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  • Restrained Joint Pipes

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    Shahir
    98 Ansichten44 Seiten
    TR FLEX Restrained Joint Pipe and Fittings provide flexible restrained push-on joints for DN 100 mm through DN 1 600 mm Ductile Iron pipe and fittings.* The joints are suitable for 25 bars working pressures for pipe and fittings of sizes DN 100 mm through DN 600 mm and 17 bars for sizes DN 700 mm through DN 1200 mm. Pipe and fittings, sizes DN 1400 mm, 1500 mm, and 1600 mm, are rated for 24 bars working pressure.

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    TR FLEX Restrained Joint Pipe and Fittings provide flexible restrained push-on joints for DN 100 mm through DN 1 600 mm Ductile Iron pipe and fittings.* The joints are suitable for 25 bars working pressures for pipe and fittings of sizes DN 100 mm through DN 600 mm and 17 bars for sizes DN 700 mm through DN 1200 mm. Pipe and fittings, sizes DN 1400 mm, 1500 mm, and 1600 mm, are rated for 24 bars working pressure.

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    © All Rights Reserved
    Als PDF herunterladen oder online auf Scribd lesen
    Markieren Sie unangemessene Inhalte
    98 Ansichten44 Seiten

    Restrained Joint Pipes

    Hochgeladen von

    Shahir
    TR FLEX Restrained Joint Pipe and Fittings provide flexible restrained push-on joints for DN 100 mm through DN 1 600 mm Ductile Iron pipe and fittings.* The joints are suitable for 25 bars working pressures for pipe and fittings of sizes DN 100 mm through DN 600 mm and 17 bars for sizes DN 700 mm through DN 1200 mm. Pipe and fittings, sizes DN 1400 mm, 1500 mm, and 1600 mm, are rated for 24 bars working pressure.

