Beruflich Dokumente
Kultur Dokumente
PREPARATION
Recomended Tools
0904200010 Torx Socket T30 NAVIGATION ANTENNA ASSY
Equipment
Torque wrench
PREPARATION
SST
0711058060 Air Conditioner Service Tool Set TRANSMISSION CONTROL CABLE
ASSY
Recomended Tools
0901112301 Socket Wrench 30 mm AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
SSM
0883300080 Adhesive 1344 TRANSMISSION WIRE(U241E)
THREE BOND 1344 TRANSMISSION VALVE BODY
LOCTITE 242 or equivalent ASSY(U241E)
Equipment
Straight edge Automatic transaxle assy
Torque wrench
Vernier calipers Automatic transaxle assy
Dial indicator with magnetic base Torque converter and drive plate
Slide calipers Automatic transaxle assy
Chain block Automatic transaxle assy
Lubricant
U341E
Automatic transaxle fluid
ATF type TIV
Dry fill 6.9 liter (7.7 USqts, 6.4 lmp.qts)
Drain and refill 3.0 liter (3.2 USqts, 2.6 lmp.qts)
U241F
Automatic transaxle fluid
ATF type TIV
Dry fill 8.6 liter (9.0 USqts, 7.6 lmp.qts)
Drain and refill 3.5 liter (3.7 USqts, 3.1 lmp.qts)
BRAKE
022KS01
PREPARATION
SST
0902300100 Union Nut Wrench 10 mm BRAKE FLUID
BRAKE MASTER CYLINDER
SUBASSY
FRONT BRAKE
REAR BRAKE
BRAKE BOOSTER ASSY(LHD)
BRAKE BOOSTER ASSY(RHD)
BRAKE ACTUATOR ASSY(W/ VSC)
BRAKE ACTUATOR ASSY(W/O VSC)
Recomended Tools
0904200010 Torx Socket T30 STEERING SENSOR
Equipment
Micrometer
Dial indicator w/ magnetic base
Brake drum gauge
Slide calipers
Torque wrench
Lubricant
Item Capacity Classification
Brake fluid SAE J1704 or FMVSS No. 116 DOT4
CLUTCH
022KZ01
PREPARATION
SST
0902300100 Union Nut Wrench 10 mm CLUTCH ACCUMULATOR
ASSY(1CDFTV)
CLUTCH RELEASE CYLINDER
ASSY(MTM)
CLUTCH MASTER CYLINDER
ASSY(MTM)
Recomended Tools
0904000011 Hexagon Wrench Set CLUTCH PEDAL SUBASSY(MTM)
Equipment
Torque wrench
Vernier calipers
Dial indicator with magnetic base
Vernier calipers
Lubricant
Item Capacity Classification
Brake fluid SAE J1704 or FMVSS No.116 DOT 4
COMMUNICATION SYSTEM
022L201
PREPARATION
Recomended Tools
0908200050 TOYOTA Electrical Tester Set HORN SYSTEM
COOLING
022KA01
PREPARATION
SST
0902312700 Union Nut Wrench 17mm WATER PUMP ASSY(1CDFTV)
Recomended Tools
0921600021 Belt Tension Gauge WATER PUMP ASSY(1CDFTV)
Equipment
Hexagon wrench (8mm)
Ohmmeter
Radiator cap tester
Thermometer
Torque wrench
Slide calipers
Wooden block
Heater
SSM
0882600080 Seal Packing Black or equivalent WATER PUMP ASSY(1AZFE)
(FIPG) WATER PUMP ASSY(1AZFSE)
WATER PUMP ASSY(1CDFTV)
Coolant
Item Capacity Classification
Engine coolant (3ZZFE) TOYOTA long life coolant
Lefthand drive vehicles 5.8 liters (6.1 US qts, 5.1 lmp. qts)
Righthand drive vehicles 5.9 liters (6.2 US qts, 5.2 lmp. qts)
Engine coolant (1ZZFE) TOYOTA long life coolant
Lefthand drive vehicles M/T 5.8 liters (6.1 US qts, 5.1 lmp. qts)
