Windshield, Windowglass & Mirror PDF

7034
WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (LIFTBACK MODELS)
BACK DOOR GLASS (LIFTBACK MODELS)

700T701
COMPONENTS
Back Door Side Garnish RH
Center Stop Lamp Assy
Back Door Trim Board

Back Door Trim
Panel Assy Upper
Back Door Side Garnish LH

Wiper Arm Head Cap
5.5 (56, 49 in.lbf)
Rear Wiper Arm Assy
Back Door Glass
Wiper Motor Assy
5.5 (56, 49 in.lbf) 5.5 (56, 49 in.lbf)
Nm (kgfcm, ftlbf) : Specified torque Nonreusable part B67059
AVENSIS REPAIR MANUAL (RM1018E)

7035
700T801
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7540)
(a) Remove the back door trim panel assy upper.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door trim board.
2. REMOVE CENTER STOP LAMP ASSY (See page 6526)
3. REMOVE REAR WIPER MOTOR ASSY (See page 6617)
(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm.
(c) Remove the wiper motor.
Piano Wire 4. REMOVE BACK DOOR GLASS

(a) Pass a piano wire between the body and glass from the
interior.
(b) Tie both wire ends to wooden blocks or similar objects.
Clip
B68025
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
Protective Tape When separating the glass, take care not to damage the
paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around the
glass.
B69235 (d) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.

7036
5. CLEAN BACK DOOR GLASS

(a) Clean the outer circumference of the glass with white gas-
oline.
NOTICE:
Do not touch the glass surface after cleaning it.
Be careful not to damage the body.
BO4421
6. INSTALL BACK DOOR GLASS

Adhesive (a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the
Adhesive contact surface of the body to ensure the appropri-
ate surface shape.
HINT:
Leave as much adhesive on the body as possible.
(2) Clean the contact surface of the body with a piece
Body BO4420 of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
(b) Using a brush, coat the exposed part of the body on the
vehicle side with Primer M.
CORRECT
Primer M NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Do not coat the adhesive with Primer M.
Do not keep any of the opened Primer M for later use.
Primer M
Adhesive
WRONG
: Primer M B67821

7037
(c) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
HINT:
If an area other than that specified is coated by accident, wipe
off the primer with a clean shop rag before it dries.
NOTICE:
Do not keep any of the opened Primer G for later use.
Backside
d
AA
A
a
A
e
BB
B
B
C b
C f
CC
: Primer G
B67051
Standard dimension:
a 10.2 mm (0.402 in.)
b 23.7 mm (0.933 in.)
c 9.1 mm (0.358 in.)
d 11.0 mm (0.433 in.)
e 14.0 mm (0.551 in.)
f 11.0 mm (0.433 in.)

7038
(d) Apply adhesive.

Adhesive: Part No. 0885000801 or equivalent
(1) Cut off the tip of the cartridge nozzle, as shown in
the illustration.
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
Tackfree time:
Temperature Tackfree Time
35_C (95_F) 15 minutes
20_C (68_F) 1 hour 40 minutes
5_C (41_F) 8 hours
(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the il-
lustration.
Backside
AA
A c
BB
B
B
C d
CC
C
b a b
a
: Adhesive
B67053
Standard dimension:
a 12.0 mm (0.472 in.)
b 8.0 mm (0.315 in.)
c 14.2 mm (0.559 in.)
d 30.7 mm (1.209 in.)
e 13.1 mm (0.516 in.)

7039
(e) Install the glass to the body.

(1) Hold the back window glass in place securely with
tape or equivalent to the body until the adhesive has
hardened.
NOTICE:
Check that the clips are attached to the body correct-
ly.
Check the clearance between the body and glass.
(2) Lightly press the front surface of the glass to ensure
a close fit.
(3) Using a scraper, remove any excess or protruding

adhesive.
HINT:
Apply adhesive onto the glass rim.
NOTICE:
Take care not to drive the vehicle for the time described in
the table below.
Adhesive Minimum time:
BO3986 Temperature Minimum time prior to driving vehicle
35C (95F) 1 hour 30 minutes
20C (68F) 5 hours
5C (41F) 24 hours
7. INSPECT FOR LEAKS AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.

7040
WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (WAGON MODELS)
BACK DOOR GLASS (WAGON MODELS)

700T901
COMPONENTS
Back Door Trim Panel Assy Upper
Back Door Side Garnish RH
Back Door Trim Board

Back Door Side Garnish LH
Rear Spoiler
Wiper Arm Head Cap

Back Door Glass 5.5 (56, 49 in.lbf)
Rear Wiper Arm Assy
5.5 (56, 49 in.lbf)
Wiper Motor Assy
Nm (kgfcm, ftlbf) : Specified torque Nonreusable part B67062

7041
700TA01
REPLACEMENT
HINT:
1. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7545)
(a) Remove the back door trim panel upper.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door trim board.
2. REMOVE REAR SPOILER (See page 7630)
3. REMOVE REAR WIPER MOTOR ASSY (See page 6617)
(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm.
(c) Remove the wiper motor.
Piano Wire 4. REMOVE BACK DOOR GLASS

(a) Pass a piano wire between the body and glass from the
interior.
Clip
B68025
HINT:
Protective Tape
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around it.
(d) Using a suction rubber, remove the glass.
B69236 NOTICE:
moving the glass.
5. CLEAN BACK DOOR GLASS

oline.
NOTICE:
BO4421

7042
6. INSTALL BACK DOOR GLASS

ate surface shape.
HINT:
HINT:
CORRECT
Primer M NOTICE:
Primer M
Adhesive
WRONG
: Primer M
B67835

7043
(c) Using a brush or sponge, coat the edge of the glass and
HINT:
NOTICE:
Backside
AA
d
a
A
BB
e
A
B
B
C
b
C
CC f
c
: Primer G
B67050
Standard dimension:
a 5.1 mm (0.201 in.)
b 20.4 mm (0.512 in.)
c 6.4 mm (0.252 in.)
d 11.0 mm (0.433 in.)
e 14.0 mm (0.551 in.)
f 11.0 mm (0.433 in.)

7044
(d) Apply adhesive.

Adhesive: Part No. 0885000801 or equivalent
the illustration.
HINT:
Tackfree time:
5_C (41_F) 8 hours
lustration.
Backside
AA
A
B c
B
C BB
CC
a e
b a
b
: Adhesive
B67052
Standard dimension:
a 12.0 mm (0.472 in.)
b 8.0 mm (0.315 in.)
c 12.1 mm (0.476 in.)
d 27.4 mm (1.079 in.)
e 13.4 mm (0.528 in.)