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    © All Rights Reserved
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    Markieren Sie unangemessene Inhalte
    von 44
    Pan Bas gee Pa SULT MU See Le ere egg Bee) PIPE AND FITTINGS 100 -1600 mm Bests er Wee meen Cicmea mt) Pe ALO INTERNATIONAL Fy Fy = A RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS) ‘TR FLEX® - Anchor Gaskets - HP LOK° Qe 2008 EDITION | P2 c=) Pry a a a a o o so Table of Contents Introduction 3 ‘TYTONG Fush On Joint Ductile ron Pipe Dimensions and Masses K12 32 General Specifications Dimensiens 5 Restrained Joint Fipe and Fitings Mechanical Testing 7 90° and 45° Bends 33 Coatings, Linings, and Markings n 22 ¥e and 11 4° Bends 4 60°, 30° and 5° Bends 35 Restrained Joint Fipe and Ftings 2 es e i. 23 Double Socket Boty Tees With Flanged Branch 33 ees 6 Double Socket Taper 40 Connecting Pieces 41 ces tate eo ee) Products for Water, Wastewater and firePretection 43 ‘TR FLEX® Pipe and Fittings no Bell Slots 16 Instructions for DN 600 - 990 mm ‘TRFLEX® Pipe and Fittings Four Bell Sets v Instructions for DN 1000 — 1200 mm ‘TR FLEX® Pipe and Fittings ‘re Bell Sots 18 Instructions fo Assembling HP LOK® Pipe and Fittings {DN 1400 — 1600 mm) 18 ‘TR FLEX Ductile rn Fipe and Fittings Assembly 20 Feld Cut Pipe Preperation 2 ‘The Assembly Mark 2 Use of Restrained Joint Pipe a Restrained Push On Joint Ppe and Fatings 26 Dimensions and Masses K7 — KB 8 Dimensions and Masses K 2 Dimensions and Masses K10 30 Dimensions and Masses KI 31 US PIPE AND FOUNDRY CO. Restrained Jeint Ductile on Pipe and Fitings BRO-003 RENSED c0.08 = INTERNATIONAL A A 4 A a RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS = TR FLEX® - Anchor Gaskets - HP LOK° 2 Qe 2008 EDITION P3 o = Introduction Based in Birmingham, Alabama, US. Pipe and Foundry Company, LLC. is Ametca's leading ‘manufacturer of Ductile lon pipe, joint restraint preducts and other products forthe water and wastewater industry. USS Pipe operates four manufacturing plants and numerous sales locations throughat he country, ‘These domestic sales ofices combined with the International Sales ofice and ther wordwide ne- atk of sales associates gives US. Pipe one ofthe broadest domestic and infemational marketing coveragesin the industy. From its beginning in 1899, US. Pipe has consistently lead the industry wit innovations and product developments. ‘Centrifugal casting, pimeered by U.S. Pipe, revolutionized the industry. TYTON JOINT® Fipe, using 2 single rubber gasket, patented by U.S. Ppe and licensed throughout the world, the most widely used jin for Ductile rn ipetogay. The company lineage dates back to 1882, when Colonel James Withers Skss founded Sioss Furmace Company in Birmingham, Sass Fumace Company became Scss ron and Stel Company After acquiring Sheffield len Company, the Sloss-Sheffield Stel and kon Company was incorpo rated in 1899, In that sane year US. Cas ran Fipe and Fauntry Company was incorporated with the consolita- tion of eleven small cas in pipe companies located in eight states. Prominent among these was the Bessemer, Alabama plant one ofthe thee orignal plants sil in eration today. In 1911, US. Pipe purctased the Dimmick Pipe Company wich included a plant in Noth Birmingham that stil operates today The name of the company was changed to United States Pipe and Foundry Company in 1923, US Pipe also operates two ater pipe plants, ae in Burlington, New ese, and the other in Union City, Caltunia. These pianis are lbeated in the nothem and westem parts ofthe ccunty to better serve ou domestic marie. In 1952, the Soss-Sheffield Steet and len Company was merged ito U.S. Pipe, and the General Dies of US Pipe moved from Burlington, New Jersey to Birmingham The company quichy became a full integrated producer of cast ton pipe and relted products While the orginal plants produced pipe by te so called “pit cast” method, in wich malta ion as poured ito static, vertical mols ined ané cared with sand, today's plarts and production bea litle resemblance othe old. n 192, 1.S. Pipe evlutionized the production of cast ron pipe hen it purchased the rights fr the cenrifugl casting method, developed by Dimitri Sensaud Delavaud,a French engineer living in rai Inthis process, the molten ion is poured into a rapidly spining metal nod. The cenfugal force ofthe ratating mld distributes the molten ian uni- formly around the imer surface ofthe mold. Ujon coding, extraction and het treatment, high {quality pipe with uniform thickness resis US PIPE AND FOUNDRY CO. Restrained Jeint Ductile Irom Pipe and Fitings BRO-002 RENSED c0.08 ‘TR FLEX® - Anchor Gaskets - HP LOK° INTERNATIONAL He FA RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS) 866.DIP. PIPE 26] P4 2008 EDITION Introduction (cont.) In the eary 1960S, US. Pipe perfected the procucton of Ductile iron pipe, whichis superior to gray ironin stengh and durablity US. Fipe, since 1977, has used Ductile lon exusively forall és pressure pipe and