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www.ingeteam.

com
WHO WE ARE

Ingeteam is a market leader specialized in power and control


electronics (frequency converters, automation and process control),
electrical equipment, generators and motors, electrical engineering and
power plants.

It deploys its products in four main sectors: energy, industry, marine and
railway traction, seeking to optimise energy consumption while
maximising generating efficiency.

The company operates worldwide, Europe, America, Asia and Africa and
has more than 3,000 employees. Ingeteams business is built on the
foundations of R&D, in which more than 7% of turnover is invested yearly.
INGETEAM IN THE WORLD

Poland Czech
Italy Republic
Germany

France
USA Spain

China
Mexico
India

Brazil

South
Africa
Chile

Zamudio Sarriguren Sesma Power Plants Indar


(Bizkaia) (Navarra) (Navarra) (Araba) (Gipuzkoa)
SECTORS

TRACTION
ENERGY INDUSTRY MARINE
SYSTEMS
BASIC DATA

Turnover (thousand euros) Workforce (yearly average)


BASIC DATA

Investments in Tangible Assets (thousand euros) Investment in R+D+i (thousand euros)


BASIC DATA

Worldwide turnover by regions


R+D+i

481 Senior Engineers Applications Expertise Technology Vectors 35 Patents since 2005

Energy
Power Electronics

Industry
Automation
Marine

Electric Machines
Traction

Services
TECHNOLOGY VECTORS

TECHNOLOGY VECTORS

POWER ELECTRONICS

ELECTRIC MACHINES

AUTOMATION
HIGH POWER LABORATORIES: Electric Machines
HIGH POWER LABORATORIES: Power Electronics
Solutions

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STEEL SOLUTIONS

Scope of products

Electric Motors
Power Converters
Automation Systems
Substation Automation
PLC Automation Power Converter Electric Motor

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STEEL SOLUTIONS

The Industry Division of Ingeteam Power Technology S.A. is divided into two
areas, Steel Solutions and Industrial Solutions. With more than 30 years
experience in the industrial sector, especially steelworks, We are in a position to
provide global (turnkey) or partial solutions, tailored to customers demands and
needs. We execute new installations and modernize/revamp existing ones. The
following are, Electrical and Automation Engineering Companies forming part of
the Industry Division:

Ingeteam Power Technology, S.A., Industry Division

Ingeteam, a.s. (Czech Republic)

Ingeteam, LTDA (Brazil)

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STEEL SOLUTIONS

STEEL INDUSTRY

Integral steelwork solutions

Steelmaking Plants

Hot Rolling Mills

Cold Rolling Mills

Flat Product Process and Finishing Lines

Electrical and Automation Solutions

Services Pg.. n

Complete and partial solutions for the control and regulation of industrial processes.
Complete, electrical integrated turnkey solutions.
STEEL SOLUTIONS

Integral Steelworks Solutions


Sectors: Tools:

Carbon steels Calculation of mechanical power


Stainless steels Development of electric drawings
Non-ferrous metals Calculation of short-circuit
Cellulose plants currents, protections, etc.
Coke making plants Planning

Solutions and services :

Electrical and automation solutions


Services

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STEEL SOLUTIONS

Steelmaking Plants

Ingeteam Industry supplies engineering, design, project management, programming, main & auxiliary electric
drives, automation & control systems, electrical installation,engineering, commissioning, start up, training and
maintenance on a turnkey basis for:

Ladle metallurgy facilities (level 1 and 2).

Continuous casters (level 1 and level 2).

Hot rolling mills

Reheat furnaces,

Transportation and material handling,

Water treatments and pump stations.

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STEEL SOLUTIONS

Electrical and Automation Systems for Hot Rolling Mills.


Hot Strip Mills can have a wide variety of configurations depending on the material that is to be milled, the
final reduction wanted or the productive capacity of the installation; reversible roller mills of one single stand
(Roughing Mills), Semi-continuous or Continuous Mills with various stands, Steckel Mills, Thick plate Mills,
etc.

Ingeteam Industry supply mainly complete, turnkey solutions, with the following.

Electric Equipment: in medium voltage cells, transformers, variable speed AC drives and corresponding
motors, motors control centres, sensors and field actuators, control panels and control desks, etc.

Basic Level 1 Automation: includes programmable automations units (PLC) and operation and monitoring
SCADA systems (HMIs) in centralized or distributed topology, interconnected via field bus and local
networks.

These systems execute mainly the following functions:

Control of operation and start modes.


