3313

PARKING BRAKE PARKING BRAKE ASSY

PARKING BRAKE ASSY

3306E05

COMPONENTS

Parking Brake
Shoe Lever LH
Parking Brake Shoe
HoldDown Spring Pin

Parking Brake
Shoe Assy LH No.2

Parking Brake Shoe

HoldDown Spring Pin
Tension Spring

Tension Spring
Parking Brake
Shoe HoldDown
Compression Spring
Parking Brake Parking Brake Shoe
Shoe Strut LH Adjusting Screw Set
Parking Brake
Shoe Assy LH No.1

Tension Spring
Parking Brake Shoe
HoldDown Compression Spring
47(475, 34)

Rear Disc Brake

Caliper Assy LH

Rear Disc

N
m (kgf
cm, ft
lbf) : Specified torque

High temperature grease
F44821

AVENSIS REPAIR MANUAL (RM1018E)

3314
PARKING BRAKE PARKING BRAKE ASSY
330C801

OVERHAUL
HINT:
Overhaul the RH side by the same procedures as those of the LH side.
1. REMOVE REAR WHEEL
2. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (See page 3031)

3. REMOVE REAR DISC

(a) Release the parking brake, and remove the rear disc.
HINT:

Put matchmarks on the disc and the axle hub.

If the disc cannot be removed easily, turn the shoe adjust-
er until the wheel turns freely.
Contract

F45710

4. INSPECT BRAKE DISC INSIDE DIAMETER

(a) Using a brake drum gauge or equivalent, measure the in-
side diameter of the disc.
Standard inside diameter: 173 mm (6.81 in.)
Maximum inside diameter: 174 mm (6.85 in.)

F06409

5. REMOVE PARKING BRAKE ADJUSTER KIT

(a) Using needlenose pliers, remove the shoe upper side 2
tension springs.
(b) Remove the parking brake shoe strut LH.

G22379

6. REMOVE PARKING BRAKE SHOE ADJUSTING

SCREW SET
(a) Using needlenose pliers, remove the anchor side ten-
sion spring.
(b) Remove the shoe adjusting screw set.


 G22380

AVENSIS REPAIR MANUAL (RM1018E)

 3315
PARKING BRAKE PARKING BRAKE ASSY

7. REMOVE PARKING BRAKE SHOE KIT

(a) Using SST, remove the parking brake shoe holddown
SST compression spring, parking brake shoe holddown
spring pin and parking brake shoe assy LH No.1.
SST 0971800010

C88315 F45077

(b) Using SST, remove the parking brake shoe holddown

compression spring and parking brake shoe holddown
SST spring pin.
SST 0971800010
(c) Disconnect the parking brake shoe assy LH No.2 from the
parking brake shoe lever LH, and remove the parking
brake shoe LH No.2.

F44822

8. INSPECT PARKING BRAKE SHOE LINING

THICKNESS
(a) Using a ruler, measure the thickness of the shoe lining.
Standard thickness: 3.5 mm (0.138 in.)
Minimum thickness: 1.0 mm (0.039 in.)

R00311

9. INSPECT BRAKE DISC AND PARKING BRAKE SHOE

LINING FOR PROPER CONTACT
(a) Apply chalk to the inside surface of the disc, then grind
down the brake shoe lining to fit.
If the contact between the brake disc and the shoe lining is im-
proper, repair it using a brake shoe grinder or replace the brake
shoe assembly.

BR0828

10. REMOVE PARKING BRAKE SHOE LEVER LH

(a) Using needlenose pliers, disconnect the parking brake
cable assy No.3 and remove the parking brake shoe lever
LH.

F42661

AVENSIS REPAIR MANUAL (RM1018E)

3316
PARKING BRAKE PARKING BRAKE ASSY

11. APPLY HIGH TEMPERATURE GREASE

(a) Apply the high temperature grease to the shoe attached
surface of backing plate.

C95250 F44709

12. INSTALL PARKING BRAKE SHOE LEVER LH

(a) Using needlenose pliers, connect the parking brake
cable assy No.3 to the parking brake shoe lever LH.

F42661

13. INSTALL PARKING BRAKE SHOE KIT

(a) Apply the high temperature grease to the contact part of
the parking brake shoe and parking brake shoe lever.

C80704

(b) Using SST, install the parking brake shoe LH No.2 with
the parking brake shoe holddown compression spring
SST and parking brake shoe holddown spring pin.
SST 0971800010

F44822

(c) Using SST, install the parking brake shoe LH No.1 with
the parking brake shoe holddown compression spring
SST and parking brake shoe holddown spring pin.
SST 0971800010

C88315 F44705

AVENSIS REPAIR MANUAL (RM1018E)

 3317
PARKING BRAKE PARKING BRAKE ASSY

14. INSTALL PARKING BRAKE SHOE ADJUSTING

SCREW SET
(a) Apply the high temperature grease to the adjusting bolt
and support piece.
(b) Install the parking brake shoe adjusting screw set LH.

