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Instructions for installation, operation and service

Industrial controller for shaft operator WA 400 / WA 400 M / ITO 400

A 445 (3 phase / N / PE)


B 445 (1 phase / N / PE) TR25E001 D

D
Table of Contents A/B
445

5.2.3 Possible messages , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2


5.2.4 operated display internal probe , , , , , , , , , , , , , , , , , , , , , , , , 5-3

chapter page

0 Overview pages forward


Table of Contents , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,0-2
Interior of control A445 , , , , , , , , , , , , , , , , , , , , , , ,0-4

Interior of control B 445 , , , , , , , , , , , , , , , , , , , , , , ,0-5

Overview of connections , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,0-6

1 General
introduction , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
1.1 ,,, ,,,, 1-1
1.2 copyright , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,,,, 1-1
1.3 warranty , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,1-1

Structure of the operating instructions , , , , , , , , , , , , , , ,


1.4 ,,,,,,,,,,,, ,,,, 1-1
color code , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
1.5 , ,,,, 1-2

2 safety
2.1 General , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,,,, 2-1
2.2 Intended Use , , , , , , , , , , , , , , , , , , ,,,, 2-1
2.3 Personal security , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,2-1

2.4 Summary of Safety , , , , , , , , , , ,2-1

3 Assembly
Standards and regulations ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
3.1 ,, ,,,, 3-1
installation instructions , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
3.2 ,,,,,,, ,,,, 3-1
3.2.1 General , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,,,, 3-1
3.2.2 Feet vertically , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,3-1

3.2.3 Feet horizontal , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,3-2

Mounting directly on the wall or surfaces ,,,,,


3.2.4 ,, ,,,, 3-2
3.2.5 cover attachment , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,,,, 3-2
3.2.6 Mounting the expansion housing , , , , , , , , , , , , , , ,3-3

4 Electrical connection
4.1 General , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-1

4.2 Mounting of the connecting lines of the drive , , , , ,4-1

4.2.1 Connection at drive , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-1


4.2.2 Connection to the controller , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-2
4.2.3 Connection to the controller , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-3
4.3 Connection of external control / controls , , , ,4-4

Connection of the system cables , , , , , , , , , , , , , , , , ,


4.3.1 , , , , ,4-4

4.3.2 Connecting the screw , , , , , , , , , , , , , , , , , , , , ,4-5

mains connection , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
4.4 ,,,, , , , ,4-6

4.4.1 Connecting the power cord , , , , , , , , , , , , , , , ,4-6

Fixed connection at the main switch , , , , , , , , , , , ,


4.4.2 ,,,, , , , ,4-6

4.4.3 Connecting low at 3 phase electricity


tension , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 4-7
4.4.4 Preparations before switching , , , , , , , , , , , , , , , , 4-7

5 service
5.1 Operating / control elements of control
housing , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-1
5.2 7 segment displays , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2
5.2.1 General Begriffdefiniton , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2
5.2.2 Display of door positions , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2
6:17 menu 17 miniature lock , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6-19
6.18 Menu 18 Settings Relay 1 on multifunction
circuit board, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 6-20
6.19 Menu 19 Settings Relay 2 on multifunction
chapter page circuit board , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 6-21
6:20 Menu 21 monitoring wicket door contact , , , , , , , , 6-22
5.2.5 operated display external buttons , , , , , , , , , , , , , , , , , , , ,,,, 5-3 6:21 Menu 99 Resetting data , , , , , , , , , , , , , , , , , , , , , 6-23

6 commissioning 7 Accessories and upgrades


6.1 Mounting the shaft drive , , , , , , , , , , , , , , , , , , , , , , ,,,, 6-1 7.1 General , , , , , , , , , , , , , , , , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, , 7-1
6.1.1 Mounting "Horizontal" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6-1 7.2 board end position , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 7-2
6.1.2 Mounting "vertical (mirrored)" , , , , , , , , , , , , , , , , , , , ,6-1 7.3 Multifunction board , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 7-3
6.1.3 Mounting "gateway center" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6-1 7.4 Closing edge safety SKS , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 7-4
6.1.4 Mounting "gateway center" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6-2

6.1.5 Mounting "ITO" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6-2 8th service


6.2 program menu , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6-3 General information service ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
General information on the program menu , , , , , , , , , 8.1 ,,, , 8-1
6.2.1 ,,,,, ,,,, 6-3 8.2 Electroless operation of the door ,,,,,,,,,,,,,,,,,,,,,,,,, , 8-1
6.2.2 Steps for programming , , , , , , , , , , , , , , , , ,6-3 Maintenance work , ,
8.2.1 , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, , 8-1
6.3 Menu learn 01 Mounting / end positions , , , , , , , , , , , , ,6-5

Control run end positions , , , , , , , , , , , , , , , , , 8.2.2 disturbances, , , , , , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, , 8-1


6.4 menu 02 ,,, ,,,, 6-6 8.3 service menu, , , , , , , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, , 8-2
Menu 03 fine adjustment end position gate on , , , General information about the service menu , , , ,
6.5 ,,,, ,,,, 6-7 8.3.1 ,,,,,,,,,,,,,,,,, , 8-2
Menu 04 fine adjustment end position gate to , , , , 8.3.2 Steps to query the service menu , , 8-2
6.6 ,,,, ,,,,6-8 ,

6.7 menu 05 Force limit Door open , , , , , , , , , , , , , , , , , ,,,,6-9 8.4 Service menu 01 error messages , , , , , , , , , , , , 8-4

6.8 menu 06 Force limiting Goal To , , , , , , , , , , , , , , , , , , , ,6-10 8.5 Service menu 02 hours , , , , , , , , , , , , , , 8-5

6.9 menu 07 Code SKS stop position , , , , , , , , , , , , ,6-11


door operating cycles , , , , , ,
8.6 Service menu 03 ,,,,,,,,,,,, , 8-6
6:10 Menu 09 time for launch / warning , , , , , , , , , , , , , ,6-12 8.7 Service menu 04 hours , , , , , , , , , , , , , , 8-7
6:11 Menu 11 response safety device X30 , , , ,6-13 menu values , , , , , , , , , , , , , , , , ,
8.8 Service menu 05 22 , , 8-8
6:12 Menu 12 response safety device X20 , , , ,6-14
software version , , , , , , , , , , , ,
6:13 Menu 13 response safety device X21 , , , ,6-15 8.9 Service menu 99 , , 8-9

6:14 Menu 14 response safety device X22 , , , ,6-16 8:10 Fault indication on the display , , , , , , , , , , , , , , , , , , , , , , , , , , 8-10
6:15 Menu 15 reaction of the pulse input , , , , , , , , , ,6-17 8.10.1 Error messages / Troubleshooting , , , , , , , , , , , , , , , 8-10
Menu 16 reaction of the command elements , , , , ,
6:16 , , , , 6-18
,,

0-2 TR25E001 D
A / B 445 Table of Contents

chapter page

8th service
8:11 Fuse elements in the control housing , , , , , , ,, 8-13
8.11.1 General, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,, 8-13
8.11.2 3 phase control , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,8-13

8.11.3 1 phase control , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,8-13

9 Technical information
9.1 motor wiring , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,,,, 9-1
9.2 Wiring closed circuit , , , , , , , , , , , , , , , , , , , , , , , , , , , ,,,, 9-1

10 Overview pages back


Overview program menu ,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 10-1
,,

TR25E001 D 0-3
I nnenansicht A445

X100

X51

X110

X110

X111

X51
X50

F1 F2 F3 F4

X40 X10 X59

X90

X30 X20 X21 X22


X1 X2 X3
X91 1 2 1 2 3 4 1 2 3 4 5 6
PE PE PE PE

0-4 TR25E001 D
B 445 I nnenansicht

X100

X51

X110

X110

X111

X51
X50

F1 F2

X40 X10 X59

X90

X30 X20 X21 X22


X1 X2 X3
X91 1 2 1 2 3 4 1 2 3 4 5 6
PE PE PE PE

TR25E001 D 0-5
bersichtder C onnections A / B 445

Power connection 3-ph Mains connection 1-ph motor connection


X90 Cape. 4.4 X90 Cape. 4.4 X91 Cape. 4.2

X90

X91

PE PE PE PE PE PE

L1 L2 L3 N L N 1 2 3

BK BNGY BU BN BU 1 2 3

L1 L2 L3 N L N

door position external control Diagnostic Interface


sensor Cape.
Cape. X10 Cape. 4.3 X59 4.3
X40 4.2 X3
1 2 34 5 6

X2 X3
1 2 3 4 1 2 34 5 6
0V V

X102
40

X2 X3
1 2 3 4 1 2 34 5 6
2
3
0

X101 X40

X103
X10 X10
X91

X40 X10 X59 CLOSING safety device


X20 / X21 / Cape.
X30 Cape. 4.3 X22 4.3
X30 X20 X21 X22
1 2 1 2 3 4 1 2 3 4 5 6

Closed circuit Pulse / radio receiver external control


Cape.
X1 Cape. 4.3 X2 Cape. 4.3 X3 4.3

1 2 1 2 3 4 1 2 3 4 5 6

X1 X2 X3
1 2 1 2 3 4 1 2 3 4 5 6

+24 V GND +24 V GND

expansion boards Cover Controls


X51 Cape. 7 X50 Cape. 5

X51

X51
X50 X50

0
1
6 5
1 2 1 2 3 4 1 2 3 4 5 6
PE PE PE PE

0-6 TR25E001 D
Introduction A / B 445 G eneral

1 General

1.1 introduction
Dear customer,
We thank you that you have chosen a quality product from our company. Please keep this manual carefully!
Please observe the following instructions, they provide important information for the safe installation and use of this
control, so you have to enjoy this product for many years.

1.2 copyright
All rights are in our house. Regulations and technical drawings of the Installation Guide may not be fully or partially distributed
nor. These documents may not be duplicated or even others for competitive purposes are reported. Subject to technical and
content changes without prior notice.

1.3 warranty
For ensuring the generally accepted, or agreed in the delivery conditions apply. It does not apply for damage arising from
insufficient knowledge of the supplied by us operating instructions. If this control deviation used by the defined application
area, ensuring also deleted.

1.4 Structure of the operating


manual Modular construction
The operating manual has a modular structure. The subjects are divided into individual chapters.

Briefs
- Important information in the text are in bold.
- Additional information and captions are in italics.
- Page numbers start with the chapter number and are numbered continuously. Example: 3-13 is Chapter
3, page. 13
- Picture numbers begin with the number of pages and are numbered continuously. Example 4-12.7
means Page 4 12 image. 7

Notes on safety of persons


Safety instructions indicate risks of injury or death, as here, in a gray box labeled with a warning
triangle.

Evidence of tangible threats


Evidence of the risk of damage to property and other important performance measures are, as here, in a gray box.

