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I. DATA
II. MATERIAL
2.1 Concrete
Beam Slab
page 1 / 19
361650441.xls
Remark : 3
6
Ep 1 = 313952 kg/cm 2
[Girder] 5 2
3 1
n = Ep 1 / Ep 2
n= 1.33
2
Yb Yb'
Base Line 1
3.3 Resume
[in cm]
Description Area (cm2) Ya (cm) Yb (cm) Ix (cm4) Wa (cm3) Wb (cm3)
Precast Beam 6835.00 86.6 83.4 24628730 284386 295319
Composite Beam [composite] 10101.81 76.0 114.0 44594842 586790 391176
[precast] 49.0 910137
IV. LOADING
4.1 Dead Load
Design Carracteristics. Bridge Management System ( BMS ), Vol.1 Chapter 2.3.1
1. Specific Gravity of Precast Beam = 2.5 ton/m 3 ( gPB )
2. Specific Gravity of Slab = 2.4 ton/m 3
( gS )
3. Specific Gravity of Asphalt = 2.2 t/m 3
( gasp )
4. Specific gravity of Diaphragm = 2.4 ton/m3 ( gdiaph )
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361650441.xls
D load
a. Dynamic Load Allowance [DLA] DLA = 1 + 0,4 = 1.40 Span <= 50 m
DLA = 1 + (0.0025*span+0.175) 50 < Span < 90 m
DLA = 1 + 0,3 = 1.30 Span >= 90 m
b. Knife Edge Load (KEL) = 4.40 ton/m'
c. Distribution Factor (DF) = 1.00
d. Distribution Load
q = 0.80 t/m2 which : q = 0,8 t/m' for Span <= 30 m
q = 0,8 x (0,5 + 15/span) t/m' Span > 30 m
e. Live load
- Distribution load, q' = DF x q x s
= 1.00 x 0.80 x 1.85 = 1.48 ton/m'
- Line load, p' = DF x DLA x KEL x s
1.00 x 1.40 x 4.40 x 1.85 = 11.40 ton
V. MOMENT ANALYSIS
[in ton-meter]
Mid Sec 1-1 Sec 2-2 Sec 3-3 Sec 4-4 Sec 5-5 Sec 6-6
Type Description
span 0.00 6.00 12.00 18.00 24.00 15.00 (m)
DL Precast beam 192.23 0.00 123.03 184.55 184.55 123.03 192.23
Subtotal 192.23 0.00 123.03 184.55 184.55 123.03 192.23
Slab 134.87 0.00 86.31 129.47 129.47 86.31 134.87
ADL Asphalt 22.89 0.00 14.65 21.98 21.98 14.65 22.89
Diaphragm 13.92 0.00 8.91 13.37 13.37 8.91 13.92
Subtotal 171.68 0.00 109.88 164.81 164.81 109.88 171.68
LL Distribution load 166.50 0.00 106.56 159.84 159.84 106.56 166.50
Line load 85.47 0.00 54.70 82.05 82.05 54.70 85.47
Subtotal 251.97 0.00 161.26 241.89 241.89 161.26 251.97
Total (DL + LL) 615.89 0.00 394.17 591.25 591.25 394.17 615.89
Ultimate total 972.44 0.00 622.36 933.54 933.54 622.36 972.44
Ultimate total = 1,2*Beam+1,3*Slab+2*Asphalt+1,2*Diaphragm+2*LL
( Bridge Management System, Vol.1-Page 2-6 )
Note : DL = Dead Load
ADL = Additional Dead Load
LL = Live Load
page 3 / 19
361650441.xls
B = Constanta : ( L x A )
C = Average of strand's position when the parabolic curve reach the Y axis
A= 0.002672 Y = 0.002672 X2 + -0.0814988 X + 0.721429
B = -0.081499 tg = o
0.005344 X + -0.0814988
Eccentricity [e] Yb - Ys = 73.40 cm
Note : Jacking Force = Nos x Asp x Fu x (Tension Persentation)
Nos = Number of Strand
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)
page 4 / 19
361650441.xls
e = eccentricity
Wb = Modulus Section for Bottom section of Precast Beam
Pe = Effective Prestress force
Wac = Modulus Section for Top section of composite Beam
Mbp = Moment due to concrete Weight (Precast Beam + Slab + Diapraghm)(Chapt. V-Moment Analysis)
Wbc = Modulus Section for Bottom section of composite Beam
Wap = Modulus Section for Top section of Precast Beam
Wbp = Modulus Section for Bottom section of Precast Beam
Mbp = Moment due to additional Load ( Asphalt + Live Load ) (Chapter 5-Moment Analysis)
7.3 Losses of Prestress
1. Losses of Prestress (Short Term)
a. Friction
