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a r t i c l e i n f o a b s t r a c t
Article history: A novel machine was developed to remove pesticide residues from vegetables using ozone. This domestic-
Received 12 March 2012 scale vegetable cleaner consists of a closed cleaning chamber, an ozone generator, a water recirculation pump,
Received in revised form 25 August 2012 and an oxidationreduction potential (ORP) electrode. Two vegetables, Chinese white cabbage and green-
Accepted 29 August 2012
stem bok choy, and three pesticides, permethrin (trans-3-(2,2-dichlorovinyl)-2,2-dimethylcyclopropane-
Available online 6 September 2012
carboxylate), chloruazuron (1-[3,5-dichloro-4-(3-chloro-5-triuoromethyl-2-pyridyloxy)phenyl]-3-(2,
6-diuorobenzoyl) urea), and chlorothalonil (tetrachloroisophthalonitrile) were used in tests. Cleaning for
Keywords:
15 min with pump recirculation removed 51% of chloruazuron and 53% of chlorothalonil. When the ozone
Pesticide residue
Ozone treatment
production rate was 250 mg/h, removal efciencies were 60% for chloruazuron and 55% for chlorothalonil,
Permethrin increases of 29% over pump recirculation only. When the ozone production rate was 500 mg/h, removal ef-
Chloruazuron ciencies were 75% for chloruazuron and 77% for chlorothalonil; increases of 24% over pump recirculation
Chlorothalonil only. After the ozone treatment, all the pesticide residuals met the Standards for Pesticide Residue Limits
in Foods.
2012 Elsevier Ltd. All rights reserved.
0260-8774/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jfoodeng.2012.08.033
J.Y. Chen et al. / Journal of Food Engineering 114 (2013) 404411 405
(1) Develop a novel domestic-scale ozone cleaner for (7) The Tox Tracer Toxicity test used the following devices.
vegetables. (i) Tox Tracer Luminometer photodetectors (Skalar, Nether-
(2) Establish the relative concentration curves for liquid ozone lands) used a photomultiplier tube, isothermal reaction tank
concentrations and ORP. (15 0.1 C), and a digital screen that displayed% inhibition.
(3) Conduct experiments to determine the effectiveness of the (ii) The Tox Tracer cooling block constant temperature incu-
proposed ozone vegetable cleaner in removing pesticide res- bator held 30 tubes and 2 microbe index tubes for
idues from vegetables. microbes cultivation, with automatic temperature con-
(4) Evaluate the toxicity of aqueous pesticide solution before trol (15 0.1 C).
and after ozone treatment using the Tox Tracer biological
toxicity test. 2.4. Analytical reagents
2
3
5 4
7 6
followed those recommended by Taiwans Council of Agri- Sample extraction and purication procedures were modi-
culture (2011). These tests were applied to investigate the ed from those in previous studies and are described
effects of ozone oxidation and decomposition on a pesticide. briey. Roughly 50 g of a vegetable sample was mixed with
Experimental procedures were as follows. (1) In total, 4 ppm 80 mL acetone for 1 min in a high-speed blender. In total,
permethrin, 4 ppm chloruazuron, and 2 ppm chlorothalonil 80 mL acetone was added and then mixed for 1 min at high
were combined into an 8L aqueous solution, and poured into speed. The resulting mixture was then poured into a
the ozone reaction tank. (2) The initial pesticide solution Buchner funnel with a lter paper for ltration. The residue
concentration was then determined. (3) The ozone generator was rinsed with acetone and acetone was added to a nal
output was adjusted to the pre-set value and ozone was then volume of 160 mL. Then 40 mL of the sample mixture
pumped into the reaction tank. (4) Timer settings were was added with 50 mL petroleum ether in a separating
15 min, 30 min, and 45 min and GC analyses were conducted funnel. This study then used 50 mL dichloromethane to
at these time intervals. extract the mixture twice; each extraction took 1 min.
