER
24 6
N94WZ GREEN GRAY N94AE(-) CHASSIS
SEE CH09_24
RV94WU 18GY 18YL (9700)
18BL 20 7 (9515) (9513) 7
N94WU N94AE(+)
RV94G6 16GY 18YL
SEE CH09_24 18GN 8 8 C3
21 N94-G6
22
RV94WW 16WH
SEE CH09_24 9 9 C4
18BN N94AC(-)
N94WW
16GY 18GY
17 10 10
SEE CH09_24 RV94WN N94WN WABCO HYD J94AW
18BL 16GY 16GY
18 11 ABS ECU 11
SEE CH09_24 RV94G7 N94-G7 N94A-G1
18GN 16WH BLACK 14WH
19 12
12 (9514)

J94AC(+)
J94AC(-)
SEE CH09_24 RV94WR N94WR N94A-G2

18DKBL
18BN 16GY 14WH

18GY
1 2 3 4 5 6 7 8 9 10 11 12

J1708
SPLICE

N94WJ
N94WA

N94WD

N94WH
N94WE

N94WK
N94WG

N94-G3

N94-G4
N94WB
18GY

18GY

18WH

18WH
18GY

18GY

18GY
(4820)
18GY

18GY

18GY
J1939
(9520A)

DASH/CENTER
CHASSIS
(9700) N94AY(+)
18YL A
120

B1 B8 B4 A7 A8 A3 A6 B5 B3 B2 N94AY(-)
C
18GN

N94AF(-)
TERMINATING
J94AWA

18GN
J94A-G3
J94AWD

J94A-G4
J94AWE

J94AWB

RESISTOR
18GY

18GY

18GY

18GY

18GY

18GY

(9520B)

N94AF(+)
J94AWG

J94AWH

J94AWK
J94AWJ
18GY

18GY

18YL
18GY

18GY

J1939
C A TO ENGINE
(9520E)
SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24
SEE CH09_24

SEE CH09_24

SEE CH09_24

NOTE 1: N94WD,N94WE & N94-G3; N94WA,N94WB &


N94G4; N94WN, N94WR & N94G7 AND N94WU,
N94WN AND N94-G6 ARE TWISTED TRIPLETS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00VTT1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 27AUG02 ADDED ATC, TWISTED PAIR A 56507K RELEASE NO. DATE PART NO. SHEET

SYM & RESISTOR. 55043Z 14DEC01 AE08-52373 23

Figure 102 Antilock Brake System, WABCO Air

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 103
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT FRONT LEFT FRONT LEFT REAR RIGHT REAR


WHEEL SPEED WHEEL SPEED WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR

18BK

18BK

18BK

18BK
18BK

18BK

18BK

18BK
(8507) 1 2 1 2 (8506) (9516) 1 2 1 2 (9517)

MK94AC

MK94AD

RV94WT
RV94WS
RV94WM
RV94WL
MK94AE

MK94AF

18BN

18BK
18BN

18BN
18BK

18BK
18BK

18BN
SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23
FWD CHASSIS/
14 15 6 7
DASH
(4301)
J94AWG

J94AWH

J94AWK
J94AWJ
18GY

18GY

18GY

18GY

RIGHT FRONT LEFT FRONT RIGHT REAR LEFT REAR


MODULATOR MODULATOR MODULATOR MODULATOR
VALVE VALVE VALVE VALVE
SEE CH09_23
SEE CH09_23

SEE CH09_23

SEE CH09_23

(8509) (8508) (9519) (9518)

2 2 2 2

1 1 1 1

3 3 3 3

RV94WU

RV94WN
RV94G6

RV94G7
MK94AJ

MK94AL

MK94AA

18BL
MK94AH

RV94WW
14GN

18GN
14GN

18GN
14BL

18BL
MK94AK

RV94WR
MK94AB
14BL

14BN

18BN
14BN

18BN
FWD CHASSIS/
DASH 18 16 17 3 1 2
(4301F)
J94AWD

J94AWE

J94A-G3
18GY

J94A-G4
J94AWA
J94AWB
18GY

18GY

18GY

18GY

18GY
SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23
NOTE 1: J94AWA,J94AWB & J94AG4 AND
SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23
J94WD,J94WE & J94AB3 ARE
TWISTED TRIPLETS.