TR25E001 D 1-1
G eneral A/B
445

1.5 Colour code for cables, single conductors and components

The abbreviations of the colors for cable and wire marking and components follows the international color code
according to IEC 757:

BK= Black
BN = brown
BU = blue
GD = gold
GN = green
GN / YE Green
= yellow
GY = Gray
OG = orange
PK = pink
RD = red
SR = silver
TQ = turquoise
VT = violet
WH = knows
YE = yellow
1-2 TR25E001 D
A / B 445 Safety

2 safety

2.1 General
This control is safe if properly and used as intended. Still can
in case of improper or bestimmungswidrigem handling hazards posed by it. We therefore want to point very clearly to the
safety instructions in Section 2.4 through.

2.2 Intended Use


This industrial door control must 400 M / ITO 400 used for driving Sectional gates with full spring or weight
compensation only in conjunction with the shaft WA 400 / WA. All other applications of this industrial door control are
subject to consultation with the manufacturer.
Intended use includes the observance of all notes on persons and property hazards in these operating instructions and
compliance with country-specific standards and safety regulations as well as the Prfnach wise.
Read and follow also the instructions for installation, operation and maintenance of the drive.

2.3 Personal security


All manipulations with the industrial door control the personal safety of the persons involved has the highest priority.
We have summarized all the safety of the individual chapters in Section 2.4. Each dealt with the Industrial STEU ng
person must know this summary. Let these people taking note of signature proof.
Each chapter beginning we draw attention to the potential hazards. If necessary, is again indicated in the relevant
passage of the risk.

2.4 Summary of Safety (By chapter ordered)

Assembly (Chapter 3)
When mounting note the following:

The control box should be mounted so that the door is visible at all times during operation.
Temperature range: - 20 C to + 60 C

Electrical connection (Chapter 4)


The electrical connection, take the following steps:

This operation must be performed by trained and authorized personnel in accordance with local
/ customary electrical safety.
Improper installation could be fatal!
The controller is designed for connection to the public low-voltage grid.

Before connecting is to check whether the permissible mains voltage range of the controller
matches the local mains voltage.
The voltage of the power supply may not exceed 10% of the operating voltage of the drive.
For the AC drive clockwise rotation of the operating voltage must be present.
For a stationary network connection, an all-pole mains separator with appropriate fuse
must be provided.
Always insert the power cables from below the control box.

To avoid interference, the control cables of the operator must be placed in a separate
installation system to other supply lines with mains voltage.

Voltage cables are to be reviewed in the context of each Torprfung for insulation faults and fractures. If
an error occurs immediately turn off the power and replace the defective line.
In control cabinets with master switch (optional), it must be switched before opening the case to
"0".

TR25E001 D 2-1
Safety A/B
445

commissioning (Chapter 6)
During commissioning, you must:

Before programming the control system must be ensured that no persons or objects in the
operating range of the door, because in some settings the door moves.

The power limit should be set in consideration between people and safety in use in
accordance with the country-specific regulations.

The power limit should not be set unnecessarily high, because a too high eingstellte force
may result in personal injury or property damage.

Accessories and upgrades (Chapter 7)


Prior to installation of accessories and extensions, note the following:

Prior to installation of accessories and upgrades the system is disconnected from the mains and
secured according to the safety against unauthorized switching.
Install Only the manufacturer for this control approved accessories and enhancements.
The local safety regulations must be observed.

Lay power and control cables in separate installation systems.

service (Chapter 8)
Before service work, please note the following:

Service / maintenance work must be performed by trained and authorized personnel in accordance
with local / national safety.
Before service / maintenance the system is disconnected from the mains and secured
according to the safety against unauthorized switching.
The maintenance release / Secured quick release may only be operated when the gate is
closed.

Before interrogation of the service menu must be ensured for safety reasons, that no persons
or objects in the operating range of the door.

Before troubleshooting the system is disconnected from the mains and in accordance with the
to secure safety against unauthorized switching.

Before changing fuses the system is disconnected from the mains and secured according to the
safety against unauthorized switching.

2-2 TR25E001 D
A / B 445 Assembly

3 Assembly

3.1 Standards and regulations


European Standards EN 12453 Goals - Safety in use of power operated doors - Requirements
EN 12978 Gates - Safety devices for power operated doors - Requirements and
Test methods
VDE regulations VDE 0113 Electrical installations with electronic equipment
VDE 0700 Safety of electrical appliances for household and similar purposes
Fire prevention measures
Accident prevention regulations VBG 4 Electrical systems and equipment
BGR 232 2004 Guidelines for power-operated windows, doors and gates

3.2 installation instructions


The controller in standard version must not be operated in hazardous areas. The housing should be mounted with all
supplied mounting feet on a flat, vibrational and vibration-free surface. For a user-friendly viewing height a housing
lower edge height of about 1400 mm is recommended. With several overlapping built control enclosures should pay
attention to good operability.
Assembly of the housing with mounting feet on the steel sheet by sheet-metal screws for dowels (C) and washers (drill 3.5
mm).
Assembly of the housing with mounting feet on eg steel beams by threaded screws M4 / M5 and washers.

The control box should be mounted so that the door is visible at all times during operation.
Temperature range: - 20 C to + 60 C

3.2.1 General
1
4
0
0

mounting
3-1.1 height 3-1.2 tools needed 3-1.3 Content accessories bag control
housing
3.2.2 Feet vertically

160
358

3-1.6Hole pattern of the mounting


3-1.4Control casing with vertical Attach the mounting feet,
3-1.5 holes,
attached mounting feet View from behind the front Required mounting material
TR25E001 D 3-1
Assembly A / B 445

3.2.3 Feet horizontal

212

285
B

3-2.3Hole pattern of the mounting


3-2.1Control casing with horizontal Attach the mounting feet,
3-2.2 holes,
attached mounting feet View from behind the front Required mounting material

3.2.4 Mounting directly on the wall or surfaces

160
306

3-2.6Hole pattern of the mounting


Control housing without Monta
3-2.4 3-2.5 Mounting holes of the housing holes,
gefe mounted directly on the wall use Required mounting material

3.2.5 cover attachment

3-2.7 All cover screws (6x) Montie


reindeer
3-2 TR25E001 D
A / B 445 Assembly

3.2.6 Mounting the expansion housing

H 1

Content accessories bag


3-3.1
Advanced models 3-3.2 assembly Correct position of the housing
3-3.3
ungsgehuse Check connectors

212

1
2
5
4
4
5
2
8
5

Hole pattern of the mounting


3-3.4 Control housing and Erwei 3-3.5 holes,
sion housing with horizontal fastenings, Required mounting material
th mounting feet

TR25E001 D 3-3
A/B
445

3-4 TR25E001 D
A / B 445 E lectrical C onnection

4 Electrical connection

4.1 General
The electrical connection, take the following steps:

This operation must be performed by trained and authorized personnel in accordance with local /
customary electrical safety.
Improper installation could be fatal!
The controller is designed for connection to the public low-voltage grid.

Before connecting is to check whether the permissible mains voltage range of the controller
matches the local mains voltage.
The voltage of the power supply may not exceed 10% of the operating voltage of the drive.
For the AC drive clockwise rotation of the operating voltage must be present.
For a stationary network connection, an all-pole mains separator with appropriate fuse
must be provided.
Always insert the power cables from below the control box.

To avoid interference, the control cables of the operator must be placed in a separate
installation system to other supply lines with mains voltage.

Voltage cables are to be reviewed in the context of each Torprfung for insulation faults and fractures. If
an error occurs immediately turn off the power and replace the defective line.
In control cabinets with master switch (optional), it must be switched before opening the case to
"0".

4.2 Mounting of the connecting lines of the drive

4-1.1 Required:
Screws from the accessory bag, motor connection cable, power supply cable, system cable 6 core.

4.2.1 Connecting the motor terminal / system line at the drive

4-1.2 Cable gland for Prepare 4-1.3 System line perform, you place 4-1.4 Prepared motor connection
system management device. can lid

TR25E001 D 4-1
e lectrical Conn ection A / B 445

X102
X102
X101 X40

X101 X40
X103
X103
V
4
0
V 0

X91
X91
2
3
0

X102
1 PE 2 3
X101

X103

X91

1 GN / YE
2 3

4-2.1 Location
of motor terminal board 4-2.2 Connecting the motor cable to the 4-2.3 Connecting the system cable to
on the engine Motor terminal board the motor terminal board

4.2.2 Connection of the motor connecting cable to the control


system

100

4-2.4 Screw the motor cable 4-2.5 Plug and fastening nut thread 4-2.6 Final assembly of the threaded
through the flange plate fitting flange

150

4-2.7 Cable
gland for 4-2.8 System line perform, you 4-2.9 Installation of Gland
Prepare system management place device. flange
4-2 TR25E001 D
A / B 445 E lectrical C onnection

X91

PE PE PE PE

GN /
1 2 3 YE

4-3.1 Fully assembled bolting 4-3.2 Locationof motor terminal X91 4-3.3 Connecting the motor cable to
flange on the control board X91

4.2.3 Connecting the system cable of the drive to the controller

X40 X10 X59

X30 X20 X21 X22

4-3.4 Location of Systemleitungsanschls 4-3.5 Connecting the system cable


se X10 - X59 on the control board Door position sensor on X40

TR25E001 D 4-3
E lectrical C onnection A / B 445

4.3 Connecting external operating and control elements

4.3.1 Connection of the system cables in the control cabinet

X40 door position sensor


X40 X10 X59

X59 Diagnostic Interface


X30 X20 X21 X22
X30 CLOSING (optical or resistive contact strip
8k2) on target to (see section 7)

4-4.1 Connection of the system cables,


eg CLOSING at X30

X10 Additional external control elements


The expansion board for external control elements with X10 X2
1 2 3 4
Control housing connect (remove jumper plug!).
X3
At the second socket X10, an additional 1 2 3 4 5 6

Expansion board can be connected. X2 X3


1 2 3 4 1 2 3 4 5 6

X2 Screw terminals for pulse input (eg radio receivers) X2 X3 +24 V GND
1 2 3 4 1 2 3 4 5 6
1 +24 V X3
2 Pulse (see program menu 15) X10 X10
1 2 3 4 5 6

3 Pulse (connected internally with terminal 2)


4 GND reference potential

X3 Screw terminals for external buttons +24 V GND


1 +24 V
2 Key goal on 4-4.2 Connecting external
3 Key to Goal Controls on X10
4 GND reference potential
5 Stop button, terminal 1
6 Stop button, terminal 2 (to be removed when the bridge
between terminals 5 and 6!)

X20 Safety device (eg photocell)

X21 Safety device (eg photocell)


X40 X10 X59
X22 Safety device (eg photocell)

Tested safety devices with system cable


X30 X20 X21 X22
Safety devices with testing as backup (eg disposable or reflective
photoelectric sensors with testing) can be connected directly with the system
cable to the sockets X20 / X21 / X22.
The reaction of the drive to these safety devices must be set in the
corresponding menus 12/13/14.