Determination of pesticide residue from aqueous solutions The dichloromethane layer was collected and 20 g anhy-
followed the method promulgated by Council of Agriculture, drous sodium sulfate was added to the dehydrate and l-
Republic of China (2011). tered. A rotary evaporator was used to dry the sample at
Preparation of working solutions of permethrin, chloruazu- 40 C. The sample was further dissolved in 5 mL acetone.
ron and chlorothalonil followed procedures described In total, 1 mL sample from the previous step was obtained
below. A volume of 10 mL sample was added to acetone and injected into a Florisil cartridge pre-rinsed with 10 mL
and the nal volume was increased to 100 mL. The sample n-hexane followed by rinsing with 5 mL n-hexane/dichloro-
was vibrated in an ultrasonic oscillator for 10 min and methane = 1:2 (v/v) three times; all ltrates were then
10 mL was obtained, mixed with 10 g anhydrous sodium collected. Nitrogen gas was utilized to purge the sample
sulfate, and then ltered through a 0.2 lm membrane lter; until almost dry; 1 mL acetone was added for GC-ECD
1 mL was used for nal analysis. analysis.
(3) Analysis of pesticide residues on vegetables. (4) Tox Tracer Toxicity Test (Lin et al., 2006).
Determination of pesticide residue on vegetables followed The Tox Tracer toxicity test was applied to determine
CNS Method of Test for Pesticide Residues in Food-Multi-res- biological toxicity before and after ozone treatment of
idue Analysis (I), Ministry of Economic Affairs, Republic of aqueous pesticide solutions. Test procedures were as
China (2012): follows.
J.Y. Chen et al. / Journal of Food Engineering 114 (2013) 404411 407
ORP (mV)
erator started.
c. The ozone generator and water recirculation pump were 600
then started and ozone output rate was set at 250 mg/h or
500 mg/h. The ozone generator was preheated for 1 min to 400
stabilize the output concentration before connecting the 200
gas and reaction tank.
d. Ozone treatments lasted 15 min, 30 min, and 45 min; a 0
0.00 1.00 2.00 3.00 4.00
sample was taken at the end of each duration.
e. The pH of samples was 6.08.0. Liquid ozone concentration (mg/L)
f. In total, 100 lL osmotic pressure modulation liquid (22% Fig. 2. Relationship between liquid ozone concentration and ORP.
NaCl) was added to 1 mL sample and mixed.
g. At minimum 50 mL diluent was used to dilute samples.
(ii) Reagent preparation (bacterial activation). The liquid concentration of ozone dissolved in water is related
a. A bottle of reconstituted solution was stored in a refrigera- to pH, gas ozone concentration (mg/m3), airow, the diffuser, and
tor at 4 C. aqueous solution volume; the gas ozone concentration is the most
b. In total, 12 mL diluent was poured into a special tube, which critical factor. Commercially available ozone generators determine
was then placed in a constant-temperature incubator ozone output (mg/h) by multiplying gas ozone concentration (mg/
(15 0.1 C) until its temperature stabilized. m3) by gas ow rate (m3/min). Under a constant ozone production
c. A bottle of Microtox Reagent was removed from the refrig- rate within a given period, as gas ozone concentration increases,
erator and mixed with 1 mL reconstituted solution at 4 C. airow decreases, and vice versa. Therefore, the key tasks in ozone
d. The mixture was poured into the tube (step (b)) and incu- applications are to control the gas ozone concentration, ow rate,
bated for 20 min. and diffuser (as the size of bubbles decreases, the surface area of
(iii) Sample analysis followed the operational step of the Tox ozone bubbles contacting water increases, and ozone solubility in
Tracer toxicity analyzer. water increases). When the ozone concentration in unit time can
be increased and distributed evenly in water within a short period,
3. Results and discussion treatment effectiveness is enhanced.
Table 1
Ozone treatment of aqueous pesticide solution (250 mg/h).
