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Shearing Line
Continuous Annealing Line SLIT
Slitting Line
PT. KRAKATAU STEEL
DIVISI PABRIK PENGEROLAN BAJA LEMBARAN DINGIN
CTCM PO CPL
HRC
BSI
BAF
PRP CRC/
FH &
SOFT
COOLING
POST
ECL2 REC
ECL2
CRC
/ FH CR /
ECL1 SHR Sheets
TPM CR SLIT
CAL SLT
SLT
CONTINUOUS PICKLING LINE
CONTINUOUS TANDEM COLD MILL
ELECTROLYTIC CLEANING LINE # 1
ELECTROLYTIC CLEANING LINE # 2
CONTINUOUS ANNEALING LINE
TEMPER PASS MILL
PREPARATION LINE
RECOILING LINE
SHEARING LINE
PT. KRAKATAU STEEL PRODUCTION PLANTS LAYOUT
COLD ROLLING MILL COLD ROLLING MILL
N
W E
WORK
MARSELING Wood SHOP AMB
YARD WHS SLT Skid DE CAL IV
HUMI-
DITY
WHS ROOM ECL #1
SHR N5
YARD
ELECT.
N6
YARD BOILER
ECL #2 SHOP
WHS N3
YARD
YARD
N7
REC
N4
WHS BAF
YARD AIR
COMP.
PARKING
AREA PRP
WHS TPM ROLL SHOP
Mobile
ADB Shop
Security
Gate
HOT STRIP MILL
PT. KRAKATAU STEEL PRODUCT SPECIFICATION & END USED OF
COLD ROLLING MILL
COLD ROLLED COIL & COLD ROLLED SHEET
SIZE (mm)
LINE ENTRY EXIT Max. DIAMETER (mm) MAX. SPEED (mpm) Annual
No. Coil Cap. Remarks
Manufact Thickness Width Thickness Width Weight OD ID Entry Process Exit (tons)
1. CPL
CPL 1.80-6.0 600-1300 1.8-6.00 600-1300 23.4 2000 EN=760 440 220 330 907,345 TO TCM=907,345
CLECIM EX=610
2. TCM
TCM 1.80-6.0 600-1300 0.18-3.00 600-1300 23.4 2000 508 1980 904,625 TO ECL#1= 312,525
CLECIM TO ECL#2=
TO CAL = 202,635
TO BAF = 389,265
3. ECL#1
ECL #1 0.18-0.80 600-1300 0.18-0.80 600-1300 23.4 2000 508 800 307,735 TO BAF = 117,735
CLECIM TO WHS= 190,000
4. ECL#1
ECL #2 0.18-0.80 600-1300 0.18-0.80 600-1300 23.4 2000 610 160 XXXXX TO BAF =
CLECIM TO WHS=
5. CAL
CAL 0.18-0.60 600-1067 0.18-0.60 600-1067 20.0 2000 610 580 450 580 199,740
STEIN HURTEY
6. CAL
BAF 0.18-3.00 550-1300 0.18-3.00 550-1300 23.4 2000 610 507,000 TMBP = 62,000
L0I CQ = 255,615
DQ = 75,670
DDQ = 113,715
7. CAL
TPM 0.18-3.00 550-1300 0.18-3.00 550-1300 23.4 2000 610 1980 699,725 TO PRP = 231,580
CLECIM TO REC = 192,055
TO SHR = 130,875
TO SLT = 160,925
8. CAL
PRP 0.18-0.60 550-1300 0.18-0.60 550-1300 EN=23.4 2000 610 1200 220,000 TIN FEED = 130,000
CLECIM EX=10 SOFT = 90,000
9. CAL
REC 0.18-3.00 550-1300 0.18-3.00 550-1300 23.4 2000 610 500 187,250 FH = 83,250
CLECIM SOFT = 104,000
10 CAL
SHR 0.18-3.00 550-1300 0.18-3.00 550-1300
SHEET : 762x4880(max) 23.4 2000 610 120 130,875
CLECIM
11. CAL
SLT 0.18-2.50 550-1300 0.18-2.50 550-1300 23.4 2000 610 160,925
CLECIM
PT. KRAKATAU STEEL
COLD ROLLING MILL PLANT FACILITIES
CONTINUOUS PICKLING LINE
Before the feedstock of hot rolled coil from Hot Strip Mill can be process-
ed in the reduction mill, the Scale or surface impurities,resulting from RINSING
SECTION