4-4.3 Connecting Sicherheitseinrich


tions with system cable

4-4 TR25E001 D
A / B 445 E lectrical C onnection

Other devices with cable


Other devices (eg induction loops, light curtains, radar detector) can be
connected to a screw terminal adapter. The connection to the controller on the
sockets X20 / X21 / X22 is via a system cable. The testing is optionally
connected.
The reaction of the drive to these safety devices must be set in the menus
entsprech end 12/13.
Supply voltage: 24 VDC 15%
Current drain: Max. 250 mA

Untested safety devices are only for the


Property protection permitted!

4-5.1 Connection adapter for safety


devices with cable

4.3.2 Following the screw terminal in the controller housing

X1 Connection for static current circuit (NC, eg emergency stop)

X3 Terminal for external buttons


1 +24 V
2 Key goal on X1 X2 X3
1 2 1 2 3 4 1 2 3 4 5 6
3 Key to Goal X1
4 -
5 Stop button (to be removed when the jumper to terminal 6!)
6 GND reference potential 1 2 1 2 3 4 1 2 3 4 5 6

+24 V GND +24 V GND

4-5.2 Connecting the screw

X2 Connection for pulse input (eg radio receivers)


1 +24 V
2 Pulse (see program menu 15) 1 2 3 4
X2
3 Pulse (connected internally with terminal 2)
4 GND reference potential BN GN
WH

When connecting accessories at terminals X1 / X2 / X3 / X10 / X20 / X21 /


X22 / X30 / X40 / X59 may the entire Total current max. 500mA amount!
The pulses at the input terminals have at least 150 ms queue to be
processed by the controller can!
External voltage at the terminal strips X1 / X2 / X3 will destroy the
electronics.

4-5.3 Connection of a radio receiver

TR25E001 D 4-5
E lectrical C onnection A / B 445

4.4 mains connection

4.4.1 Connecting the power cord

X90

PE PE PE PE

GN / YE

4-6.1 Verschraubungsflanschplatte with 4-6.2 Position


of network in X90 4-6.3 Protective
conductor wire
Power Supply Cord control housing the power cable

X90 X90

PE PE
PE PE

L1 L2 L3 N

BK BN GY BU BN BU

4-6.4 Power supply 3 phase 4-6.5 Power supply 1 phase


current at X90 AC at X90

4.4.2 Fixed connection at the main switch


When operating the controller under IP65 conditions of the supplied CEE plug must not be used. The voltage supply
is effected by fixed connection to the main switch. Fuses must be provided in accordance with local / national
regulations.

X90 X90
L1 L2 L3 L3 N N L1 L2 L3 L3 N N

PE PE PE PE PE PE PE PE

PE
PE
N
N
N

N
T3
T3
L3

L3

L3 N
T2
T2
L2

L2

L2 L
T1

T
1
L1

L1

L1

4-6.6 Powersupply 3 phase 4-6.7 Power supply 1 phase


power at the main switch AC at the main switch
4-6 TR25E001 D
A / B 445 E lectrical C onnection

4.4.3 Connection to 3-phase AC low voltage without neutral


(Eg 3x 230 V)
The following steps must be performed prior to commissioning:
- Ensure that the voltage between two phases max. 230 V 10% X90
L1 L2 L3 L3 N
is.
N

- Neutral (blue color) at the main switch / N terminal and connector X90 /
L2
Disconnect and remove the N terminal.

N
PE PE PE PE

- Conductor L2 from plug X90 / L2 terminal solve and X90 / N terminal

L
3
PE
Screw.

N
L
2
- By jumper plug X90 / X90 terminal N with / L2 terminal

T3
L3

L
1
connect.

T2
- Drive motor with "3 PH"Circuit as described in section 9.1 reposition. L2

T
1
L1

4-7.1Connection 3 phase electricity


low voltage without neutral

4.4.4 Preparations before switching on the controller



On the control check again: -All electrical
connections.
- Jumpers X1 / X3 (closed circuit) and jumper plug X10 must be
plugged on the board if no accessories connected.
Circuit breaker of CEE socket in accordance with the customary / local X40 X10 X59
regulations.

Check voltage at the AC outlet. If possible, in a three-phase network to check
for a clockwise rotating field perform.
X30 X20 X21 X22
X1 X2 X3
In a three-phase network can no clockwise rotation of the outlet of the engine 1 2 1 2 3 4 1 2 3 4 5 6

during the learning cycle turning in the wrong direction. By virtue of an X1

electrician, a clockwise rotating field is produce.

Check for the correct mechanical installation of the drive.


Check Proper mounting of the motor terminal box lid. 4-7.2 Jumpers X1 / X3, bridges plug
X10.
For safety reasons, the door manually open to approximately 1000 mm
height (see chap. 8.2).

TR25E001 D 4-7
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445

4-8 TR25E001 D
A / B 445 Service

5 service

5.1 Operating / control elements of the control housing

A key goal-On
To open the gate.

B Stop button
To stop door travel A

C numerical display
serve two 7 segment digits B
to display the various C G
Operating states.
D
D key to port
Go down the door.

e miniature lock
The miniature castle on the
Cover keyboard on and off and
is against a semi-cylinder
(Optional) replaceable. By order 0
1

e
insert the terminal, the
Miniature Castle, inter alia,
Function of a master switch on F
to take.

F main switch
The main switch (optional) switches
the operating voltage of all poles.
He is responsible for maintenance / servicing 5-1.1 Operating / control elements and the control box with
a padlock
lockable.

G programming button
The programming key is used to
initiate and terminate the Menpro
programming.

X5 X4

5-1.2Connecting the keyboard to board 5-1.3 Connection of miniature castle


X50 in the control X5 to the keypad board

TR25E001 D 5-1
Service A / B 445 D isplayanzeige

5.2 7-segment displays


The 7-segment displays are used to display door positions, operating states and error messages.

5.2.1 General Definition


The following are possible display states of the 7-segment displays are explained.

A No display
B dot lights
C Paragraph lights A B C
D dot flashes
E digit flashes

D e

5-2.1 Possible display states of 7


segment displays

5.2.2 Display of door positions


Representation of the door positions on the 7 segment display.

A Bar side and bottom The controller is for the first time in operation
taken and has not yet been learned.
B bars above Gate in end position gate on A B C
C Midspan, flashing Door travels to the end positions
D Midspan, lights Goal stopped in any position
e bar below Gate in end position gate to

D e

5-2.2 Representations for Torpositio


NEN

5.2.3 Possible operational messages


These messages during operation can be displayed on two
7 segment display.

A Two-digit number, represents (eg Menu 04) a menu number A B


constantly bright
B Two-digit number, shows the currently set function number
blinking a menu (for example, function 01)
C Digit / two-digit it is an error number displayed C D
Number with flashing (Eg error code 05)
Point
D "L" flashing a learning run is in dead man
perform E F
e Bars above and below, Goal position sensor / cable is not connected
constantly bright or defective Possible operational
5-2.3
F Flashing "In" Service indicator (Service menu 02) messages

5-2 TR25E001 D
D isplayanzeige A / B 445 Service

5.2.4 Ad - buttons pressed on the control box -


Actuation of keys on the control housing leads to signal changes at the respective inputs, and is displayed on the display
for a period of 2 seconds.

button display
stop , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 50
On , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 51
To , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 52
Key switch to Pos. 1 , , , , , , , , , , , , , , , , , 54 Plug the key switch must be connected to X4
(See program menu 17)

5.2.5 Ad - Externally connected button pressed -


Operation of externally connected probe leads to signal changes at the respective inputs and is displayed on the
screen for a period of 2 seconds.

button display
stop , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 60
On , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,61
To , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 62
pulse , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,64

The pulses at the input terminals have at least 150 ms queue to be processed by the controller can!

TR25E001 D 5-3
A/B
445

5-4 TR25E001 D
A / B 445 I ommissioning

6 commissioning

6.1 Mounting types of shaft drive


In the various types of installation the direction of rotation of the drive and thus the door movement is different. This should
be considered before operating the controller.

6.1.1 Mounting "Horizontal"

6-1.1 Mounting "Horizontal" 6-1.2 Setting the controller

6.1.2 Mounting "vertical (mirrored)"

6-1.3 Mounting "vertical (mirrored)" 6-1.4 Setting the controller

6.1.3 Mounting "Goal-Mitte"

6-1.5 Mounting "gateway center" 6-1.6 Setting the controller

TR25E001 D 6-1
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I ommissioning 445

6.1.4 Mounting "Goal-Mitte"

6-2.1 Mounting "gateway center" Track application HU / VU 6-2.2 Setting the controller

6.1.5 Mounting "rail guided drive ITO"

6-2.3 Mounting "rail guided drive ITO" 6-2.4 Setting the controller

6-2 TR25E001 D
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6.2 Program Menu

6.2.1 General information on the program menu


For commissioning, note the following:

Before programming the controller must be ensured that no persons


or objects in the operating range of the door, because in some settings the door moves.

6.2.2 Steps for programming controller

Making power supply


- For safety goal
manually to about 1000 mm
Height open (see section 8.2).
- CEE plug into the socket
stuck.
- Main switch (optional) to
Position 1 turn.
status display
- On initial U for
not taught control or
- for the intermediate end. 3s
initiate programming
- Open the control box.
- Programming button 3 sec. Press. 6-3.1manufacture power supply, Ad 6-3.2 initiate programming
- The display shows the 00th ge "Unskilled" or "intermediate end".

Select Menu number


- The key goal on corresponding key
1x - 99x
until the desired menu is reached
number (Example 07). 1x
- Press repeatedly to the gate
key to scroll backward.

Confirm menu number


- Appears the desired menu number,
the stop button one time. It flashes
the function number of the current
selected menu (Example 04).
1x - 99x
6-3.3 Select Menu number 6-3.4 Confirm menu number (07).
change function number Function number (04) appears.
- The key goal on corresponding key
until the desired radio has achieved
function number (Example 09). 1x - 99x
- Press repeatedly to the gate
key to scroll backward.
1x
Confirm function number
- If the desired function number is
displayed, press the Stop button
once. It appears the previously
selected menu number (Example
07).
1x - 99x

6-3.5 change function number 6-3.6 Function number (09) to confirm.


The menu number (07) appears.
TR25E001 D 6-3
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I ommissioning 445

either
Select New Menu number change and corresponding function 1x - 99x
number.

1x - 99x
6-4.1 Select New Menu number

or
end programming
- Programming button 3 sec. Press.
- The display shows the respective
operating status (end position or
intermediate end).

3s

6-4.2 end programming

If 60 seconds no key is pressed, the changed settings are canceled and the control will exit the programming
mode.

6-4 TR25E001 D
P rogram - M enu 0 1 A / B 445 I ommissioning

6.3 Tools Menu 01 - Mounting set / learning end positions -

This menu is only carried out on the hold and without force compensation. A fine adjustment of the end position can
be performed in menu 03/04.

steps

Initiate programming (see section 6.2).


- Open the control box, press the programming button for 3 seconds.. The display shows the menu number is 00.
- The key goal on 1x press. The display shows the menu number 01.
-
- The stop button 1x. The display shows flashing L ,
- Pressing the stop key the process can be aborted.

