Beruflich Dokumente
Kultur Dokumente
concrete
5HORT
)PP\N
BRI DOU
r.pam to 100 feet
Introduction
WEIGHf LIMITS
ONTHIS BRIDGE
GROSS WEIGHT
SINGLE TRUCK TONS
TRUCK AND SEW-TRAILER - TONS
TRUCK AND TRAILER - TONS
0
Wide use and acceptance
_.. _,-__
_. . .a...
Low initial cost
Bridge designers are often surprised to learn that two principal advantages: it was economical and it
precast prestressed bridges are usually lower in first provided minimum downtime for construction.
cost than other types of bridges. Coupled with sav- Project duration was three weeks including one
ings in maintenance, precast bridges offer maxi- week lost due to bad weather.
mum economy.
An old bridge located on a main logging road in In another case, the City of Tulsa saved money
Idaho was replaced with the prestressed concrete by replacing a collapsed steel truss and wood deck
bridge shown in the photo immediately below. The bridge with the prestressed concrete bridge shown
bridge consists of integral deck beams on precast immediately below. The city engineer stated, The
concrete abutments and wing walls. The heavy total cost of this bridge was half the cost of replac-
spring runoff dictated the need for a shallow super- ing it with a steel truss and wood deck bridge.
structure and the load capacity of the bridge had Similar cases can be cited at locations through-
to be sufficient to carry off-highway logging trucks out America, and the resulting bridges are econom-
which weigh as much as 110 tons each. ical as well as attractive as evidenced by the three
The precast prestressed bridge system offered bridges shown below.
Minimum maintenance
i
Fast easy construction
The advantages of prestressed concrete for short span bridges have been
shown on the preceding pages. The pages that follow show a variety of
precast prestressed sections available for short span bridges in the United
States and Canada. Also shown are typical bridge layouts, details of deck
member shear connections, bearings, end diaphragms, curbs, and guard rails.
Helpful suggestions for specifications and methods of reducing costs are
included.
The many details shown on the following pages will assist you in planning
bridge layouts. Many variations of these details are available. Most precasting
plants have standardized on the details shown in this booklet or have devel-
oped others which they are best equipped to supply. They will furnish
information on these details on request.
m
-!iFTTK
3 10 375 360 3,000 600
3 12 450 432 5,184 864
3 14 525 504 8,232 1176
$* 1 ii 1 ii;
l Railway trestle slab
-I l/r
Ii
4 1 ,,
0 10 20 30 40 B
Voided slabs
Voided slabs are similar to solid slabs except
8
that they are cast with cylindrical voids to
reduce dead load. The sections tabulated be
low are the former AASHO-PCI standards
which can span up to 50 ft for HS20 loadings.
Sections with widths and depths other than
those tabulated are available from some pre-
casting plants.
1/2"
-I--
b
P 11 ,
4
I
TYPICAL KEYWAY
3
DETAILS TYPICAL LONGITUDINAL SECTION
25
5
0 10 20 30 40 50
APPROXIMATE MAXIMUM SPAN, FEET - HS20 LOADING
Box beams
The box beams shown are the former
AASHO-PCI standard sections. They
can be used either as adjacent units
with or without an added wearing sur-
face or spaced apart in which case the
deck slab is cast-in-place. Box beams
for railway loadings have been stan- 7
dardized by AREA. Width
I,
FL------
II
F7
1 L----j
TYPICAL LONGITUDINAL SECTION
TYPICAL SECTION PROPERTIES
Net
Width Depth Weight Area Ix yb Sb St
Tape ft in. Iblft in.2 in.4 in. in.3 in.3
B l-36 3 27 584 561 50,334 13.35 3770 3687
B II-36 3 33 647 621 85,153 16.29 5227 5096
B Ill-36 3 39 709 681 131,145 19.25 6813 6640
B IV-36 3 42 740 711 158,644 20.73 7653 7459
45
25
--
20 40 60 80 100
Slab Stems
Width Depth T A C Weight Arm x yb sb s,
in. in. in. in. i n . Iblft in.2 in.4 in. in.3 in. 3
35
5
E Width Depth Arm x vb sb s,
I in. in. in.2 in.4 in. in.3 in.3
32 14 2 3.25 5.25 24 173 166 2,900 8.99 322 579
F:: 40 20 2 3.5 4.5 30 233 224 8,659 12.81 676 1205
: 54 24 2 4 6 48 342 328 17,986 15.44 1165 2102
60 24 2 3.75 5.75 48 343 329 17,943 15.87 1131 2207
36
24
18
12
20 30 40 50 60 70
Slab Stems
g
F Width Depth T A C E Weight Area x yb sb St
ti
v) in. in. in. in.2 in.4 in.3 in.3
ft in. in. Iblft in.
