160,000 MTPA Zinc Residue Fuming Project

SECTION-II

SCOPE OF WORK

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 160,000 MTPA Zinc Residue Fuming Project

1.0.0 GENERAL DESCRIPTION

1.1.0 One 160,000 TPA Fumer Project, which comprises the Pyro-metallurgical treatment of
WL Residue, Desulphurisation, Decomposition, Halide removal and production of
Pb-Ag Cake will be treated in Pb plant, is proposed to be built within HZLs CLZS
Complex, Chanderia. The boundary of this plant is shown on the conceptual general
layout drawing. The battery limits between HZL and ENFI/NFC are described in
Section III.

2.0.0 NFCS SCOPE OF WORK

2.1.0 DESIGN AND ENGINEERING

NFC will undertake the design and engineering work for the complete plant, including
civil & structural engineering, which comprises of the basic design and detailed
engineering for the plant. Below are the critical stages and works

2.1.1 Basic design

After kick-off meeting, NFC will prepare and submit the detailed schedule of design,
process flow sheet, PFD, general layout and other documents to HZL After basic
design review and approval by HZL, the final version of basic design will be submitted
to HZL by NFC. The basic design will include the mass balance, general layout, layout
and vertical section drawings of major workshops, PID, electrical single line drawing,
equipment list and etc. (Refer Section VII, Clause 2.0.0) A detailed list of deliverables
of the basic design shall be discussed & finalised before start of basic engineering.

2.1.2 Detailed engineering

After approval of basic design, the detailed engineering will be carried out and below
mentioned documents will be submitted to HZL in succession as per the schedule.
The detailed engineering shall comprise the foundation drawing of buildings,
foundation drawing of equipment, construction structure drawings, general piping
line network drawing and etc. A detailed list of deliverables of the detailed design
shall be discussed & finalised before start of detailed engineering.

2.2.0 PROCUREMENT OF EQUIPMENT AND MATERIALS

NFC will be in charge of procurement of all the equipment and materials of the plant.
The equipment and materials shall include all the mechanical equipment, electrical
equipment, instruments and automations for fulfilment of the requirements of design.
The materials shall include all the construction materials and installation materials for
the Lead smelter.

2.3.0 PACKING AND DELIVERY

Material packing should be such that material should get deliver at site in good
condition.

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 160,000 MTPA Zinc Residue Fuming Project

2.4.0 SITE STORAGE

HZL will provide adequate open space for the equipment and materials storage
before installation and erection. Upon receipt of equipment and materials at site, the
unloading, storing and shifting to site of such equipment and materials are all in
NFCs scope.

2.5.0 CIVIL & STRUCTURAL WORKS:

2.5.1 NFC will undertake construction and supervision of all the civil work related to the
Fumer Project, which shall be executed in accordance with the detailed engineering
information provided by NFC, overseen by any agency engaged by HZL or HZL.

2.5.2 In regard to structural works being executed by NFC, all necessary works like
fabrication, sand blasting, painting, erection and final painting shall be considered as
part of NFCs scope of work.

2.6.0 INSTALLATION AND ERECTION

NFC will undertake all the installation and erection work for the plant, including the
positioning of equipment, installation work for all the mechanical equipment,
electrical equipment, automation and instruments, connection with piping/cable to
the equipment/instrument, calibrating and adjustment for all the equipment and
instruments

2.7.0 TESTING AND COMMISSIONING

NFC will undertake the testing and commissioning work, including the workshop
testing for the equipment, individual equipment testing at site, mechanical
completion, commissioning, reliability run and performance test.

2.8.0 TRAINING
NFC will undertake the training for HZLs staffs in the similar smelter in China (Qujing /
Huize Smelter) and at site on operation and maintenance during start-up of the plant.
After the training HZLs staffs shall have adequate skill to handle the operation and
maintenance work for running the plant.

2.9.0 SPARE PARTS

NFC shall supply sufficient spare parts for the equipment to fulfil the requirements for
commissioning and two years normal operation for the plant.

2.10.0 The vehicles for handling the materials, consumable and other products for plant
operation, like frontend loaders and fork lifts are not in the scope of supply.

3.0.0 HZLS SCOPE OF WORK

3.1.0 DESIGN INPUT INFORMATION PREPARATION

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 160,000 MTPA Zinc Residue Fuming Project

HZL will prepare necessary design input in accordance with NFCs requests, such like,
the concentrate and all other feed material assays, climate conditions, geological
investigation drawings, topographical diagram, seismic information, Indian mandatory
regulations and standards involved in this project and etc. The detailed requirements
for the design input information will be submitted to HZL before kick-off meeting. HZL
shall take the responsibilities for the correctness and accuracy of the design input
information.
HZL will provide the necessary drawings of existing plant for interfacing &
modification. If the drawings are not available, HZL shall provide the engineering
inputs required.

3.2.0 CONSTRUCTION SUPPORT

HZL will provide one no. 11kV out going panel at Hydro-2 CDSS building for
construction power. NFC shall further distribute the power at suitable places as per
construction area for their use with all necessary arrangement and protection
systems in place.
NFC to note that during the construction phase of project, there is one LT cable laid
underground for CISF colony from PDB near to existing L&T canteen. NFC to consider
re-routing of this cable with proper jointing kits and route markers. Approximately
300 meter of new LT cable will be required for re-routing.
NFC will take the construction water source from HZLs raw water pond. NFC to
consider pumping motor of desired capacity, required water piping and provision of
metering both power and water quantities used for construction
Erection site will be isolated from existing plant during execution of the project with
sheeting and separate entry / exit from outside with recording.
Network cable is passing through the Fumer site, which has to be rerouted and
additional cables (approx.. 150 meter) is required to be connected along with leader
convertor & LIU.

3.3.0 TESTING AND COMMISSIONING

HZL will provide the team including its engineers, operators and maintenance workers
to undertake the commissioning work from the mechanical completion till
performance test under the instruction and assistance of ENFI/NFCs experts. NFC

3.4.0 CONCENTRATE AND OTHER CONSUMABLE

HZL will provide all the consumable materials input for the process, including the
concentrate, accessorial material, consumable chemical additives, Fluxes other
consumable materials, etc for the production.

4.0.0 EXCLUSIONS FOR ENFI/NFC

4.1.0 PIPING AND CABLING BEYOND BATTERY LIMITS

4.2.0 MOBILE MATERIAL HANDLING EQUIPMENTS FOR OPERATION
4.3.0 LANDSCAPING

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