Delete existing values


- The key goal to goal and 1x
press to simultaneously.
- The existing values are deleted
from within and it will flash the
assembly type "Horizontal" ==.

Mounting set (chap. 6.1)


- Key goal on 1x press for
mounting "vertical" I I.
or
- Key goal to press 1x for
mounting "horizontal"
- The stop once press.
- The fixing is taught and it
1x
- 6-5.1 delete existing values to show 6-5.2 Mounting "vertical (mirrored)" select
flashes the "position" L ,
shows the mounting "horizontal" or "horizontal".
programmed end position gate-on
- Key goal on long press, to the
upper end position is reached.

AC drive:
If the gate towards end position to move,
turn off the system and secure the safety
instructions have correspondingly. By
virtue of an electrician, a clockwise 1x
rotating field is produce.

Optionally you can to correct the


1x
key goal.
- The stop once press.
- The end position gate on is
programmed and it will flash the
"position" L -, 6-5.3 Display "Mounting" confirm the 6-5.4 End position gate program on
-
display L "position" appear

End position gate-to program


- Key goal to so long press (deadman), to the lower end position is
reached.
Optionally, can be corrected with the key goal to.
- The stop once press.
- The end position gate to be learned and it appears
the menu number 01.
- Programming "end positions" is finished.

Control run end positions perform the menu 02. 1x

After each trip on the hold control reacts after the stop of the gate
after about 1.5 sec. On the next drive command. During this time the
light is not flashing. 6-5.5 End position gate to program

TR25E001 D 6-5
I ommissioning A / B 445 P rogram - M enu 0 2

6.4 Tools Menu 02 - control drive end positions -

This menu is used as an aid for checking the door final positions after teaching (menu 01) and fine adjustment
(menu 03/04) and is carried out only in the dead man and without force compensation.

steps
either:

If the controller is already in the programming mode, selected via the key goal on goal or to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing "Position" L-,

catching end position gate-on

- Key goal on long press (deadman), to the upper end position is


reached.
- The gate stops and flashes the
-
"position" L ,
End position gate-to check
- Key goal to keep it pressed (deadman), to the lower end position is
reached.
- The gate stops and flashes the
"position" L -,

Should the gate run over the end position and have been operated
the Sicherheitsein-directional, mechanically open the gate again
(see Sec. 8.2) and the final position re-program (Sec. 6.3) 6-6.1 End position gate catching on

After each trip on the hold control reacts after the stop of the gate
after about 1.5 sec. On the next drive command. During this time the
light is not flashing.

exit menu
- The stop once press.
- It appears the menu number 02.
- The setting of the functions in this menu is complete.

If the end positions are determined be final, at least 2x perform


a full Torlauf latched for automatically learning the force limit.
The door travel must not be interrupted.

Setting Other Functions


- About key goal on goal or select to
the corresponding menu. 6-6.2 End position gate to check
- Edit functions.
or
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding
gate at position. 1x

3s

6-6.3 Confirm function number. end


programming.
6-6 TR25E001 D
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6.5 Tools Menu 03 - Fine adjustment of the end position gate-on -

In this menu you can the actual end position gate move on towards the end position learned from menu 01 in 9 steps.
This process can be repeated.

steps
either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the set number of steps.

End position gate Set to continue towards the goal-On


- Press door open. Each press of the button moves the 1x - 9x
actual end position one step further behind the learned
limit.
- Possible increment are 9 steps (the increment depends on gear and
rope drum).

1x 9x
After each change by fine-tuning the actual End position of the door must 0 +1 0 +9

be checked. These remain in the programming mode and go directly to


the 02 "control run" OPEN menu.

End position gate Set to back towards the gate-to


- Key goal to press. Each press of the button moves the 6-7.1 End position gate to continue
actual end position one step further before the learned towards Set Goal on.
limit.
- Possible increment are 9 steps (the increment depends on gear and
rope drum).

After each change by fine-tuning the actual End position of the door must
be checked. These remain in the programming mode and go directly to
the 02 "control run" OPEN menu. 1x - 9x
1x 9x
exit menu -1 0 -9 0

- The stop once press.


- It appears the menu number 03.
- The setting of the functions in this menu is complete.

Setting Other Functions 6-7.2 End position gate to back


- About key goal on goal or select to direction Goal to adjust.
the corresponding menu.
- Change function number.
or
end programming
- Programming button 3 sec. Press. 1x
- The display shows the corresponding
gate at position.

3s

6-7.3 Confirm function number. end


programming.
TR25E001 D 6-7
I ommissioning A / B 445 P rogram - M enu 0 4

6.6 Tools Menu 04 - Fine adjustment of the end position gate-to -

In this menu you can the actual end position gate to move towards the learned end position from menu 01 in 9 steps.
This process can be repeated.

steps
either:

If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the set number of steps.

End position gate Set to back towards goal-On


- Press door open. Each press of the button moves the 1x - 9x
actual end position a step back before the learned limit.
- Possible increment are 9 steps (the increment depends on gear and
rope drum).

After each change by fine-tuning the actual End position of the door must
be checked. These remain in the programming mode and go directly to
the 02 "control run" OPEN menu. +9

1x 9x
+1
Setting end position gate to continue towards the goal-To 0 0

- Key goal to press. Each press of the button moves the End position gate to back
actual end position one step further behind the learned 6-8.1 direction
limit. Setting the goal to
- Possible increment are 9 steps (the increment depends on gear and
rope drum).

After each change by fine-tuning the actual End position of the door must
be checked. These remain in the programming mode and go directly to
the 02 "control run" OPEN menu. 1x - 9x

Should the gate run over the final position and the
Sicherheitsein-direction have been actuated mechanically
open the gate again (see Sec. 5.3) and fine-tune the end
0 0
position again. -1
1x 9x
-9
exit menu
- The stop once press. 6-8.2 End position gate to continue
- It appears the menu number 04th towards Goal to adjust
- The setting of the functions in this menu is complete.

Setting Other Functions


- About key goal on goal or select to
the corresponding menu. 1x
- Edit functions.
or
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding
gate at position.
3s

6-8.3 Confirm function number. end


programming
6-8 TR25E001 D
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6.7 Tools Menu 05 - Power limit towards Goal-On -

This protection is designed to prevent people can travel to the target. They must be set according to national rules so
that the door stops at a certain additional weight load.

steps
either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.
The stop button 1x. The display shows flashing the amount of set Krafbegrenzung.

Setting the force limit in the direction of door OPEN


1x - 19x
- Press door open. Each pressure corresponds to a reduction of the
force limiting (max. Value 19 largest additional weight, least
secure).
- In value 00, the force limiter is switched off (no
additional security).

During disconnection of the power limit can be without a roll-up


safety goal only drive on the hold up.

or
1x - 19x
- Key goal to press. Each pressure corresponds to an increase in
the force limit (min. Value 01, the smallest extra weight, highest 6-9.1 Select the function number
security = factory setting).

The power limit should be set in consideration


between people and safety in use in accordance
with the country-specific regulations.

exit menu
- The stop once press.
- It appears the menu number 05th
- The setting of the functions in this menu is complete.

Setting Other Functions


- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or 6-9.2 Setting the power limit.
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding
gate at position.

1x

3s

6-9.3 Confirm function number. end


programming.
TR25E001 D 6-9
I ommissioning A / B 445 P rogram - M enu 0 6

6.8 Tools Menu 06 - Power limit on target to -

Monitoring of the door travel "to" should latch must always be made via a safety edge (optional with additional light barrier =
SKS,). The function force limiting towards the goal to serve the additional safety and protection for people and obstacles. In
response the force limiting the door stops.

steps
either:

If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.
The stop button 1x. The display shows flashing the amount of set Krafbegrenzung.

Setting the force limit in the direction of gate-to


1x - 19x
- Press door open. Each pressure corresponds to a reduction of the
force limiting (max. Value 19).
- In value 00, the force limiter is switched off (no additional
security). Without a safety edge, the door opens only in principle
on the hold towards the goal to.

or

- Key goal to press. Each pressure corresponds to an increase in the force


limit (min. 01 value, highest security = factory setting).

1x - 19x
The power limit should not be set unnecessarily high,
because a too high eingstellte force may result in 6-10.1 Select the function number
personal injury or property damage.

exit menu
- The stop once press.
- It appears the menu number 06th
- The setting of the items in this menu is complete.

Setting Other Functions


- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding
gate at position.
6-10.2 No extra security Menu 0.

1x

3s

6-10.3 Confirm function number. end


programming.
6-10 TR25E001 D
P rogram - M enu 0 7 A / B 445 I ommissioning

6.9 Tools Menu 07 - Preset position SKS-stop after track application -

The position SKS stop disables the safety edge SKS shortly before reaching the end goal to, in order to prevent incorrect
responses (eg unintentional reversing).

steps
either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the selected function number.

Select function
- Press door open. Each press increases the function number 1x - 20x
(Max. Function number 20).
or
- Key goal to press. Each press reduces the function number
(Min. Function number 01).
or
- In function number 00, the function is switched off.

1x - 20x

6-11.1 Select the function number

SKS VL1 VL2


Note 00
When the desired postion corresponding to the selected track application * -
has not been reached, you can compensate for this by changing the 01 H5, H8, BR20,
STA400, ET400
function number.
02 L1, L2, N1, N2, N3 H4, H5 H4, H5
The country-specific regulations must be observed. H4, V6, V7, V9
03 N3, H8, L2 N3, H8, L2
04
05 N2 N2
06 ITO N1 N1
07-09
10 L1 L1
11-17
18 ITO
19
20 ITO

6-11.2 Adjustable functions.


* = Factory setting.
exit menu
- The stop once press.
- It appears the menu number 07th
- The setting of the functions in this menu is complete.
1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.

6-11.3 Confirm function number. end


programming.
TR25E001 D 6-11
I ommissioning A / B 445 P rogram - M enu 0 9

6.10 Tools Menu 09 - Time for Start-

Own the multifunction boards that are to be activated in menu 18/19 (time in seconds) with these times.

steps
either:

If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the set
Function number. 1x - 10x
Setting function
- Press door open. Each press increases the function number
(Max. Function number 10).
or
- Key goal to press. Each press reduces the function number (min.
Function number 01).
or
- In function number 00, the function is switched off.

1x - 10x

6-12.1 Select the function number

Note: 00 * -
Start-up warning 01 1
Signal for operation without 02 2
automatic before and during each 03 3
door cycle.
04 4
05 5
06 6
07 7
08 8th
9 9
10 10
exit menu 6-12.2 Adjustable functions.
- The stop once press. * = Factory setting.
- It appears the menu number 09th
- The setting of the functions in this menu is complete.

Setting Other Functions


- About key goal on goal or select to
1x
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding
gate at position. 3s

6-12.3 Confirm function number. end


programming.
6-12 TR25E001 D
P rogram - M enu 1 1 A / B 445 I ommissioning

6.11 Tools Menu 11 - Setting the response of the drive after the response of connected to socket X30 Closing
edge safety device -

Here you can set how the drive port to behave in the direction of movement after the response of attached to socket
X30 closed safety edge (SKS).

steps
either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the set

Function number.
1x - 8x
Setting function
- Press door open. Each press increases the function number
(max. Function number 08).
or
- Key goal to press. Each press reduces the function number (min.
Function number 01).
or
- In function number 00, the function is switched off.