7045

(1) Hold the back window glass in place securely with
tape or equivalent to the body until the adhesive has
hardened.
NOTICE:
Check that the clips are attached to the body correct-
ly.
Check the clearance between the body and glass.
a close fit.

adhesive.
HINT:
NOTICE:
the table below.
BO3986 Temperature Minimum time prior to driving vehicle
20C (68F) 5 hours
5C (41F) 24 hours


7027
WINDSHIELD/WINDOWGLASS/MIRROR BACK WINDOW GLASS (SEDAN MODELS)
BACK WINDOW GLASS (SEDAN MODELS)

700T501
COMPONENTS
Assist Grip
Rear Map Lamp
Roof Headlining Assy
Assist Grip
Back Window Glass Stopper No. 2
Back Window Glass Stopper No. 1
Back Window Moulding Outside Upper
Back Window Glass Roof Side Garnish Inner RH
Roof Side Garnish Inner LH
Back Window Glass Adhesive Dam
Center Stop Lamp Assy
Rear Door Weatherstrip RH
Rear Door Weatherstrip LH
Package Tray Trim Panel Assy
Nonreusable part B67036

7028
700T601
REPLACEMENT
HINT:
1. REMOVE REAR SEAT CUSHION ASSY (See page 7227 or 7232)
2. REMOVE REAR SEATBACK ASSY (See page 7227 or 7232)
3. REMOVE ROOF HEADLINING ASSY (See page 7636)
(a) Remove the rear door weatherstrip LH.
(b) Remove the rear door weatherstrip RH.
(c) Remove the roof side garnish inner LH.
(d) Remove the roof side garnish inner RH.
(e) Remove the 2 assist grips.
(f) Remove the rear map lamp.
(g) Remove the roof headlining assy.
4. REMOVE CENTER STOP LAMP ASSY (See page 6526)
5. REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 6115)
6. REMOVE BACK WINDOW MOULDING OUTSIDE

Cut UPPER
(a) Using a knife, cut off the moulding, as shown in the il-
lustration.
Cut NOTICE:
Do not damage the vehicle body with the knife.
(b) Remove the remaining moulding.
HINT:
B50453 When removing, make a partial cut, then pull and remove it by
hand.
7. REMOVE BACK WINDOW GLASS
(a) Pass a piano wire between the vehicle body and glass
from the interior.
Stopper
Piano Wire B62805

7029
HINT:
NOTICE:
When separating the glass, take care not to damage
the paint and interior and exterior ornaments.
glass.
Protective Tape B64495 (d) Disengage the stoppers.
(e) Using a suction cup, remove the glass.
NOTICE:
moving the glass.
8. CLEAN BACK WINDOW GLASS

(a) Using a scraper, remove the damaged stoppers, dam and
adhesive sticking to the glass.
(b) Clean the outer circumference of the glass with white gas-
oline.
NOTICE:
BO5231 Even if using new glass, clean the glass with white
gasoline.
Backside 9. INSTALL BACK WINDW GLASS STOPPER NO.2
Ceramic Notch
(a) Coat the installation part of the stopper with Primer G.
NOTICE:
B Do not apply too much primer.
A A (b) Install 2 new stoppers onto the glass, as shown in the il-
lustration.
B62806 Standard dimension:
A 40.0 mm (1.575 in.)
B 11.3 mm (0.445 in.)
10. INSTALL BACK WINDOW GLASS STOPPER NO.1

(a) Install 2 new stoppers to the vehicle body, as shown in the
illustration.
B63758

7030
11. INSTALL BACK WINDOW MOULDING OUTSIDE UPPER

(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
Do not coat the adhesive with Primer G.
(b) Install the moulding.
12. INSTALL BACK WINDOW GLASS ADHESIVE DAM
(a) Coat the installation part of the back window glass adhesive dam with Primer G.
NOTICE:
Do not apply too much primer.
(b) Install a new dam, applying doublesided tape all the way around the glass except where the dam is
installed, as shown in the illustration
Backside
AA
a
A
B67816
Standard dimension (a) : 14.0 mm (0.551 in.)
13. INSTALL BACK WINDOW GLASS

Adhesive contact surface of the vehicle body to ensure the
appropriate surface shape.
HINT:
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with
Body BO4420 a piece of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle
body.

7031
(b) Position the glass.

(1) Using a suction cup, place the glass in the correct
position.
Mark
(2) Check that the whole contact surface of the glass
rim is perfectly even.
(3) Place reference marks between the glass and ve-
hicle body.
NOTICE:
B64130 Check that the stoppers are attached to the vehicle body
correctly.
HINT:
When reusing the glass, check and correct the reference mark
positions.
(4) Remove the glass.
(c) Using a brush, coat the exposed part of the vehicle body
with Primer M.
CORRECT
Primer M NOTICE:
Primer M
Adhesive
WRONG
Primer M
B67820

7032
Backside (d) Using a brush or sponge, coat the edge of the glass and
a the contact surface with Primer G.
a HINT:
b b b b NOTICE:
S Allow the primer coating to dry for 3 minutes or more.
c S Do not keep any of the opened Primer G for later use.
c
aa
Primer G
bb Primer G
cc Primer G
B67039
Backside (e) Apply adhesive.

A Adhesive: Part No. 0885000801 or equivalent
A (1) Cut off the tip of the cartridge nozzle, as shown in
the illustration.
HINT:
B B B B
C
Tackfree time:
C d
AA a 35_C (95_F) 15 minutes
BB b d 5_C (41_F) 8 hours

B a
lustration.
CC b c
Standard dimension:
a
b a a 12.5 mm (0.492 in.)
b 8.0 mm (0.315 in.)
b B67040 c 21.0 mm (0.827 in.)
d 6.5 mm (0.226 in.)
(f) Install the glass.
(1) Using a suction cup, position the glass so that the
reference marks are aligned, and press it in gently
along the rim.
NOTICE:
S Check that the stoppers are attached to the vehicle
body correctly.
B64131

7033
Check the clearance between the vehicle body and

glass.
a close fit.

adhesive.
Adhesive
BO3986
Windshield HINT:
Dam NOTICE:
the table below.
Minimum time:
Temperature Minimum time prior to driving vehicle
Adhesive 35C (95F) 1 hour 30 minutes
N08495
20C (68F) 5 hours
5C (41F) 24 hours


7064
WINDSHIELD/WINDOWGLASS/MIRROR INNER REAR VIEW MIRROR ASSY
INNER REAR VIEW MIRROR ASSY

700TJ01
REPLACEMENT
HINT:
1. REMOVE INNER REAR VIEW MIRROR ASSY

(EC MIRROR)
Slide (a) Remove the inner rear view mirror cover.
(b) Remove the rain sensor covers (See page XXXXX).
(c) Remove the screw.
(d) Disconnect the connector.
(e) Remove the rear view inner mirror.
B56435
2. REMOVE INNER REAR VIEW MIRROR ASSY

Slide (NORMAL MIRROR)
(a) Remove the inner rear view mirror, as shown in the il-
lustration.
B61414
3. INSTALL INNER REAR VIEW MIRROR ASSY

(NORMAL MIRROR)
(a) Prepare 2 pieces of butyl tape having the dimensions, as
shown in the illustration.
(b) While extending them until they fit the length of the mirror
base (24 mm, (0.944 in.)), apply them to both side of the
Mirror Base
mirror base respectively.
(c) Install inner rear view mirror.
NOTICE:
d If butyl tape spreads out of the inside groove when applied,
c
remove the excessive amount of tape so that it will not stick
a to the glass.
Butyl Tape b Dimension:
B66957 a 10 mm (0.393 in.)
b 4 mm (0.157 in.)
c 6 mm (0.236 in.)
d 24 mm (0.944 in.)