oxidation during hot rolling, must be removed by Pickling in hydrochloric SCALE
PICKLING
acid to eliminate surface imperfections. TANKS BREAKER
The hydrochloric acid can be regenerated by thermal decomposition of DRYER
PREPARATION
the waste pickle liquid into hydrochloric acid and iron oxide. This type of FLASH SECTION
iron oxide has a high market value as there is considerable demand for it SIDE BUTT WELDER
in the dyestuff and ferrite industries. TRIMMER
MAGNETIC
THREADING
OILER
Sebelum bahan baku Hot Rolled Coil (HRC) dari HSM dapat diproses ROLLS
di Tandem Cold Mill, Sisik dari permukaan HRC yang berasal dari RECOILER
oksidasi selama proses hot rolling harus dihilangkan dengan proses
Pickling dengan asam chlorida (HCl). Limbah dari cairan asam chlorida
dapat diolah kembali melalui proses dekomposisi menjadi cairan asam ENTRY ACCUMULATOR
Chlorida dan oksidasi besi. Oksidasi besi dari proses ini dapat dimanfaat-
kan dalam industri pencelupan dan ferrite. SCRAP PROCESSOR
CHOPPER
A Five stand four high tandem reduction mill reduce the pickled hot strip
(has been pickled in CPL) to the desired thickness. The mill is computer
controlled, operates at 1980 m/min and is capable of reductions of up to SHAPE
92% of the incoming thickness. METER ROLL
(PLANICIM)
UNCOILER
Perangkat penipis 5 (lima) stand dipakai untuk menipiskan baja lembaran
yang sudah dibersihkan di CPL untuk mencapai ketebalan yang diingin-
kan. Peralatan ini dikontrol melalui komputer dengan kecepatan rolling
maksiumum 1980 m/menit dan dapat menipiskan baja lembaran maksi-
mum sampai 92%.
RECOILER
500000
Rolling Speed : 1980 mpm
400000 Working Pressure : 215 bars max.
Rolling Force : 2500 MT (1250 MT/side)
300000
Power of Main : -Stand #1 (2 ea) = 3800 kw
554803
549908
384145
410191
603413
679408
651883
632620
499036
532066
578763
40000
39023
69854
139736
131705
124750
106112
101540
40000
91254
87796
77342
STAND 1 STAND 2
Reject
Recoiler
120000 Coil Diameter [ Outer Dia. ] : Entry=900-2000 mm; Exit=700 to 1500 mm.
100000 [ Inner Dia. ] : 420-508 mm (max)
80000 Entry Coil Weight : 23.4 MT (max)
Exit Coil Weight : 10 MT (max)
60000
Oil Coating Blade : 120 - 1000 mg/m2
149184
143291
102841
132596
138681
167786
150686
132934
129360
165134
164428
25000
Coil Diameter [ Outer Dia. ] : Entry=2000 mm (max)
20000 [ Inner Dia. ] : 420-508 mm (max)
15000 Entry Coil Weight : 23.4 MT (max)
10000 Exit Packing Weight : 5 MT (max) / Pack
33986
28016
21426
10109
15988
12861
11559
11371
5590
5774
5000
0 Height Pack : 700 mm
90 91 92 93 94 95 96 97 98 99 00 Oil Coating Blade : 800 - 2000 mg/m2
Years Line Speed [Shear.Section] : 122 mpm (max)
[Threading] : 30 mpm
[Piling Section] : 145 mpm (max)