1x - 8x

6-13.1 Select the function number

00 without closing edge safety device (SKS) For deadman towards goal
01 with closing edge safety device (SKS) For deadman towards goal
02 SKS: Relieve when door encounters an obstacle
03 * SKS: short reverse when gate meets an obstacle
04 SKS: long reversing when gate meets an obstacle
05 For deadman with resistance contact strip (8K2) toward goal
06 8k2: Relieve when door encounters an obstacle
07 8k2: short reverse when gate meets an obstacle
08 8k2: long reversing when gate meets an obstacle

6-13.2 Adjustable functions.


* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number 11th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.

6-13.3 Confirm function number. end


programming.
TR25E001 D 6-13
I ommissioning A / B 445 P rogram - M enu 1 2

6:12 Tools Menu 12 - Setting the response of the drive after the response of connected to socket X20 safety
device -

Here you can set how the drive according to the response of the electrode connected to terminal X20 safety device (eg a
photocell) behaves.

steps either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the set
Function number.
1x - 5x
Setting function
- Press door open. Each press increases the function number
(Max. Function number 05).
or
- Key goal to press. Each press reduces the function number (min.
Function number 01).
or
- In function number 00, the function is switched off.

1x - 5x

6-14.1 Select the function number

00 * Security element does not exist (eg light barrier)


1 For security element towards the goal. Reversing out if safe safety
element responsive.
2 For security element towards the goal. Short reversing when secure unit
element responsive.
3 For security element towards the goal. Long reversing if safe safety
element responsive.
4 Security element (eg, roll-up safety) towards the gate on. Reversing from.
5 Security element towards the gate on. Short reversing when
security element responds.

6-14.2 Adjustable functions.


* = Factory setting.
exit menu
- The stop once press.
- It appears the menu display 12th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.

6-14.3 Confirm function number. end


programming.
6-14 TR25E001 D
P rogram - M enu 1 3 A / B 445 I ommissioning

6:13 Tools Menu 13 - Setting the response of the drive after the response of connected to socket X21 safety
device -

Here you can set how the drive according to the response of the electrode connected to terminal X21 safety device (eg a
photocell) behaves.

steps either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the set
Function number.
1x - 5x
Setting function
- Press door open. Each press increases the function number
(Max. Function number 05).
or
- Key goal to press. Each press reduces the function number (min.
Function number 01).
or
- In function number 00, the function is switched off.

1x - 5x

6-15 .1 Select the function number

00 * Security element does not exist (eg light barrier)


1 For security element towards the goal. Reversing out if safe safety
element responsive.
2 For security element towards the goal. Short reversing when secure unit
element responsive.
3 For security element towards the goal. Long reversing if safe safety
element responsive.
4 Security element (eg, roll-up safety) towards the gate on. Reversing from.
5 Security element towards the gate on. Short reversing when
security element responds.

6-15.2 Adjustable functions.


* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number. 13
- The setting of the functions in this menu is so 1x
completed.

Setting Other Functions


- About key goal on goal or to the
Select appropriate menu. - Edit
functions.
or
3s
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding gate
position on.
Confirm function number.
6-15.3
end programming.

TR25E001 D 6-15
I ommissioning A / B 445 P rogram - M enu 1 4

6:14 Tools Menu 14 - Setting the response of the drive after the response of at socket X22
angeschlossenenSicherheitseinrichtung -

Here you can set how the drive according to the response of the electrode connected to terminal X22 safety device (eg a
photocell) behaves.

steps either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the set
Function number.
1x - 5x
Setting function
- Press door open. Each press increases the function number
(Max. Function number 05).
or
- Key goal to press. Each press reduces the function number (min.
Function number 01).
or
- In Funktionsnummert 00 the function is turned off.

1x - 5x

6-16.1 Select the function number

00 * Security element does not exist (eg light barrier)


1 For security element towards the goal. Reversing out if safe safety
element responsive.
2 For security element towards the goal. Short reversing when secure unit
element responsive.
3 For security element towards the goal. Long reversing if safe safety
element responsive.
4 Security element (eg, roll-up safety) towards the gate on. Reversing from.
5 Security element towards the gate on. Short reversing when
security element responds.

6-16.2 Adjustable functions.


* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number 14th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.

6-16.3 Confirm function number. end


programming.
6-16 TR25E001 D
P rogram - M enu 1 5 A / B 445 I ommissioning

6.15 Tools Menu 15 - Reaction of the pulse input -

Here you can set how the drive behaves according to the response of the connected to socket X2 pulse input.

steps
either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the selected function
number.
1x - 2x
Setting function
- Press door open. Each press increases the function number
(max. Funktionsnummert 02).
or
- Key goal to press. Each press reduces the function number (min.
Function number 01).
or
- In function number 00, the function is switched off.

1x - 2x

6-17.1 Select the function number

00 * Pulse function (sequence control for manually operated elements,


Note to Function number 01-
such as buttons, remote control, pull):
02
On-Stop-Stop-Open-Stop -...
The country-specific regulations must
be observed!
1 Pulse function (for electrically operated elements such as induction loops):
On (to the end position on) -To (up to the end position to)

2 Pulse function (for electrically operated elements):


- Towards goal on: Open-Stop-Open-Stop -...
(To the end position on)
- Towards goal Status: For (to the end position to) -Stop-Open-Stop-on -...
(To the end position on)

6-17.2
A
djustable functions.
* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number 15th
- The setting of the functions in this menu is so 1x
completed.

Setting Other Functions


- About key goal on goal or to the
Select appropriate menu. - Edit
functions.
or
3s
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding gate
position on.
Confirm function number.
6-17.3
end programming.
TR25E001 D 6-17
I ommissioning A / B 445 P rogram - M enu 1 6

6.16 Tools Menu 16 - Reaction of the command elements -

Here the function of the command elements is set on the control unit housing and cover at the sockets X3 / X10.

steps
either:

If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the selected function number.

Setting function
1x - 4x
- Press door open. Each press increases the function number
(max. Function number 04).
or
- Key goal to press. Each press reduces the function number (min.
Function number 01).
or
- In function number 00, the function is switched off.

1x - 4x

6-18.1 Select the function number

00 * Key function alternating with Tor stop


Note to Function number 02-
Key goal on: Open-Stop-Open-Stop-Open-Stop -...
04
Button Goal Status: For stop-to-stop-to-stop -...
The country-specific regulations
must be observed! 1 Only key function
Key goal on: On to end position, key target goal to stop key
goal Status: For up end position, key goal on the door stops
2 For key function with reversal on stop at door travel
Key goal on the door stops. Subsequently, the driveway is automatic
3 Key function with reversal at door travel on
Key to door stops goal. Subsequently, the access takes place
automatically
4 Key function with reversal on the stop in both directions
Key goal to stop access. Subsequently, the driveway is automatic key goal
to stop driveway. Subsequently, the access takes place automatically
6-18.2 Adjustable functions.
* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number 16th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.

6-18.3 Confirm function number. end


programming.
6-18 TR25E001 D
P rogram - M enu 1 7 A / B 445 I ommissioning

6.17 Tools Menu 17 - miniature lock changes the response of the command elements -

Here you can set how the command elements behave on the controller housing by operating the miniature castle.
The miniature castle gets the function of a master switch.

steps

Open Control Panel and connecting the miniature castle on the keypad board in the lid reposition (see Figure 6 19.1).

either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.


The stop button 1x. The display shows
flashing the set
Function number.

Setting function
- Press door open. Each print
increases the function number X5 X4

(Max. Function number 06).


or
- Key goal to press. Each press
reduces the function number (min.
Function number 00).

6-19.1 Connection of miniature Schlos 6-19.2 Select the function number


ses, inside cover of X5 to X4
reposition.
00 * Miniature lock without special function
01 Miniature lock to 1 disables the buttons on the control cover (except Stop button).
02 Miniature lock on 1 blocks all external control signals (except Stop button).
03 Miniature lock to 1 disables the buttons on the control housing cover and any external control signals (except Stop button).
04 Miniature lock to 1 disables the buttons on the control cover (except Stop button). External CLOSE button On / Off button are masters.
05 Miniature lock on 1 blocks all external control signals (except Stop button). CLOSE button will master switch On / Off control on the housing cover.
Miniature castle on 0: Miniature lock on 1:
06
Miniature lock disables the buttons on the controller housing cover Miniature lock disables the buttons on the controller housing cover
(Except Stop button). (Except Stop button). External CLOSE button On / Off button are masters.

6-19.3 Adjustable functions.


* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number 17th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.

6-19.4 Confirm function number. end


programming.
TR25E001 D 6-19
I ommissioning A / B 445 P rogram - M enu 1 8

6.18 Tools Menu 18 - settings of the relay 1 on the Multifunktionsplatine-

Relay 1 can constantly whisking or clocking be programmed for specific operating conditions. Installation
see chap. 7.4.

steps
either:

If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the selected function number.

Setting function
1x - 8x
- Press door open. Each press
increases the function number
(Max. Function number 08).
or
- Key goal to press. Each press
reduces the function number
(Min. Function number 01).
or
- In function number 00, the
function is switched off.
X70
1x - 8x
PE PE PE PE

6-20.1 Relay 1 on the multifunction 6-20.2 Select the function number circuit
board

Note to Function number 06- 00 * relay from


07 01 Message "end position OPEN"
Start-up warning signal =
Operating without automatic 02 Message "end position CLOSE"
before and during each door 03 -
cycle.
04 Timed signal at commanding "OPEN" or signal "request entrance"

05 Message "error message on the display"


06 Start-time signal (time setting menu 09)
07 Start-flashing (time setting menu 09)
08 Message "Drive running"

6-20.3 Adjustable functions.


* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number 18th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.

6-20.4 Confirm function number. end


programming ..
6-20 TR25E001 D
P rogram - M enu 1 9 A / B 445 I ommissioning

6.19 Tools Menu 19 - settings of relay 2 on the multifunction board -

Relay 2 can constantly whisking or clocking be programmed for specific operating conditions. Installation
see chap. 7.4.

steps
either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the selected function number.

Setting function
1x - 8x
- Press door open. Each press
increases the function number
(Max. Function number 08).
or
- Key goal to press. Each press
reduces the function number
(Min. Function number 01).
or
- In function number 00, the
function is switched off.
X70
1x - 8x
PE PE PE PE

6-21.1 Relay 2 on the multifunction 6-21.2 Select the function number circuit
board

Note to Function number 06- 00 * relay from


07 01 Message "end position OPEN"
Start-up warning signal =
Operating without automatic 02 Message "end position CLOSE"
before and during each door cycle. 03 -
04 Timed signal at commanding "OPEN" or signal "request entrance"

05 Message "error message on the display"


06 Start-time signal (time setting menu 09)
07 Start-flashing (time setting menu 09)
08 Message "Drive running"

6-21.3 Adjustable functions.