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00VTT1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 28AUG02 REVISED MODULATOR VALVE A 56507K RELEASE NO. DATE PART NO. SHEET
WIRING. 55043Z 19DEC01 AE08-52373 24

Figure 103 Antilock Brake System, WABCO Air

S082852a
104 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.25. LIFT AXLES, WITH MULTIPLES FOR SS MODELS, P. 25

ELECTRICAL CIRCUIT DIAGRAM


NAVISTAR INTERNATIONAL TRANSPORTATION CORP CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
LIFT AXLES, W/NON-STEERABLE FOR SS MODELS
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

C1 D1
+12V
(IGN)
F31
5A
A59-G
18WH

A59H
18BK

18BK
A59J
(1019) A B C

T59H
18BK

T59-G
18WH
T59J
18BK
T59-GA
18WH
LIFT AXLE

87A
30
1 RELAY
(1021)
4 T59K
18BK

87
86
2 T59-GC
18WH

85
2B 1 T59R 5
18BK

T59L
10 8 T59T 18BK
18BK

AXLE ENABLE
SWITCH

T59-GB
18WH
(1020)

T59S
18BK
10 2B
UP/DOWN
SWITCH #1
(1022)
8 1
18BK
T59A

T59M
18BK

A (1027)
T59MA
18BK

A (9761)
N59-GA
N59EF
18BK

18BK

B9
DASH
LIFT AXLE
(9700)
SOLENOID
J59-GA
18WH

A B (9763)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 22AUG02 REMOVED 9762,9820, & A 56507K RELEASE NO. DATE PART NO. SHEET

CONNECTING CIRCUITS. 55043Z 15DEC01 AE08-52373 25

Figure 104 Lift Axles, With Multiples for SS Models

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 105
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

ELECTRICAL CIRCUIT DIAGRAM


NAVISTAR INTERNATIONAL TRANSPORTATION CORP
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
FUEL/WATER SEPARATER
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
W/12VDC FUEL PREHEATER
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

IGNITION
SPLICE
(4840)

FUEL HEATER
RELAY
GND
MINIFUSE (4002)
(4005)
BLOCK
M1-G3
MEGAFUSE (4001) J19-GC

86
16WH
M1-J4
J14H J14M J13AS

85
6RD 10RD 16PK
F2-E3
100A

87
M1-J3
J19
F2-G3
16GY
F2-H3
20A M1-G4

87A

30
M1-H3

16GY
J19F
J19-GB
16WH

CENTER CHASSIS
B9 D7
(9700)

16GY
N19

N19A
16GY

N19-GA
16WH
A A

C C
N19-G
16WH

FUEL HTR FUEL HTR


CONV. CAB EXT CAB
(9108A) (9108B)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 26AUG02 MEGAFUSE WAS MAXIFUSE; A 56507K RELEASE NO. DATE PART NO. SHEET

J14H WAS J14F/8RD. 55043Z 15DEC01 AE08-52373 26

Figure 105 Fuel / Water Separator With 12VDC Fuel Preheater

S082852a
106 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10. TRANSMISSIONS (CHAPTER 10)


10.1. ALLISON LCT TRANSMISSION, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. ALLISON LCT TRANSMISSION OR (ALLISON 2000)
L17E
18PK
L71A
16OR
L71
16OR L13M3
FROM IGNITION 18PK
RELAY ECU "J2" NSBU NSBU SW
CH 2,PG 14 RED SWITCH VEHICLE
(7304) (7302) (7301)
BACK UP LIGHT 6 E
T/S SPLICE BLOCK L92#206 D
18TN
MINI FUSE (4810) C
BLOCK TO 8 L92#208
18TN C
(4001) PASS THRU
CH9_22 7
J13CW J13SF1-E1 L92#207 B
F
10PK 14PK 18TN
G
J13W
14PK

TRANS/
J71AA

F1-A1 F1-B1 5
18OR

DASH L92#205 A D
18TN
10A (4705)
F1-E2 F1-G2
H
MINI FUSE L92B220
10A 18TN
BLOCK D
J71 20 L92#220
(4001) F1-H2 J13M 18OR L92A220H
18PK 18TN 18TN
G 4 28 W
H 41 PASS THRU L13M4
18PK
L13#104
18PK
L92#228
18TN
A92AG AT DASH 2 21 T
G 18TN 40 (4014) J44L L13#102 L92#221
A92AF 18PK 32 18TN S
18TN 18GY L92#232
E 38 C 10 18TN
A123 J92#110 L92#110 25 P
18PK 18TN 18TN L92#225
F 37 B L92B128 18TN
A110 J92#128 24 N
18YL 18TN 18TN L92#224
SPLICE BLOCK(1003) 18TN
VIW C 23 M
SHIFTER