Table 2
Ozone treatment of aqueous pesticide solution (500 mg/h).
soaked in a water tank to investigate dissolution efciency of water In the second stage, two pesticides, permethrin and chloruazu-
for pesticide residues on vegetables. The proposed ozone vegetable ron, were sprayed on Chinese white cabbage in March 2005 at the
cleaner was applied for the group with the ozone generator and dosage typically used by farmers (1.5 times the standard dose).
pump recirculation. Un-rinsed vegetables in the group were cut Samples were picked on day 5 after spraying (safe harvest day is
into pieces and placed in a cleaning tank with 8 L water. Ozone out- day 4). Cabbage sprayed with permethrin underwent ozone treat-
put rate was 160 mg/h and pump water ow rate was 12 L/min to ment. Cabbage sprayed with chloruazuron was picked on day 8
recirculate water in the tank, facilitating removal of impurities on after spraying (safe harvest day is day 9). Samples were classied
vegetables and distributing ozone evenly in the water, thereby into the following three groups: rinsed; treated with ozone for
improving removal efciency for pesticide residues. Table 3 shows 15 min; and, treated with ozone for 30 min. Cabbage was washed
experimental results. The background concentration (before treat- under owing water uncut; the cabbage was then cut into pieces.
ment) of pesticide residue on Chinese white cabbage was The proposed ozone vegetable cleaner was used for ozone treat-
3.98 ppm, and was reduced to 2.65 ppm when the cabbage was ment groups. Unwashed vegetables were cut into pieces and placed
cut into pieces and soaked in water for 15 min, resulting in a per- in a cleaning tank lled with 8 L water, ozone output rate was
methrin removal efciency of 33.5% by water soaking. When vege- 500 mg/h with a recirculation ow rate of 20 L/min for 15 min
tables were treated with ozone for 15 min, the concentration of and 30 min. Table 4 shows experimental results. The removal ef-
permethrin declined to 1.92 ppm for a removal efciency of ciencies for permethrin and chloruazuron were 6% and 4%, respec-
51.8%, below the Standards for Pesticide Residue Limits in Foods tively, by rising under water. Another study obtained very low
of 2.0 ppm. Thus, the permethrin removal efciency of the proposed removal efciencies for pesticide residues by washing (for
ozone vegetable cleaner was 18.3% higher than that of conventional 20 min) under tap water 17.6%, 17.1%, 19.1%, and 15.2% for chlor-
water soaking for the same period. Samples of green-stem bok choy, pyrifos, p,p-DDT, cypermethrin, and chlorothalonil, respectively
which were picked after they were sprayed with chloruazuron, (Zhang et al., 2007). When treated with the proposed ozone vegeta-
were not analyzed due to an improper analytical process, resulting ble cleaner for 15 min and 30 min, permethrin removal efciencies
in an unsuccessful calculation of ozone treatment efciency. To were 51% (residue = 1.51 ppm) and 58% (residue = 1.29 ppm),
compensate, green-stem bok choy was replanted in a pot in Novem- respectively, and chloruazuron removal efciencies were as high
ber 2004, and permethrin was applied as the pesticide. To simulate as 46% (residue = 0.31 ppm). We conclude that under a 500 mg/h
overdosing by farmers, the green-stem bok choy was sprayed with ozone output rate, permethrin and chloruazuron removal efcien-
permethrin at twice the standard dose and harvested 1 day before cies increased as ozone treatment time increased, and ozonation
the safe harvest day (day 4). Permethrin residue removal efciency with water recirculation improved the pesticide removal efcien-
was not calculated in this experiment due to a lack of a background cies signicantly and all could meet the Standards for Pesticide Res-
concentration value for permethrin. However, analytical results idue Limits in Foods.
demonstrate that ozone treatment outperformed water soaking In the third experimental stage, chloruazuron and chlorothalo-
for removal of permethrin on green stem bok choy. nil were sprayed on Chinese white cabbage in November 2005 at
Table 3
The rst stage ozone treatment on pesticide residue (Permethrin).
Table 4
The 2nd stage ozone treatment on pesticide residue (O3 output @500 mg/h).
