NOTES:

REFERENCE:

ONLY FOR FILE USE

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PLANT N
PREN-ID

Date
PLANT OR LINE OR
Drawn GROUP SPIJ STEEL PIPE PLANT USER NEW SWAGING LINE

Designer

Check BUILDING
Approved

By plant
check
OFFLINE BUILDING EXTENSION-STEEL STRUCTURE
By plant
approved
SPECIFICATION FOR QUOTATION
SCALE: Tenaris Engineering N
"Confidential property of TENARIS S.A. and subsidiary 0
XX:XX
companies. Copy, use or disclosure of this document or any data
contained herein for any purpose to third parties without the
XX:XX
XX:XX 000X C TS xxx xxxx Rev 0
express written consent of TENARIS S.A. and subsidiary DIMENSION: mm
companies is prohibited. Copyrighted 2009 as an unpublished
work. ALL RIGHTS RESERVED." Replace to/for SIZE
UNLESS OTHERWHISE A4
STATED
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INDEX

01) Object.

02) Description of the operation.

03) Description of the building.

04) Supplier : scope of work.

05) Contractor Responsibility.

06) Standards.

07) Tenaris SPIJ scope of work.

08) Quality assurance

09) Basic documentation.

10) Proposal.

11) Waranty.

12) Payment

13) Language

Annexes:

Location of Offline Building Extension.

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01) Object.
The object of the present Specification is the purchase of a new building on Engineering Procurement and
Construction (EPC Project. The present specification determines the basic design criteria that the supplier
must follow and all details related with this project.
The building will be mounted in TENARIS SPIJ PT. Seamless Pipe Indonesia Jaya, and its location inside the
plant is shown picture below.
The address is JI. Antartika 1 Kav. F4, Krakatau Industrial Estate, Cilegon, Banten.

OFFLINE BUILDING
EXTENSION

02) Description of the operation.

The building will be use for the new Swaging Line that will allocate :
- The Swaging Machine
- Stress Relieving Machine
- Handling Skid for transferring pipe

03) Description of the building.

The design concept of the building must be in accordance with the neighbor buildings of the plant maintaining
the same style from the architectural and esthetics point of view, except roofing and cladding material must be
following Tenaris HSE regulations. Structure design must be consider for overhead crane capacity 5 Ton
that will be installing in next step.

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3.1 Steel structure.

The dimensions of the main building are 25 m length, 11 m width and 6 m height (consider availability
space for Double girder crane) from floor level to roof truss bottom level, as detailed on the draft
attached.
Important : Structure and foundation existing possibility to utilize for new building or
necessary new column considering the calculation
The structure will have columns and beams made by rolled steel profiles distributed as shown in the draft.
The different parts of the structure will be fixed by means of bolts and nuts, with plain washers to protect
the structure and elastic washers to avoid any possibility of loosing.

3.2 Walls and roof

Roofing will consist of a metallic roof single layer Trapezoidal Lysaght Spandek 0.48 Zincalume , Heating
insulation minimum thickness 50 mm, aluminum foil, and roof mesh .
Cladding Wall is using a metallic wall single layer Trapezoidal Lysaght Spandek 0.42 Zincalume . Both
sizes and type will be determined in the project.
Gutter is using SUS 304 with thickness 2-3 mm and down rain PVC pipe that need to connect with existing
rain water system.

04) Supplier : scope of work.

This specification covers mandatory minimum requirements for basic design, calculation sheets, basic
engineering drawings, work shop drawings, steel and steel fabrication supply concerning to the building
structure. This plant is located at Kawasan Industrial Estate Cilegon Banten, Indonesia.

a. Design and calculation, Fabrications, Delivery and Erection of Pre engineering steel Building:
To design, co-ordinate & liaise with Tenaris defined detail engineering company on all
necessary information, calculation and drawings (in AutoCad 2004) in hard & soft copy to
facilitate understructure design.
To design, supply, deliver and construction supervision gabled steel frame system and its
secondary structure, roof system (360 Standing seam system, single panel with insulation)
and wall system (single panel without insulation) for UT Building.
To design, supply and deliver connections between steel column, wall panel and brick (or
concrete) dado.
To attend all design co-ordination meeting organized by Tenaris or Tenaris defined
representative upon requested
To clarify with governmental bureau on all related design matters, at some time may
require performing jointly with Tenaris or Tenaris defined representative according to
project needs.
To include all governmental fee that need to be paid by contractor, that specified by law.
To include all quality certificate for materials, in process fabrication tests and reports.
To include proper packaging, lifting tools, loading and transportation of goods to site.
To include all accessories to complete the pre-engineering building, such as anchor bolts,
anchor bolt template and all accessories.
To include roof skylight, cladding parapet (including interconnection between north
cladding to new roof) , penetration flashing, rain water gutter, drain water downpipes
(UPVC for indoor downpipes and colourful steel for outdoor downpipes),.
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To include 4 sets of detailed design drawings & erection drawings in print and 1 set of
which in soft copy (in Autocad 2004) for Tenaris.
To include Defect Period due to design, fabrication, delivery and erection supervision for 5
years after the final acceptance.
To include Defect Period due to design, fabrication, delivery and erection supervision for 3
months after the final acceptance (The maintenance Period)
To include Material Warranty for 10 years on leakage due to material and quality defect for
roof and wall system.
To include material warranty for 5 Year after final acceptance 100% for the employment of
physical.
Fabrication shall be only started upon receipt of the design approval from Owner.
The steel fabrication subcontractor if having shall be marked in proposal.