A/T 5.7 liters (6.0 US qts, 5.0 lmp. qts)
Righthand drive vehicles M/T 5.9 liters (6.2 US qts, 5.2 lmp. qts)
A/T 5.8 liters (6.1 US qts, 5.1 lmp. qts)
Engine coolant (1AZFE/1AZFSE) TOYOTA long life coolant
Lefthand drive vehicles M/T 6.0 liters (6.3 US qts, 5.3 lmp. qts)
A/T 6.3 liters (6.7 US qts, 5.5 lmp. qts)
Righthand drive vehicles M/T 6.1 liters (6.4 US qts, 5.4 lmp. qts)
A/T 6.4 liters (6.8 US qts, 5.6 lmp. qts)
Engine coolant (1CDFTV) TOYOTA long life coolant
w/ power heater 7.6 liters (8.0 US qts, 6.7 lmp. qts)
w/o power heater 7.4 liters (7.8 US qts, 6.5 lmp. qts)
DIAGNOSTICS
022LX01
PREPARATION
SST
0924300020 Idle Adjusting Screw Wrench SFI SYSTEM(1AZFE)
Recomended Tools
0908200040 TOYOTA Electrical Tester COMBINATION METER
SFI SYSTEM(1AZFE)
SFI SYSTEM(1AZFSE)
ECD SYSTEM(1CDFTV)
SFI SYSTEM(1ZZFE/3ZZFE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)
PREPARATION
SST
0924000020 Wire Gauge Set FRONT DRIVE SHAFT
0952717011 Rear Axle Shaft Bearing Remover FRONT AXLE HUB SUBASSY LH
0971800010 Shoe Hold Down Spring Driver REAR AXLE CARRIER SUBASSY
LH
Recomended Tools
0901112301 Socket Wrench 30 mm FRONT AXLE HUB SUBASSY LH
FRONT DRIVE SHAFT
Equipment
Torque wrench
Dial indicator with magnetic base
Lubricant
Item Capacity
Front drive shaft
1AZFSE, 1AZFE, 1CDFTV Outboard joint grease: 152.0 162.0 g (5.4 5.7 oz.)
Inboard joint grease: 170.0 190.0 g (6.0 6.7 oz.)
3ZZFE, 1ZZFE Outboard joint grease: 85.0 105.0 g (3.0 3.7 oz.)
Inboard joint grease: 125.5 135.5 g (4.4 4.8 oz.)
PREPARATION
SST
0926821010 Fuel Hose Puller KNOCK SENSOR(1AZFE)
Recomended Tools
0908200040 TOYOTA Electrical Tester SFI SYSTEM(1AZFE)
SFI SYSTEM(1AZFSE)
SFI SYSTEM(1ZZFE/3ZZFE)
Equipment
Ohmmeter
Radiator cap tester
Service Wire Harness
Torque wrench
Vernier calipers
Voltmeter
ENGINE HOOD/DOOR
022K801
PREPARATION
SST
0981200010 Door Hinge Set Bolt Wrench FRONT DOOR
Recomended Tools
0904200010 Torx Socket T30 FRONT DOOR
REAR DOOR
SSM
0883300070 Adhesive 1324, FRONT DOOR
THREE BOND 1324 or equivalent REAR DOOR
Equipment
Brass bar
Clip remover
Hand riveter
Hammer
Plasticfaced hammer
Tape To avoid surface damage
Torque wrench
ENGINE MECHANICAL
022KB01
PREPARATION
SST
0902300100 Union Nut Wrench 10 mm PARTIAL ENGINE ASSY(1CDFTV)
0922315030 Oil Seal & Bearing Replacer ENGINE REAR OIL SEAL(1AZFE)
ENGINE REAR OIL SEAL(1AZFSE)
ENGINE REAR OIL SEAL(1CDFTV)
Recomended Tools
0901112301 Socket Wrench 30 mm ENGINE REAR OIL SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)
0901738120 Deep Socket Wrench 12 mm PARTIAL ENGINE ASSY(1CDFTV)
Equipment
Hexagon wrench (6mm)
Feeler gauge
CO/HC meter
Compression gauge
Dial indicator
Dial indicator or dial indicator with magnetic base
Micro meter
Radiator cap tester
