Supplemental Restraint System PDF

6061
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
AIR BAG SENSOR ASSY CENTER

600A004
COMPONENTS
17.5 (178, 13)
Airbag Sensor Assy Center
Air Duct Rear No.3

Air Duct Rear No.4
Floor Shift Lever Knob SubAssy
Console Panel SubAssy Lower
Console Panel SubAssy Upper
Console Box Assy Rr
Nm (kgfcm, ftlbf) : Specified torque

H42700
AVENSIS REPAIR MANUAL (RM1018E)

6062
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
600A104
REPLACEMENT
1. PRECAUTION (See page 601)
2. DISCONNECT BATTERY NEGATIVE TERMINAL (See page 601)
3. REMOVE SHIFT LEVER KNOB SUBASSY (M/T TRANSAXLE) (See page 7111)
4. REMOVE CONSOLE PANEL SUBASSY UPPER (See page 7111)
5. REMOVE CONSOLE PANEL SUBASSY LOWER (See page 7111)
6. REMOVE CONSOLE BOX ASSY RR (See page 7111)
7. REMOVE AIR DUCT REAR NO.3 (See page 7111)
8. REMOVE AIR DUCT REAR NO.4 (See page 7111)
9. REMOVE AIR BAG SENSOR ASSY CENTER

(a) Disconnect the 3 connectors from the airbag sensor assy
center.
(b) Remove the 3 bolts and airbag sensor assy center.
H42701
10. INSTALL AIR BAG SENSOR ASSY CENTER

(a) Check that the ignition switch is off.
(b) Check that the battery negative () terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Temporarily install the airbag sensor assy center with the 3 bolts.
NOTICE:
If the airbag sensor assy center has been dropped, or there are any cracks, dents or other de-
fects in the case, bracket or connector, replace the airbag sensor assy center with a new one.
When installing the airbag sensor assy center, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Tighten the 3 bolts to the specified torque.
Torque: 17.5 Nm (178 kgfcm, 13 ftlbf)
(e) Connect the connectors to the airbag sensor assy center.
(f) Check that no play is identified.
(g) Check that the waterproof sheet is properly set.
11. INSPECT SRS WARNING LIGHT (See page 051184)

6063
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH
AIR BAG SENSOR FRONT LH

600A206
COMPONENTS
Airbag Front RH Sensor

8.0 (82, 71 in.lbf)
Airbag Sensor Front LH
8.0 (82, 71 in.lbf)

H42698

6064
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH
600K601
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for with LH side.
3. REMOVE AIR BAG SENSOR FRONT LH

(a) Remove the 2 bolts and airbag sensor front LH.
(b) Disconnect the connector from the airbag sensor front
LH.
H42699
4. INSTALL AIR BAG SENSOR FRONT LH

(b) Check that the battery negative () is terminal is disconnected.
NOTICE:
(c) Install the airbag sensor front LH with the 2 bolts.
Torque: 8.0 Nm (82 kgfcm, 71 in.lbf)
NOTICE:
If the airbag sensor front LH has been dropped, or there are any cracks, dents or other defects
in the case, bracket or connector, replace the airbag sensor front LH with a new one.
When installing the airbag sensor front LH, take care that the SRS wiring does not interfere with
other parts and is not pinched between other parts.
(d) Connect the connector to the airbag sensor front LH.
(e) Check that no play is identified.

6067
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR REAR LH
AIR BAG SENSOR REAR LH

600K701
COMPONENTS
Separate Type Rear Seat Cushion Assy LH
Rear Door Scuff Plate LH

8.0 (82, 70 in.lbf)
Sedan Models:
Airbag Sensor Rear LH Bench Type Rear Seat Cushion Assy
H42768

6068
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR REAR LH
600K801
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for the LH side.
3. REMOVE REAR DOOR SCUFF PLATE LH (See page 7636)
4. REMOVE REAR SEAT CUSHION ASSEMBLY (SEDAN MODELS) (See page 7636)
5. REMOVE REAR SIDE SEAT BACK ASSY LH (See page 7636)
6. REMOVE AIR BAG SENSOR REAR LH

(a) Disconnect the connector of the airbag sensor rear LH.
(b) Remove the 2 bolts and the airbag sensor rear LH.
H42769
7. INSTALL AIR BAG SENSOR REAR LH (See page 6011)

NOTICE:
(c) Install the airbag sensor rear LH with the 2 bolts.
NOTICE:
If the airbag sensor rear LH has been dropped, or there are any cracks, dents or other defects
in the case, bracket or connector, replace the airbag sensor rear LH with a new one.
When installing the airbag sensor rear LH, take care that the SRS wiring does not interfere with
other parts and is not pinched between other parts.
(d) Connect the connector of the airbag sensor rear LH.