C80705

(c) Using needlenose pliers, install the tension spring.


 G22380

15. INSTALL PARKING BRAKE ADJUSTER KIT

(a) Apply the high temperature grease to the contact part of
the shoe strut and tension spring.
(b) Install the parking brake shoe strut LH.

C80706

(c) Using needlenose pliers, install the upper side 2 tension

springs.
HINT:
Install the 2 tension spring securely to the grooves of the shoe
strut.

G22379

AVENSIS REPAIR MANUAL (RM1018E)

3318
PARKING BRAKE PARKING BRAKE ASSY

16. CHECK PARKING BRAKE INSTALLATION

(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease on the friction surface of the shoe lining and disc.

LH RH

Front Front

F44823

17. INSTALL REAR DISC

Expand 18. ADJUST PARKING BRAKE SHOE CLEARANCE

(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
Contract
smoothly.
Standard : Return 8 notches
(d) Check that there is no brake drag.
F44708 (e) Install the hole plug.

19. CONNECT REAR DISC BRAKE CALIPER ASSY LH

(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 N
m (475 kgf
cm, 34 ft
lbf)
20. INSTALL REAR WHEEL
Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
AVENSIS REPAIR MANUAL (RM1018E)
 3319
PARKING BRAKE PARKING BRAKE ASSY

21. SETTLING PARKING BRAKE SHOES AND DISC

(a) Drive the vehicle at about 50km/h (31 mph) on a safe,level and dry road.
(b) With the parking brake release button pushed in, pull on the lever with 98 N (10kgf, 19.8 lbf) of force.
(c) Drive the vehicle for about 400 meters (0.25 mile) in this condition.
(d) Repeat this procedure 2 or 3 times.
22. INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)
23. ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)

AVENSIS REPAIR MANUAL (RM1018E)

336
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1

PARKING BRAKE CABLE ASSY NO.1

3306A03

COMPONENTS
Console Panel SubAssy Lower
A/T Transaxle type:

A/T Transaxle

Console Panel SubAssy Upper

M/T Transaxle
Floor Shift Shift
Lever Knob
SubAssy
Console Box Assy RR

M/T Transaxle
Lock Nut
5.0 (51, 44 in.
lbf)
M/T Transaxle type: Adjusting Nut
Console Panel SubAssy Upper
13 (127, 9)

Equalizer

43 (440, 32)
Parking Brake Switch Connector

Parking Brake Lever Subassy

Parking Brake Cable Assy No.1
Gasoline Engine Type: Gasoline Engine Type:
Front Floor Heat Front Floor Heat
Insulator No.1 Insulator No.2

5.5 (56, 49 in.
lbf)

5.5 (56, 49 in.
lbf)

Exhaust Pipe Support

5.5 (56, 49 in.
lbf)
Front Floor Panel Brace
Exhaust Pipe Assy Front

43 (440, 32) Exhaust Pipe Support

43 (440, 32) 30 (302, 21)

N
m (kgf
cm, ft
lbf) : Specified torque F44814

AVENSIS REPAIR MANUAL (RM1018E)

 337
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1
3306B03

REPLACEMENT
1. REMOVE SHIFT LEVER KNOB SUBASSY (M/T TRANSAXLE)
(See page 4111)
2. REMOVE CONSOLE PANEL SUBASSY UPPER (See page 7111)
3. REMOVE CONSOLE PANEL SUBASSY LOWER (See page 7111)
4. REMOVE CONSOLE BOX ASSY RR (See page 7111)
5. REMOVE PARKING BRAKE LEVER SUBASSY (See page 334)
6. REMOVE EXHAUST PIPE ASSY FRONT
1ZZFE/3ZZFE ENGINE TYPE: See page 152
1AZFE/1AZFSE ENGINE TYPE: See page 157

7. REMOVE FRONT FLOOR HEAT INSULATOR NO.1

(GASOLINE ENGINE TYPE)
(a) Remove the 3 nuts and front floor insulator No.1.

F44815

8. REMOVE FRONT FLOOR HEAT INSULATOR NO.2

(GASOLINE ENGINE TYPE)
(a) Remove the 2 nuts and front floor insulator No.2.

F44816

9. REMOVE PARKING BRAKE CABLE ASSY NO.1

(a) Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cable
assy No.1.
10. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 to the equalizer and install the parking brake cable assy
No.1.