Straight edge
Tachometer
Torque wrench
Vernier calipers
Tire pressure gauge
Alignment tester
Toein gauge
OBD II scan tool
Deep socket wrench 24 mm
Slide calipers
Sand paper (#400)
Wooden block
Chain block
Spark plug cleaner
Angle gauge
Universal engine lifter
SSM
0882600080 Seal Packing Black or equivalent VALVE CLEARANCE(1AZFE)
(FIPG) CYLINDER HEAD GASKET(1AZFE)
VALVE CLEARANCE(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
VALVE CLEARANCE(1CDFTV)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
VALVE
CLEARANCE(1ZZFE/3ZZFE)
CHAIN
SUBASSY(1ZZFE/3ZZFE)
CAMSHAFT(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)
EXHAUST
022J701
PREPARATION
Equipment
Torque wrench
Vernier calipers
Wooden block
EXTERIOR/INTERIOR TRIM
022KP01
PREPARATION
Recomended Tools
0907020010 Moulding Remover FRONT DOOR BELT MOULDING
ASSY LH
REAR DOOR BELT MOULDING
ASSY LH
ROOF HEADLINING
ASSY(LIFTBACK MODELS)
ROOF HEADLINING ASSY(SEDAN
MODELS)
ROOF HEADLINING ASSY(WAGON
MODELS)
Equipment
Adhesive tape To avoid surface damage.
Clip remover
Piano wire
Protective tape To avoid surface damage.
Torque wrench
Wooden block For tying both piano wire ends
FRONT SUSPENSION
022KF01
PREPARATION
SST
0962862011 Boll Joint Puller LOWER BALL JOINT ASSY FRONT
LH
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUBASSY LOWER NO.1 LH(ATM)
0972730021 Coil Spring Compressor FRONT SHOCK ABSORBER WITH
COIL SPRING
0972922031 Front Spring Upper Seat Holder FRONT SHOCK ABSORBER WITH
COIL SPRING
0993000010 Drive Shaft Nut Chisel LOWER BALL JOINT ASSY FRONT
LH
Recomended Tools
0901112301 Socket Wrench 30 mm LOWER BALL JOINT ASSY FRONT
LH
Equipment
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Alignment tester
Toein gauge
Angle gauge
Cambercasterkingpingauge
Engine Sling Device
Drill
FUEL
022J601
PREPARATION
SST
0902312700 Union Nut Wrench 17mm INJECTOR ASSY(1CDFTV)
INJECTION OR SUPPLY PUMP
ASSY(1CDFTV)
COMMON RAIL ASSY(1CDFTV)
Recomended Tools
0904200020 Torx Socket T40 FUEL INJECTOR ASSY(1AZFSE)
Equipment
Clip
Hexagon wrench (6 mm)
Measuring Flask
Ohmmeter
Radiator cap tester
Service Wire Harness
Stopwatch
Torque wrench
Vernier calipers
Wooden block
SSM
0882600080 Seal Packing Black or equivalent INJECTOR ASSY(1CDFTV)
(FIPG)
PREPARATION
SST
0711058060 Air Conditioner Service Tool Set REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711758060) Refrigerant Drain Service Valve REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711758070) TJoint REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
Recomended Tools
0904000011 Hexagon Wrench Set AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
Equipment
Voltmeter
Anmeter
Ohmmeter
Vinyl tape
Hexagon wrench 4 mm (0.15 in.)
Hexagon wrench 14 mm (0.55 in.)