5 27 5 4.50 8 36 599 575 33,740 18.60 1812 4020
t 6 23 5 4.50 6.50 36 582 558 21,366 16.61 1286 3345
5 6 27 5 4.50 8.00 36 662 635 35,758 19.15 1866 4560
3
: 8 27 5 3.75 5.75 48 718 689 32,888 20.64 1593 5171
8 35 5 3.75 6.50 48 820 787 72,421 26.20 2764 8230
5 36 6 6 8 30 812 780 90,286 23.69 3811 7334
6 35 5 6 9.75 48 876 840 90,164 23.30 3870 7706
7 35 5 6 9.75 48 938 900 95,028 23.91 3974 8569
k 8 35 5 6 9.75 48 1001 960 99,299 24.45 4061 9412
z 6 27 5 7 9.75 48 761 731 45,084 18.09 2492 5060
; 7 27 5 7 9.75 48 824 791 47,486 18.58 2556 5640
8 27 5 7 9.75 48 886 851 49,566 19.00 2609 6196
6 21 5 7.75 9.75 48 671 644 22,720 14.11 1610 3298
7 21 5 7.75 9.75 48 733 704 23,903 14.48 1651 3666
8 21 5 7.75 9.75 48 796 764 24,920 14.80 1684 4019
15
20 30 40 50 60 70
Slab Stems
B
F Width Depth T A C Weight Area
F x yb sb St
P ft in. in. in. in. in. lb/h in.2 in.4 in. in.3 in.3
F 8 24 2 3.75 5.75 48 418 401 20,985 17.15 1224 3064
5 8 24 2 4.25 6.25 48 441 423 22,661 16.83 1347 3160
F 8 32 2 4.5 8 48 591 567 54,522 21.34 2554 5117
5 24 2 4.5 8 36 411 395 20,902 15.36 1361 2419
5 6 24 2 4.5 8 36 436 419 22,230 15.80 1407 2710
E 6 32 2 4.5 8 48 541 519 49,616 20.45 2426 4296
; 7 32 2 4.5 8 48 566 543 52,177 20.92 2494 4708
8 18 2 5.87 8 48 431 414 12,363 12.39 998 2205
8 24 2 4.87 8 48 495 475 25,389 16.38 1550 3331
6 18 2 7.75 9.75 48 442 424 13,185 11.26 1171 1956
6 24 2 7 9.75 48 534 513 28,229 14.80 1907 3070
6
5 7 32 18 22 6 7.75 9.75 9.75 48 48 467 643 448 617 59,021 13,942 19.65 11.57 3004 1205 4779 2167
,4 7 24 2 7 9.75 48 559 537 29,776 15.17 1963 3373
I 7 32 2 6 9.75 48 668 641 62,005 20.07 3089 5200
8 18 2 7.75 9.75 48 492 472 14,623 11.84 1235 2374
8 24 2 7 9.75 48 584 560 31,192 15.51 2011 3674
8 32 2 6 9.75 48 692 664 64,775 20.47 3164 5618
25
20
15
20 30 40 50 60 70
APPROXIMATE MAXlMUMSPAN,FEET - HS20 LOADING
Multi-stemmed sections
a. Multi-stemmed bridge sections are especially suitable for spans of 25 to 55 ft
for HS20 loading. The sections shown here are available in some areas; other
sections are available elsewhere. Designers wishing to take advantage of the
low depth-span ratios possible with multi-stemmed sections should deter-
mine if these sections are available locally.
24
44
40
i
.