* = Factory setting.
exit menu
- The stop once press.
- It appears the menu number 19th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position.
6-21.4 Confirm function number. end programming ..
TR25E001 D 6-21
I ommissioning A / B 445 P rogram - M enu 2 1

6.20 Tools Menu 21 - Monitoring tested wicket door contact -

The monitoring of a jack X31 (board CLOSING SKS) connected Schlupftrkon will clock with testing or off.

steps
either:

If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the selected function
number.

1x
Setting function
- Press door open. Each press increases the function number
(Max. Function number 01).
or
- Key goal to press. Each press reduces the function number (min.
Function number 00).

1x

6-22.1 Select the function number

00 * Monitoring of testing on abge


Note to Function Number 01:
With this programming evaluation of SKS, the yellow LED turns off in the 1 Monitoring of testing turned
end position "CLOSE" - With a negative test the door
travel is with output of the error
message 16 prevents

6-22.2 Adjustable functions.


* = Factory setting.

exit menu
- The stop once press.
- It appears the menu number 21st
- The setting of the functions in this menu is so 1x
completed.

Setting Other Functions


- About key goal on goal or to the
Select appropriate menu. - Edit
functions.
or
3s
end programming
- Programming button 3 sec. Press.
- The display shows the corresponding gate
position on.
6-22.3 Confirm function number.
end programming.

6-22 TR25E001 D
P rogram - M enu 99 A / B 445 I ommissioning

6.21 Tools Menu 99 - Resetting data

In this menu, various data of the control program can be reset.

steps
either:
If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu
(see section 6.2).
or:
Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

The stop button 1x. The display shows flashing the selected function number.

Setting function
- Press door open. Each press increases the function number 1x - 6x
(max. Function number 06).
or
- Key goal to press. Each press reduces the function number (min.
Funktionsnummert 01).
or
- In function number 00, the function is switched off.

1x - 6x

6-23.1 Select the function number

00 * No change
Note to Function Number 02
For diagnostic purposes, a 00 is written into the error memory. This provides a 01 reset maintenance intervals
starting mark for newly accrued error messages
02 Set marker in the fault memory
(Service menu 01)
3 Resetting the functions
to factory settings from menu 08
Note to Function Number 06
At least 2x perform a full Torlauf latched for automatically 4 Resetting the functions
to factory settings of all menus
learning the force limit. The door travel must not be
interrupted. 05 -

06 Delete Taught force

6-23.2 Adjustable functions.


* = Factory setting.
exit menu
- The stop once press.
- It appears the menu number 99th
- The setting of the functions in this menu is complete. 1x
Setting Other Functions
- About key goal on goal or select to
the corresponding menu.
- Edit functions.
or
end programming
- Programming button 3 sec. Press. 3s
- The display shows the corresponding
gate at position

6-23.3 Confirm function number, end


programming.
TR25E001 D 6-23
A/B
445

6-24 TR25E001 D
A / B 445 Ccessories

7 Accessories and upgrades

7.1 General
Prior to installation of accessories and extensions, note the following:

Prior to installation of accessories and upgrades the system is disconnected from the mains and
secured according to the safety against unauthorized switching.

Install Only the manufacturer for this control approved accessories and enhancements.

The local safety regulations must be observed.

Lay power and control cables in separate installation systems.

X51

X100

X51

X110

X111

X51

7-1.1 For retrofitting of cable gland 7-1.2 Accessory bag expansion board 7-1.3 Mounting a Erweiterungspla tine
glands the preconceived set break in width of a division unit in the
points only with the lid closed by strike control housing and cable
management for X51

X51
X51 X51
+
+

X100

X51 X100 X100

X51 X51
X110

X111 X110 X110

X111 X111

X51
X51 X51

7-1.4 Expansion board in a width Dividing 7-1.5 Expansion board in width two space 7-1.6 Expansion board in width three
unit, expansion enclosure and cable units in the extension housing and cable space units in the extension housing and
guide X51 guide X51 cable guide X51

TR25E001 D 7-1
Ccessories A / B 445 P latine E ndlagenmeldung

7.2 board end position


The relay board with potential-free relay contacts expanded boards such as the roadway regulation to additional
functions (eg end position).
Connection to existing boards is via the plug contact X80.

Terminal strip X 73, relay K1

terminal 1 NC
Max. Contact load:
terminal 2 common contact 500 W / 250 V AC
terminal 3 NO contact 2.5 A / 30 V DC
LED1 LED2
(YE) (YE)

K1 K2

1 3 4 6

Terminal strip X 73, relay K2 2 5


K1 K2
terminal 4 NC 1 23 4 56
Max. Contact load:
terminal 5 common contact 500 W / 250 V AC X73 X80

terminal 6 NO contact 2.5 A / 30 V DC

7-2.1 Layout of the board

1 2 3 4 5 6

X80

7-2.2 Connection to existing boards on


X80

K1 K2

123 456
X73

7-2.3 Schematic of Relay

7-2 TR25E001 D
M ultifunktionsplatine A / B 445 Ccessories

7.3 Multifunction board


With the relay board relay contacts are provided for Limit switch signal in command "OPEN", signal "Automatic timer off" error
message and start-up warning / warning available. The corresponding function is in
Menu 18/19 set.
The board is provided directly to consumers with 230 V operating voltage. The connection to the control board is via the
plug contact X51. Daughter boards are connected to X80.

Terminal strip X70, relay K1

terminal 1 NC
Max. Contact load:
1 2 X51
terminal 2 common contact 500 W / 250 V AC
2.5 A / 30 V DC X61 X80 LED1 LED2
terminal 3 NO contact (YE) (YE)
K1 K2

F1 1 3 4 6

T 2.5A
H
2 5
Terminal strip X70, relay K2 K1 K2
1 2 3 4 5 61 52 3 4 5 6
terminal 4 NC
X90 X70
Max. Contact load:
terminal 5 common contact 500 W / 250 V AC PE PE PE PE PE

terminal 6 NO contact 2.5 A / 30 V DC 7-3.1 Layout of the board

About the fuse F1 (T 2.5Ah 250V) is connected to terminal 1 2 / X 90


a hedged voltage.

X51

X80

External voltage at the terminal strip X61 will completely destroy the electronics.

7-3.2 X51 = connection for controlling,


X80 = connection for add-in boards.

F1
K1 K2

L LF N

1 23 45 123 456
X90 X70

L
230 V AC
N

7-3.3 Schematic relay and terminal


eg for 230 V lamp
TR25E001 D 7-3
Ccessories A / B 445 S chlie edge safety

7.4 Closing edge safety SKS


The closing edge safety device consists of a junction box with the SKS board (1) (connection of mitfah by the door leaf-
generating safety devices), the junction box with Y piece and the junction box with the adapter board coiled cable and
system management.
The drive response to this safety device must be adjusted in the menu 11th

SKS-board (1)
X30 Connecting the coiled cable for connection to the adapter board
X31 Connections for example slack switch (7), wicket door contact (8), Nachtverrriegelung (9)
X32 Connection Optosensor safety edge (receiver, with black sealing compound), (a non-simultaneously
Connect the unit to X33!)
X33 Terminalresistance contact bar 8K2 (WKL) (not simultaneously connect a device to X32!) X34
connection of the connecting line of the safety edge
24V LED lights up when the operating voltage is present (= all right) SKS LED light is off
when the safety edge is not actuated (= all right) lights RSK LED when the closed circuit is
closed (= everything in Ordung)

Y-piece (2)
(4) Connection Cable slack switch
(5) Connection Optosensor the closing edge safety device (transmitter, with gray sealing compound)
(6) Connection X34 connecting line Optosensor the safety edge

Adapterplatine helical cable system cable (3)


X30 Connecting the coiled cable and system management as a connection to the controller

24V 6
X30
WH BN GN YE BK (GY) X30
X32 X34 SKS
3
2
X31 X31 X31 RSK X33
X30

637 001 WH BN GN YE BK (GY)


1
S

X30

3
4 5 X30
WH BN GN YE BK (GY)

X30
9

24V
1
WH BN GN YE BK (GY)

2 S
X32 X34
X30

SKS

RSK
X31 X31 X31 X33

7 8th 7

7-4.1 Closing edge safety device


7-4 TR25E001 D
A / B 445 S ervice

8 service

8.1 General information service


Before service work, please note the following:

Service / maintenance work must be performed by trained and authorized personnel in accordance
with local / national safety.
the system is disconnected from the mains and in accordance with the safety rules to be
secured against unauthorized switch before servicing.
The maintenance release / secured release may only be operated when the door is closed
ge.

8.2 Electroless operation of the door

8.2.1 Maintenance work


Disconnect power.

Press Maintenance release / secured release with the door closed. Slide gate manually in the desired direction.

8.2.2 disturbances
Disconnect power.
Door operation as follows:

- Shaft drive with cap: press Maintenance release / secured release with the door closed. Slide gate manually in the

desired direction.
- Shaft drive with hand crank: by turning the hand crank to move the gate in the desired direction.

- Shaft drive with emergency hand: by pulling the hand chain move the gate in the desired direction.

The operation of the door on the hand crank or emergency chain is provided only in case of failure.

8-1.1 Shaft drive with cap 8-1.2 Shaft drive with hand crank 8-1.3 Shaft drive with emergency hand
chain

8-1.4 Maintenance release 8-1.5 secured quick release

TR25E001 D 8-1
S ervice A / B 445

8.3 Service menu

8.3.1 General information about the service menu


To query the service menu you must:

must be ensured for safety prior to querying the service menu, that no persons or objects in the
operating range of the door.

8.3.2 Steps to query the service menu

Making power supply


- CEE plug into the socket
stuck.
- Main switch (optional) turn
to position. 1
Call Service menu
- Stop button for 5 seconds. - The 5s
display shows the 00th

Select the Service menu number


- The key goal on corresponding key
until the desired menu
number is reached.
- Press repeatedly the key to
goal can
or backward scrolling. 8-2.1 establish power supply. 8-2.2 Call Service menu
Main switch (optional) to 1.
Confirm service menu number
- If the desired menu number
displayed, the stop button a
press times. It flashes 1x - 22x
the symbol for the beginning of the
Of numbers - -.

Show numbers series completely


1x
- The key goal to corresponding number of times,
press until all the numbers in full
were displayed. The end of
Number line is - - is
shows. Further pressure on the
Goal To button is again the top
the sequence of numbers displayed. 1x - 22x

leave service menu 8-2.3 Select Menu number 8-2.4Confirm menu number. Of the
Beginning the series of numbers is
- The stop button 1x. displayed.
- It appears the original
selected service menu number
(Example 10). 1x - 5x

1x

3s

1x - 5x
8-2.5 View of numbers completely 8-2.6 Exit menu. The service
Menu number is displayed.
8-2 TR25E001 D
A / B 445 S ervice

either
Select New Service menu number and query the corresponding figures
rows. 1x - 22x
or
Exit Service menu
- Service menu select number 00th
- Stop button 1x.
or
- Press for 30 seconds no key.
- The display shows the corresponding end position.