b. Fabrication of elements and components.

c. Materials and steel supply:
Anchorage bolts
Roof purlins and wall girts
Steel cladding for roof and walls
Secondary structures for roof and walls
Lateral wind and longitudinal bracings
Roof bracings
Main roof beams
Columns
Crane girders
d. Packing and transportation to Tenaris SPIJ Plant.
e. Before Erection of The Building and Foundation , Contractor must be prepare
documentation relate with Building Permit/Izin Mendirikan Bangunan as mandatory until
Final Building Permit release.
f. Erection of Pre-Engineered Building :
To co-ordinate, liaison with main general contractor, such as road access, storage area,
site office, electric power and others related cost to be included.
To include all equipment and labor to unload and staff goods described in above Pre-
Engineered Steel Building and erection in a safe and proper manner.
To include quality, safety and schedule of erection of pre-engineered steel building on site.
To include supply and application of approved fire resistant paint on the pre-engineering
building.
To include all quality certificate for materials, in process erection tests and reports.
To include all site safety measures and personal protection equipment for the site erection
team
To arrange and liaise with respective governmental bureau for inprogress & final
inspection and obtaining final governmental approval document.
To include Defect Period on leakage due to erection for 5 years upon final completion and
acceptance of erection by Owner, and governmental agencies.

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05) Contractor Responsibility.

Contractor must supply:
a. Basic and detail engineering drawings,
b. Required calculations to define civil foundations and concrete piles.
c. Required calculation to know structural loads and definition of elements and structural building
components.
d. Work shop drawings.
e. Building Permits (IMB)
f. Assembling and erection drawings, including bills of materials and lists of bolts for bolted
connections at field.
g. All materials defined in the basic and details engineering as steel cladding, roof insulation, steel
shapes, cold formed shapes, plates, bolts, electrodes, protective coatings, and all necessary to
carry out the erection of the new expansion building.
h. Qualified labor and supervision and a quality program to assure the Indonesian and international
standards during the fabrication of structure as per work shop drawings.
i. Identification, packing and transportation to Indonesia Threading Plant at Onne Port. Contractor
must know and attend the international and legal custom requirements in order to meet all
transportation restrictions
j. Perform the fabrication in order to minimize the amount of welded and bolted connections at field.
Notice that columns, crane girders, and other beams must be provided as unique elements as
shown in current documents.
06) Standards.
Documents and standards indicated below, shall be considered as mandatory references and bases to
develop all the civil and structural engineering and will be part of the contract:
3.1 This technical specification and particular clauses.

3.2 International standards and codes

- American Institute of Steel Construction(AISC):
LRFD Manual of Steel Construction
Code of Standard Practice for Steel Buildings and Bridges.

Specification for Structural Joints Using ASTM A325 or A490 Bolts.