Gas leak detector
Dial indicator with magnetic base
Radiator cap tester
Torque wrench
Lubricant
Item Capacity Classification
Compressor oil NDOIL 8 or equivalent
IGNITION
022J801
PREPARATION
SST
0924963010 Torque Wrench Adaptor CRANKSHAFT POSITION SENSOR
(1AZFE/1AZFSE)
Recomended Tools
0908200040 TOYOTA Electrical Tester IGNITION SYSTEM(1AZFE)
IGNITION SYSTEM(1AZFSE)
IGNITION SYSTEM
(1ZZFE/3ZZFE)
Equipment
Ohmmeter
Service Wire Harness
Torque wrench
INSTRUMENT PANEL/METER
022G701
PREPARATION
SST
0995050013 Puller C Set INSTRUMENT PANEL SUBASSY
LOWER
Recomended Tools
0908200040 TOYOTA Electrical Tester COMBINATION METER
Equipment
Torque wrench
Tape To avoid surface damage
INTAKE
022KR01
PREPARATION
SST
0999200242 Turbocharger Pressure Gauge TURBO CHARGER SYSTEM
(1CDFTV)
Recomended Tools
0908200040 TOYOTA Electrical Tester TURBO CHARGER SYSTEM
(1CDFTV)
Equipment
Vacuum gauge
Voltmeter
Ohmmeter
Service wire harness
Torque wrench
Slide calipers
Radiator cap testor
Vernier calipers
Handheld vacuum pump
Wooden block
LUBRICATION
022K901
PREPARATION
SST
0902312900 Union Nut Wrench 19mm OIL PUMP ASSY(1AZFSE)
Recomended Tools
0921600021 Belt Tension Gauge OIL PUMP ASSY(1CDFTV)
Equipment
Radiator cap tester
Torque wrench
Wooden block
SSM
0882600080 Seal Packing Black or equivalent OIL PUMP ASSY(1CDFTV)
(FIPG)
Lubricant
Item Capacity Classification
Oil grade (gasoline engine) API grade SJ EnergyConserving, SL Energy
Conserving multigrade engine oil or ILSAC multi-
grade engine oil
Oil grade (Diesel engine) ACEA B1, API CF4 or CF
(You may also use API CE or CD.)
Drain and refill (1ZZFE/3ZZFE)
w/ oil filter change 3.7 liters (3.9 US qts, 3.3 lmp. qts)
w/o oil filter change 3.5 liters (3.7 US qts, 3.1 lmp. qts)
Drain and refill (1AZFE/1AZFSE)
w/ oil filter change 4.2 liters (4.4 US qts, 3.7 lmp. qts)
w/o oil filter change 4.0 liters (4.2 US qts, 3.5 lmp. qts)
Drain and refill (1CDFTV)
w/ oil filter change 5.9 liters (6.2 US qts, 5.2 lmp. qts)
w/o oil filter change 5.3 liters (5.6 US qts, 4.7 lmp. qts)
Dry fill (1ZZFE/3ZZFE) 4.2 liters (4.4 US qts, 3.7 lmp. qts)
Dry fill (1AZFE/1AZFSE) 4.9 liters (5.2 US qts, 4.3 lmp. qts)
Dry fill (1CDFTV) 6.7 liters (7.1 US qts, 5.9 lmp. qts)
MANUAL TRANSMISSION/TRANSAXLE
022KY01
PREPARATION
SST
0902300100 Union Nut Wrench 10 mm MANUAL TRANSAXLE
ASSY(1CDFTV)
Recomended Tools
0901112301 Socket Wrench 30 mm MANUAL TRANSAXLE
ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
Equipment
Torque wrench
Hexagon wrench (6 mm)
Lubricant
Item Capacity Classification
C50, C250
API GL4 or GL5
Manual Transaxle oil 1.9 litters (2.0 US qts, 1.7 Imp. qts)
SAE 75W90
(w/ Differential oil)
E354, E357
API GL4 or GL5
Manual Transaxle oil 2.5 litters (2.6 US qts, 2.2 Imp. qts)
SAE 75W90
(w/ Differential oil)
PARKING BRAKE
022JT01
PREPARATION
SST
0971800010 Shoe Hold Down Spring Driver PARKING BRAKE ASSY
PARKING BRAKE CABLE ASSY NO.3
Recomended Tools
0907020010 Moulding Remover PARKING BRAKE CABLE ASSY NO.1
PARKING BRAKE LEVER SUBASSY
Equipment
Torque wrench
Slide calipers
POWER STEERING
022KE01
PREPARATION
SST
0902312700 Union Nut Wrench 17mm RACK & PINION POWER STEERING