$ 36
32
28
60 70 80 90 100
91
Type II
Type III
40 50 60 70 80 90 loo
Wire
Spiral* -
Prestressing
SQUARE SQUARE OCTAGONAL
Strandf
SOLID HOLLOW SOLID OR HOLLOW
Allowable Conan-
SECTION PROPERTIES I tric *vita Load,
Tonr(2) for f; of
Core Moment of Section Radius POr-
Size Dia. Araa Weight Inertia Modulus of Gyra- imetar 5ooo 5ooo
in. in. i n .2 Iblft in.4 i n .3 tion in. ft mi pri
SQUAREE PILES
i I
10 Solid 100 104 833 3.33 73 89
12 Solid 144 150 1,728 4.00 105 129
14 Solid 196 204 3,201 4.67 143 175
16 Solid 256 267 5,461 5.33 187 229
18 Solid 324 338 8,748 6.00 236 290
20 Solid 400 417 13,333 6.67 292 358
20 11 305 318 12,615 6.67 222 273
24 Solid 576 600 27,648 8.00 420 515
24 12 463 482 26,630 8.00 338 414
24 14 422 439 25,762 8.00 308 377
2 4 15 3 9 9 4 1 5 25,163 800
L 291 357
OCTAGONAL PILES
I I
10 Solid 83 85 555 111 2.59 2.76 60 74
12 Solid 119 125 1,134 189 3.09 3.31 86 106
14 Solid 162 169 2,105 301 3.60 3.87 118 145
16 Solid 212 220 3,592 449 4.12 4.42 154 189
18 Solid 268 280 5,705 639 4.61 4.97 195 240
20 Solid 331 345 8,770 877 5.15 5.52 241 296
20 11 236 245 8,050 805 5.84 5.52 172 211
22 Solid 401 420 12,837 1167 5.66 6.08 292 359
22 13 268 280 11,440 1040 6.53 6.08 195 240
24 Solid 477 495 18,180 1515 6.17 6.63 348 427
24 15 300 315 15,696 1308 7.23 6 . 6 3 219 268
(1) Form dimensions may vary with producers, with corresponding variations in section properties.
(2) Allowable point bearing loads based on N=Ac(0.33fk - 0.27fpe); fge = 700 psi. Check local producer for available
concrete strengths. See Sec. 1.4.4 (E) of AASHTO Standard Specifications for Highway Bridges for ground
capacities of piles unless subsoil investigations are conducted.
Sheet pile abutments
NOTES:
A. Abutments and wingwall panels are dapped
2 in. and the reinforcing bars protrude
from the panels into the footing.
B. Weld plates anchored into the panels pro-
vide for joining of adjacent panels and
welding of erection braces.
C. Dowel sleeves, 3-in. diameter, provide for
anchorage of the precast concrete bridge
deck members which offer additional strut
support to the abutment walls.
L
-- approved
grout. Cover
L 3/S f th.* for curing
Rebar anchors
lapped or welded
,i
hl/t- Deformed --
L-1-w
k-\\
bar anchor
or headed
Lit --
a- a
& 4&J1
1 \\., anchor stud
1111
Q
III II anchor stud
or deformed
bar anchor
I Slab width
*
PLAN
PLAN PLAN RECESSED OR
RECESSED CONNECTION NON-RECESSED CONNECTION NON-RECESSED CONNECTION
Bearing and diaphragm details
joint fil er *m
grouted in sleeve
ABUTMENT PIER
This bearing detail for slab or box units employs smooth bar
dowels to retain the deck members transversely.
- Creosoted plank
or precast slab
eric
&double nuts
.yq.jg~lastomeric
. . ..
Pad
Double bolt connection for stemmed members, This connection differs from the bolted type at
bulb tees or l-beams. Connections may be used the left in that keeper bars rather than bolts
on all beams or on exterior beams only, and can retain the member. A bearing plate is cast into
be fixed or expansion. An expansion bearing the cap. The plate over the pad is welded to the
may consist of a tetrafluorethylene (TFE) plate plate cast in the deck member. Keeper bars are
between an elastomeric pad and a stainless steel welded at the site. This connection is used
face plate. Slotted holes are required with ex- where uplift forces need not be resisted.
pansion bearings.
Bearing and diaphragm details Poured Bond-
joint filler L
This bearing employs only elastomeric pads. The deck members are retained transversely
by steps cast at the ends of the abutments and piers. The end diaphragm shown may be
either cast onto the deck member in the precasting plant or field poured.
Precast concrete end diaphragms are attached through weld plates. Diaphragms can be
attached to each bridge member at the precasting plant or at the bridge site.
