Beruflich Dokumente
Kultur Dokumente
508Chapter 16Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1J17 (Pipe)
this 6GR qualification, Fig. 16-76. See AWS WPS AWS3- bottom pipe. Care must be taken not to consume or melt
SMAW-1 for additional information. the root edge of the top pipe. Do not overpenetrate the
joint. Use 18-inch diameter E6010 electrodes at 75 to 125
Root Pass Practice welding from the bottom to the top. amperes. Maintain the keyhole in the beveled pipe. Use
The work and travel angles will have to be adjusted as proper restarting and stopping techniques.
this is a beveled butt joint versus a V-groove butt joint that
you have been practicing on. The electrode angle should Fill and Cover Passes Before making the next pass, clean
direct the weld pool to fuse into the square surface of the the face of the root pass carefully. Chip off or grind any
top pipe and totally consume the root face on the beveled high spots or weld spatter, and chip or grind out any holes
or depressions along the toes of the root pass. The E7018
is not a deep penetrating electrode, so the root pass must
be smooth with a flat contour as should all subsequent
passes. Use E7018 electrodes, 332-inch diameter at 70 to
See Detail A and
Notes 5 & 7 110 amperes or 18-inch diameter at 90 to 150 amperes.
45 5
See Notes 2 & 3 Inspection and Testing After you have completed this weld,
use the visual inspection procedures described previously.
The weld should look like that shown in Figs. 16-64 and
16-74. After you have made a number of these joints that
Pipe Inclination Fixed (45 5) and Not Rotated During Welding
are visually satisfactory, cut a few test coupons from the
Test Position 6GR (Multiple Welding Test Position with Restriction Ring) joint and subject them to the usual tests.
Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1J17 (Pipe) Chapter 16509
Use the visual inspection techniques de-
scribed previously and strive for welds that meet
these standards. You may also cut out test cou-
pons from the fillet lap and butt sections of the
joints for macro-etching. The specimens must
be ground, polished, and etched with acid. In-
spect them thoroughly for such flaws as lack of
fusion at the root and to the surface of the pipe,
slag inclusions, gas pockets, and undercutting.
Figures 16-77 through 16-82 illustrate some
of the various pipe units that can be fabricated
in a modern pipe-fabricating shop. Fig. 16-79 An example of a laydown yard for storage of completed and painted
pipe spools can be stored until required on the job site. Piping Systems, Inc.
Fig. 16-78 A manifold with two elbows, 3 Tees, and 4 flanges. Fig. 16-81 Cross section of an elbow with an outside diameter
This type pipe spool must accurately bolt into position as specified of 20 inches and a wall thickness of 4116 inches. It was formed from
on the drawings. While meeting all the weld acceptance criteria chrome-molybdenum plate, and 150 passes were required for
per code. Piping Systems, Inc. welding the seam. Crane Co.
510Chapter 16Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1J17 (Pipe)
Fig. 16-82 A 10 inch diameter schedule 40 special Y, also
know as pant legs with an elbow and two reducers welded to it.
Piping Systems, Inc.
Power Tools
Pipe Saws Pipe saws consist of a motor driving e ither a
circular saw blade or a milling cutter through a friction
clutch with a worm and gear train. The motor and gears
of the saw are totally enclosed so that water that usually
collects in a trench does not damage the working of the
machine.
Pipe saws will cut cast iron and steel pipes used for sew-
age, gas, water, and other systems. They can be used for
cutting pipes to length before laying and also for cutting
pipes already laid. The cutting of finished pipe frequently
has to be done under very difficult conditions, and it must
be done as quickly as possible when fractures occur.
Cuts are smooth and clean. The ends of the pipes are Fig. 16-84 A pipe-beveling machine preparing pipe with a heavy
free from flaws and cracks. The cutting tool does not dig wall thickness. Edward R. Bohnart
in, and the saw requires little space in which to operate,
Fig. 16-83.
Pipe-Beveling Machines Pipe ends that are to be welded Figures 16-85 and 16-86, page 512 are photographs of
require a smooth, metallically clean surface that is free of commercial oxyacetylene pipe cutting and beveling ma-
oxide. All types of bevels can be prepared economically chines. These portable machines are built to cut and bevel
so that they are metallically clean with the beveling ma- any size pipe with speed, economy, and accuracy, either
chine, Fig. 16-84. Pipe-beveling machines are available as in the field or in the shop. A welding student is using a
electric or pneumatic tools. commercial pipe-cutting machine in Fig. 16-87, page 512.
Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1J17 (Pipe) Chapter 16511
Fig. 16-87 Welding apprentice using a commercial pipe-beveling
machine. The short pipe practice coupons can easily be beveled on
both ends with this machine. Location: UA Local 400 McGraw-Hill
Education/Mark A. Dierker, photographer
Fig. 16-88 A portable power hacksaw has the advantages of being light and
highly portable. This one is shown with 3-inch stainless-steel pipe.
512Chapter 16Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1J17 (Pipe)
Blade Lowering/Raising Handle Cutter Pipe Saw The cut-
Chain Tensioning Mechanism
ter pipe saw, Fig. 16-89,
travels around the pipe and
is adjustable to all pipe
Chain Machine sizes 6 through 72 inches.
Directional Control The machine is held to the
pipe by a tensioned timing
Machine Speed Control
chain. The chain acts as a
Blade Speed flexible ring gear and pro-
Control vides the guide and feed for
Start/Stop Control the machine. It can cut and
bevel all grades of steel.
Double Mist Lubrication The fact that it is powered
System Angle Head
by air motors makes it pos-
sible to use underwater. It
can both cut and bevel for
weld preparation in only
one trip around the pipe.
Fig. 16-89 Air-operated cutter and pipe saw. This tool cuts and bevels in one o peration. Power Saw The power
Mathey Dearman
saw, Figs. 16-90, 16-91 and
16-92, page 514, can be electric or engine driven. With a
diamond abrasive wheel, Fig. 16-91, it is highly useful in
cutting cement pipe.
Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1J17 (Pipe) Chapter 16513
Fig. 16-93 A machine cutting tool being used to bevel pipe for
Fig. 16-92 Welding apprentice using a digital control panel to both in the shop and in the field. It is capable of machining square,
cut pipe practice coupons on a power feed vertical band saw. bevel and Js for various types of groove welds. Location: Piping
Location: UA Local 400 McGraw-Hill Education/Mark A. Dierker, System's Inc. McGraw-Hill Education/Mark A. Dierker, photographer
photographer
514Chapter 16Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1J17 (Pipe)