1x - 22x
8-3.1 New Service menu number from
choose

1x

30 s

If 30 seconds no key is pressed, the service menu is terminated.

8-3.2 Exit Service menu

TR25E001 D 8-3
S ervice A / B 445 Service menu 01

8.4 Service menu 01 - Error Messages -

In this menu the last 10 accumulated errors in the form of a 2-digit number will be displayed. If a new error is stored, the
oldest error is deleted.

steps
either:
If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu
(see section 8.3).
or:
Service Menu mode initiate (see section 8.3) and select the appropriate service menu.

The stop button 1x. The display shows flashing the beginning of the
series of numbers.

Query of the last 10 errors


- With the key goal to can be the beginning of the
series of numbers - - until the end of the row of
numbers - - Call the last 10 errors, the most recent
error is shown first and the oldest last error.
- The errors are displayed in the form of a 2-digit number.

1x - 10x

8-4.1 Query of the last 10 errors.


Error number eg 41, 04, 33

Error numbers and their cause


01 ... 04 Open the closed circuit (see section 8.10)
11 ... 18 Active safety elements (see section 8.10)
21 ... 28 Maneuvers carried out (see section
8.10)
31 ... 38 Hardware (see section 8.10)
41 ... 48 System error / communication (see section 8.10)

8-4.2 Display of error numbers


01 ... 04-41 ... 48th
Switching to other service menu
number
- The stop button 1x.
- New Service Menu number
choose. 1x 1x

Exit Service menu


- Service menu number 00 from
choose.
- press Stop 1x. 1x -
or 22x
- be for 30 seconds no key 1x 30 s
active.

If 30 seconds no key is pressed,


is the Service menu automatically Switching to other service
8-4.3 8-4.4 Exit Service menu
terminated. menu number
8-4 TR25E001 D
Service menu 02 A / B 445 S ervice

8.5 Service menu 02 - Operating hours since the last Maintenance-

In this menu the operating hours are shown on the network since the last maintenance. A maximum. 999,999 hours are displayed.
This operating hours counter can be reset in 1 program menu 99 / function.

steps
either:
If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu
(see section 8.3).
or:
Service Menu mode initiate (see section 8.3) and select the appropriate service menu.

The stop button 1x. The display shows flashing the beginning of the
series of numbers.

Query of operating hours (eg 123456) 1x = 123456


- With the key goal to the 100,000 he and
10,000 he point call (Example 12).
- By pressing again the key goal to 1000
he and 100 he point call (Example 34). 1x = 12 3456
- By pressing again the key goal to the
10 he and 1 he point call (Example
56).

1x = 1234 56

8-5.1 Query of operating hours

Note
After about 365 days uptime on the power will be on display at each
press the LED indicates "In". This tells the user to carry out the annual
inspection according to BGB 232 interface. 1x

1x -
22x

1x

8-5.2 Switching to other service


menu number
Switching to other service menu
number
- The stop button 1x.
- Select New Service menu number.
1x
Exit Service menu
- Service menu select number 00th
- press Stop 1x.
or
- Press for 30 seconds no key.

If 30 seconds no key is finished, the 30 s


Service menu automatically.

8-5.3 Exit Service menu

TR25E001 D 8-5
S ervice A / B 445 Service menu 03

8.6 Service menu 03 - Total door operating cycles -

In this menu the door operating cycles are displayed. Whenever the gate the end position gate reaches to a Torlaufzyklus
is counted. A maximum. 999999 cycles are displayed.

steps
either:
If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu
(see section 8.3).
or:
Service Menu mode initiate (see section 8.3) and select the appropriate service menu.

The stop button 1x. The display shows flashing the beginning of the series of numbers.

Query of cycles (eg 123456)


- With the key goal to the 100,000 he and
10,000 he point call (Example 12). 1x = 123456
- By pressing again the key to goal
1000 he and 100 he call point
(Example 34).
- By pressing again the key to goal 1x = 12 3456
the 10 he and 1 he call point
(Example 56).

Switching to other service menu


number 1x = 1234 56
- The stop button 1x.
- Select New Service menu number.

Exit Service menu 8-6.1 Query the Torzyklenzahl


- Service menu select number 00th
- Stop button 1x.
or
- Press for 30 seconds no key.

1x
If 30 seconds no key is finished, the
Service menu automatically.

1x -
22x

1x

8-6.2 Switching to other service


menu number

1x

30 s

8-6.3 Exit Service menu

8-6 TR25E001 D
Service menu 04 A / B 445 S ervice

8.7 Service menu 04 - Total operating hours -

This menu shows the total accumulated time are displayed on the network. A maximum. 999,999 hours are displayed.
This counter can not be reset

steps
either:
If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu
(see section 8.3).
or:
Service Menu mode initiate (see section 8.3) and select the appropriate service menu.

The stop button 1x. The display shows flashing the beginning of the series of numbers.

Query of operating hours (eg 123456) 1x = 123456


- With the key goal to the 100,000 he and
10,000 he point call (Example 12).
- By pressing again the key goal to 1000
he and 100 he point call (Example 34).
- By pressing again the key goal to the
1x = 12 3456
10 he and 1 he point call (Example
56).

Switching to other service menu


number
1x = 1234 56
- The stop button 1x.
- Select New Service menu number.

Exit Service menu 8-7.1 Query of operating hours


- Service menu select number 00th
- press Stop 1x.
or
- Press for 30 seconds no key.

1x
If 30 seconds no key is finished, the
Service menu automatically.

1x -
22x

1x

8-7.2 Switching to other service


menu number

1x

30 s

8-7.3 Exit Service menu

TR25E001 D 8-7
S ervice A / B 445 Service menu 0 5-2 2

8.8 Service Menu 05-22 - function numbers of program menus -

This menu shows the preset function numbers the menus can be viewed. The number of service navigation corresponds
to the function number of the program menu.

steps
either:
If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu
(see section 8.2).
or:
Service Menu mode initiate switch (see section 8.2) and the corresponding service menu. The service menu number is
equivalent to equivalent to the program menu number (eg Service menu 5 program
Menu 5).
The stop button 1x. The display shows flashing the
selected function number.
- Appears flashing the display - - no function is set for the
program displayed menu.

8-8.1 Display eg 3 = function


number 3, for example - - = no
function set.
Switching to other service menu
number
- The stop button 1x.
- Select New Service menu number.
1x

1x -
22x

1x

8-8.2 Switching to other service


menu number
Exit Service menu
- Service menu select number 00th
- press Stop 1x.
or
1x
- Press for 30 seconds no key.

30 s
If 30 seconds no key is finished, the
Service menu automatically.

8-8.3 Exit Service menu

8-8 TR25E001 D
Service menu 99 A / B 445 S ervice

8.9 Service menu 99 - Software version and version control -

This menu shows the software version and the controller version is displayed.

steps
either:
If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu
(see section 8.3).
or:
Service Menu mode initiate (see section 8.3) and select the appropriate service menu.

The stop button 1x. The display shows flashing the beginning of the series of numbers.

Read software version and control execution


(Example 1:04 02) 010402 1x =
- With the key goal to the first two numbers of the
Software Version Calling (Example 01).
- By pressing again the key goal to the two
last numbers of the software version call (Example 04).
- By pressing again the key goal to the number of 1x = 01 0402
Control execution call (Example 02).

Switching to other service menu


number
- The stop button 1x.
1x = 0104 02
- Select New Service menu number.

Exit Service menu


- Service menu select number 00th
8-9.1 Read software version and
- press Stop 1x.
control execution
or
- Press for 30 seconds no key.

If 30 seconds no key is pressed, 1x


is the Service menu automatically
terminated.

1x -
23x

1x

8-9.2 Switching to other service


menu number

1x

30 s

8-9.3 Exit Service menu

TR25E001 D 8-9
S ervice A / B 445 Erro r display

8.10 Fault indication on the display

Before troubleshooting the system is disconnected from the mains and in accordance with the
to secure safety against unauthorized switching.

The errors are represented by a corresponding number on the display. At the same point in the display will flash as an
indication of an error message.

8.10.1 Error messages / Troubleshooting

Error- Error Description Error Cause / Troubleshooting


number

Static current circuit (RSK)

01 RSK generally open control housing


Check bridges in connector X1, X3
Check jumper plug X10

02 RSK the safety edge open SKS connector housing


LED yellow: color sequence of the coiled cable
Check in X30
LED off yellow: - All sockets X31 must be assigned
be.
- Wicket door contact, deadbolt
check.
- When connecting a resistor
contact strip 8K2 at X33 must in X34
be inserted a bridge plug

03 RSK open to socket X40 drive


- overheated drive
- Emergency control, the drive is in use

04 RSK open to socket X50 control housing


Miniature lock, connected to X4, is in
position 0

Active safety elements

11 Testing of the SKS to socket X30 unsuccessful or SKS connector housing


SKS has responded. Red LED on: - Check Optosensors
- Check connecting line X34
- X33 is not occupied
Red LED off: Color sequence of the coiled cable
check
The door moves only to the dead man Bert actuator:
- Pressing the button> attempt Latching
> Error message
- nor repeated pressing the button the gate moves in
Dead man operation to

12 Testing of the safety device to socket X20 - In light barriers check the alignment
In light barriers the connection must be made
unsuccessful or the safety device has been - between
addressed Transmitter and receiver, a "Y piece" Version "P"
be

13 Testing of the safety device to socket X21 - In light barriers check the alignment
In light barriers the connection must be made
unsuccessful or the safety device has been - between
addressed Transmitter and receiver, a "Y piece" Version "P"
be

14 Testing of the safety device to socket X22 - In light barriers check the alignment
In light barriers the connection must be made
unsuccessful or the safety device has been - between
addressed Transmitter and receiver, a "Y piece" Version "P"
be
8-10 TR25E001 D
Erro r display A / B 445 S ervice

Error- Error Description Error Cause / Troubleshooting


number

Active safety elements


15 Testing the resistance contact strip 8K2 jack SKS connector housing
X30 unsuccessful or 8K2 has responded. Red LED on: - Terminalresistance Contact
check strip
Red LED off: - Color sequence of the coiled cable
check
- X32 is not occupied
The door moves only to the dead man Bert actuator:
- Pressing the button> attempt Latching
> Error message
- nor repeated pressing the button the gate moves in
Dead man operation to

Wicket door contact defective. The test is negative.