TRANSMISSION
Cavity C L92#223
(7306M) 18TN
(1828)

22 L
CONTROLLER

B A 28 L92#222
TRANSMISSION ECU

A62-GC L92C128 L92#128 18TN


18WH 18TN 18TN 4 K
L92#204
SYSTEM

D B 6 18TN
128D L92#106 29 J
(1600)

18YL 6 18TN L92#229


C A92VA C L92#119 19 18TN
18PK 18TN 10 G
H 22 L31#210
L92#122 18TN
18TN 2 F
H1 E 11 L92#202
CAB FUSE L92#111 3 18TN E
10A 18TN L92#203
BLOCK F17 F 8 18TN
L92#108 1 D
(1012) G1 E1 18TN L92#201
C1 G L92#121 21 18TN
18TN 31 L92#231 C
D 26 18TN
IGNITION FEED A13AJ L47C126 L47#126 27 B
10PK 18GY 18GY L92#227
FROM CH 2,PG 13 18TN
L47B126 26 L92#226 A
18GY 18TN
TRANS
BULKHEAD
29 (7300)
(+) 17
TO DRIVETRAIN 20YL L47#217 A
31 18GY ENGINE SPEED
J1939 20SHLD 18 L47#218 SENSOR
26 39 (7208) CH 2,PG 7 32 18GY B
(-) (7604)
20GN
ECM CLEAN
(6007M) ECM
NEGATIVE BATT FEED 15
L47#215 A OUTPUT SPEED
BATTERIES (7104) 5 18GY
I6 ENGINE (9260) L92#105 16 SENSOR
18TN L47#216
WIRING SHOWN N14-GA B N92-G B L92-G L92#101 1 18GY B (7600)
FOR V8 SEE 10WH 10WH 18TN 18TN
CH 6,PG 4 10A N14BB B A 3
N92A L92#103 13
N14AZ 10RD 10RD 18TN L92#213 A
10RD A B 18TN TURBINE SPEED
ECM 14
TRANS ECU POSITIVE ECU "J1" L92#214 SENSOR
GRAY 18TN B (7607)
FEED FUSE (9261)
(9255) (7305)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 9SEP02 DVD/RMVD ENG/TRANS CONN E 56507Z
(7800). RELEASE NO. DATE PART NO. SHEET
52778H 10AUG00 AE08-52374 01

Figure 106 Allison LCT Transmission

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 107
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10.2. ALLISON MD TRANSMISSION, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRANSMISSION, ALLISON MD
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM
CLEAN NEGATIVE
BATT (9260) BATTERIES
ECU "V" CONN FEED
GRAY (7202F) (7104F) N92-G N14-GA
10WH B 10WH
10A
L92B143 L92#143 N92A N14BB N14AZ
BATTERY GROUND 18TN 10TN 10RD 10RD 10RD
17 B B B A
BATTERY GROUND L92C143 TRANS ECU
32 18TN ECM
L92B136 L92#136 POSITIVE FEED FUSE
BATTERY POWER 1 18TN 10TN (9255)
A (9261)
BATTERY POWER L92C136
16 18TN

NEUTRAL START TO PDC L92#123 SEE CH10_03


6 18TN

L92#163 SEE CH10_03


18TN
W/RETARDER ONLY

VIW A
(7205)

SIGNAL RETURN L92#161 L92D161 L92B161


31 18TN 18TN 18TN A SIGNAL RETURN

L92#125 GENERAL PURPOSE OUT 4


GENERAL PURPOSE OUT 4 18 18TN D

GENERAL PURPOSE OUT 8 L92#167


5 18TN F GENERAL PURPOSE OUT 8
GENERAL PURPOSE OUT 5 L92#105
19 18TN G GENERAL PURPOSE OUT 5
GENERAL PURPOSE IN 7 L92#137
29 18TN GENERAL PURPOSE IN 7
H