Speed and torque references for the various drives.
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STEEL SOLUTIONS

Electrical and Automation Systems for Cold Rolling Mills

The Cold Mill process operates on the same basis as the hot mill one, i.e. it creates a permanent
deformation on the starting material, by making the previously heated roller pass through two cylinders
whose separation is inferior to the thickness of the entry material. It is of vital importance to control the final
product thickness and flatness of material. Amongst the cold mills we distinguish the following types:

Complete Electrical Solutions:

4-High mills (reversible and non-reversible).


Six-High mills
Skin-Pass (two-roll or 4-High)
Temper mills
Tandem mills with several stands
Skin Pass mills: single or double reduction
One or two-stand reversible mills
Intermediate and finishing mills
Sendzimir mills for stainless steel
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STEEL SOLUTIONS

Electrical and Automation Systems for Process Lines


Ingeteam Industry can provide the prerequisites for achieving the desired performance in terms of end
product quality and tolerances as well as of plant output and availability. We supply complete electrical
solutions from power distribution, drives, automation system, technological control functions, instrumentation
and sensors up to auxiliary equipment.

The Process Lines are installations used for the surface and/or thermal treatment of strips of steel, aluminium,
copper, etc. These treatments are necessary to regenerate the internal structure, improve trimmings and
reach dimensional tolerances, apart from providing protection against external agents (oxidation or aggressive
agents). The general term Process Lines includes various installations. Some of these are:

EGL (Electrogalvanising Lines and electrolytic coating processes).


CGL (Electrogalvanising Lines and dip-coating processes).
PL (Pickling Lines and other chemical processes).
CL (Paint and Organic Coating Lines).
AL (Annealing Lines and other thermal processes).

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STEEL SOLUTIONS

Solutions for Automation


Ingeteam Industry offers a complete range of electrical equipment and automation services related to process
control and monitoring systems. These services are driven by modern trends in industrial automation and by
simple and effective concepts of totally integrated automation, integrating Ingeteams own product or third party
platforms.
Its open architecture and high standardized level, with the exhaustive application of the OPC model (OLE for
Process Control), enable it to incorporate and support other manufacturers software components. Thanks to
this factor, the integration of process information into other business spheres, like engineering, maintenance,
etc., is easily carried out.

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The most common services provided are:

Project estimation and management. System commissioning and startup.


System design and documentation. Software modifications to PLC, HMI, SCADA.
Software localization. Consultancy and technical support.
PLC programming. Training of personnel on site or at our different training
SCADA-system programming. centers.
Equipment assembly and installation. System maintenance and troubleshooting.
STEEL SOLUTIONS

Electrical and Automation Systems


Automation Solutions:
Ingeteam Industry Automation Engineers specialize in the implementation of proven and cost-competitive solutions,
customized to the requirements of steel producers. Providing integrated systems for all automation levels across
the entire production chain for both Greenfield installations and modernizations or extensions.

A vast background of experience in drive systems, process control, process optimization, expert packages and
plant logistics, combined with our permanent emphasis on research and development, is the foundation for decisive
improvements in product quality, plant performance and profitability.

We integrate own and market products

Highlights

Combined engineering, operational, metallurgical and


automation know-how.
Comprehensive solutions covering the entire iron and
steel production route. Pg.. n

Both integrated and stand-alone solutions for all


automation levels.
Supply of modularly designed automation packages
with standardized interfaces.
Application of latest knowledge-based and artificial
intelligence software tools.
Solution-oriented services covering the entire life-cycle
of supplied automation systems.
STEEL SOLUTIONS

Automation Solutions:
Execution of specific functions:

Automatic operation sequential for the various sections of the Line.


Loading of coils, centering of coils, shearing, etc..
Calculation functions .
Coil width, coil diameter, radius, thickness, length, positions, welding-point follow-up, etc.
Closed loop regulation functions.
Elongation, position, temperatures, thickness, etc.
Supervisory functions and automatic generation of alarms.
Connection with other levels and the operators of the plant.

In order to ensure on going


market success for customer
plants, Ingeteteam Industry is
continuously pushing innovation
forward in the field of
automation
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STEEL SOLUTIONS

Solutions for Automation and Drives


Ingeteam has placed a great deal of effort in R&D+I, to offer technologically advanced solutions, that suit the
demands of automation and regulation processes, for the industrial sectors. From a single motor to a complete
drive system in every industrial process, drives must meet the highest expectations with regard to power, torque,
dynamic performance, availability, communications and diagnostics capabilities.Ingeteam Industry application
experts will recommend the correct drive system to fit as many applications as required by our customers. Perfect
integration also in existing plants handling the configuration tailored to the required application, made to fit and
last.