fitings, making the company the frtin the industy te do so. Having prduced pipe and fittings inimperial (ch) diameter sizes to ANSUIWNA standards for 2 umber of years, US. Pp in the 1970, increased its prodection and marketing scope toincude metic sized pipe and ftings to Intemational Organization fr Standardization (SO) Standards Today US. Pipe and Foundry Company, a wholly onned subsidy of Mueller Water Products, lc isthe largest domestic protucer ef Ductile kon pie in ies 4 ich through 6 inch. U.S. ipe perfected the production of Duct ln pipe, wich is superar in strength to cast ion, and was the rst in the industry to vse Ductile ron exclusively for all ts pressure pipe and fittings. This US. Fipe Intemational Sales catalog cavers DN 100 - 1600 mm ISO Fipe and Fitings. For information on products of ANSVANWA imperial (nc) diameter sie, please contact your US. Pige Sales Representative Ductile on pipe and fitings of bath ANSVAMNA isch diameter and ISO metric ses, and cther US. Pipe prducts are sod worfwide. US. Ppe protucts have been shipped to Clombia, Ezuado, Egypt, El Salvador, Jamaica, Kuwait, Nigeria, Oman, Paraguay, The Philippines, Saudi Nabia, Canada, Merce atar, The Urited Arab Emirates and many, many other courtres round the ‘fd. Both abroad andin the Unted Sates customers and specifi ale have come to depend ‘upon products and series fom the “new ideas” company to keep ther work flawirg. US PIPE AND FOUNDRY CO. Restrained Jeint Ductile on Pipe and Fitings BRO-003 180.2531 Duce on pes. tings, acxesores ndther jan for mae cr ges applications 10.4179 Ductile iron pipes and fittings for pressure end nov-pressue pipelines — Cement mortar ining 180 4833 Rubber seals — Joint rings for water supply, drainage and sewerage ppelnes — Speciation for materal ISO 8178-1 Ductile ion pipes — External tine-based ceating — Part L Metallic zinc nit finishing layer 180 8178-2 Ductile ion pipes — External tine coating — Pat 2: Zine rch paint with finishing ayer 180 8180 Ductile iron pipes —Poyethylene Sleeving fr site application ANSUANWA C15W21.50-02 American National Standard fr Thickness Design of Ductle-ren Pipe ANSUANWA C1S1/A21.51-02 American National Standard fr Ductle-ire Pipe, Centritagally Cast, or Water ANSUANWA C15¥VA21.53-06 American National Standard for Ductile-roe Cempact, Fitings fr Vinter Service ANSUAWWA C1OU/N2.A-03 America Natonal Standard fr Cement-Matar Lining ‘or Ductil-ron Pipe and Fitings for Water ANSUANWA C1OS/A215-05 Amercan National Standard for Polyethylene Encasement fr Ductile en Pipe Systems ANSUANWA C111/A21.11-07 American National Standard fr Fubber Gasket Joints ‘or Ducile-rn Pressure Pipe an Fittings ANSUAWWA C111/021.10-03 Aezcan Natonal Standard fr Ductie-Fon ané Gray- Iron Fittings fr Water TYTON JOINT® and TR FLEX® are Registered Trademarks of US. Fpe and Foundry Ca, LLC. {1 LOW® is a trademarh of United States Pipe and ‘Foundry Company, LIC. RENSED c0.08 INTERNATIONAL Fy Fy = A RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS) ‘TR FLEX® - Anchor Gaskets - HP LOK° Qe 2008 EDITION | P5 c=) Pry a a a a o o so General Specifications: Dimensions Table 1. Thefolningdscptonsot dimension en accrdance wh he requemets ot ISB 2891, Variations from the Standard are so noted. pres s in Milinwtors. Pipe (1,3 +0,001 DN)! {Thickness - The standard thicknesses of pipe and fitings are calculated asa function of ; ‘her nominal diameter by the following formula: ea some =e SLD * No Limit fr the plus tolerance has been set e=(05 +0001 ON) where tandard wall thicksess (mm) DN = Nominal Diameter (mm) Je Acoetficient selected ftom a series of whole numbers..8,910,11,12. Theexteral ameter ofthe pipe, expressed in nillimetrsis fied a function of the sominal fiameter and independent of the pipe wall thickness. Increases or decreases inte pipe wall thickness resutin change of the interval diameter Forfittings, both internal and external diameters may be varied to charge wall thiclnesses. Actual wall thicknesses may be adjusted to accammadate internal stresses foreach point of the casting. In bends, fr example the wal thichness atthe inner radius maybe greater than that a the orter radius. The thickness “e" inticated in each table and on the drawings ofthe fittings isthe mean thickness. Thickness Tolerances - The tolerances on wal thicknesses areas given in Table 1 US PIPE AND FOUNDRY CO. Restrained Jeint Ductile on Pipe and Fitings BRO-003 RENSED c0.08 INTERNATIONAL AHS RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS) ‘TR FLEX® - Anchor Gaskets - HP LOK° Qe 2008 EDITION | P& c=) 866.DIP. PIPE General Specifications: Dimensions (cont.) ©. Lengths and Tolerances: Spigot and Socket Pipe - TR FLEX and HP LOK Fipe are produced to In accordance with ISO 2531, of the total number of spigot and socket pipe to be supplied in Wawa oa ach dana 1G we npc cts ag ne reg gi Sd ono a in Table 2. Te Standard allows a= 30 mm tolerance on manufacturing working lengths to ‘Dimessions in milimeters lo fr variations due to