6036
SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH
CURTAIN SHIELD AIR BAG ASSY LH

600K001
COMPONENTS
Sedan/Liftback Models:
Curtain Shield Airbag Assy LH
14 (143, 10) 3.5 (36, 31 in.lbf)
3.5 (36, 31 in.lbf) 14 (143, 10)
Nm (kgfcm, ftlbf) : Specified torque H42754

6037
Wagon Models:
Curtain Shield Airbag Assy LH
14 (143, 10)
3.5 (36, 31 in.lbf) 3.5 (36, 31 in.lbf)
14 (143, 10)

6038
600K101
REPLACEMENT
HINT:
3. REMOVE ROOF HEADLINING ASSY (SEDAN MODELS) (See page 7636)
4. REMOVE ROOF HEADLINING ASSY (LIFTBACK MODELS) (See page 7645)
5. REMOVE ROOF HEADLINING ASSY (WAGON MODELS) (See page 7654)
6. REMOVE CURTAIN SHIELD AIR BAG ASSY LH

(SEDAN/LIFTBACK MODELS)
(a) Using a screwdriver, disconnect the connector of the cur-
tain shield airbag assy LH.
(b) After removing the 4 screws and the 3 bolts in order as fol-
lows, remove the curtain shield airbag assy LH.
ABCDEFG
H43005
G C B
E F
D
H42755

6039
7. REMOVE CURTAIN SHIELD AIR BAG ASSY LH

(WAGON MODELS)
(a) Using a screwdriver, disconnect the connector of the cur-
tain shield airbag assy LH.
(b) After removing the 4 screws and the 3 bolts in order as fol-
lows, remove the curtain shield airbag assy LH.
A"B"C"D"E"F"G
H43005
Wagon Models:
B
G C
E F
D
A
H42757
8. INSTALL CURTAIN SHIELD AIR BAG ASSY LH (SEDAN/LIFTBACK MODELS)

(a) Install the curtain shield airbag assy LH with the 3 bolts and 4 screws in order as follows.
G"F"E"D"C"B"A
Torque:
Bolt A, G, F: 14 NVm (143 kgfVcm, 10 ftVlbf)
Bolt B, C, E, D: 3.5 NVm (36 kgfVcm, 31 in.Vlbf)
(b) Connect the curtain shield airbag assy LH connector.
G C B
E
F
D
H42755

6040
9. INSTALL CURTAIN SHIELD AIR BAG ASSY LH (WAGON MODELS)

(a) Install the curtain shield airbag assy LH with the 3 bolts and 4 screws in order as follows.
G"F"E"D"C"B"A
Torque:
Bolt A, G, F: 14 NVm (143 kgfVcm, 10 ftVlbf)
Bolt B, C, E, D: 3.5 NVm (36 kgfVcm, 31 in.Vlbf)
(b) Connect the curtain shield airbag assy LH connector.
Wagon Models: B
G C
E F
D
A
H42757
10. INSPECT CURTAIN SHIELD AIR BAG ASSY LH (See page 6011)
11. INSTALL ROOF HEADLINING ASSY (SEDAN MODELS) (See page 7636)
12. INSTALL ROOF HEADLINING ASSY (LIFTBACK MODELS) (See page 7645)
13. INSTALL ROOF HEADLINING ASSY (WAGON MODELS) (See page 7654)

6041
6009Y02
DISPOSAL
HINT:
Disposal procedure of the RH side is the same as that for the LH side.
When scrapping a vehicle equipped with SRS or disposing of the curtain shield airbag assy LH, be sure
to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs
with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of the curtain shield airbag assy LH
that has an undeployed airbag.
The airbag produces an exploding sound when it is
deployed, so perform the operation outdoors and
where it will not create a nuisance to nearby resi-
dents.
When deploying the airbag, always use the specified

SST(s) (SRS Airbag Deployment Tool). Perform the
operation in a place away from electrical noise.
When deploying the airbag, perform the operation at
SST(s)
least 10 m (33 ft) away from the curtain shield airbag
assy LH.
The curtain shield airbag assy LH is extremely hot
when the airbag is deployed, so do not touch it for at
H40004 least 30 minutes after deployment.
Use gloves and safety glasses when handling the cur-
tain shield airbag assy LH with the deployed airbag.
Do not apply water, etc. to the curtain shield airbag
assy LH with the deployed airbag.
Always wash your hands with water after completing
the operation.
1. DISPOSE OF CURTAIN SHIELD AIR BAG ASSY LH
(WHEN SCRAPPING VEHICLE DEPLOYMENT
Battery METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
SST(s) (a) Check the function of the SST(s) (See step 1(a) on page
6017).
(b) Disconnect the airbag connector.
H40005 (1) Sedan Models:
Remove the roof headlining assy (See page
7636).
(2) Liftback Models:
7645).
(3) Wagon Models:
7654).
(4) Using a screwdriver, disconnect the curtain shield
airbag LH connector.