Table 5
The 3rd stage ozone treatment on pesticide residue.
the dosage typically used by farmers (1.5 times the standard). Sam- was 77% for chlorothalonil and 75% for chloruazuron. Removal
ples were subjected to ozone treatment on day 6, 1 day before the efciency increased to 87% for chlorothalonil and 83% for chloru-
safe harvest day to simulate a rushed harvest. Cabbage samples azuron when ozone treatment duration was increased to 30 min. In
sprayed with chlorothalonil and chloruazuron were picked on both ozone production rates, the pesticide residues were all below
day 6 (safe harvest day is day 7), while cabbage samples sprayed the Standards for Pesticide Residue Limits in Foods of chlorothalo-
with chloruazuron were picked on day 8 (safe harvest day is nil (5.0 ppm) and chloruazuron (2.0 ppm).
day 7) after spraying. Overall, removal efciency by pump recirculation washing ex-
In this experiment, recirculation cleaning with a pump for ceeded 50%. When ozone treatment was combined with an ozone
15 min (without ozone) was utilized to investigate the removal ef- production rate of 250 mg/h, removal efciency increased by
ciency of the ozone vegetable cleaner, recirculation pump, and roughly 10% (range, 216%). When the ozone production rate
ozone treatment for pesticide residues on vegetables. Moreover, was increased to 500 mg/h, removal efciency increased an addi-
ozone treatment of aqueous pesticide solutions indicates tional 20% (range, 2434%). We conclude that increasing the ozone
that ozone oxidation and decomposition efciency of pesticide production rate increases removal efciency for pesticide residues
increased as the ozone output rate increased. Therefore, ozone out- on vegetables.
put rates of 250 mg/h and 500 mg/h were applied under the same
condition to determine whether an increased ozone output rate im- 3.4. Toxicity of wastewater from pesticides after ozone treatment
proved removal efciency for pesticide residues on vegetables.
Experimental samples were classied into the following six The primary function of the proposed ozone vegetable cleaner is
groups: rinsed with water; pump recirculation wash for 15 min; to remove or oxidize the pesticide residues on vegetables. Pesticide
250 mg/h ozone treatment for 15 min; 250 mg/h ozone treatment residue is removed from the leaf surfaces into water and oxidized
for 30 min; 500 mg/h ozone treatment for 15 min; and 500 mg/h or decomposed via pump recirculation and ozone oxidation by the
ozone treatment for 30 min. Table 5 lists experimental results. generator when ozone is injected into the reaction tank. From an
The removal efciency for pesticide residues on vegetables was environmental protection perspective, pesticides are toxic com-
low with whole-pack rinsing at 19% for chlorothalonil and 18% pounds that can be decomposed by ozone, and partially trans-
for chloruazuron. Only pesticide residue on leaves was removed, formed into wastewater or dissolved into water (depends on
while pesticides in leaves were not removed. pesticide solubility), or oxidized by ozone into another derivative.
When the proposed cleaner was used without ozone injection The Tox Tracer test was selected as the biological toxicity test to
for 15 min, pesticide removal from leaf surfaces by water recircu- determine whether the toxicity of wastewater increased after
lation was effective because the leaves were cut into small pieces ozonation. Table 6 shows Tox Tracer biological toxicity test results.
and soaked in water; pesticide residue was removed from leaves The principle of the Tox Tracer biological toxicity test is similar
via pump recirculation. Therefore, pesticide residue removal ef- to that of the Microtox biological toxicity test; that is, both take
ciencies of 53% for chlorothalonil and 51% for chloruazuron by advantage of the fact that toxicity makes the indicator organisms
pump recirculation were higher than those by rinsing alone. When light weaken. A photomultiplier tube was used to detect light var-
the ozone production rate of 250 mg/h was combined with pump iance and calculate the percentage light inhibition and 50% effect
recirculation and ozone treatment for 15 min, removal efciencies concentration (EC50). When a toxic compound reacts with uores-
improved slightly to 55% for chlorothalonil and 60% for chloru- cent bacteria, their metabolism is inhibited or terminated, making
azuron. When ozone treatment duration was increased to uorescence decrease or disappear. Variance in uorescent light
30 min, removal efciencies increased to 64% for chlorothalonil intensity can reect the toxicity of a toxic compound to uorescent
and 67% for chloruazuron. When the ozone production rate was bacteria (Sotelo et al., 1989).
increased to 500 mg/h under the same experimental conditions The test index of the Microtox toxicity test is light intensity and
and combined with a 15 min ozone treatment, removal efciency its unit of toxicity is EC50, which is the effective concentration of a
410 J.Y. Chen et al. / Journal of Food Engineering 114 (2013) 404411
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