7065
WINDSHIELD/WINDOWGLASS/MIRROR OUTER REAR VIEW MIRROR ASSY LH
OUTER REAR VIEW MIRROR ASSY LH

700TI01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the RH side as on the LH side.
1. REMOVE FRONT DOOR HOLE COVER SUBASSY NO.1 LH (See page 758)
(a) Remove the front door lower frame bracket garnish.
(b) Remove the front door trim base.
(c) Only driver side:
Remove the fuel lid opener switch.
(d) w/ Power window:
Remove the power window regulator switch.
(e) Remove the front door trim board sub.
(f) Remove the front door inside handle.
(g) remove the front service hole cover No. 1.
2. REMOVE OUTER REAR VIEW MIRROR ASSY LH

(a) Disconnect the connector.
(b) Remove the 3 screws and mirror .
B68929
3. INSTALL OUTER REAR VIEW MIRROR ASSY LH

(a) Install the mirror with the 3 screws.
Torque: 10 Nm (102 kgfcm, 7 ftlbf)
(b) Connect the connector.
B68929

7055
WINDSHIELD/WINDOWGLASS/MIRROR POWER MIRROR CONTROL SYSTEM
POWER MIRROR CONTROL SYSTEM

700TE01
ONVEHICLE INSPECTION
1. OPERATIONAL INSPECTION ELECTRICALLYRE-
TRACT DOOR MIRROR OPERATION
(a) Turn the ignition switch to the ACC position.
(b) At each position of the outer mirror body, check the opera-
tion when operating the retract switch of the outer mirror.
(A) (B) (c) Check the outer mirror operation, as shown in the illustra-
Switch tion.
Position (1) Push the retract switch from the (A) position to the
Driving (B) position.
Position (2) Check that the right and left mirrors move from the
Retract ed
driving position to the retracted position.
Position
B54715
(A) (B) (d) Check the outer mirror operation, as shown in the illustra-
Switch
tion.
Position
(1) Move one of the mirrors to the forward position by
(4) Driving (3) Forward
Position hand.
Position (2) Push the retract switch from the (A) position to the
Retracted (B) position.
Position (3) Check that the mirror moves from the forward posi-
Retract ed
tion to the retract position.
Position
B54716 (4) Check that the other mirror moves from the driving
position to the retracted position.
Switch (A) (B) (e) Check the outer mirror operation, as shown in the illustra-
Position tion.
(1) Move one of the mirrors to the retracted position by
hand.
(3) (1) Retract ed
(2) Push the retract switch from the (A) position to the
Driving Position
Position (B) position.
(3) Check that the other mirror moves from the driving
Retract ed position to the retracted position.
Position B54717

7056
Switch (B) (A) (f) Check the outer mirror operation, as shown in the illustra-
Position tion.
(1) Push the retract switch from the (B) position to the
Driving
(A) position.
Position
(2) Check that the right and left mirrors move from the
retracted position to the driving position.
Retract ed
Position
B54718
Switch (B) (A) (g) Check the outer mirror operation, as shown in the illustra-
Position tion.
(1) Move one of mirrors to the driving position by hand.
(2) Push the retract switch From the (A) position to the
(3) (1) Driving
(B) position.
Driving Position
(3) Check that the other mirror moves from the re-
Position
tracted position to the driving position.
Retracted (h) Check operation of the outer mirror body when the igni-
Position B54719 tion switch is turned OFF during operation.
(1) When turning the ignition switch OFF during opera-
tion of the mirror body, check that the mirror body
operation stops.
(2) Check that the mirror body continues to operate
when the ignition switch is turned to ACC again.
HINT:
If the retract switch is switched while the ignition switch is OFF
and the ignition switch is turned to ACC again, the mirror body
will operate in the opposite direction.
(i) Check operation of the outer mirror body when it is re-
strained by an obstacle.
(1) Check that operation stops when restraining the
mirror body movement by hand while the mirror
body is moving to the retraced position or the driving
position.
(2) Switch the retract switch under the above condition,
and check that the mirror body starts operation
again to the opposite direction.

7057
700TF01
LOCATION
Outer Rear View Mirror Assy RH
Outer Rear View Mirror Assy LH
Outer Mirror Switch Assy
B67247

7058
700TG01
PROBLEM SYMPTOMS TABLE

Symptom Suspected Area See Page
1. Outer mirror switch assy 7059
Mirror does not operate 2. Outer rear view mirror assy 7059
3. Wire harness
1. Outer mirror switch assy 7059
Mirror operates abnormally 2. Outer rear view mirror assy 7059
3. Wire harness

7059
700TH01
INSPECTION
1. INSPECT OUTER MIRROR SWITCH ASSY

LEFT (a) The L side of the left/right adjustment switch:
RIGHT
Inspect the mirror switch resistance.
Left/Right Adjustment Switch
Standard (Left side):
Terminal Connection Switch Position Specified Condition
48
UP Below 1
Mirror 67
Switch 47
DOWN Below 1
68
58
UP LEFT Below 1
67
57
LEFT OFF RIGHT RIGHT Below 1
68
If the result is not as specified, replace the switch assy.
DOWN
No Pin No Pin (b) The R side of the left/right adjustment switch:
Standard (Right side):
38
B59702 UP Below 1
67
37
DOWN Below 1
68
28
LEFT Below 1
67
27
RIGHT Below 1
68

7060
2. INSPECT OUTER MIRROR SWITCH ASSY (w/

Retract Switch
LEFT RIGHT RETRACT MIRROR)
(a) The L side of the left/right adjustment switch:
Mirror Standard (Left side):
Switch Terminal Connection Switch Position Specified Condition
OFF 10 k or higher
48
UP Below 1
67
Left/Right Adjustment Switch
47
DOWN Below 1
68
UP
58
LEFT Below 1
LEFT RIGHT 67
OFF
57
RIGHT Below 1
DOWN 68
No Pin
(b) The R side of the left/right adjustment switch:
Standard (Right side):
B64822
OFF 10 k or higher
38
UP Below 1
67
37
DOWN Below 1
68
28
LEFT Below 1
67
27
RIGHT Below 1
68
(c) Inspect the retract switch resistance.
Standard:
79
DRIVING Below 1
8 10
7 10
RETRACT Below 1
89

7061
3. INSPECT OUTER REAR VIEW MIRROR ASSY LH

(a) Disconnect the mirror connector.
(A) (b) Apply battery voltage and inspect operation of the mirror
(C)
face, as shown in the table and illustration.
(D)
Standard:
(B) MeasurementCondition Mirror Operation
Battery positive (+) " 3 (MV)
Turns upward (A)
Battery negative () " 7 (M+)
Battery positive (+) " 7 (M+)
Turns downward (B)
3 7 6 Battery negative () " 3 (MV)
5 4
Turns left (C)
2 1 Battery negative () " 6 (MH)
Battery positive (+) " 6 (MH)
Turns right (D)
B68232 If the result is not as specified, replace the mirror assy.
LH Side (c) Only retract mirror:

Inspect operation of the electrical retract motor.
A NOTICE:
When repeating the inspection, cut off the battery
voltage, and then perform operation in the same pro-
B cedures.
With the battery voltage applied, the mirror will not
operate even trying to move only the mirror body.
Standard:
Mirror Position MeasurementCondition Mirror Operation
Battery positive (+) "
1 (MR) Moves to retracted posi-
C Battery negative () " tion (stop)
A 2 (MF)
(Forward position) Battery positive (+) "
2 (MF)
No operation
Battery negative () "
D
1 (MR)
E 1 (MR) Moves to retracted posi-
Battery negative () " tion and then stops
B 2 (MF)
(Between forward position
3 7 6 A: Forward Position Battery positive (+) "
and driving position)
C: Driving Position 2 (MF) Moves to forward position
2 1 Battery negative () " and then stops
E: Retracted Position
1 (MR)
B64818 Battery positive (+) "
C 2 (MF)
(Driving position) Battery positive (+) "
2 (MF)
No operation
1 (MR)