6042
(c) Install the SST(s).

(1) Connect the connectors of the SST(s) to the curtain
shield airbag assy LH connector.
SST 0908200700, 0908200802 (0908210801,
0908220801)
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock.
SST(s)
H42758
(2) Move the SST(s) to at least 10 m (33 ft) away from

the rear of the vehicle.
(3) Close all the doors and windows in the vehicle.
Battery NOTICE:
Take care not to damage the SST(s) wire harness.
SST(s) (4) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black of the SST(s) clip
10 m (33 ft) or more to the negative () terminal.
H41078 (d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within a
10 m (33 ft) radius of the vehicle.
(2) Press the activation switch of the SST(s) and
deploy the airbag.
HINT:
The airbag is deploys as the LED of the SST(s) activation switch
comes on.
(e) Dispose of the curtain shield airbag assy LH.
CAUTION:
least 30 minutes after deployment.
When moving the vehicle for scrapping which has the
curtain shield airbag assy LH with the deployed air-
bag, use gloves and safety glasses.
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the curtain shield airbag assy LH being installed.

6043
2. DISPOSE OF CURTAIN SHIELD AIR BAG ASSY LH

(WHEN DISPOSING OF AIRBAG ASSEMBLY
Battery DEPLOYMENT METHOD)
NOTICE:
When disposing of the curtain shield airbag assy LH,
SST(s) never use the customers vehicle to deploy the air-
bag.
Be sure to follow the procedure detailed below when
H40005 deploying the airbag.
HINT:
(a) Check the performance of the SST(s) (See step 1(a) on
page 6019).
(b) Remove the curtain shield airbag assy LH (See page

6038).
CAUTION:
When removing the curtain shield airbag assy LH, work
must be started 90 seconds after the ignition switch is
turned to the LOCK position and the negative () terminal
cable is disconnected from the battery.
H42759
(c) Cut off the deployment section of the curtain shield airbag
assy LH.
H42760

6044
(d) Using a servicepurpose wire harness for the vehicle, tie

Wire Harness down the curtain shield airbag assy LH to the tire.
Diameter Wire harness: Stripped wire harness section
1.25 mm2 or more (0.0019 in.2 or more)
CAUTION:
If a wire harness which is too thin or an alternative object
is used to tie down the curtain shield airbag assy LH, it may
be snapped by the shock when the airbag is deployed. Al-
Stripped Wire Harness Section
H40008 ways use a wire harness for vehicle use which has a diame-
ter of at least 1.25 mm2 (0.0019 in.2).
Width HINT:
To calculate the square of the stripped wire harness sec-
tion:
Square = 3.14 x (Diameter)2 divided by 4
Position the curtain shield airbag assy LH inside the tire
as shown in the illustration.
Inner Tire size: Must exceed the following dimensions
Diam. Width: 185 mm (7.28 in.)
H42761 Inner diameter: 360 mm (14.17 in.)
CAUTION:
Make sure that the wire harness is tight. It is highly
dangerous when looseness in the wire harness re-
sults in the curtain shield airbag assy LH coming free
due to the shock from the airbag deployment.
NOTICE:
The tire will be marked by the airbag deployment, so use a
redundant tire.
(e) Install the SST(s).

Connect the connectors of the SST(s) to the curtain shield
airbag assy LH.
SST 0908200802 (0908210801, 0908220801)
SST(s)
H42792

6045
(f) Place the tires.

CAUTION:
Do not place the deployment direction of the curtain shield
airbag assy LH facing toward the ground.
Tires (1) Place at least 2 tires under the tire to which the cur-
(5 or more)
tain shield airbag assy LH is tied.
SST(s)
(2) Place at least 2 tires over the tire to which the curtain
shield airbag assy is tied. The top tire should have
H42762 the wheel installed.
NOTICE:
Do not place the SST(s) connector under the tire because
the SST connector could be damaged.
(3) Tie the tires together with 2 wire harnesses.

CAUTION:
Make sure that the wire harness is tight. It is highly danger-
ous when looseness in the wire harness results in the tires
coming free due to the shock from the airbag deployment.
SST(s) HINT:
Place the SST(s) connector and the wire harness inside tires.
Secure at least 1 m (3 ft) of slack for the wire harness.
H42763
(g) Install the SST(s).

SST(s) Connect one SST(s) connector to the SST(s) connector
connected to the curtain shield airbag.
Battery
SST 0908200700
NOTICE:
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST(s) wire harness inside the tire.
10 m (33 ft) or more H42764 (h) Deploy the airbag.
(1) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black clip of the SST(s)
to the battery negative () terminal.
(2) Check that no one is within a 10 m (33 ft) radius of
the tire to which the curtain shield airbag assy LH is
tied.
deploy the airbag.
HINT:
The airbag deploys as the LED of the SST(s) activation switch
comes on.