Wide flange
post 7 Structural tube post
- Precast curb
acing
S
r
structural tube
This concept allows an easily Corrugated metal rails are functional Above is a simple method for
drained curb without cutting and economical. Steel can be galva- attaching side mounted railing
down on the roadway width. nized, painted, or weathering type. to stemmed deck members.
Square or
3 7 rectangular
L rp
ITI
i; 4
r
concrete rail
Aluminum or I
steel rails tf
Square or
I&- 1 rectangular
Steel or
:I concrete post
aluminum I
post
Jk 1 I
I 1 \
Ii 4 II II I
c- -
b
L
t
Low profile aluminum or steel pipe Three-rail design. Rails may be Reinforced concrete rails
railing mounted on high curb. Curb oval, round, rectangular tubes, can be developed in a
may be added in plant or at site. or channels. variety of designs.
Structural
-/- tube railina Structural
tube -f Wide
Structural -flange
- tube post Wide flange Block out during post
Post casting of
bridge member
Inset
deck
Ht - Normally 6 to 12 in.
Top of precast
unit or topping
NOTE: Curbs may be cast on deck members in plant or at the jobsite; plans should specify.
Contact precasting plant for information on local practice.
Precast curb and guard barriers
l
L 80lt or insert
In addition to
the sections shown,
,-- Grout pocket flush
prestressed concrete
piles (cast with risers
for drainage) in a
horizontal position
Insert for
have been used as
rail posts
low-cost curbs.
Precast abutment caps and pier caps
-8- -8-
-
.
b
4 i j;7Tk As reqd by pile size rll c
t
1-7: 12 (min.) I ; I. I : 1
1: _I:&+ b
I
Abut. pile spacing Abut. pile spacing
*
ELEVATION
PRECAST ABUTMENT CAP
Width as reqd
L
-rjk 8
:
8
it-
t 9
fFTr 12 (min.) i-y-i Ic-3
I I h( I-T-,
I ; , L
4 Pier pile spacing I
Q
t- -t- -i
ELEVATION
PRECAST PIER CAP
t--=-i
concrete after setting
.h
---
-7 \ b&i;b &:&?to ----
m Ir-7\
kll Lay wood or
steel form on Reinforcing
END VIEW END VIEW yoke prior to
ABUTMENT CAP PIER CAP we
setting cap-
Caps shown are intended for use with square pretensioned - hestressed
piling. Piles must be carefully driven to design locations. pile cut off
Prestressed piles can be cut to proper elevation with a pneu- as required
matic hammer. After placing cap on piles and leveling with
shims or wedges, sockets are dry-packed from below with a
rich concrete mix. Precast caps can also be designed with Channel yoke bolted
sockets extending to top of cap. Cap can be placed on steel to proper soffit elevation
channel yokes bolted to piles at correct elevation (see illus-
tration at right). Sockets can then be concreted from above. ALTERNATE CAP - PILL CONNECT(ON
Suggested specification provisions
GENERAL:
These specifications cover materials, fabrication, transportation, and erection
of all precast concrete bridge components as shown on the plans.
MATERIALS:
It is recommended that materials conform to the following requirements.
Where ASTM specifications are cited, the latest edition is applicable unless
otherwise indicated.
DESIGN:
The bridge should be designed in accordance with AASHTO Standard Speci-
fications for Highway Bridges for HS20-44 loading. It is recommended that
the design provide for a future wearing surface of 20 psf unless otherwise
noted.
PLANNING:
1. Use locally available precast concrete mem- 9. Use integral deck girders to eliminate the need
bers. The hauling distance for precast con- for cast-in-place concrete deck slabs and to
crete bridge members is generally limited to speed construction.
about 200 miles except under unusual circum-
stances. Precasting plants are equipped to fur-
nish certain types of members. For short span
DETAILING:
bridges, designs utilizing available types of
members will result in lower bid prices than 1. Eliminate projections from the sides of the
unique designs. girders. Most precast prestressed concrete
members are cast in precision made steel
2. Make precast members identical. Economy in
forms. Projections can be accommodated only
precasting results from the production of
by modifying the forms. It is better practice
identical sections. As an example, if a bridge
to utilize details that permit attachment by
consists of different span lengths, it may be
use of threaded inserts, weld plates, or
better to design all of the precast units with
through bolts, as shown in other parts of this
the same cross section rather than to design
booklet.
each span for an optimum depth-span ratio.