7062

D 2 (MF)
(Between driving position
and retracted position)
2 (MF) Moves to driving position
Battery negative () " and then stops
1 (MR)
1 (MR)
No operation
E 2 (MF)
(Retracted position) Battery positive (+) "
1 (MR)
If the result is not as specified, replace the mirror assy.
4. INSPECT OUTER REAR VIEW MIRROR ASSY RH

(a) Disconnect the mirror connector.
(A) (b) Apply battery voltage and inspect operation of the mirror
face, as shown in the table and illustration.
(C) (D)
Standard:
(B) MeasurementCondition Mirror Operation
Battery positive (+) " 3 (MV)
Turns upward (A)
Turns downward (B)
Battery negative () " 3 (MV)
3 7 6 5 4
Turns right (D)
2 1 Battery negative () " 6 (MH)
Battery positive (+) " 6 (MH)
Turns left (C)
B68233 If the result is not as specified, replace the mirror assy.

7063
RH Side (c) Only retract mirror:

Inspect operation of the electrical retract motor.
A
NOTICE:
When repeating the inspection, cut off the battery
voltage, and then perform operation in the same pro-
cedures.
B
With the battery voltage applied, the mirror will not
operate even trying to move only the mirror body.
Standard:
C Battery negative () " tion and then stops
A 2 (MF)
(Forward position) Battery positive (+) "
2 (MF)
No operation
D
1 (MR)
E 1 (MR) Moves to retracted posi-
B 2 (MF)
(Between forward position
3 7 6 Battery positive (+) "
A: Forward Position and driving position)
2 (MF) Moves to forward position
C: Driving Position 2 1 Battery negative () " and then stops
E: Retracted Position 1 (MR)
B64819 Battery positive (+) "
C 2 (MF)
(Driving position) Battery positive (+) "
2 (MF)
No operation
1 (MR)
D 2 (MF)
(Between driving position
and retracted position)
1 (MR)
1 (MR)
No operation
E 2 (MF)
(Retracted position) Battery positive (+) "
1 (MR)

701
WINDSHIELD/WINDOWGLASS/MIRROR POWER WINDOW CONTROL SYSTEM
POWER WINDOW CONTROL SYSTEM

700S701
ONVEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH

(a) Check that the power windows except the driver side
power window operation is disabled when the window
lock switch of the power window master switch is pressed.
(b) Check that the power windows can be operated when the
window lock switch is pressed again.
B66761
2. CHECK MANUAL UP/DOWN FUNCTION

(a) Check that the driver side window switch of the power window master switch can operate the driver
side power window as follows:
Standard:
Condition Master Switch Switch Operation Power Window
Halfway pulled UP UP (Closed)
Ignition switch ON Driver side
Halfway pushed DOWN DOWN (Open)
(b) Check that each power window regulator switch can operate each power window as follows.
Standard:
Condition Regulator Switch Switch Operation Power Window
Passenger side
Ignition switch ON Halfway pulled UP UP (Closed)
Rear LH
Window lock switch OFF Halfway pushed DOWN DOWN (Open)
Rear RH
3. CHECK AUTO UP/DOWN FUNCTION
(a) Check that the driver side window switch of the power window master switch can operate the driver
side power window as follows:
Standard:
Fully pulled UP AUTO UP (Fully closed)
Ignition switch ON Driver side
Fully pushed DOWN AUTO DOWN (Fully open)
(b) Check that each power window regulator switch can operate each power window as follows:
Standard:
Condition Regulator Switch Switch Operation Power Window
Passenger side
Ignition switch ON Fully pulled UP AUTO UP (Fully closed)
Rear LH
Window lock switch OFF Fully pushed DOWN AUTO DOWN (Fully open)
Rear RH

702
4. CHECK REMOTE UP/DOWN FUNCTION

(a) Check that each switch of the power window master switch can operate each power window as follows:
Standard:
Passenger side
Ignition switch ON Halfway pulled UP UP (Closed)
Rear LH
Window lock switch OFF Halfway pushed DOWN DOWN (Open)
Rear RH
5. CHECK REMOTE AUTO UP/DOWN FUNCTION
(a) Check that each switch of the power window master switch can operate each power window as follows:
Standard:
Passenger side
Ignition switch ON Fully pulled UP AUTO UP (Fully closed)
Rear LH
Window lock switch OFF Fully pushed DOWN AUTO DOWN (Fully open)
Rear RH
6. CHECK POWER WINDOW OPERATION FUNCTION AFTER IGNITION SWITCH IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power windows can be operated even
after the ignition switch is turned OFF.
Within 45 seconds after the ignition switch is turned OFF
The front doors are closed
7. CHECK JAM PROTECTION
Hammer
HINT:
The jam protection function prevents any part of your body from
getting caught by accident between the door frame and the
door glass during power window operation.
NOTICE:
If the power window motor has just been reset, raise and
lower the door glass several times using MANUAL function
B51853 before performing the check.
(a) Check that the door glass goes down by approx. 50 mm
(1.97 in.) right when something gets caught between the
door frame and the door glass during power window op-
eration. However, when the opening between the door
frame and the door glass is less than 200 mm (7.87 in.),
the door glass keeps going down until the opening reach-
es 200 mm (7.87 in.) and stops there.
Operative conditions:
AUTO UP
AUTO UP function after the ignition switch is turned OFF
MANUAL UP function after the ignition switch is turned
OFF

703
700S801
LOCATION
LHD Models
Instrument Panel J/B Assy

Integration Relay
IG1 Relay
RHD Models
Instrument Panel J/B Assy

Integration Relay
IG1 Relay
B67299

704
Power Window Regulator Switch*

(Passenger Side)
Door Window Regulator Subassy

(Driver Side) Door Window Regulator Subassy
(Passenger Side)
Power Window Master Switch*
Front Door Courtesy
Lamp Switch
Power Window Regulator Switch

(Rear RH)
Front Door Courtesy

Lamp Switch
Power Window Regulator Switch

(Rear LH)

(Rear RH)

(Rear LH)
*: In the RHD vehicle, look at the same location on the opposite side as compared to the LHD vehicle.
B66778

705
700S901

1. Ignition switch assy 802
2. IG1 relay 706
All power windows do not operate 3. Power window regulator master switch assy 706
4. Instrument panel J/B assy (Integration relay) 706
5. Wire harness
1. DFR P/W fuse
2. PFR P/W fuse
3. DRR P/W fuse
4. PRR P/W fuse
Only one power window does not operate 5. Power window regulator master switch assy 706
6. Power window regulator switch assy 706
7. Door window regulator subassy (Power window 706
motor)

8. Wire harness
1. Power window regulator master switch assy 706
2. Power window regulator switch assy 706
AUTO UP/DOWN function does not operate
3. Door window regulator subassy (Power window 706
motor)
Window lock system does not operate 1. Power window master switch assy 706
1. Front door courtesy lamp switch assy 706
Window cannot be operated after ignition switch is turned OFF
2. Instrument panel J/B assy (Integration relay) 706