- American National Standards Institute:
ANSI A10.13 Safety Requirements for Steel Erection in Construction and Demolition Operations.
- American Society of Civil Engineers:
ASCE 7 Minimum Design Loads for Buildings and Other Structures
- American Society for Testing and Materials:
ASTM A1 Standard Specification for Carbon Steel Tie Rails
ASTM A6/A6M Standard Specification for General Requirements for Rolled Steel Plates, Shapes,
Sheet Piling and Bars for Structural Use.
ASTM A36/A36M Standard Specification for Carbon Structural Steel.
ASTM A53/A53M Standard Specification for Pipe, Steel Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless.
ASTM A123/A123M Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron
and Steel Products.
ASTM A153/A153M Standard Specification for Zinc-Coated (Hot Dip) on Iron and
Steel Hardware.
ASTM A307 Standard Specification for Carbon Steel Bolts and Studs, 60000 PSI Tensile Strength.
ASTM A325 Standard Specification for Structural Bolts, Steel, Heat- treated, 120/105 ksi
Minimum Tensile Strength.
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ASTM A325M Standard Specification for High-Strength Bolts for Structural Steel Joints.
ASTM A370 Standard Test for Methods and Definitions for Mechanical Testing of Steel Products.
ASTM A500 Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural
Tubing in Rounds and Shapes.
ASTM A501 Standard Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing.
ASTM A563 / A563M Standard Specification for Carbon and Alloy Steel Nuts.
ASTM A653/653M Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron
Alloy-Coated (Galvanized) by the Hot-Dip Process.
ASTM A792/A792M Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the
Hot-Dip Process.
ASTM B695 Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel.
ASTM F436/F436M Standard Specification for Hardened Steel Washers.
ASTM F844 Standard Specification for Washers, Steel, Plain (Flat), Unhardened for General Use.
ASTM F959/F959M Standard Specification for Compressible Washer Type Direct Tension Indicators
for Use with Structural Fasteners.
ASTM E329 Standard Practice for Inspection and Testing Agencies For Concrete, Steel, and
Bituminous Materials as used in Construction.
- American Welding Society:
AWS A3.0 Welding Terms and Definitions.
AWS D1.1 Structural Welding Code Steel.
SSPC-SP-10 Shot blasted
NEC National Electric Code
IEC 60364 International Electro technical Commission
NFPA 780 National Fire Protection Association
EN 12464-1 European Standard
3.3 Local codes for design loads.
Must be considered if available.
If there not local codes, ASD code should be used.

07) Job details and material specifications.

The Supplier must perform at least the following items in order to calculate, fabricate and supply the steel
building structure, according to this technical specification and basic engineering listed as follows.
Note: Task lists are a guide only, but are not restrictive.
The Supplier must make all jobs necessary in order to complete the steel structure of the building correctly.

6.1 Design and engineering:

The supplier must perform basic and detailed engineering drawings and calculations according to the
following design considerations:
Wind loads with ASCE 7, basic reference wind speed = 36 m/seq
Earthquake with local code ZONE 4
Overhead crane capacity 5 Ton to consider maximum weight load.
The supplier must execute detailed drawings (including connections calculation) and installation
drawings; proceeding as follows:
Show all details and holes in the work shop drawings.
Show all temporary supports and bracings in the installation drawings.
Show location of structural members in installation drawings and details to carry out fields
welding, depicting procedures and construction sequence.
Assure that connection details and typical calculations (used for the selection of connections
applicable to the work) are prepared, stamped and signed by a professional engineer assigned to
the project. This engineer must have a certification in order to sign final engineering drawings
authorized for construction.

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The supplier must obtain all permits requested by the Government, ready to be used.
If any permit needs any type of payment the Supplier must inform SPIJ who will pay.
However, all the follow up until the building is ready to be used must be done by the Supplier.

6.2 Grounding
Upon better or mandatory country or state electric installation regulation, the plant must accomplish NEC Art.
250 (National Electric Code)for general and Industrial installation or equivalent IEC 60364 chapter 54
(International Electro technical Commission), earthing arrangement and protection conductors. Configuration
selected is IEC TT

6.3 Lightning (If its necessary)

Upon better or mandatory country or state, electric installation regulation, the plant must follow the NFPA 780
(National Fire Protection Association) standard for installation and lighting protection or equivalent IEC 1024-1
protection of structures against lighting.

6.4 Supplies and fabrication

The Supplier must purvey and fabricate all materials and structural components involved in item 5, which are
necessary for the building to assure functionality according to its use.

6.4.01 Only new steel shall be used, and it shall fulfill the following standards (certification will be requested):
Hot rolled shapes ASTM A572 Gr. 50. Rolled material shall be in accordance with the tolerances
specified in ASTM A6. Straightening shall be done by methods that will not damage the material.
Plates ASTM A36
Cold formed shapes ASTM A36. For purlins and girths must be hot deep galvanized.
Girders and other weld formed shapes ASTM A36 (NOT ASTM A572 Gr. 50)
Steel pipes ASTM A53
Bolts for structural connections ASTM A325-X, washers F436, nuts ASTM A563 grade DH
Welded must be done with electrodes E6010 and E7018 ASTM A233.

Material or work that does not meet the requirements of drawings and specifications shall be repaired or
removed and replaced at the suppliers expense.

6.4.02 Roof purlins and walls girths must be purveyed by the Supplier contractor.
This item includes all necessary accessories for connections.
Steel cladding for roof and walls must be Cincalum coated sinusoidal type, at least #22 BWG gauge or similar.
The Supplier must include 10% translucent cladding and 2 inches glass fiber roof insulation.