srishage and gromth, depending cn the composition and heat treat ‘mento the Duct lo. 14. Lengths and Tolerances Fitings -Fitings were designed using the perfomance requirements of ISO 2831 asthe minimal reqairements. At U.S Pip, iting patterns hae the capacity to accept interchangeable end pieces for different jinting ystems. This affords a high degree of feabtyin the manufacture ofthe fitings a a minimal expense tothe custome: Fittings cansiucted by this rnethod may have lengths and masses which fer rom tnsein the above meatioed standard. ‘The lengths and masses forinvidsal fitings re gvenin the appropiate tale in this catalog. ‘Many fitings, sizes and configurations are stown which are not inthe ISD 2531 Standard Casting Tolerances on the laying lengths vary by fitting type and are given in the fitting tables. Tolerance onthe Straighiness of Centitugaly Cast Pipe -When pipe ae led along two eantres separated by approximately two-thirds o the length *L” ofthe pipe tobe checked, ‘the masimum deviaton “fq”, in millimeters, shal not be greater than 1.25 times the length "Lin meters ofthis pipe: fn < 12 US PIPE AND FOUNDRY CO. Restrained Jeint Ductile on Pipe and Fitings BRO-003 RENSED c0.08 INTERNATIONAL AHS RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS) ‘TR FLEX® - Anchor Gaskets - HP LOK° Qe 2008 EDITION | P7 c=) 866.DIP. PIPE General Specifications: Mechanical Testing The folowing mechanical tests and acceptance values aren accoréance withthe requirements of ISO 2521. At the end of this section addtional contral tests used by US. Pipe during the production of centritugaly cast Ductile rn pipe, the Ball impression Test and Charpy Impact, Tesi, are shown. These latter tess are not required by te Intemational Standard, a Tensile Tests - Test Bars: Pipe centrifugaty cast in metal molds - Tie machined test bar fr the tensile testis taken ‘rom the spigot end ofthe pipe, at appraiately mid-thickess ofthe wall, wih its ais parallel tothe ans of the pipe. ‘The test bar includes a cylindsical pat, wit a gauge length atleast fve times its diameter ‘he latter given in Table 3, according othe thickness ofthe pipe, “e” Table Thickness of Pipe Diameter of Test Bar e<é 25 be 5 Dimensions in milieters Fittings castin sand mods - The machined bar for the tensile testis taken rom a sample attached tothe casting or a sample cast separately fom the same iran. Where heat treatment of the fitting or accessuryis required, a separatey cast sample shall be subjected tothe same heat treatment. The thickness ofthe sample andthe diameter of the test bars given in Table 4 235 a function ofthe mean thickness ofthe casting. The gauge length of the machined bars at least five times its diameter. Table 4, ‘Mean thickness Thickness of Diameter of, of casting sample ‘test bar <2 123 6 > 20 2 Dimensions in mibimeters US PIPE AND FOUNDRY CO. Restrained Jeint Ductile on Pipe and Fitings BRO-003 RENSED c0.08 INTERNATIONAL Fy Fy = A RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS) ‘TR FLEX® - Anchor Gaskets - HP LOK° Qe 2008 EDITION | P8& c=) Pry a a a a o o so General Specifications: Mechanical Testing (cont.) 1 Tensile Tes: Methods and Results - These mechanical ess ave cared out during the manutac- {uring process on castings groupedin accordance with te following batch size imation Pipe centrifugalycastin metal molds DN 1000 300.200 pipe DN 3500 600.....100 pipe DN 700 to 1000.50 pipe DN 1200 to 1600....25 pipe Ftings not centritugaly cast - Castings made trom iron of substantially the same composition and, if necessary, having been subjected tothe same hea treatment, shall be considered as one batch, Far one pip, or fram ene sample of each batch o tings, one test bar is taken wich shall satisfy the requirements of Table 5. ta resat of this testis below the specitied minimum values, twoctter test bars are taken fiom the same pipe, or rom the same sample in the case o fittings and these must both satisfy the same requirements Table 5. Tye Misimam ‘Minimam elongation after fracture A tensie strength Ry Nim? % ao0w 160 moo Doo n> 100 Pipe centitugaly cast 420 0 7 Fitings 400 3 5 Dimensions in miimeters NOTE: By agreement between manufacturer and purchaser, the 0.2% prof test may be used to 12% for ON 100 to 1000 or > 10% for DN > 1000 "300 MPa in other cases. US PIPE AND FOUNDRY CO. Restrained Jeint Ductile on Pipe and Fitings BRO-003 RENSED c0.08 INTERNATIONAL Fy Fy = A RESTRAINED JOINT DUCTILE IRON PIPE AND FITTINGS) ‘TR FLEX® - Anchor Gaskets - HP LOK° Qe 2008 EDITION | PQ c=) Pry a a a a o o so General Specifications: Mechanical Testing (cont.) «. Internal Pressure Proat Test - Pipe are subjected toa works hydrostatic test fr minimum uration of 10 seconds ang ata pressure based onthe formulae and imitations given in Table 6. Table 6. Nominal ize ‘Hydrostatic works ‘est pressure ON fork 8 pipe Formulae Minimum Test (bar) Pressure (bar) 100<0N<300 05 (¢+1)? 0 380 < DN < 600 ose “0 700

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