706
700SA01
INSPECTION
1. INSPECT POWER WINDOW REGULATOR MASTER

SWITCH ASSY
(a) Inspect the resistance between the terminals of the
switch, as shown in the table below.
12 11 10 9 8 7 6 5 4 3 2 1
24 23 2221201918 17 16151413 Standard:
Power window lock switch
Tester Connection Switch Position Specified Condition
Unlock Below 1
3 (PW) 23 (WL)
B58278 Lock 10 k or higher
Driver side switch (LHD models)
2 (FLU) 3 (PW)
AUTO UP Below 1
3 (PW) 14 (FLA)
2 (FLU) 3 (PW) MANUAL UP Below 1
OFF
3 (PW) 4 (FLD) MANUAL DOWN Below 1
3 (PW) 4 (FLD)
AUTO DOWN Below 1
3 (PW) 14 (FLA)
Driver side switch (RHD models)
2 (FRU) 3 (PW)
AUTO UP Below 1
3 (PW) 14 (FRA)
2 (FRU) 3 (PW) MANUAL UP Below 1
OFF
3 (PW) 4 (FRD) MANUAL DOWN Below 1
3 (PW) 4 (FRD)
AUTO DOWN Below 1
3 (PW) 14 (FRA)
Passenger side switch (LHD models)

3 (PW) 10 (FRU)
AUTO UP Below 1
3 (PW) 11 (FRA)
3 (PW) 10 (FRU) MANUAL UP Below 1
OFF
3 (PW) 9 (FRD) MANUAL DOWN Below 1
3 (PW) 9 (FRD)
AUTO DOWN Below 1
3 (PW) 11 (FRA)
Passenger side switch (RHD models)

3 (PW) 10 (FLU)
AUTO UP Below 1
3 (PW) 11 (FLA)
3 (PW) 10 (FLU) MANUAL UP Below 1
OFF
3 (PW) 9 (FLD) MANUAL DOWN Below 1
3 (PW) 9 (FLD)
AUTO DOWN Below 1
3 (PW) 11 (FLA)
707
Rear LH switch
3 (PW) 17 (RLU)
AUTO UP Below 1
3 (PW) 16 (RLA)
3 (PW) 17 (RLU) MANUAL UP Below 1
OFF
3 (PW) 15 (RLD) MANUAL DOWN Below 1
3 (PW) 15 (RLD)
AUTO DOWN Below 1
3 (PW) 16 (RLA)
Rear RH switch
3 (PW) 18 (RRU)
AUTO UP Below 1
3 (PW) 22 (RRA)
3 (PW) 18 (RRU) MANUAL UP Below 1
OFF
3 (PW) 19 (RRD) MANUAL DOWN Below 1
3 (PW) 19 (RRD)
AUTO DOWN Below 1
3 (PW) 22 (RRA)
2. INSPECT POWER WINDOW REGULATOR SWITCH

ASSY
No Pin
HINT:
The passenger, rear LH and rear RH regulator switches are all
4 3 1 the same.
8 6
(a) Check the resistance between the terminals of the switch
connector, as shown in the table below.
No Pin No Pin Standard:
B58521 Tester Connection Switch Position Specified Condition
1 (UP) 8 (WL)
AUTO UP Below 1
3 (AUTO) 8 (WL)
1 (UP) 8 (WL) MANUAL UP Below 1
OFF
6 (DOWN) 8 (WL) MANUAL DOWN Below 1
3 (AUTO) 8 (WL)
AUTO DOWN Below 1
6 (DOWN) 8 (WL)

708
Up 3. INSPECT FRONT DOOR WINDOW REGULATOR

SUBASSY LH
6 3
5 2 (a) Inspect operation of the power window regulator.
4 1
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
MeasurementCondition Specified Condition
Battery positive (+) 6
Down Battery positive (+) 2 Regulator moves upward
B58265
Battery negative () 4
Battery positive (+) 6 Regulator moves
Battery negative () 4 downward
(b) Inspect operation of the PTC inside the power window

regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shutoff).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator subassy.
Up
4. INSPECT FRONT DOOR WINDOW REGULATOR
SUBASSY RH
6 3
5 2 (a) Inspect operation of the power window regulator.
4 1
Standard:
B58557

regulator motor.

709
NOTICE:
NOTICE:
tion.
rent shutoff).
Up 5. INSPECT REAR DOOR WINDOW REGULATOR
SUBASSY LH
(a) Inspect operation of the power window regulator motor.
Standard:
6 3
5 2 MeasurementCondition Specified Condition
4 1
B58266

regulator motor.
NOTICE:
NOTICE:
tion.
rent shutoff).
7010
Up 6. INSPECT REAR DOOR WINDOW REGULATOR

SUBASSY RH
(a) Inspect operation of the power window regulator.
Standard:
6 3
5 2 MeasurementCondition Specified Condition
4 1
B58558

regulator motor.
NOTICE:
(1) Set a electrical tester DC 400 A probe to the wire
NOTICE:
tion.
rent shutoff).
7. INSPECT IG1 RELAY

1 (a) Check resistance of the relay.
Standard:
5 3 Tester Connection Specified Condition
10 kW or higher
1 2 35 Below 1 W
(When battery voltage is applied to terminals 1 and 2)
3 2 5 If the result is not as specified, replace the relay.

B69024

7011
8. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSY (INTEGRATION RELAY)
Vehicle Rear Side Vehicle Front Side
DB DC
DN
DA
DH
Integration Relay
DA DB DN
DH
DC
B66773

7012
(a) Disconnect the DA, DB, DC, DH and DN J/B connectors.

(b) Check the voltage and resistance between each terminal of the wire harness side connectors and the
body ground.
Standard:
Tester Connection Condition Specified Condition
DA8 Body ground No key inserted in ignition key cylinder Yes 10 k or higher Below 1
DA9 Body ground Constant Below 1
B13 Body ground Driver side door CLOSED OPEN 10 k or higher Below 1
DC9 Body ground Passenger side door CLOSED OPEN 10 k or higher Below 1
DH5 Body ground Ignition switch ON Others 10 to 14 V 0 V
DN1 Body ground Constant 10 to 14 V
If the result is not as specified, there may be a malfunction on the wire harness side or the J/B assy (integra-
tion relay) may have a malfunction.
(c) Reconnect the DA, DB, DC, DH and DN J/B connectors.
(d) Check the voltage of terminal 5 of the DH connector.
Standard:
Tester Connection Condition Specified Condition
DH5 Body ground Ignition switch ON Others 10 to 14 V 0 V
If the result is not as specified, there may be a malfunction on the wire harness side or the J/B assy (integra-
tion relay) may have a malfunction.
Front Door 9. INSPECT FRONT DOOR COURTESY LAMP SWITCH

Courtesy Lamp Free ASSY
Switch (a) Remove the courtesy lamp switch.
Pushed
(b) Check the switch resistance.

Standard:
Switch pushed 10 k or higher
1 Body ground
Switch free Below 1
Body Ground If the result is not as specified, replace the switch assy.
B58556

7013
700SB01
RESET
NOTICE:
The power window regulator motor must be reset when the fitting of the door glass is adjusted
or when the door glass run is replaced.
Whenever disconnecting the battery terminal, reset all the other systems besides the power
window control system.
1. RESET WINDOW REGULATOR SUBASSY (REGULATOR MOTOR)
(a) Turn the ignition switch ON.
(b) Operate the power window using the master (regulator) switch.
(c) Disconnect the battery, fuse or motor connector while the power window is operating, so that the power
window motor is forced to stop.
(d) Reconnect the battery, fuse or motor connector.
(e) Pull up the power window switch until the power window is fully closed and hold the switch at least 1
second.
(f) Check that the AUTO UP/DOWN function operates completely.