L92#155
GENERAL PURPOSE IN 1 18TN GENERAL PURPOSE IN 1
11 A
L92#117
GENERAL PURPOSE IN 8 30 18TN GENERAL PURPOSE IN 8
B
L92C161 SIGNAL RETURN
18TN C
GENERAL PURPOSE IN 3 L92#118
13 18TN GENERAL PURPOSE IN 3
D
GENERAL PURPOSE IN 2 L92#153
12 18TN GENERAL PURPOSE IN 2
E
GENERAL PURPOSE OUT 1 L92#114
2 18TN F GENERAL PURPOSE OUT 1
GENERAL PURPOSE OUT 3 L92#112 GENERAL PURPOSE OUT 3
22 18TN G

TRANS/DASH BACKUP LAMP RELAY VIW C


(4705) (WTEC) (7206) FROM PRIMARY
(4002) IGNITION RELAY
M1-F2 CH02_14
REVERSE WARNING L71#113 J71#113 BACKUP LAMP
86

4 18OR 13 18OR
M1-D1 T/S SPLICE PACK
85

(4810)
87

M1-F1 J71B
18OR
14PK
J13S

M1-D2
87A
30

18OR
J71H

MINI FUSE
BLOCK (4001)
J71J 10A F1-E1
18OR J71HJ
18OR
F1-B1 F1-A1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 24MAY00 AE08-52374 02

Figure 107 Allison MD Transmission

S082852a
108 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10.3. ALLISON MD TRANSMISSION (CONT.), P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRANSMISSION, ALLISON MD (WTEC)
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECU "S" CONN PASS THRU SHIFT


BLACK (7204F) TRANS/DASH (4014) SELECTOR
(4705) (420)

PRIMARY SHIFT SEL DATA BIT 1 L92#170 J92#170 A170


5 18TN 18OR 44 18OR A
1
PRIMARY SHIFT SEL DATA BIT 2 L92#171 J92#171 A171
6 18TN 2 18TN 43 18LTGN B
PRIMARY SHIFT SEL DATA BIT 4 L92#172 J92#172 A172
7 18TN 18TN 42 18DKBL C
3
PRIMARY SHIFT SEL DATA BIT 8 L92#173 J92#173 A173
8 18TN 4 18TN 36 18YL D
PRIMARY SHIFT SEL PARITY L92#174 J92#174 A174
9 18TN 5 18TN 40 18TN E
SELECTOR / MODE SWITCH INPUT L92#175 J92#175 A175
10 18TN 7 18TN 39 18LTGN M
SENSOR POWER SELECTOR L92#124 J92#124 A124
3 18TN 8 18TN 38 18PK N
SHIFT SELECTOR BATT(-)FROM ECU L92D143 J92D143 A143D
32 18TN 19 18TN 33 18GY P
SHIFT SELECTOR BATT(+)FROM ECU L92D136 J92D136 A136D
16 18TN 18 18TN 41 18PK R
SELECTOR / MODE SWITCH L92#180 J92#180 A180
18TN 9 18TN 37 18DKBL S
14
A62L
18DKBL U
FROM PRIMARY A186
IGNITION 18DKBL T
RELAY A188
18DKBL V
CH02_14

A62-GD GROUND
J13W
14PK

18WH C (1003)

PANEL LIGHT
B BUSS BAR
F1-E2 (1002)
10A MINI FUSE
IGNITION L92#146 J92#146 SEE CH08_08
4 18TN 12 18TN BLOCK (4001)
F1-H2 F1-G2

L92#123 SEE CH10_02


18TN ECU "V" CONN PIN 6

26 ECM I6
VEHICLE SPEED L47A157
K47 (6007)
30 18GY 39 ENGINE

GENERAL PURPOSE IN 12 26

GENERAL PURPOSE IN 6 ECM2 V8-AVNT


27 8 (6020) ENGINE
L47A157
18GY 10 ECM2
(6021)

VIW A
(7205M)
L92#169
18TN
C
L92#163 L92#163
18TN 18TN SEE CH10_02
B
NOTE:
W/RETARDER ONLY
SEE CHAPTER 2 FOR DATA BUSS WIRING

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 05SEP02 DVD/REV 4014 TERMINALS, C 56507Z
RMVD ENG/TRANS RELEASE NO. DATE PART NO. SHEET
CONNECTORS. P52778H 12JUL00 AE08-52374 03

Figure 108 Allison MD Transmission (Cont.)