6.4.03 Any material or task not mentioned in this specification which the contractor considers that should be
supplied must be communicated to Tenaris during the bidding process.
Fabrication methods shall follow the best accepted practice within the industry and shall be in accordance with
the AISC-Specification for the Design, Fabrication and Erection of Structural Steel for Buildings.

6.4.04 Welding sequence and procedures shall be such as to minimize distortion and shrinkage. Where
required by the drawings, joint weld assemblies shall be stress relieved by heat-treatment.

6.4.05 The packing, the handling of materials and assembled components should be done to avoid overstress,
warping, twisting or other damage. The surface of the different structural elements must be protected.

6.4.06 Do not perform shop splices for elements without the prior written approval of Tenaris. When approved,
shop splices shall develop 100 percent of the capacity of the member. Nondestructive tests (NDT) for shop
splices shall be requested at the discretion of Tenaris.

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6.4.07 Field welded joints will not be admitted. Design must allow for this situation. Erection bolts must be
supplied for field-welded connections.

6.4.08 In new work, utilization of bolts in bearing-type connections shall not be considered as sharing the
stress in combination with welds. If Welds are performed, shall be proportioned to carry the total stress in the
connection. High-strength bolts proportioned for slip-critical connections may be considered as sharing the
stress with the welds.

6.4.09 Welded joints in structural components (referred as full penetration welded joints in plates across the
element provided by the fabricator) to make up the length of the element, shall be according to the following
criteria:

a) Except as provided in b), the maximum number of joints in flange or web shall not exceed the values
given below:
Element length (m) Number of joints

L<6 Not allowed

6 < L < 12 1
12 < L < 18 2
b) Joints shall not be located in the maximum stress regions such as:
the middle L/3 portion of simple and fixed beams.
the end L/5 portion of moment connected beams and columns.
If required, to distribute the joints in order to achieve these conditions, the maximum number of
joints provided in a) may be increased by one (1) unit.

c) Any component, flange and/or web shall not have longitudinal joints along the element.

d) For structural shapes of 600 mm depth or greater, and where specifically required by drawings, the
joint locations shall be approved by Tenaris before fabrication.

e) Quality of welding joints shall be qualified by ultrasonic or radiographic testing as follows:

Thickness (mm) Test method

t<18 Ultrasonic or
radiographic
t > 18 Radiographic

f) The inspection locations shall be as per code or Tenaris suggestion. Inspection will be on visual
examination, and/or as indicated on drawings.

g) For each group of structural elements, a minimum of 10% of the joints shall be inspected. If some
indications are found, additional joints shall be inspected.

6.4.10 X-ray or penetrating liquids inspection (according to AWS D1.1) could be required of the contractor
during welding works in the work shop and/or at field.
Reports must be issued.
If faults are detected, repairs and/or replacement incurred costs will be the Suppliers responsibility.

6.4.11 Cleaning and painting: the following procedure applies to the steel structure:
Shot blasted near white: SSPC-SP-10

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First coating: Inorganic zinc (Comex), riched selfcuring in a 100 micron dry coating. Color: Grey RAL
7001 or other indicated by Tenaris
Finish coating: Epoxy (COMEX, Amercoat - 385), in a 100 micron dry coating. Color: Grey RAL 7001
or other indicated by Tenaris
Total dry coating at least 200 microns.

6.4.12 Identification:
Every structural member must be marked in two different places with a punch.
This mark will contain the position number and the reference drawing.
Letters shall be a minimum of 15mm high.
In addition, the piece shall be marked with paint with the name of the contractor, the shop fabrication and/or
erection drawing number, the area number and any other such information as is required for proper
identification of the piece.
The information required above may be written in a label affixed to the piece, which shall be removable
without damage to the paint coating.

6.5 Erection

6.5.1 Demolition :
Dismantle existing asbestos cladding, canopy, steel structure and concrete necessary for Foundation
responsible suppliers except electrical issued

6.5.2 Erection steel structure

activity :
Before start the erection activity the suppliers need submit the working method and need approve by
Tenaris.
Make sure SIMB/Surat Izin Sementara IMB already issued before start Erection
During activities erection steel structure lite theodolite or equipment measuring need on site for guide
erection steel structure and prepare report measurement actual steel structure.
For Worker already done training working at height and have medical checkup clear for working at
height.
Using the heavy equipment like Crane for lifting material and man lift for lifting people, the crane and
man lift already done inspection by Tenaris before working in Tenaris area.
For lifting worker and working at height using the man lift, cant use scaffolding, scaffolding can be use
only for special case.