7022
WINDSHIELD/WINDOWGLASS/MIRROR QUARTER WINDOW ASSY LH (WAGON MODELS)
QUARTER WINDOW ASSY LH (WAGON MODELS)

700T301
COMPONENTS
Roof Headlining Retainer Front
Rear Window
Side Garnish LH
Roof Side Garnish Inner LH
Tonneau Cover Assy

Luggage Compartment
Deck Board Subassy
Trim Hook No. 2
Quarter Window Assy LH
Rear Floor Finish Plate

Deck Floor Box Rear
Deck Floor Box Front

Deck Floor Box LH
Rear Door Opening Trim Weatherstrip LH
Deck Trim Side Board LH
Rear Door Sucuff Plate LH

7023
700T401
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the RH side as on the LH side.
1. REMOVE REAR WINDOW SIDE GARNISH LH (See page 7654)
(a) Remove the rear door opening trim weatherstrip LH
(b) Remove the rear door scuff plate.
(c) Remove the tonneau cover.
(d) Remove the deck board.
(e) Remove the deck floor box rear.
(f) Remove the deck floor box.
(g) Remove the deck floor box front.
(h) Remove the rear floor finish plate.
(i) Remove the roof headlining retainer front.
(j) Remove the luggage compartment trim hook No. 2.
(k) Remove the deck trim side board.
(l) Remove the roof side garnish inner.
(m) Remove the rear window side garnish.
Piano Wire 2. REMOVE QUARTER WINDOW ASSY LH

(a) Disconnect the connectors.
(b) Pass a piano wire between the vehicle body and glass
from the interior.
(c) Tie both wire ends to wooden blocks or similar objects.
Clip
Clip
B68022
HINT:
NOTICE:
When separating the glass, take care not to damage the
paint and the interior and exterior ornaments.
Protective Tape (d) Cut off the adhesive by pulling the piano wire around the
glass.
B68023 (e) Using a suction rubber, remove the glass.
NOTICE:
moving the glass.

7024
3. CLEAN QUARTER WINDOW ASSY LH

oline.
NOTICE:
BO4421
4. INSTALL QUARTER WINDOW ASSY LH

ate surface shape.
HINT:
HINT:
CORRECT
Primer M NOTICE:
Primer M
Adhesive
WRONG
: Primer M
B67869

7025
Backside (c) Using a brush or sponge, coat the edge of the glass and
B
Standard dimension:
A B
a 5.5 mm (0.217 in.)
A
C b 19.0 mm (0.748 in.)
c 11.0 mm (0.433 in.)
C
d 11.0 mm (0.433 in.)
e 7.5 mm (0.295 in.)
AA BB HINT:
b c
NOTICE:
a
S Do not keep any of the opened Primer G for later use.
CC
d
: Primer G
e
B67044
Backside (d) Apply adhesive.

B Adhesive: Part No. 0885000801 or equivalent
A B (1) Cut off the tip of the cartridge nozzle, as shown in
A the illustration.
C HINT:
C After cutting off the tip, use all adhesive within the time de-
AA Tackfree time:
c 20_C (68_F) 1 hour 40 minutes

5_C (41_F) 8 hours
BB
a lustration.
b CC d
a
Standard dimension:
a 12.5 mm (0.492 in.)
: Adhesive
b b 8.0 mm (0.315 in.)
e
B67870 c 9.5 mm (0.374 in.)
d 11.0 mm (0.433 in.)
e 11.5 mm (0.453 in.)
(1) Hold the quarter window in place securely with pro-
tective tape or equivalent until the adhesive hard-
ens.
NOTICE:
S Check that the clips are attached to the body correct-
ly.
S Check the clearance between the body and glass.
7026

a close fit.

adhesive.
HINT:
NOTICE:
the table below.
BO3986 Temperature Minimum time prior to driving the vehicle
20C (68F) 5 hours
5C (41F) 24 hours

7046
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
WINDOW DEFOGGER SYSTEM

700TB01
LOCATION
LHD Models
Passenger Side R/B Assy
w/ Deicer:
FR DEICER Relay
Hazard Warning Signal Switch Assy
w/ Mirror Heater:
w/ Mirror Heater:
Outer Rear View
Mirror Assy LH Defogger Wire
Rear Window
Defogger Relay
Fuse Block Assy
w/ Mirror Heater:
MIR HTR Fuse
w/ Deicer:
FR DIC Fuse
Liftback Wagon Defogger Wire
Defogger Wire
B67064

7047
RHD Models w/ Mirror Heater:

MIR HTR Fuse Fuse Block Assy
w/ Mirror Heater:
Hazard Warning Signal Switch Assy
w/ Mirror Heater:
Outer Rear View Mirror Assy LH
w/ Deicer:
FR DIC Fuse
Rear Window
Defogger Relay
Passenger Side R/B Assy
Defogger Wire
w/ Deicer:
FR DEICER Relay
Liftback Defogger Wire Wagon Defogger Wire
B67246

7048
w/ Deicer:
Deicer Wire
Engine Room R/B
Gasoline 1CDFTV
RR DEF HFuse
B67063

7049
700TC01

1. FR DIC fuse 681
w/ Deicer:
2. FR DICER relay 7050
Front window deicer doos not operate.
3. Front window deicer wire
(indicator lamp ON)
4. wire harness
1. FR DIC fuse 681
w/ Deicer: 2. FR DICER relay 7050
Front window deicer doos not operate. 3. Front window deicer wire 7050
(indicator lamp OFF) 4. Front wiper deicer switch
5. Wire harness
1. RR DEF Hfuse 681
Rear window defogger does not operate 2. Rear window defogger relay 7050
(Indicator lamp ON) 3. Rear window defogger wire
4. wire harness
1. RR DEF Hfuse 681
2. Rear window defogger relay 7050
Rear window defogger does not operate
3. Hazard warning signal switch assy 7050
(Indicator lamp OFF)
4. Rear window defogger wire
5. Wire harness
w/ Mirror Heater: 1. MIR HTR fuse 681
Mirror heater does not operate 2. Outer rear view mirror assy 7050
(Indicator lamp ON) 3. Wire harness
1. MIR HTR fuse 681
2. Front wiper deicer switch (w/ Front wiper deicer switch) 7050
w/ Mirror Heater:
3. Hazard warning signal switch assy 7050
Mirror heater does not operate
(w/o front wiper deicer switch)
(Indicator lamp OFF)
4. Outer rear view mirror assy 7050
5. Wire harness

7050
700TD01
INSPECTION
1. INSPECT REAR WINDOW DEFOGGER SWITCH

(LHD Models)
(a) Check that the defogger switch illuminates.
Standard:
Battery positive (+) 5 (ILL+)
Illuminates
Battery negative () 8 (E)
If the result is not as specified, replace the switch assy or bulb.
8 7 6 54 3 2 1
E ILL+
B67055
(b) Inspect operation of the defogger timer.