AVENSIS REPAIR MANUAL (RM1018E)

338
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.1

11. INSTALL FRONT FLOOR HEAT INSULATOR NO.2

(GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.2 with the 2 nuts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)

F44816

12. .INSTALL FRONT FLOOR HEAT INSULATOR NO.1

(GASOLINE ENGINE TYPE)
(a) Install the front floor insulator No.1 with the 3 nuts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)

F44815

13. INSTALL EXHAUST PIPE ASSY FRONT

1ZZFE/3ZZFE ENGINE TYPE: See page 152
1AZFE/1AZFSE ENGINE TYPE: See page 157
14. INSTALL PARKING BRAKE LEVER SUBASSY (See page 334)
15. INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)
16. ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)

AVENSIS REPAIR MANUAL (RM1018E)

 339
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3

PARKING BRAKE CABLE ASSY NO.3

3306C05

COMPONENTS

Parking Brake Cable No.2 Clamp Parking Brake Cable Assy No.2

5.0 (51, 44 in.
lbf)

5.0 (51, 44 in.
lbf)

Parking Brake Cable Assy No.3

5.0 (51, 44 in.
lbf)

Equalizer
5.0 (51, 44 in.
lbf)
Cable
Retainer Parking Brake Cable
5.0 (51, 44 in.
lbf) No.2 Clamp

5.0 (51, 44 in.
lbf)

5.5 (56, 49 in.
lbf) Fuel Tank Protector No.1

5.5 (56, 49 in.
lbf)

Gasoline Engine Type:

Front Floor Heat Insulator No.2

Gasoline Engine Type:

Front Floor Heat
Insulator No.1 43 (440, 32)

5.5 (56, 49 in.
lbf)

Exhaust Pipe Assy Front
Exhaust Pipe Support
5.5 (56, 49 in.
lbf)

Front Floor Panel Brace

43 (440, 32)

30 (302, 21)
43 (440, 32) Exhaust Pipe Support
N
m (kgf
cm, ft
lbf) : Specified torque F44817

AVENSIS REPAIR MANUAL (RM1018E)

3310
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3
330C701

REPLACEMENT
HINT:
For parking brake cable assy No.2, perform the same procedure to the RH side.
1. REMOVE REAR WHEEL
2. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (See page 3031)
3. REMOVE REAR DISC(See page 3314)
4. REMOVE PARKING BRAKE ADJUSTER KIT (See page 3314)
5. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET(See page 3314)
6. REMOVE PARKING BRAKE SHOE KIT (See page 3314)
SST 0971800010

7. DISCONNECT PARKING BRAKE CABLE ASSY NO.3

(a) Using needlenose pliers, and disconnect the parking
brake cable assy No.3 from the backing plate.

F44818

8. REMOVE EXHAUST PIPE ASSY FRONT

1ZZFE/3ZZFE ENGINE TYPE: See page 152
1AZFE/1AZFSE ENGINE TYPE: See page 157
9. REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(See page 337)
10. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(See page 337)

11. REMOVE PARKING BRAKE CABLE ASSY NO.3

(a) Remove the 3 nuts and fuel tank protector No.1 (When re-
placing parking brake cable assy No.2).
(b) Remove the 4 bolts and cable retainer from the body.
(c) Disconnect the parking brake cable assy No.3 from the
equalizer, and remove the parking brake cable assy No.3.

AVENSIS REPAIR MANUAL (RM1018E)

 3311
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3

12. INSTALL PARKING BRAKE CABLE ASSY NO.3

(a) Connect the parking brake cable assy No.3 to the equaliz-
er.
(b) Install the parking brake cable assy No.3 with the 4 bolts.
Torque: 5.0 N
m (55 kgf
cm, 48 in.
lbf)

F44819

(c) Install the fuel tank protector No.1 and 3 nuts (When re-
placing parking brake cable assy No.2).
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)

13. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (GASOLINE ENGINE TYPE)
(See page 337)
14. INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (GASOLINE ENGINE TYPE)
(See page 337)
15. INSTALL EXHAUST PIPE ASSY FRONT
1ZZFE/3ZZFE ENGINE TYPE: See page 152
1AZFE/1AZFSE ENGINE TYPE: See page 157

16. CONNECT PARKING BRAKE CABLE ASSY NO.3

(a) Connect the parking brake cable assy No.3 to the backing
plate.

