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Losseal W

Dual Fiber Based LCC System

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What is it?
How it works
Treatment Design and Execution

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Job Map
Case Histories
Conclusions

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W


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Non-dispersible Dispersible
fibers fibers
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W


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M
C

C
M

M
M
C

M
C



M
M


1.2

Fluid Loss (L/min)


0.8

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0.6

0.4

0.2

0
0 5 10 15 20 25 30
Wall Shear Stress (Pa)





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10


D124 D165
D66 Cenosphere Hametite
Silica flour D181

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D30 D018
D31 D76 D166 SAFE-CARB1000
Sand ILMENITE Nut Plug Fine
Barite Hematite Sand CaCO3

Fine Medium Coarse Extra -coarse

30 180 750 1,500

Mikhart10 D042 Granicalcium


CaCO3 G Seal + KOLITE CaCO3
D178 Mikhart65 Mikhart130
Crystalline CaCO3 CaCO3
Silicate

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Knowledge
base
INPUT Yes
Execution
Losses as per No Losses
Mechanism No design? cured?

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On-site Yes OUTPUT Yes
Particles Input

Volume Lab
Pressure &
BHST validation
to identify
Formulation:
risks
Fiber & Solids
Pill Density Conc.

BHA
Placement No
Recommend.
Description

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F F
C
M F F
F F C M C
F M F
M
F F M
M
Case Histories M
F
C F F
F

M C F
M F F
M
Well Sketch and Problem/Loss Scenario
ft
Between 6800 to 6300 ft
0

Formation with low fracture


Problem/ gradient
Loss Loss Loss rate up to 70 bbl/hr
Zone
Scenario Frac width +/- 3-4 mm
Water flow encountered from
Bell Canyon at the same time

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4000

Mud > 9.4 ppg Pumping Losseal W* as


is lost into spacer ahead of 1st stage on
formation cement job.
Proposed Losseal W* spacer expected
Mud < 9.6 ppg Treatment to plug up the loss zone prior
8000

water flow to cement slurry going up in


the wellbore annuli.
12000
Treatment Result

Return gained when circulating in between 1st and 2nd stage


Good lift pressure on 2nd stage cementing displacement
Treatment Cement return to surface at the end of cementing operation
Result confirming a successful job !

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Overal rig cost : $ 4000 / hr
Cost Saving More than $100,000 saved by this treatment from remedial work
and rig time
$10,000 of mud not losing into formation
General Job Data Graph
90

Acquired Pressure
Injected Density
Return Rate
80

Injected Rate
Acquired data (No unit, first digits displayed)
50 60 70

Good lift pressure during


20 30 40

displacement
0 10

08:00 08:15 08:30 08:45 09:00 09:15 09:30 09:45 10:00


Time (hr:mn)
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1 mm 2mm 3 mm

Top view

Bottom view

One single formulation is effective


for various fracture width
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2011 Schlumberger. All rights reserved.
*Mark of Schlumberger.

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D208 ScavengerPlus*
What is a scavenger slurry

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Water or Mix Fluid
added on the fly

Scavenger
Lead or Tail
Slurry

Conventionally a 1.3-1.5 SG
(11-13 lb/gal) cement slurry
Problems of conventional scavenger slurries

Unpredictable rheology
Poor friction hierarchy
Unstable

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Free fluid
Poor mud removal performance
1.5 SG (12.5lb/gal), with 4%
High risk of cement left in pipe (CLIP) BWOB D020

What if these deficiencies could be fixed on the fly?


Requirement for an on-the-fly viscosifier
Ideal behavior of a viscosifier for
on-the-fly stabilization of scavenger slurries
120
Viscosity Developed af ter mixing

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100

80
(rel.%)

60

40

20

0
Improved Ideal Actual Time
The Solution: D208 ScavengerPlus*
Solid Bio-polymer
Rapid hydration (less than 1 min)
300

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250

200
PV, cP

Dyck.BL ([XE153]=1
(D208) kg/m 3)
150
PozA ([XE153]
(D208) = 1.75 kg/m 3)

100

50

0
0 10 20 30 40
Time, min
D208 Mixing: Dry blended or Continuously Mixed
D208 Continuous Batch Mixing in
the Displacement Tanks

Fill up Fill up

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Mix fluid+D208 Mix fluid+D208

Base Cement
Slurry
On the Fly Mixing and Pumping
USL Field Test: Fayetteville Shale
(x 1000) ft (x 1000) ft %
ft ft
0 2.5 5.0 0 2 4 6 0 50 100

0
0

Hori. Depart. Hori. Depart. Betw een Cent.


At Cent.

0.4
0.4
Mud

Scavenger

0.8
0.8
CW + Water

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1.2
1.2

Lead
Lead

1.6
1.6

(x 1000) TVD (ft)


(x 1000) TVD (ft)

2.0
2.0

5000
5000

Standard

2.4
2.4

Centralization
Tail
Tail

2.8

2.8
Program
3.2

3.2
3.6

3.6
4.0

4.0
10000
10000

4.4

4.4

Hori. Departure Hori. Departure Pipe Standoff


USL Field Test: Fayetteville Shale

Ex: Jan 26, 2010 - Log: Feb 23, 2010 Ex: Feb 10, 2010 - Log: Feb 22, 2010

D208 Scavenger
CW7+Water

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Enhanced Zonal Isolation
USL Field Test: Conway (Fayetteville Shale)
Ex: Jan 26, 2010 - Log: Feb 23, 2010 Ex: Feb 10, 2010 - Log: Feb 22, 2010

D208 Scavenger

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CW7+Water

Enhanced Zonal Isolation - Top of scavenger at 1290ft (not displayed)


ScavengerPlus* Summary
Features Benefits
Enables On the Fly Addition (hydration in less than 1 min)
Rapid hydration polymer
Suitable for land or offshore applications

Decoupled rheology from slurry density


Enhanced rheological

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Meet friction pressure hierarchy for better mud removal
properties Eliminate flow stratification in deviated or horizontal sections

Provides uniform coverage in the annulus


Stable cement slurry Provides casing protection and zonal isolation across covered
interval
Eliminate additional equipment needs
Can also be dry blended
Simplified logistics
Reduce equipment foot print and operational associated risk
Provides flexibility in job design and execution

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