(1) Connect the positive (+) lead from the battery to ter-
minal 3 and the negative () lead to terminal 8.
Switch ON minal 4 through a 1.4 W test bulb.
5 (IG) (3) Push the rear window defogger switch ON, check
the switch and the test bulb illuminate for 12 18
8 (E) 3 (DEF) minutes, and then they go off.
1.4 W
Test Bulb
B67056
2. INSPECT REAR WINDOW DEFOGGER SWITCH

(RHD Models)
(a) Check that the defogger switch illuminates.
Standard:
Battery positive (+) 4 (ILL+)
Illuminates
Battery negative () 1 (E)
If the result is not as specified, replace the switch assy or bulb.
8 7 6 54 3 2 1
ILL+ E
B69288

7051
(b) Inspect operation of the defogger timer.

minal 5 through a 1.4 W test bulb.
Switch ON
5 (IG) (3) Push the rear window defogger switch ON, check
that the switch and the test bulb illuminate for 12
6 (DEF) 1 (E) 18 minutes, and then they go off.
1.4 W
Test Bulb
B69289
3. INSPECT FR WIPER DEICER SWITCH (W/ DEICER)

(a) check that the wiper deicer switch illuminates.
Standard:
Illuminates
If the result is not as specified, replace the switch or bulb.
B67057
(b) Inspect operation of the wiper deicer timer.

1.4 W Test Bulb (1) Connect the positive (+) lead from the battery to ter-
6 (D) 1 (IG)
minal 1 through a 1.4 W test bulb.
(3) Push the wiper deicer switch ON, check that the
switch and the test bulb illuminate for 12 18 min-
utes, and then they go off.
If the result is not as specified, replace the switch.
3 (E)
Switch ON
B67058

7052
4. INSPECT OUTER REAR VIEW MIRROR ASSY LH (w/

OUTER MIRROR HEATER)
(a) Inspect operation of the mirror heater.
Standard:
Battery positive (+) H+ (4)
Mirror becomes warm
Battery negative () H (5)
5 (H) 4 (H+)
3 7 6
5 4
2 1
B68230
5. INSPECT OUTER REAR VIEW MIRROR ASSY RH (w/

OUTER MIRROR HEATER)
(a) Inspect operation of the mirror heater.
Standard:
Battery positive (+) H+ (4)
Mirror becomes warm
Battery negative () H (5)
5 (H) 4 (H+)
3 7 6 5 4
2 1
B68231
6. INSPECT FRONT WINDOW (DEICER WIRE) (W/

DEICER)
(a) Inspect the resistance of the deicer wire.
Standard:
Terminal No. Specified Condition
12 Below 1
If the result is not as specified, replace the window.
B70597

7053
7. INSPECT BACK WINDOW (DEFOGGER WIRE)

Defogger Wire NOTICE:
Tester Probe When cleaning the glass, wipe the glass along the
wire using a soft and dry cloth. Take care not to dam-
age the wires.
Do not use detergents or glass cleaners including
Tin Foil
abrasive ingredients.
When measuring voltage, wrap a piece of tin foil
B66134 around the tip of the negative probe and press the foil
against the wire with your finger, as shown in the il-
lustration
At Center (a) Turn the ignition switch ON.

(b) Turn the defogger switch ON.
(c) Inspect the voltage at the center of each defogger wire,
as shown in the illustration.
Standard:
Voltage Criteria
Approx. 5 V Okay, wire is not broken
Approx. 10 or 0 V Wire is broken
B63720
HINT:
Foil Strip Less than
0V If there is approximately 10 V, the wire may be broken between
10V
the center of the wire and the end on the battery side. If there
Broken is no voltage, the wire may be broken between the center of the
Wire wire and the end on the ground side.
V Battery (d) Place the voltmeter positive (+) lead against the defogger
Ground Side
Side wire on the battery side.
(e) Place the voltmeter negative () lead with the foil strip

B63721 against the wire on the ground side.
(f) Slide the positive (+) lead from the battery side to the
ground side.
(g) The point where the voltmeter deflects from approx. 10V
to 0 V is the place where the defogger wire is broken.
HINT:
If the defogger wire is not broken, the voltmeter indicates 0 V
at the positive (+) end of the defogger wire but gradually in-
creases to about 12 V as the meter probe moves to the other
end.

7054
(h) If necessary, repair the defogger wire.

Repair Point (1) Clean the broken wire tips with grease, wax and sili-
cone remover.
(2) Place the masking tape along the both sides of the
wire.
Broken
(3) Thoroughly mix the repair agent (Dupont paste No.
Wire 4817).
Masking Tape
B63722
(4) Using a fine tip brush, apply a small amount of the

agent to the wire.
(5) After a few minutes, remove the masking tape.
NOTICE:
Do not repair the defogger wire again for at least 24 hours.
B63723
8. INSPECT FR WIPER DEICER RELAY (W/ DEICER)

2 1
(a) Inspect the resistance.
Standard:
Terminal Connection. Specified Condition
10 k or higher
35 Below 1
5 (When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.

3 B68374
9. INSPECT DEFOGGER RELAY

2 1
(a) Inspect the resistance.
Standard:
Terminal No. Specified Condition
10 k or higher
35 Below 1
5 (When battery voltage is applied to terminals 1 and 2)
If the result is not as specified, replace the relay.

3 B68374

7014
WINDSHIELD/WINDOWGLASS/MIRROR WINDSHIELD GLASS
WINDSHIELD GLASS
700T101
COMPONENTS
Assist Grip
RH Visor Assy
LH Visor Assy Roof Headlining
Front Pillar Garnish RH w/ EC Mirror

Map Lamp Assy Inner Rear Vice Mirror
Assy
Visor Holder
Visor Holder Inner Rear View Mirror Assy

Rain Sensor
Windshield Moulding
Outer Upper Rain Sensor
Front Door Cover
Weatherstrip
Rain Sensor Cover
RH
Windshield Glass Stopper No. 2
Windshield Glass Stopper No. 1
Window Glass Adhesive Dam
Front Pillar Garnish LH

Windshield Glass
20 (204, 15)
FR Wiper Arm RH
Windshield Wiper Arm Cover

Windshield Wiper
Front Door Weatherstrip LH
Arm Cover
20 (204, 15)
Hood Cowl Top Seal

FR Wiper Arm LH
Cowl Top Ventilator
Louver RH
Cowl Top Ventilator Louver LH
Nm (kgfcm, ftlbf) : Specified torque


7015
700T201
REPLACEMENT
HINT:
1. REMOVE ROOF HEADLINING ASSY (See page 7636 or 7645 or 7654)
(a) Remove the front door weatherstrip LH.
(b) Remove the front door weatherstrip RH.
(c) Remove the front pillar garnish LH.
(d) Remove the front pillar garnish RH.
(e) Remove the LH visor.
(f) Remove the RH visor.
(g) Remove the assist grip.
(h) Remove the 2 visor holders.
(i) Remove the map lamp assy.
(j) Do not remove the roof headlining assy completely partially so that the windshield glass can be re-
moved.
2. REMOVE INNER REAR VIEW MIRROR ASSY (See page 7064)
3. REMOVE RAIN SENSOR (See page 6626)
4. REMOVE COWL TOP VENTILATOR LOUVER (See page6613)
(a) Remove the 2 windshield wiper arm covers.
(b) Remove the FR wiper arm LH.
(c) Remove the FR wiper arm RH.
(d) Remove the hood to cowl top seal.
(e) Remove the cowl top ventilator louver LH.
(f) Remove the cowl top ventilator louver RH.
5. REMOVE WINDSHIELD MOULDING OUTER UPPER