2. Use standard details recommended by local
3. Work closely with local prestress manufac-
prestress manufacturers. Those are the details
turers throughout the planning stages. Ask for
that can be made most economically.
cost estimates as soon as sufficient data or
plans are available so that cost savings can be 3. To save considerable field labor and time, use
incorporated well before bids are taken. precast concrete diaphragms which are made
integral with the bridge member at the pre
4. Set up bridge replacement programs to group
casting plant. Steel diaphragm systems have
several bridges into single contracts for opti-
proven to be economical in some areas.
mum savings in fabrication, hauling, erection,
and supervision. 4. Minimize the amount of reinforcing steel in
prestressed concrete members. There is a
5. Utilize county or municipal work forces and
tendency to add more reinforcing bars and
equipment, when available, to perform most
welded wire fabric than is needed just to be
of the site work on small bridges.
safe. Often the added reinforcement merely
6. For prestressed concrete bridges with cast-in- creates congestion making consolidation of
place deck slabs, use diaphragms only if re- the concrete difficult without contributing to
quired for erection purposes. Recent studies* the structural strength or behavior.
have shown that diaphragms contribute very
little to the distribution of static or dynamic 5. Use elastomeric pads instead of metal bearing
loads. End diaphragms, i.e., those over sup assemblies. Elastomeric pads, properly design-
ports, are useful in stiffening the slab edge. ed and installed, require no maintenance and
will permit movements (due to temperature,
7. Avoid skews wherever possible. If a skew is shrinkage, and loads) to occur without dis-
necessary, limit the skew to 30 or less. It tress.
may be less costly to lengthen the bridge
slightly than to use an extreme skew angle in
order to fit the bridge site exactly.
l Wong, A.Y.C., and Gamble, W.L., Effects of Diaphragms in Con-
8. Use prestressed piles to double as foundations tinuous Slab and Girder Highway Bridges, Civil Engineering
Studies. Structural Research Series NO . 391, University of Illinois,
and piers. If pile foundations are warranted,
Urbana, Illinois. May, 1973.
prestressed concrete piles can .serve as piers
Sengupta. S., and Breen, J.E., The Effect of Diaphragms in Prim-
and abutments, thereby reducing the amount strB)sBd Concrete Girder and Slab Bridges, Reseerch Report
of on-site forming and concreting. 15*1F. Center for Highway Reseerch, The University of Tom l t
AuCin, Oct., 1973.
126 Tvo.
-------
------
----------- d---B
-----
---a-------
BRIDGE PLAN
\ i0 0 v>
v
Precast
abutment .___cI I
SECTION A-A
C8x 11.5x
O-8 w/4 - ll2fp.
x 1.-O weld studs
PRECAST SECTION
Grout
x 2 x 318 x O - 4
/ w/2 - 1 l2d1 x 8 weld
4-A SECTION C-C studs (flair at 30)
NOTES:
One-span skewed
aphragm end diaphragm .x 3 x O-8
each face
bridge
SECTION B-B
L 5118 bp
I
L-----JL----,_:~
r - - - - - - 7 - - - ---II
I i I i
L-----AL------J1
c---~,
----r--- ----
r--- 1 I
L----,-I-L-- -----:
t - - - - - - i t - - - - - - - I I
I I 1 I
-- --d - -----
Prestressed concrete
Precast concrete
sheet pile abutment
and wingwalls
ELEVATION
L 2-112 x 2
II boxbeam
x4wM- l/:
x 6 weld stud
(flair at 30)
SECTION A-A
SECTION B-B
connections
NOTES:
Concrete - Normal weight for
prestressed members,
fhi = 3500 psi @ transfer
fk = 5000 psi @ 28 days
for reinforced concrete,
f;: = 4000 psi @ 28 days
Strand - l/2 t#~ 270 ksi,
7-wire, ASTM A416.
Loading - HS20-44
urb and metal rail
Nosing angles
-7
3 #dowel sler
x 3-1 f4 1 4 dowel
I I SECTION D-D
Bar
ti I
I
WELDING DETAIL Three-span bridge
ADJACENT PRECAST PRESTRESSED
CONCRETE BOX BEAMS
SECTION C-C
with
PRECAST PRESTRESSED PILE ABUTMENTS
WINGWALLS AND PIERS