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 109
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10.4. ALLISON MD TRANSMISSION (CONT.), P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION, ALLISON MD
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECU "T" CONN XMSN BLKHD


BLUE (7203) (7200)

SOLENOID SUPPLY (A,D,J) L92#102 SOLENOID SUPPLY (A,D,J)


1 18TN A
SOLENOID SUPPLY (B,E) L92#121 SOLENOID SUPPLY (B,E)
2 18TN H
SOLENOID SUPPLY (F) L92#107 SOLENOID SUPPLY (F)
3 18TN E
A SOLENOID, LOW L92#120 A SOLENOID, LOW
4 18TN G
C SOLENOID, LOW L92#103 C SOLENOID, LOW
5 18TN B
E SOLENOID, LOW L92#129 E SOLENOID, LOW
6 18TN K
G SOLENOID, LOW L92#104 G SOLENOID, LOW
7 18TN C
SENSOR POWER L92A124 SENSOR POWER
9 18TN D
C3 PRESSURE SWITCH INPUT L92#162 C3 PRESSURE SWITCH INPUT
12 18TN X
TRANSMISSION IDENTIFICATION L92#195 TRANSMISSION IDENTIFICATION
13 18TN W
TURBINE SPEED SENSOR, HIGH L92A149 TURBINE SPEED SENSOR, HIGH
15 18TN V
TURBINE SPEED SENSOR, LOW L92A140 TURBINE SPEED SENSOR, LOW
31 18TN U
SOLENOID SUPPLY (C,G) L92#130 SOLENOID SUPPLY (C,G)
17 18TN L
B SOLENOID, LOW L92#128 B SOLENOID, LOW
20 18TN J
D SOLENOID, LOW L92#131 D SOLENOID, LOW
21 18TN M
F SOLENOID, LOW L92#110 F F SOLENOID, LOW
22 18TN
OIL LEVEL SENSOR INPUT L92#165 OIL LEVEL SENSOR INPUT
26 18TN Y
SUMP TEMP SENSOR INPUT L31#147 SUMP TEMP SENSOR INPUT
27 18TN P
ANALOG GROUND L92A135 L92B135 ANALOG GROUND
25 18TN 18TN N

ENGINE SPEED SENSOR (7603)


ENGINE SPEED SENSOR, HIGH 14 L48#141
18GY A
ENGINE SPEED SENSOR, LOW 30 L48#150
18GY B

OUTPUT SPEED SENSOR (7605)


OUTPUT SPEED SENSOR, HIGH L47#139
16 18GY A
OUTPUT SPEED SENSOR, LOW 32 L47#148
18GY B

(7213) RETARDER SOLENOID


H SOLENOID, LOW L92#127
23 18TN A
L92C116
18TN B

(7212) RETARDER ACCUMULATOR


N SOLENOID, LOW L92#101 SOLENOID
24 18TN A
GENERAL PURPOSE OUTPUT (-) L92A116 L92N116
19 18TN 18TN B

(7211)RETARDER TEMP SENSOR


RETARDER TEMP SENSOR INPUT L92#138
28 18TN A
L92C135
18TN B

W/RETARDER ONLY

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52374 04

Figure 109 Allison MD Transmission (Cont.)

S082852a
110 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION, WTEC MD W/AUTO
INTERNATIONAL TRUCK AND ENGINE CORPORATION. NEUTRAL

FROM PRIMARY
SYSTEM IGNITION RELAY J13T
CONTROLLER 14PK
CH02_14 AUTO NEUTRAL
(4004)
F1-E4
15 5A
NEUTRAL SAFETY SWITCH MINI FUSE
19 F1-F4 BLOCK
AUTO NEUTRAL ENABLE J92DL (4001)
18TN

18TN
ECU "V" CONN

J92J
GRAY TRANS/DASH
(7202) WTEC
(4705) J92JA
30 18TN
GENERAL PURPOSE IN 8 L92A117
18TN

M2-C1 M2-A1
12 11
GENERAL PURPOSE IN 2 L92A153 L92DL

85
2 18TN 18TN 6 M2-C2 WTEC
GENERAL PURPOSE OUT 1 L92A114 J92A114
18TN 18TN AUTO

86
6 14
NEUTRAL START L92A123 J92C123 NEUTRAL

87
18TN 18TN RELAY
10
M2-A2 (4002)
J92HM5
18TN

M2-B1
ECM (W/I6)