Cut Moulding
(a) Using a knife, cut off the moulding, as shown in the il-
lustration.
NOTICE:
Cut Do not damage the body with the knife.
(b) Remove the remaining moulding.
HINT:
Windshield Body When removing, make a partial cut, then pull and remove it by
B50448 hand.
6. DISCONNECT CONNECTOR (W/ DEICER)

(a) Disconnect the deicer connector, as shown in the illustra-
tion.
B67281

7016
7. REMOVE WINDSHIELD GLASS

(a) Pass a piano wire between the vehicle body and glass
from the interior.
Stopper
Piano Wire B62805
Plastic Sheet
HINT:
NOTICE:
When separating the glass, take care not to damage
the paint and the interior and exterior ornaments.
To prevent the safety pad from being scratched when
removing the glass, place a plastic sheet between the
Protective Tape
B63724 piano wire and safety pad.
glass.
(d) Disengage the stoppers.
(e) Using a suction cup, remove the glass.
NOTICE:
moving the glass.
8. CLEAN WINDSHIELD GLASS

(a) Using a scraper, remove the damaged stoppers, dam and
adhesive sticking to the glass.
(b) Clean the outer circumference of the glass with white gas-
oline.
NOTICE:
BO5231 Even if using new glass, clean the glass with white
gasoline.

7017
Backside 9. INSTALL WINDSHIELD GLASS STOPPER NO.2

Ceramic Notch
(a) Coat the installation part of the stopper with Primer G.
NOTICE:
B Do not apply too much primer.
A A (b) Install 2 new stoppers onto the glass, as shown in the il-
lustration.
B62806 Standard dimension:
A 40.0 mm (1.575 in.)
B 7.7 mm (0.303 in.)
10. INSTALL WINDSHIELD GLASS STOPPER NO.1

(a) Install 2 new stoppers to the vehicle body, as shown in the
illustration.
B63758

7018
11. INSTALL WINDOW GLASS ADHESIVE DAM

(a) Coat the installation part of the window glass adhesive dam with Primer G.
NOTICE:
Do not apply too much primer.
(b) Install a new dam, applying doublesided tape all the way around the glass except where the dam is
installed, as shown in the illustration.
AA
BB a
A A
B
A Ceramic Notch
Ceramic Notch
A
A
Dam Dam
Stopper
Ceramic End
C CC
b
C
Ceramic End
B67032
Standard dimension:
a 7.0 mm (0.276 in.)
b 56.0 mm (2.205 in.)
12. INSTALL WINDSHIELD MOULDING OUTER UPPER
(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
Do not coat the adhesive with Primer G.
(b) Install the moulding.

7019
13. INSTALL WINDSHIELD GLASS

Adhesive contact surface of the vehicle body to ensure the
appropriate surface shape.
HINT:
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with
Body BO4420 a piece of shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle
body.
(b) Position the glass.

(1) Using a suction cup, place the glass in the correct
position.
Mark
(2) Check that the whole contact surface of the glass
rim is perfectly even.
(3) Place reference marks between the glass and ve-
hicle body.
NOTICE:
BO2820 Check that the stoppers are attached to the vehicle body
correctly.
HINT:
When reusing the glass, check and correct the reference mark
positions.
(4) Remove the glass.
(c) Using a brush, coat the exposed part of the vehicle body
on the vehicle side with Primer M.
CORRECT
Primer M NOTICE:
Primer M
Adhesive
WRONG
Primer M B67819

7020
Backside (d) Using a brush or sponge, coat the edge of the glass and
a
a
HINT:
b b NOTICE:
c S Do not keep any of the opened Primer G for later use.
c
aa
Primer G
bb
Primer G
cc
Primer G
B67034
Backside A (e) Apply adhesive.

A Adhesive: Part No. 0885000801 or equivalent
the illustration.
HINT:
B B
C
c
Tackfree time:
C
AA Temperature Tackfree Time
a 35_C (95_F) 15 minutes
b c 5_C (41_F) 8 hours
BB
a
lustration.
CC b Standard dimension:
a a a 12.5 mm (0.492 in.)
b
b 8.0 mm (0.315 in.)
b B67035 c 3.0 mm (0.118 in.)
(f) Install the glass to the body.

(1) Using a suction cup, position the glass so that the
reference marks are aligned, and press it in gently
along the rim.
NOTICE:
S Check that the stoppers are attached to the vehicle
body correctly.
BO2821 S Check the clearance between the vehicle body and
glass.
7021

a close fit.

adhesive.
Adhesive
BO3986
Windshield HINT:
Dam NOTICE:
the table below.
Minimum time:
Temperature Minimum time prior to driving vehicle
Adhesive 35C (95F) 1 hour 30 minutes
N08495
20C (68F) 5 hours
5C (41F) 24 hours


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7034

WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (LIFTBACK MODELS)

BACK DOOR GLASS (LIFTBACK MODELS)

Back Door Side Garnish RH

Center Stop Lamp Assy

Back Door Trim Board

Back Door Side Garnish LH

Rear Wiper Arm Assy

Back Door Glass

Wiper Motor Assy

5.5 (56, 49 in.lbf) 5.5 (56, 49 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque Nonreusable part B67059

AVENSIS REPAIR MANUAL (RM1018E)

Piano Wire 4. REMOVE BACK DOOR GLASS

AVENSIS REPAIR MANUAL (RM1018E)

5. CLEAN BACK DOOR GLASS

6. INSTALL BACK DOOR GLASS

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

(d) Apply adhesive.

AVENSIS REPAIR MANUAL (RM1018E)

(e) Install the glass to the body.

(3) Using a scraper, remove any excess or protruding

7. INSPECT FOR LEAKS AND REPAIR

AVENSIS REPAIR MANUAL (RM1018E)

BACK DOOR GLASS (WAGON MODELS)

Back Door Trim Panel Assy Upper

Back Door Side Garnish RH

Back Door Trim Board

Wiper Arm Head Cap

Rear Wiper Arm Assy

5.5 (56, 49 in.lbf)

Wiper Motor Assy

Nm (kgfcm, ftlbf) : Specified torque Nonreusable part B67062

AVENSIS REPAIR MANUAL (RM1018E)

Piano Wire 4. REMOVE BACK DOOR GLASS

5. CLEAN BACK DOOR GLASS

AVENSIS REPAIR MANUAL (RM1018E)

6. INSTALL BACK DOOR GLASS

AVENSIS REPAIR MANUAL (RM1018E)

AVENSIS REPAIR MANUAL (RM1018E)

(d) Apply adhesive.

AVENSIS REPAIR MANUAL (RM1018E)

(e) Install the glass to the body.

(3) Using a scraper, remove any excess or protruding

7. INSPECT FOR LEAKS AND REPAIR

AVENSIS REPAIR MANUAL (RM1018E)

BACK WINDOW GLASS (SEDAN MODELS)

Rear Map Lamp

Roof Headlining Assy

Back Window Moulding Outside Upper

Back Window Glass Roof Side Garnish Inner RH

Roof Side Garnish Inner LH

Back Window Glass Adhesive Dam

Center Stop Lamp Assy

Rear Door Weatherstrip RH

Rear Door Weatherstrip LH

Package Tray Trim Panel Assy

Nonreusable part B67036

AVENSIS REPAIR MANUAL (RM1018E)

6. REMOVE BACK WINDOW MOULDING OUTSIDE

Piano Wire B62805

AVENSIS REPAIR MANUAL (RM1018E)