16 The wicket
Gate can no longer be moved. - twisted magnetic of contact
- Wicket door contact defective

17 The power limit "OPEN" has addressed gate


- Feathers have settled.
- Heavy moving door
function number
- Force set too sensitively. force adjustment
Check menu 5

18 The force limit "CLOSE" has addressed gate


- Heavy moving door
function number
- Force set too sensitively. force adjustment
Check Menu 6 (even after spring changes)

door movements
21 Drive blocked. Motor does not start gate
- Heavy moving door
drive
- disengaged engine
- not connected Connection cable
control
- defective fuse

22 Direction of rotation. Direction of rotation reversed function number


- Programming of installation does not match
the actual Mounting
socket
- Check phase sequence of the mains supply

23 Speed too slow. Motor does not start or is gate


too slow - Heavy moving door

24 Goal type. Drive is not designed for the target type gate
- Door height and Goal translation not fit the
drive
drive
- Chain Box 1: 2 mounted upside down
socket
- Check phase sequence of the mains supply

TR25E001 D 8-11
A/B
S ervice 445 Erro r display

Error- Error Description Error Cause / Troubleshooting


number

Hardware Components
31 General disturbance of the power board control
- Power board must be replaced
Running time. Torlauf takes unacceptably
32 long gate
- Door height and Goal translation not fit the
drive

33 force measurement fuses


- Check Feinsicherungen main circuit
control
- Power board must be replaced

34 force measurement fuses


- Check Feinsicherungen main circuit
control
- Power board must be replaced

35 Undervoltage 24 V control
- Short circuit or overload of the 24 V supply
the control
- Disconnect Possibly connected load
and provide separate

System error / communication problems


41 COM interface X40 control
- Cable (door position sensor) to socket X40 or not
inserted incorrectly

42 COM interface X50 control


- Cable (cover keyboard) to socket X50 or not
not plugged in correctly

43 COM interface X51 control


- Cable (extension boards) to socket X51 not
or not properly plugged in

46 EEPROM. Test has failed functions


- Permanently stored data are deleted. After this
Reconnection of the network, all radio
tions to be reprogrammed.

47 R.A.M. Test has failed Control program


- Temporarily stored data are deleted. After
restarting the network these
restored.

48 ROME. Test has failed Control program


- If after switching on the controller
this error occurs again, the controller is defective.

display Error Description Error Cause / Troubleshooting


display

- control
- - Cable (door position sensor) to socket X40 or not
inserted incorrectly

I-I functions
- The control is not learned
- Permanently stored data are deleted. After this
Reconnection of the network must all menu
Values to be reprogrammed.

8-12 TR25E001 D
S icherungen A / B 445 S ervice

8:11 Fuse elements in the control housing

8.11.1 General

Before changing fuses the system is disconnected from the mains and secured according to the
safety against unauthorized switching.

8.11.2 3-phase control

F1 fuse, main circuit


Phase L1 (T 6.3 AH 250 V)

F2 fuse, main circuit F1 F2 F3 F4


Phase L2 (T 6.3 AH 250 V)

F3 fuse, main circuit


Phase L3 (T 6.3 AH 250 V)

Fuse F4 ,, Control Circuit


of phase L3 (T 3:15 AH 250 V)

(All backups are glass tube 8-13.1 Location of fuses F1 - F4 8-13.2 Fuses F1 - F4
fuses with rated 5x20
breaking capacity H).

8.11.3 1-phase control

F1 fuse, main circuit


Phase L (T 6.3 AH 250 V)

F1 F2
Fuse F2, Control Circuit
Phase L (T 3:15 AH 250 V)

(All backups are glass tube


fuses with rated 5x20
breaking capacity H).

8-13.3 Location of fuses F1 - F2 8-13.4 The fuses F1 - F2

TR25E001 D 8-13
A/B
445

8-14 TR25E001 D
A / B 445 Technical information

9 Technical information

9.1 motor wiring

3 PH / Y
L1 L1
W2
U2
X102 X102 W2 / U1
V2
U1

U2 / V2 / W2
V
W1 / V2
W1 V1 W2
4
0
V 0

X101 U2 V1 / V2
2
3
0

X102 X101
L3 L2 V2 L3 L2
X101

X103

X91 U1 U1
V1 V1
X103 X103
W1 W1

9-1.1 Location of motor terminal board 9-1.2 Star connection for three-phase 9-1.3 Delta connection for AC network
mains with low voltage. Blind plug must be
high voltage. Blind plug must plugged in to X102!
be put on X101!

1 PH / N 1 PH / N

X102 U2 / Z1 X102 U2 / Z1

U1 Z2 U1 Z2

L N L N
X101 X101
LN LN

U1 U1
Z2 Z2
X103 X103
U2 / Z1 U2 / Z1

9-1.4 1-phase alternating current 9-1.5 1-phase alternating current


network Capacitor is mounted on network Capacitor is mounted in
the motor. Dummy plug must be Steuerungsge-housing. Dummy plug
plugged in to X102! must be plugged in to X101!

9.2 Wiring closed circuit

x
X40 X40 X40
x x
Wiring closed circuit
9-1.6 9-1.7 Wiring
closed circuit (RSK) 9-1.8 Wiring
closed circuit (RSK)
(RSK) on door position sensor: the door position sensor: the door position sensor:
Thermal switch in the motor winding X = additional protective device (eg X = two additional protec
Switch the emergency hand chain,
hand crank) tions

TR25E001 D 9-1
A/B
445

9-2 TR25E001 D
A / B 445 Overview program - Menu

Menu- settings Radio- function factory chapter


number tion on-
number position

01 Mounting set / learning end positions 6.3

02 Control run end positions 6.4

03 Fine adjustment of the end position gate on 6.5

04 Fine adjustment of the end position gate to 6.6

05 Force limiting towards the goal on 01 6.7

06 Force limitation on target to 01 6.8

Preselection of position SKS stop after track


07 application SKS VL1 VL2 6.9
00 - 00
01 H5, H8, BR20,
STA400, ET400
02 L1, L2, N1, N2, N3 H4, H5 H4, H5
H4, V6, V7, V9
03 N3, H8, L2 N3, H8, L2
04 -
05 N2 N2
06 ITO N1 N1
07 -
08 -
09 -
10 L1 L1
11 -
12 -
13 -
14 -
15 -
16 -
17 -
18 ITO
19 -
20 ITO

09 Time for start-up warning / warning 00 - 00 6:10


(In seconds) 01 1
02 2
03 3
04 4
05 5
06 6
07 7
08 8th
09 9
10 10
Reaction closing edge safety device (CESD) at
11 X30 00 Deadman towards goal without SKS to 6:11
01 For deadman with SKS towards goal
02 SKS: Relieve when door encounters an obstacle
03 SKS: short reverse when gate on a 03
obstacle hits
04 SKS: long reversing when gate on a
obstacle Meet
05 Deadman with resistance contact strip
(8K2) toward goal to
06 8K2: Relieve when door encounters an obstacle
07 8K2: short reverse when gate on a
obstacle hits
08 8K2: long reversing when gate on a
obstacle hits
TR25E001 D 10-1
Overview program - Menu A / B 445

Menu- settings Radio- function factory chapter


number tion on-
number position

12 Response safety device on X20 00 The security element (SE) No 00 6:12


01 For SE towards the goal. reversing from
02 For SE towards the goal. short reversing
03 For SE towards the goal. long reversing
04 SE towards goal on. reversing from
05 SE towards goal on. short reversing

13 Response safety device to X21 00 The security element (SE) No 00 6:13


01 For SE towards the goal. reversing from
02 For SE towards the goal. short reversing
03 For SE towards the goal. long reversing
04 SE towards goal on. reversing from
05 SE towards goal on. short reversing

14 Response safety device on X22 00 The security element (SE) No 00 6:14


01 For SE towards the goal. reversing from
02 For SE towards the goal. short reversing
03 For SE towards the goal. long reversing
04 SE towards goal on. reversing from
05 SE towards goal on. short reversing

Pulse function (sequence control for manually


15 Reaction at the pulse input X2 00 operated 00 6:15
Elements such as button, hand transmitter, pull)
On-Stop-Stop-Open-Stop ...
01 Pulse function (for electrically operated elements,
eg induction loops)
In (to end position on) -To (up to the end position
To)
02 Pulse function (for electrically operated elements,
eg induction loops)
- Towards goal on: Open-Stop-Open-Stop ...
(To the end position on)
- Towards goal Status: For (to the end position
to) -
Stop-Open-Stop-on ... (to end position
On)

16 Reaction of Befehselemente at X3 / X10 00 Key function alternating with Tor stop 00 6:16
- Key goal on: Open-Stop-up
Stop-Open-Stop ...
- Button Goal Status: For stop-to-stop access
Stop ...
01 Only key function
- Key goal on: to On to end position, key goal
stops the gate
- At key goal: to up end position, key goal on
stops the gate
02 Key function with reversal on Stop
at door travel to
- Key goal on the door stops. subsequently
carried out the driveway automatically
03 Key function with reversal at door travel
On
- Key to door stops goal. subsequently
carried out the access automatically
04 Key function with reversal on Stop
in both directions
- Key goal to stop access. subsequently
carried out the driveway automatically
- Key goal to stop driveway. subsequently
carried out the access automatically

10-2 TR25E001 D
A / B 445 Overview program - Menu

Menu- settings Radio- function factory chapter


number tion on-
number position

17 Miniature lock change response 00 Miniature lock without function 00 6:17


command elements 01 Miniature lock to 1 disables the buttons on the
Control cover (except Stop button)
02 Miniature lock on 1 blocks all external
Control signals (except stop button)
03 Miniature lock to 1 disables the buttons on the
Control housing cover and all external
Control signals (except stop button)
04 Miniature lock to 1 disables the buttons on the
Control cover (except Stop button).
External CLOSE button On / Off button are
masters.
05 Miniature lock on 1 blocks all external control
signals (except local stop). CLOSE button open
/
be on the controller housing cover
Master button.
06 Miniature castle on 0:
Miniature lock disables the buttons on the control
ungsgehusedeckel (except Stop button)
Miniature lock on 1:
Miniature lock disables the buttons on the control
ungsgehusedeckel (except Stop button). External
CLOSE button On / Off button are masters.

18 Settings of the relay 1 on the 00 relay from 00 6:18


Multifunction board 01 Message "end position OPEN"
02 Message "end position CLOSE"
03 -
04 Timed signal at commanding "OPEN" or
Signal "request entrance"
05 Message "error message on the display"
06 Start-time signal (time setting
Menu 09)
07 Start-flashing (time setting
Menu 09)
08 Message "Drive running"

19 Settings of the relay 2 on the 00 relay from 00 6:19


Multifunction board 01 Message "end position OPEN"
02 Message "end position CLOSE"
03 -
04 Timed signal at commanding "OPEN" or
Signal "request entrance"
05 Message "error message on the display"
06 Start-time signal (time setting
Menu 09)
07 Start-flashing (time setting
Menu 09)
08 Message "Drive running"

21 Monitoring tested wicket door contact 00 Monitoring the testing off 00 6:20
01 Monitoring of testing turned
- With a negative test the door travel is with
prevents the error message 16

99 Resetting data 00 No change 00 6:21


01 reset maintenance intervals
02 Set marker in the fault memory
03 Resetting the functions to work-being
position from the program menu 8
04 Resetting values menu on work-being
setting all program menus
05 -
06 Delete Taught forces
TR25E001 D 10-3
A/B
445

10-4 TR25E001 D
A/B
445

TR25E001 D 10-5
DTR25E001

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