For erection steel structure :

ASTM A 153, Specification for zinc coating (hot-dip) on iron and steel hardware.
ASTM A 194/A 194M, Specification for carbon and alloy steel nuts for bolts for high temperature
service
ASTM A 449, Specification for quenched and tempered steel bolts studs
ASTM A 490, Specification for heat-treated steel structural bolts, 150 ksi minimum tensile
strength
ASTM A 563, Specification for carbon and alloy steel nuts
ASTM A 751, Test methods, practices, and terminology for chemical analysis of steel product
ASTM B 695, Specification for coating of zinc mechanically deposited on iron and steel
ASTM D 3951, Practice for commercial packaging
ASTM F 436, Specification for hardened steel washers
ASTM F 606, Test methods for determining the mechanical properties of externally and
internally threaded fasteners, washers, and rivets
ASTM F 788/F788 M, Specification for surface discontuinitas of bolts, screw, and studs, inch
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and metric series

ASTM F 959, Specification for compressible-washer-type direct tension indicators for use
with structural fasteners
ASTM F 1470, Fastener sampling for specified mechanical properties and performance
inspection
ASTM F 1789, Standar terminology for f16 mechanical fasteners
ASTM G 101, Guide for estimating the atmospheric corrosion

As indicated above, the scope indicated above is only illustrative.

The concept is that the supplier must purvey whatever be necessary to finish the building completely,
according to TENARIS necessities and with all permits requested by the Government, ready to be used.

07) Tenaris SPIJ scope of work.

Tenaris will purvey the following at the moment the project starts:
7.1 Electric energy to make the jobs on site.
7.2 Industrial water from a near point to be determined.
7.3 A place in the plant near the the place where the building will be located.
This place will be used for erection of suppliers workshop on site.
The supplier must include the facilities for the workers (container, portable chemical bathrooms, food, etc.)

08) Quality assurance.

The following documents shall be issued by the Supplier and approved by Tenaris:
- Inspection and Test Plan (ITP) and Quality Control Reports:
It shall be issued the same day when tests were performed.
Each Test Report shall have a definite statement, indicating compliance or noncompliance with the
specifications.
Tests should include Nondestructive Tests for welded joints, chemical structure of bolts and structural
shapes, thickness of paint coating, yield point stress, etc.
- Suppliers certificate stating conformity of the welding filler materials to this specification.
- Suppliers certification stating conformity of bolts, nuts, and washers to this specification including alternate
bolt design as twist-off bolts.
- Suppliers certification stating conformity of shear connector studs to this specification.
- Tolerances for anchor bolts and frames will be in accordance with the AISC Code of Standard Practice for
Steel Buildings.

09) Basic documentation.

The basic starting points for the solution proposed are the following documents:
- The present Technical Specification.
- OFFLINE BUILDING EXTENSION-DESIGN OF STEEL STRUCTURE (3211-C-CA-000-023)
- Annex:
o Location of Offline Building Extension.pdf

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o Layout New Swaging Line.pdf

o Existing Offline Building,zip
o Drawing No : 3211-C-GE-000-018
o Drawing No : 3211-C-GE-000-019
o Drawing No : 3211-C-GE-000-020
o Drawing No : 3211-C-GE-000-021

Important Remark:
The documentation listed above is just for reference and may be modified at the moment the engineering job
must be started.

The supplier will have to accomplish also with the following general documents:
- Tenaris General Terms and Conditions.
- Tenaris HSE Requirements for Contractors.

10) Proposal.
The proposal to be prepared must detail the following points.

10.1 Detail of prices:

10.1.1 Price for the construction engineering.
The supplier must include with the quotation a complete technical description of the project to be
developed, taking carefully on account the description of the building, as detailed in previous point 04.
10.1.2 Price for the materials requested to make the building steel structure.
10.1.3 Price for the construction of the building.

10.2 Schedule
Contractor must include a complete supply schedule with the quotation. This schedule will be performed
in Microsoft Project.
After contract signing, contractor must perform a detailed schedule including at least the following tasks:
- Basic drawings and calculations
- Work shop drawings
- Materials acquisition
- Work shop works
- Tests and inspections (quality control)
- Painting works
- Work Shop assembly
- Finishing
- Transport to SPIJ Plant

11) Waranty

Contractor must guarantee all manufactured structure, supporting the delivering to Tenaris with materials
quality certificates, and the whole work shop drawings. Drawings must be signed by a structural certified
engineer.

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12) Payment

Payment progress Certification will be define during negotiation, upon presentation of a single invoice
accompanied by SPIJ Engineering Department Advance Approvals (Total or partial) of each point.

13) Language
All communications between TENARIS and the supplier must be in English.
All the engineering will be in English.

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