Friction cable and duck caused tensile at initial is not same tensile in ending section,
which the deferential of tensile can be calculated as follow :
-( m *a + k *x)
where : Px = Po * e . ( AASHTO 1992, Chapt. 9.16.1 )
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
m = friction coefficient = 0.20 (for grouting tendon in metal sheating, 7 wire strand)
a = Change of cable angle from tensile point to x section
= 2 * arctg ( 0.00534 x + -0.08150 ) = 0.166 rad
k = Wobble coefficient = 0.003 (for grouting tendon in metal sheating, 7 wire strand)
x = Distance from tensile point to x section = 30.80 m
If tensile of strand is taken 75% from Ultimate Tensile Stress,
Po (Jacking Force) = 75% x 0.9871 x 19000 = 14066.18 kg
and value of tensile strand at end beam as follow :
Px = 12406.35 kg
b. Anchor slip
Slip is occur after anchoring of pc strand is being held/restraint in the end of beam. Because of this friction,
losses can not evenly distributed at the overall length of beam.
It can calculated by formula : x = @sqrt(d*As*Es/m)
where: d = draw-in, assumption = 8 mm
As = eff. Section area = 0.9871 cm2
m = loss of prestress per length
m = (Po-P) / L = 0.54 kg/cm'
So, x= 16.95 m
Tensile force at distance 16.95 m as :
P = Maximum tensile force = 13152.88 kg
c. Elastic Shortening ( ES )
Losses due elastic shortening
ES = (Kes*Es*fcir/Ec)*As ( ACI 318-95, Chapt. 18.6 )
where: Kes = 0.50 (for postensioned)
As = 0.9871 cm2
fcir = concrete stress at centre gravity of prestressing force immediately after transfer
fcir = (fbottom-ftop) * (H-ed)/H + ftop = 143.09 kg/cm2
ES = 440.89 kg
page 5 / 19
361650441.xls
b. Creep ( CR )
CR = Kcr*(Es/Ec)*(fcir-fcds) ( ACI 318-95, Chapt.18.6 )
Where :
Kcr = 1.60 (for postensioned member)
fcir = stress at center point prestress force, initial condition
fcds = stress at center point prestress force, permanent dead load.
fcds = Msd (e) / Ig fcds = 51.16 kg/cm2
Msd = Moment due to all superimposed permanent dead loads applied after prestressing
Ig = Moment of inertia of gross concrete section at the cross section considered.
CR = 906.38 kg
c. Steel Relaxation ( RE )
RE = [ Kre - J*(SH+CR+ES) ] *C ( ACI 318-95, Chapt. 18.6 )
where :
Kre = 5000.00 (for 270 grade, low relaxation strand)
J = 0.04 (for 270 grade, low relaxation strand)
C = 0.66 (to refer fpi/fpu, fpi=stress after friction and anchor slip)
fpi = 13069.50 kg fpi/fpu = 0.69
RE = 190.93 kg
1. Due Friction
14066
12406
2. Due Slip (chek effect of prestress losses at mid span, wheather of not)
14066
13153
12240 12406
13070 13236
16.95 m
15.40 m
15.40 m
11323 11490
page 6 / 19
361650441.xls
10493 10660
16.95 m
15.40 m
Beam Segment 1 2 3 4 5 6 7 8
Length (m) 6.00 6.00 6.00 6.00 6.00 0.00 0.00
Additional length at the end of the beam = 0.40 m Total Length = 30.80 m
page 7 / 19
361650441.xls
M 2 / Wb' [kg/cm2] -70.27 0.00 -44.97 -67.46 -67.46 -44.97 -70.27 stress
Stress at Service slab ( sS ) 46.84 0.00 29.98 44.97 44.97 29.98 46.84 98.4
[kg/cm ] 2 top ( sT ) 96.95 47.38 79.11 94.97 94.97 79.11 96.95 172.9
bottom ( sB ) 2.04 90.96 34.05 5.59 5.59 34.05 2.04 -33.1
-
-
+ =
46.84 kg/cm
2
M2/Wa' = kg/cm
30.20
2
s slab =
P/A = 69.58 kg/cm2
M1/Wa = -2.83 kg/cm
2
- s top = 96.95 kg/cm
2
-
-
-
+
- + + =
+
+
8.3 Deflection
Note :
P = Prestress force
l e' = Distance between c.g of strand at end and
c.g of strand at lowest point.