87A

30
(6007)
WTEC AUTO NEUT
26 L17B LIGHT RELAY
18PK
(4002)
J92AY J92HM4
18TN 18TN
M2-G4

M1-F4
M2-H3
87A

M1-D3

86
CRANK INHIBIT
30

J92APA J17B RELAY


18TN 18PK
85

J17BC (4002)
M1-F3
87

18PK
J17SA
87

18PK
86
M2-J4

J92-GJ J17-GR1
18WH 18PK
M1-D4

87A
30

M2-G3
85

GND
(4005)
J17
18PK
PASS THRU
AT DASH 24 8
AUTO (4014)
NEUTRAL F
LIGHT A28B A17 SEE CH02_15
18TN 18PK
(1555) C GROUND
A28-GC
18TN ADAPTER
(1003) ENGINE/DASH
STARTER MOTOR (4103)
(6316) R12-5
85

B W/I6 ENGINE 17 R12-2


K17K J17S
18PK 18PK
86

MAXI FUSE
87

W/THERMAL OVERCRANK BLOCK


ECM
W/V8
SEE CH04_02 J17E R12-4
10PK R12-1 A5 (4000)
(6007) W/I6
SEE CH04_01 J17E J17D
10PK 10PK
87A

30

46 40A
K17M TO STARTER
18PK SOLENOID
N/THERMAL OVERCRANK
STARTER
ECM2 RELAY
(6020) (4003)
W/V8-AVNT
23 ENGINE
K17L
18PK

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 25AUG02 DVD/F1-E4 WAS F1-B4, RMVD D 56507Z
RELEASE NO. DATE PART NO. SHEET
J17BA, ECM2 (W/V8-AVANT).
P52778H 09AUG00 AE08-52374 05

Figure 110 Transmission, WTEC MD W/Auto Neutral

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 111
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10.6. EATON AUTOSHIFT TRANSMISSION, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. EATON AUTOSHIFT

EPL DATA LINK SHLD


EPL DATA LINK (+)
EPL DATA LINK (-)
SHIFT SELECTOR

SHIFT SELECTOR

SHIFT SELECTOR

SHIFT SELECTOR

SHIFT SELECTOR
SHIFT SELECTOR

POWER
GND
AUTOSHIFT
AUTOSHIFT ECM POWER
A B
ECM A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 F1 F2 F3 (7901)
(7900)
TRANS BACK-UP
L11-GAM LIGHT SWITCH
12WH (7502)
L5AX(+)

L5AX(S)
20SHLD
L5AX(-)

L14AW
L92AD
L92AE

L92AA
L92AC

L92AB
16TN

12RD
20GN
16TN

16TN
16TN
16TN

16TN
20YL

L92Z

A
L71
16OR B
L71A
16OR

TRANS SPEEDO
XMSN/DASH SENSOR
(4705) 6 4 5 20 9 10 11 3 21 12 13 17 18 19 (7609)
J11-GAM
20SHLD

18LTBL
J14AW
J92AC

J92AE
J92AD

J92AB

J92AA

12WH
20GN
16TN

16TN

12RD
16TN

16TN

16TN
16TN

18PK

18PK
J17C
20YL

J71A
J92Z

J71

B A
18PK

18GY
18GY
L17C

L47A
SEE CH10_07

SEE CH10_07
SEE CH10_07

SEE CH10_07
SEE CH10_07
SEE CH10_07

SEE CH10_07

SEE CH10_07
SEE CH10_07

SEE CH10_07

L47

ENG/TRANS
GND CONN
(4006) (7800) C B A
BACKUP
MINI FUSE SPLICE
BLOCK F2-B4 PACK
MAXIFUSE (4001) 30A (4810)
BLOCK J14F J14V
8RD 12RD
(4000) F2-A4
F1-B1
FROM PRIMARY 10A MINI FUSE
J13S BLOCK
IGNITION RELAY 14PK F1-A1(4001)
CH02_14 F1-E1

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52374 06

Figure 111 Eaton Autoshift Transmission

S082852a
112 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. EATON AUTOSHIFT (CON'T)

SEE CH10_06

SEE CH10_06

SEE CH10_06

SEE CH10_06

SEE CH10_06

SEE CH10_06

SEE CH10_06

SEE CH10_06

SEE CH10_06

SEE CH10_06
J92AC
20SHLD
20GN

J92AD

J92AE

J92AA

J92AB
16TN

16TN
J17C

20YL
18PK

16TN

16TN

16TN

16TN
J92Z
PASS THRU
(4014) 9 10 33 36 37 38 39 40 41 42 43 44

A17C
16PK

CAB FUSE
BLOCK
(1012)