F44820

AVENSIS REPAIR MANUAL (RM1018E)

3312
PARKING BRAKE PARKING BRAKE CABLE ASSY NO.3

17. APPLY HIGH TEMPERATURE GREASE (See page 3314)

18. INSTALL PARKING BRAKE SHOE LEVER LH (See page 3314)
19. INSTALL PARKING BRAKE SHOE KIT (See page 3314)
SST 0971800010
20. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (See page 3314)
21. INSTALL PARKING BRAKE ADJUSTER KIT (See page 3314)
22. INSTALL REAR DISC
23. CONNECT REAR DISC BRAKE CALIPER ASSY LH(See page 3031)
24. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 3314)
25. INSTALL REAR WHEEL
Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
26. SETTLING PARKING BRAKE SHOES AND DISC (See page 3314)
27. INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)
28. ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)
29. CHECK EXHAUST LEAKAGE

AVENSIS REPAIR MANUAL (RM1018E)

 333
PARKING BRAKE PARKING BRAKE LEVER SUBASSY

PARKING BRAKE LEVER SUBASSY

3306803

COMPONENTS
A/T TRANSAXLE:

Console Panel SubAssy Lower

Console Panel SubAssy Upper

Floor Shift Shift

Lever Knob
SubAssy

A/T Transaxle

M/T Transaxle
M/T TRANSAXLE:
Console Panel
SubAssy Upper

Console Box Assy RR

M/T Transaxle

Lock Nut
5.0 (51, 44 in.
lbf)

Adjusting Nut

13 (127, 9)

Parking Brake Switch Assy

Parking Brake Switch Connector Screw

Parking BrakeLever Subassy Parking BrakeCable No.1

N
m (kgf
cm, ft
lbf) : Specified torque

F44809

AVENSIS REPAIR MANUAL (RM1018E)

334
PARKING BRAKE PARKING BRAKE LEVER SUBASSY
330C601

REPLACEMENT
1. REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUBASSY (M/T TRANSAXLE)
(See page 4111)
2. REMOVE CONSOLE PANEL SUBASSY UPPER (See page 7111)
3. REMOVE CONSOLE PANEL SUBASSY LOWER (See page 7111)
4. REMOVE CONSOLE BOX ASSY RR (See page 7111)

5. REMOVE PARKING BRAKE LEVER SUBASSY

(a) Disconnect the parking brake switch connector from the
parking brake switch.
(b) Remove the lock nut and adjusting nut from the parking
brake cable assy No.1.

F44810

(c) Remove the 2 bolts.

F41838

(d) Using a screwdriver, raise the pick on the parking brake

lever, and remove the parking brake cable assy No.1 from
the parking brake lever.
(e) Remove the parking brake lever from the body.

F44811

6. REMOVE PARKING BRAKE SWITCH ASSY

(a) Remove the screw and parking brake switch.

F44812

AVENSIS REPAIR MANUAL (RM1018E)

 335
PARKING BRAKE PARKING BRAKE LEVER SUBASSY

7. INSTALL PARKING BRAKE SWITCH ASSY

(a) Install the parking brake switch to the parking brake lever
with the screw.

F44812

8. INSTALL PARKING BRAKE LEVER SUBASSY

(a) Install the parking brake cable assy No.1 to the parking
brake lever, temporally tighten the adjusting nut and lock
nut.
(b) Using a screwdriver, fix the parking brake cable No.1 to
the pick.

F44813

(c) Install the parking brake lever with the 2 bolts.

Torque: 13 N
m (127 kgf
cm, 9 ft
lbf)

F41838

(d) Install the parking brake switch connector to the parking

brake switch.

F44810

9. INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)

10. ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)

AVENSIS REPAIR MANUAL (RM1018E)

 331
PARKING BRAKE PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM

3300E07

PROBLEM SYMPTOMS TABLE

Use the table below to help you find the cause of the problem. The numbers indicate the likelihood of the
cause in the descending order. Check each parts in the order shown. Replace these parts as necessary.
Symptom Suspect Area See page
1. Parking brake lever travel (Out of adjustment) 332
2. Parking brake wire (Sticking) 337
3310
Brake drag
3. Parking brake shoe clearance (Out of adjustment) 3314
4. Parking brake shoe lining (Cracked or distorted) 3314
5. Tension or return spring (Damaged) 3314

AVENSIS REPAIR MANUAL (RM1018E)

332
PARKING BRAKE PARKING BRAKE SYSTEM
3300F07

ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST PARKING BRAKE SHOE CLEARANCE (See page 3314)
3. INSTALL REAR WHEEL
Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
4. INSPECT PARKING BRAKE LEVER TRAVEL
(a) Pull the parking brake lever all the way up, and count the number of clicks.
Parking brake lever travel: 6 9 clicks at 196 N (20 kgf, 44.1 lbf)
5. ADJUST PARKING BRAKE LEVER TRAVEL
(a) Remove the console box assy RR.
(See page 7111)

(b) Loosen the lock nut and turn the adjusting nut until the le-
Adjusting Nut ver travel turns correct.
(c) Tighten the lock nut.
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
Lock Nut (d) Install the console box assy RR.
(See page 7111)

F44808

AVENSIS REPAIR MANUAL (RM1018E)