P P l = length of anchor to anchor
w = Equivalent loading for prestress force
e
Ix = Inertia of beam
Ex = Modulus of Elasticity
l/2 l/2
8 . P . e'
w=
l2
Reference :
PCI Design Handbook : Part 11.1.4 page no. 11-12
w
q p w
Condition
page 8 / 19
361650441.xls
Condition
(t/m) (ton) (t/m)
at initial 1.71 0.00 -2.93
at aDL (total) 1.53 0.00
at service (total) 4.71 11.40 -2.54
due to Live Load 1.48 11.40
deflection = (5q*L4/384EI) + (pL3/48EI)
based : PCI handbook 4.6.5 Long-Time Chamber Deflection
No. due load (1) release multiplier (2) erect. multiplier (3) final descibtion Allowable
(cm) (cm) (cm) (cm) (cm) L/800 (cm)
1 prestress -4.47 1.8 x (1) -8.05 2.45 x (1) -10.96 ( - ) up
2 wd 2.61 1.85 x (1) 4.69 2.7 x (1) 7.24 ( + ) down
-1.87 -3.36 -3.72
3 w ad 1.15 3 x (2) 3.45
-2.21 -0.27
4 w LL 1.57 3.75
1.31
C3
C2
C1
d
page 9 / 19
361650441.xls
X. SHEAR ANALYSIS
10.1 Shear calculation by rebar
page 10 / 19
361650441.xls
420
100 Ya Ya'[c]
480 Y'b[c]
83.4 Yb 114.0
100
600
Keterangan Middle SEC 1-1 SEC 2-2 SEC 3-3 SEC 4-4 SEC 5-5 SEC 6-6
x [m] Span 0.00 6.00 12.00 18.00 24.00 15.00
Vn = Vdl + Vll [ton] 5.70 82.12 51.55 20.98 20.98 51.55 5.70
page 11 / 19
361650441.xls
AB'
Ae
h'
Ae'
AB
Av'
Av
H
Calculation of Shear Key Reinforcement
page 12 / 19
361650441.xls
Steel of reinforcement 2D - 13
Area ( mm2 ) 265.46 265.46 265.46 265.46
Male Section
Ae ( mm2 ) 242.98 98.90 -98.90 -242.98
Number of stell Needed 0.92 0.37 0.37 0.92
Number of steel Used 2 2 2 2
AB ( mm2 ) 60.74 24.72 -24.72 -60.74
Number of stell Needed 0.23 0.09 0.09 0.23
Number of steel Used 2 2 2 2
Av ( mm )
2
1321.79 538.00 -538.00 -1321.79
Number of stell Needed 4.98 2.03 2.03 4.98
Number of steel Used 5 3 3 5
Female section
A'e ( mm2 ) 317.74 129.33 -129.33 -317.74
Number of stell Needed 1.20 0.49 0.49 1.20
Number of steel Used 2 2 2 2
A'B ( mm2 ) 79.43 32.33 -32.33 -79.43
Number of stell Needed 0.30 0.12 0.12 0.30
Number of steel Used 2 2 2 2
Av' ( mm2 ) 1321.79 538.00 -538.00 -1321.79
Number of stell Needed 4.98 2.03 2.03 4.98
Number of steel Used 5 3 3 5
Sxa Sxa
Ae = A'e =
0.8 x h x ssa 0.8 x h' x ssa
Ae A'e
AB = AB =
4 4
S
Av = Av' = Av
2 x ssa
Beam Segment 1 2 3 4 5
Unit
Length (m) 6.40 6.00 6.00 6.00 6.00 0.00 0.00
a 1.32 1.24 1.24 1.24 1.24 m
b 3.75 3.52 3.52 3.52 3.52 m
Precast beam weight 1.7088 1.7088 1.7088 1.7088 1.7088 t/m
Segment beam weight 10.9 10.3 10.3 10.3 10.3 ton
Dynamic load factor 1.4 1.4 1.4 1.4 1.4
Force at lifitng point 7.7 7.2 7.2 7.2 7.2 ton
Safety Factor 2 2 2 2 2
No. legs for lifting point 2 2 2 2 2 leg
MDL middle 2.11E+05 1.85E+05 1.85E+05 1.85E+05 1.85E+05 kg.cm
Wx 2.95E+05 2.95E+05 2.95E+05 2.95E+05 2.95E+05 cm3