J1708 PUBLIC

87A
C3

30

A4
CONNECTOR (-) A49C
SEE CH02_13
(1661) 18GY

A49E
18GY SEE CH02_13
B

87

86
A3
J1708 PUBLIC

C4
85
CONNECTOR (+) B
AUTOSHIFT
(1660) DISPLAY
(7906)

1
A92R
16TN
2
A92S
16TN

16TN
A92Y 3
A92DS(+)

A92DT(-)

A92DU(S)

A92T
A92-GA

A92DW
A92AE

A92AA

A92AB
A92AC

A92AD

16WH
18DKBL

20GN

16TN
A3T(-)

16TN

16TN

16TN

16TN

A17Q
18PK
16TN

16TN

16TN
A92Z
A3T(+)

18GY

20YL

4
A92U
16TN

A5AV(+)
20YL SEE CH02_06

A5AV(-)
20GN SEE CH02_06

A62J
18DKBL

B2 C2 F1 F2 F3 J1 J2 J3 K1 K2 K3 A2 A3 C3 C1 E2 E1 E3 G1 G2 B3 B

PANEL LIGHT
EATON AUTOSHIFT
BUSS BAR
SELECTOR
(1002) SEE CH10_03
(7905)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 25AUG02 A4 WAS D4, C4 WAS F4, 1012 D 56507K RELEASE NO. DATE PART NO. SHEET

WAS 1013, A3 WAS D3 P52778H 26APR00 AE08-52374 07

Figure 112 Eaton Autoshift Transmission (Cont.)

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 113
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

10.8. EATON LIGHTNING TRANSMISSION, P. 8

ELECTRICAL CIRCUIT DIAGRAM


NAVISTAR INTERNATIONAL TRANSPORTATION CORP
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE
EATON LIGHTNING TRANSMISSION
NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

2 (4001)
TRANS OIL TEMP L31GD
16TN
SENSOR 1

G2
L31D

A4

A1
(7703) 16TN

F2

F1

F1
DASH/TRANS

H2
B4

B1
(4713)
K CENTER REAR STOP TAIL
BACKUP LIGHT CHASSIS & TURN
CHASSIS
(7503) J (9800) (9303A)
(9700)
B H A4 N71 1 R71 A
L71E J71E
16OR 16OR 14OR 14OR
A G
L71D J71D
16OR 16OR
F
J3AB(-)
16GY
J1708/J1587
E
J3AA(+) 5V SPLICE
16DKBL (4820)
A1 D
L14AA J14AA
16RD 16RD
A2 L3AA C
J11-GC
16DKBL 16WH BOTTOM DASH
A3 B
L11-GB J11-GB GROUND
16WH 16WH
B1 A
(4005)
L13AA J13AA
16PK 16PK
B2
L3AB
16GY
B3
L11-GC
16WH
C1 A
L5E(+) L5D(+)
18YL 18YL
LIGHTNING ECM

C2 B
L5E(-) L5D(-) 120 ohms
18GN 18GN
C3 C
(7106)

D1 A
L47R
16GY
D2 B
J1939 TRANS
L47S
16GY RESISTOR
D3 (7107)

E1 EATON SPEED
SENSOR
E2
(7612)
E3

F1

F2

F3
L92EB
L92EC

L92EA
16TN

16TN
16TN

SHIFTER
JUMPER
(7105)
B

TRUCK SPEED
SENSOR
ENG/TRANS (7613)
(7800)
A A
K47 L47T
SEE CH06_05 16GY 16GY
B B
K47A
SEE CH06_05 16GY
L47U
16GY
C

E
K5AE L5C(-)
SEE CH06_05 18GN 18GN
D
K5U L5C(+)
SEE CH06_05 18YL 18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 26AUG02 ADDED TWISTED PAIR SYM. A 56507K RELEASE NO. DATE PART NO. SHEET

55043Z 20DEC01 AE08-52374 08

Figure 113 Eaton Autoshift Transmission (Cont.)