GEAR ASSY
VANE PUMP ASSY(1CDFTV)
Recomended Tools
0902500010 Torque Wrench (30 kgfcm) STEERING GEAR ASSY
RACK & PINION POWER STEERING
GEAR ASSY
VANE PUMP ASSY(1CDFTV)
VANE PUMP ASSY(AZ Series)
0909004020 Engine Sling Device STEERING GEAR ASSY
RACK & PINION POWER STEERING
GEAR ASSY
Equipment
Caliper gauge Vane pump assy
Belt tension gauge Vane pump assy
Vernier calipers Vane pump assy
Feeler gauge Vane pump assy
Micrometer Vane pump assy
Torque wrench
REAR SUSPENSION
022L801
PREPARATION
SST
0961020012 Pitman Arm Puller REAR SUSPENSION ARM ASSY
NO.1 LH
LOWER CONTROL ARM ASSY LH
Recomended Tools
0904000011 Hexagon Wrench Set REAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(0904320050) Socket Hexagon Wrench 5 REAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(0904320060) Socket Hexagon Wrench 6 REAR SHOCK ABSORBER WITH
COIL SPRING
Equipment
Torque wrench
Dial indicator with magnetic base
Wheel balancer
Tire pressure gauge
Alignment tester
Toein gauge
Cambercasterkingpingauge
Drill
SEAT
022L601
PREPARATION
Recomended Tools
0908200050 TOYOTA Electrical Tester Set FRONT POWER SEAT CONTROL
SYSTEM
SEAT HEATER SYSTEM
Equipment
Hog ring
Hog ring pliers
Tape To avoid surface damage
Torque wrench
SLIDING ROOF/CONVERTIBLE
022KO01
PREPARATION
Recomended Tools
0904100020 Torx Driver T25 SLIDING ROOF
Equipment
Torque wrench
PREPARATION
SST
0924963010 Torque Wrench Adaptor GENERATOR
ASSY(1AZFE/1AZFSE)
Recomended Tools
0908200040 TOYOTA Electrical Tester STARTING SYSTEM(1AZFE)
STARTING SYSTEM(1AZFSE)
STARTING SYSTEM
(1ZZFE/3ZZFE)
Equipment
Slide calipers
Ammeter(A)
Ohmmeter
Radiator cap tester
Torque wrench
Service Wire Harness
STEERING COLUMN
022JS01
PREPARATION
SST
0961600011 Steering Worm Bearing Adjusting STEERING COLUMN ASSY
Socket
Recomended Tools
0902500010 Torque Wrench (30 kgfcm) STEERING COLUMN ASSY
EQUIPMENT
Torque wrench
PREPARATION
SST
0908200700 SRS Airbag Deployment Tool HORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
FRONT SEAT AIRBAG ASSY LH
INSTRUMENT PANEL PASSENGER
AIR BAG ASSY
INSTRUMENT PANEL AIR BAG
ASSY
Recomended Tools
0904200010 Torx Socket T30 HORN BUTTON ASSY
SPIRAL CABLE SUBASSY
Equipment
Torque wrench
Bolt Length: 35.0 mm (1.378 in.) Pitch: 1.0 mm (0.039 in.)
Airbag disposal
Diam.: 6.0 mm (0.236 in.)
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Airbag disposal
Inner diam.: 360 mm (14.17 in.)
Plastic bag Airbag disposal
PREPARATION
Equipment
Tire pressure gauge
Dial indicator with magnetic base
Wheel balancer
PREPARATION
Recomended Tools
0908200040 TOYOTA Electrical Tester IGNITION OR STARTER SWITCH
ASSY
WINDSHIELD/WINDOWGLASS/MIRROR
022L701
PREPARATION
Recomended Tools
0907020010 Moulding Remover WINDSHIELD GLASS
Equipment
Knife
Piano wire Windshield
Plastic sheet To avoid surface damage.
Sealer gun
Tape To avoid surface damage.
Torque wrench
Wooden block or similar object For tying both piano wire ends
SSM
0885000065 Butyl Tape Set INNER REAR VIEW MIRROR ASSY
PREPARATION
SST
0984318040 Diagnosis Check Wire No.2 WIPER AND WASHER SYSTEM
Recomended Tools
0904200010 Torx Socket T30 WINDSHIELD WIPER MOTOR ASSY
Equipment
Torque wrench