We integrate our own


state-of-the art drive
technology or equivalent .
market products
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The right drive with the right features in the right place

Through the combination of complete technology and extensive


engineering know-how, Ingeteam Industry Division drive experts
can solve even the most difficult drive task that may arise in the
different areas of application.
STEEL SOLUTIONS

Services

Project and enginering:


Industry Division has a project-oriented organisation structure, highly efficient in the management and planning of
any project. Electric engineering and process definition in projects with more than 20,000 drawings, for the
following:

HV substations up to 220 kV. Ingeteam Industry is committed


LV distribution centres. to ensure that their customers
Earthing networks. receive the most cost-effective,
Instrumentation. tailor-made solutions for their
LV and HV drives up to 10 MW. industrial requirements.
Control systems with required I/Os.
Electric installation engineering.
Integration and coordination with suppliers within and outside Ingeteam.
Supervision of the manufactured supplies taking into account the protocols applicable to
each activity.
Software development, including integral tests in our test bench facilities: PLCs, drives,
HMI and level II. Pg.. n
Installation supervision.
Commissioning.
STEEL SOLUTIONS

Services

Training:
Ingeteam Industry sees Training as one of its most important activities, and our training courses are continually
developed to reflect advances in product and technology. Training courses are designed to be flexible so that they
can be delivered either from our training centers or on-site at the customers premises. Depending on the number of
students, courses can be run either on a standard basis or tailored to specific needs.
Our hands-on, performance-based technical training programs and educational training simulation equipment, have
been designed to meet the highest requirements in terms of accuracy, durability, reliability and user safety.
Every training course provides our customers with a detailed student guide and exercises, containing several hours
of technical training sessions designed by Ingeteams training specialists. In addition, detailed trouble shooting
procedure job aids and quick reference guides, have been developed to enhance each trainees skills-building
process.

In todays pressurized market,


maintaining ones competitive
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is more important than ever.
STEEL SOLUTIONS

After-Sales Services :

Ingeteam Industry After-Sales Services are specially designed to meet the requirements of our customers with
electrical and automation equipment solutions. Ingeteams core competence, and thus our main focus, lies in the
field of electrical engineering services.

Using state-of-the-art telecommunication resources, directly from our offices or anywhere in the world, we are able
to connect, directly with our customers installations, accessingthe installations control, supervision and diagnosis
systems (Automation units, HMI, Recorder,...). Remote technical assistance carried out through telematic
communications channels.
Our customer-based business model has led to the creation of special departments. These departments
incorporate personnel and tools especially selected for this purpose, which form an integral part of the activities
developed.

We provide the after-sale service best


suited to our customers direct assistance
needs.

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STEEL SOLUTIONS

Technological support:
After the installations guarantee expires, we provide the resources required to solve problems that might occur.
T.A.S. Technical Assistance Service:
We have technical personnel on standby, contactable by telephone, 24 hours a day, 365 days a year.
Spare parts:
Ingeteam Industry offers spare parts for all systems supplied. It is recommended that customers purchase and
maintain a stock of spare parts, so that replacement devices are available when required.

Repairs:
During guarantee period Ingeteam Industry controls all the repairs carried out on materials and/or equipment
supplied by Ingeteam Industry within the scope of the project.

Integral maintenance:
Ingeteam Industry has an unparalleled expertise in the integral management of a plants maintenance. This service
is provided by a team of technical experts that is fully integrated into the organisational structure of the plant. This
team of maintenance experts undertakes preventive and corrective maintenance works, in close collaboration with
the rest of the Divisions personnel.

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Our customers satisfaction is


one of the key aspects of our
business
INDUSTRIAL SOLUTIONS

Oil & Gas Steel Plants

Mining Energy & Efficiency Water & Environment

Scope
HV & MV Electric Substation
MV and LV Electric Equipment
Power Converters
Electric Motors and Generators
Process Automation Systems
Engineering Services Pg.. n
On-site Services
SERVICES

Custom-Made
Service

Consultancy
Engineering

Construction

Technical
Support

Training
Maintenance
CSR

Quality, environment and CSR

The group works toward being an active element in the economic, social
and cultural development of the regions where it is involved, without
compromising the ability of future generations to meet their own needs

Promoting the use of renewable energy, the efficient use of natural


resources and the recycling of waste are integral parts of the groups
environmental policy.

The quality control procedures implemented by the group are based on


the EFQM (European Foundation for Quality Management) model.

We are constantly searching innovative solutions aimed at achieving


not only the highest rate of client satisfaction, but also the satisfaction of
all people who interact with the group.