S082852a
114 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1,
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

11. AIR CONDITIONING (CHAPTER 11)


11.1. HVAC SYSTEMS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HVAC SYSTEMS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAB FUSE BLOCK


(1012) 5A
HVAC
HVAC CONTROL HEAD
A75C CHAP 2_12
CONTROL 18LTGN
F1 E1
(1200) F19

CAB FUSE BLOCK


SW IGN
A1 (1011) 5A
A73B
BATTERY 16LTGN
CHAP 2_2
A2
D2
PASS PNL DUCT TEMP SEN SYSTEM
A3 F10
AC REQ OUTPUT A77 CNTRLR
A4 20LTGN
(1600)
PASS TEMP REF A5
7
PASS TEMP RETURN A6

OAT RETURN 8
A7
A75A
OAT 20LTGN
A8

DIAGNOSTICS
A9 A62
1 CLUSTER
PASS FLR DUCT TEMP SEN
18DKBL (1500)
A10 PASS
BLOWER FAN CNTRL A73D THRU
A11 16LTGN
(4014)
PANEL DIM I/P A62A
A12 18DKBL

A
22
A74 J74
RECIRC MOTOR +

RECIRC
MOTOR
B1 18LTGN 18LTGN

(4017)
HVAC
A74A
RECIRC MOTOR - 18LTGN
B2
23
J74A
PASS DUCT TEMP RETURN 18LTGN
B3

F
DRIVETRAIN J1939 (+)
B4

DRIVETRAIN J1939 (-) WITH AC OR RECIRC


B5
A74-G
GROUND 18WH
B6
HVAC
TEMP SEN #2 + BLOWER HOUSING ASSEMBLY
B7 (1210)

ACTUATOR
TEMP SEN #2 -
B8

A
A

MODE
MODE DOOR MOTOR + A74B
B9 18LTGN
B
MODE DOOR MOTOR - A74C
B10 18LTGN
C
A74D
TEMP SEN MOTOR 1 + 18LTGN
B11

B
D
TEMP SEN MOTOR - A74E

ACTUATOR
B12 18LTGN
E

TEMP
F

A73-G
G 1K OHM
12WH
H
CAB FUSE BLOCK

B
(1011)
30A
A73C
12LTGN
H4
18LTGN

D C B A
A11-GA

F4
10WH

A75D

BLOWER
MOTOR
SEE CH 2_12
F2
B

F20

1 2 3 4 5 6
LPM
GND
(1851)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 22AUG02 F19 WAS F8;F10 WAS F22; D 56507K
RELEASE NO. DATE PART NO. SHEET

1012 WAS 1011;1011 WAS 1012 P52778H 10AUG00 AE08-52375 01

Figure 114 HVAC Systems

S082852a
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 115
2002 and After ELECTRICAL CIRCUIT DIAGRAMS

11.2. AIR CONDITIONING (ONLY), P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR CONDITIONING
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A/C CLUTCH V8-AVNT ENGINE


(6200)
K77-G GND
16WH
(6204)
A ENGINE/DASH
K77A (4103)
16LTGN SYSTEM
B
J77B
CNTRLR
16LTGN BLUE
20 G
(4008)

I6 ENGINE
A/C CLUTCH
(6200) SPLICE BLOCK
(6704)
K77-G K10-G K10-GB
GND
18WH 18WH 14WH (6302)
A
K10-GA
18WH
K77A
16LTGN
ENGINE/DASH
B SYSTEM
(4103)
CNTRLR
J77B BLUE
16LTGN
20 G (4008)

AC ACCUM INLET
(4019)

J9K
20GY SYSTEM
B ZERO VOLT REF
CNTRLR
SPLICE
(4004)
(4830)
J77D
A 20LTGN
J9A
18GY
26
AC ACCUM OUTLET
(4018)
7
A J77A
20LTGN
6

J6A
B J9J 18GY
20GY 27

5 VOLT REF
AC PRESSURE FWD CHASSIS SPLICE PACK
8
TRANSDUCER (4301) (4820)
(8602) A
M9 J9Y
20GY 20GY
B 8
J6E
M6
18LTGN
20GY
C 24 J77C
M77 20LTGN
20LTGN
23

W/RH-HDD AND SS MODELS

DASH SYSTEM
ZERO VOLT REF
CONN CNTTRLR
AC PRESSURE SPLICE
(4103) (4004)
TRANSDUCER (4830)
A 22 J9A 26
(8602) K9Y J9Y 18GY
16GY 20GY
B 23 J6A 27
K6E J6E
18LTGN 18GY
16GY
C K77C
21 J77C
16LTGN 20LTGN 5 VOLT REF
SPLICE
(4820) 8

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 26AUG02 RH-HDD&SS 4830 WAS 5V. D 56507K RELEASE NO. DATE PART NO. SHEET

P52778H 10AUG00 AE08-52375 02

Figure 115 Air Conditioning (Only)

S082852a

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