page 13 / 19
361650441.xls
a b a
Lifting Point
XV. DAPPED END DESIGN . ( PCI Design Handbook, Part 6.13-Dapped-End Connections )
Av
DATA
L = 30.8 m
H = 170 cm Ah
CTC = 185 cm
h = 125 cm d
h
h' = 45 cm
d = 120 cm
b = 60 cm
a = 100 cm As
f = 0.85 h'
Me = 3.4
l = 1
An = 0 cm2
As = Nu*(h/d)/(f*fy)
= 0x(125/120)/(0.85x3900)
= 0.00 cm2
As = 1/(f*fy)*(Vu*a/d+Nu*h/d)
= 1/(0.85x3900)x(129.66x1000x100/120+0x125/120)
= 32.59 cm2
As = 2/3*Vu/(f*fy*me)
page 14 / 19
361650441.xls
= 2/3x129.66x1000/(0.85x3900x3.4)
= 7.67 cm2
Maka digunakan :
As = 32.59 cm2
Ah = (As-An)/2
= (32.59-0)/2
= 16.30 cm2
Ash = Vu/(f*fy)
= 129.66x1000/(0.85x3900)
= 39.11 cm2
Av = (1/(2*fy))*(Vu/f-0,53*l*b*d*sqrt(fc))
= (1/(2x3900))x(129.66x1000/0.85-0.53xsqrt(432.29)x1x60x120)
= 9.38 cm2
Reinforcement
As = 32.59 cm2 Minimum used 7.00 D - 25
Ah = 16.30 cm 2
4.00 D - 25
Ash = 39.11 cm 2
8.00 D - 25
Av = 9.38 cm 2
2.00 D - 25
page 15 / 19
JOB N0. 361650441.xls
1. BEAM SPECIFICATION
Span = 30.00 m (beam length = 30.80 m)
Beam Height ( H ) = 170.00 cm
Distance ctc of beam ( s ) = 185.00 cm
Slab thickness = 27.00 (not include RC Flat)
Beam Compressive strength = K- 500
Slab Compressive strength = K- 300
Segment Arrangement
Beam Segment 1 2 3 4 5 6 7
Length (m) 6.00 6.00 6.00 6.00 6.00 0.00 0.00
Additional length at the end of beam = 0.4 m
Total length of the beam = 30.80 m
Total beam weight = 56.93 ton
2. STRESSING
Nos of PC Strand = 42 strand f 12.7 mm (PC Strand 270 grade, low relaxation)
Strand configuration
No. number H strand bottom (cm) Jacking Force = 75% UTS
Tendon strand edge mid UTS of Strand = 19000.00 kg/cm2
0 0 0 0 Total Losses = 19.50%
0 0 145 30 fc initial = 80.0% fc'
0 0 115 20
1 18 115 10
2 12 55 10
3 12 25 10
total 42 72.14 10.00
3. LOADING
1. Dead Load
a. Precast Beam = 1.71 t/m
b. Slab = 1.20 t/m Slab thickness = 27.0 (not include RC Flat)
c. Asphalt = 0.20 t/m Asphalt thickness = 5.0 cm
d. Diaphragm = 0.74 ton for 1 diaphragm
No. Diaphragm 5 pcs equivalent load = 0.12 t/m
2. Live Load
Taken from "Bridge Management System (BMS)"
D load
a. Dynamic Load Allowance (DLA) = 1.40 for span length <= 50m
b. Knife Edge Load (KEL) = 4.40 ton/m'
c. Distribution Factor (DF) = 1.00
d. Distribution Load
q= 0.80 t/m2 which : q = 0,8 t/m' For Span <= 30m
q = 0,8 x (0,5 + 15/span) t/m' For Span > 30m
e. Live Load
CALCULATION RESUME
JOB N0. 361650441.xls
CALCULATION RESUME
INPUT
strand tepi tengah 0.00 0.15 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 15.55
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2 0 1450 300 0.0494 -1.508196721 1450 1450 1325 1188 1060 943 835 737 649 571 503 444 396 357 328 310 301 302 313 333 300
3 0 1150 200 0.0408 -1.245901639 1150 1150 1047 933 828 731 642 561 488 424 367 319 279 247 224 208 201 201 210 228 200
4 18 1150 100 0.0451 -1.37704918 1150 1150 1036 911 794 687 588 499 419 347 285 232 187 152 126 109 101 102 112 131 100
5 12 250 100 0.0064 -0.196721311 250 250 234 216 199 184 170 157 146 135 126 119 112 107 104 101 100 100 102 104 100
total 30 790.00 100.00 0.0297 -0.904918033 790 834 262 7874
571
Persamaan kurva : sudut
A = 0.002672 Y = 0.0296694437 X^2 + -0.90492 X + 7.9 rad. f 32.5
B= -0.0815 tg f = 0.05934 X -0.90492 0 0.000
0.64957738 0.1456 8.341
x = 37.2180424 0.1205 6.906
y = 7.9 0.1331 7.625
0.0191 1.096
Page 18
OUTPUT
NO. JUMLAH STRAND ARAH PROFIL (mm) SUDUT JARAK DARI UJUNG
TENDON DIA. 12.7mm KABEL TEPI TENGAH ANGKUR 150 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 15550
1 0 Y 0 0 0.00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2 0 Y 1450 300 8.34 1450 1325 1188 1060 943 835 737 649 571 503 444 396 357 328 310 301 302 313 333 300
3 0 Y 1150 200 6.91 1150 1047 933 828 731 642 561 488 424 367 319 279 247 224 208 201 201 210 228 200
4 18 Y 1150 100 7.62 1150 1036 911 794 687 588 499 419 347 285 232 187 152 126 109 101 102 112 131 100
X 0 150 0 0 0 0 -12 -24 -36 -48 -60 -73 -85 -97 -109 -121 -133 -145 -157 -169 -181 -152
5 12 Y 250 100 1.10 250 234 216 199 184 170 157 146 135 126 119 112 107 104 101 100 100 102 104 100
total 30
662.5
penyesuaian lateral 0 6 19 40 60 77 70 45 30 20 15 10 7 7 7 7 7 7 7 3
penyesuaian vertikal 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
jarak tendon 2 - tendon 3 = 300 278.3 254.4 232.2 211.8 193 176 160.7 147.1 135.2 125.1 116.6 109.9 105 101.7 100.1 100.3 102.2 105.8 100
8.1 dia. Sheat 7.1 cm OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK NOT NOT OK OK NOT
7.1 -----> d min 101 mm
6.1 jarak tendon 2 - tendon 4 = 300 289.2 277.2 266.1 256.2 247.7 240.7 235.4 231.6 229.4 228.8 229.7 232.1 235.9 240.9 247.2 254.5 262.9 272.2 251.1
dia. Sheat 7.1 cm OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
-----> d min 101 mm
jarak tendon 3 - tendon 4 = 0 10.84 22.79 33.88 45.75 58.71 71.85 84.82 97.49 109.8 121.7 133.3 144.5 155.4 165.9 176.2 186.3 196.1 205.8 181.8
dia. Sheat 7.1 cm NOT NOT NOT NOT NOT NOT NOT NOT NOT OK OK OK OK OK OK OK OK OK OK OK
-----> d min 101 mm
jarak tendon 4 - tendon 5 = 900 802.5 694.9 595 503.5 421.4 349.6 289.7 244 214.9 203.5 207.5 222.3 243 266.2 290.3 314.5 338.9 363.8 303.6
dia. Sheat 7.1 cm OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
-----> d min 101 mm
300
200
100
0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
-100
-200