6046
(i) Dispose of the curtain shield airbag assy LH.

CAUTION:
H42765 the operation.
(1) Remove the curtain shield airbag assy LH from the
tire.
(2) Place the curtain shield airbag assy LH in a plastic
bag, tie the end tightly and dispose of it in the same
way as for other general parts disposal.

6047
SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY LH
FRONT SEAT AIRBAG ASSY LH

600K201
DISPOSAL
HINT:
Disposal procedure of the RH side is the same as that for the LH side.
When scrapping a vehicle equipped with SRS or disposing of the front seat airbag assy LH, be sure
to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs
with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of the front seat airbag assy LH that
has undeployed airbag.
The airbag produces an exploding sound when it is
deployed, so perform the operation outdoors and
where it will not create a nuisance to nearby resi-
dents.

SST(s) least 10 m (33 ft) away from the airbag assy.
The front seat airbag assy LH is extremely hot when
the airbag is deployed, so do not touch it for at least
30 minutes after deployment.
H40004 Use gloves and safety glasses when handling the
front seat airbag assy LH with the deployed airbag.
the operation.
Do not apply water, etc. to the front seat airbag assy
LH with the deployed airbag.
1. DISPOSE OF FRONT SEAT AIRBAG ASSY LH (WHEN

SCRAPPING VEHICLE DEPLOYMENT METHOD)
HINT:
Battery Prepare a battery as the power source to deploy the airbag.
(a) Check the function of the SST(s) (See step 1 (a) on page
SST(s) 6019).
H40005

6048
(b) Remove the front seat assy LH (See page 7216).

(c) Disconnect the front seat airbag connector.
NOTICE:
When handling the airbag connector, take care not to
damage the airbag wire harness.
H42663
(d) Install the SST(s).

(1) Connect the connectors of the SST(s) to the front
Battery seat airbag connector.
SST 0908200700, 0908200750
NOTICE:
SST(s) H42770
(2) Move the SST(s) at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
10 m (33 ft) or more to the battery negative () terminal.
H40007 (e) Deploy the airbag.
(2) Press the activation switch in the SST(s) and deploy
the airbag.
HINT:
comes on.
(f) Dispose the front seat airbag assy LH.
CAUTION:
Use gloves and safety glasses when handling the
front seat airbag assy LH with the deployed airbag,
use gloves and safety glasses.
Do not apply water, etc. to the front seat airbag assy
the operation.
6049
HINT:
hicle with the front seat airbag assy LH being installed.
2. DISPOSE OF FRONT SEAT AIRBAG ASSY LH (WHEN
DISPOSING OF AIRBAG ASSEMBLY DEPLOYMENT
METHOD)
Battery
NOTICE:
When disposing of the front seat airbag assy LH only,
SST(s) never use the customers vehicle to deploy the air-
bag.
HINT:
(a) Check the function of the SST(s) (See step 1 (a) on

page 6019).
(b) Remove the front seat airbag assy LH.
(1) Remove the front seat assy LH (See page
7216).
(2) Remove the 2 nuts and the front seat airbag assy
LH from the seatback assembly.
CAUTION:
When removing the front seat airbag assy LH, work
must be started 90 seconds after the ignition switch
is turned to the LOCK position and the negative ()
terminal cable is disconnected from the battery.
When storing the front seat airbag assy LH, keep the
upper surface of the airbag deployment side facing
upward.
(c) Using a servicepurpose wire harness for the vehicle, tie
Wire Harness
down the front seat airbag assy LH to the tire.
1.25 mm2 or more (0.0019 in2 or more)
HINT:
To calculate the square of the stripped wire harness section:
Stripped Wire Harness Section CAUTION:
H40008 If a wire harness which is too thin or an alternative object
is used to tie down the front seat airbag assy LH, it may be
snapped by the shock when the airbag is deployed. This is
highly dangerous. Always use a wire harness for vehicle
use which has a diameter at least 1.25 mm2 (0.0019 in2).

6050
(1) Install the 2 nuts in the front seat airbag assy LH.
H41437
(2) Wind the wire harness around the stud bolts of the
front seat airbag assy LH as shown in the illustra-
tion.
H41438
(3) Position the front seat airbag assy LH inside the tire
with the airbag deployment direction facing inside.
Tire size: Must exceed the following dimensions
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Make sure the wire harness is tight. It is highly dan-
gerous when looseness in the wire harness results in
H40526 the front seat airbag assy LH coming free due to the
shock from the airbag deployment.
Always tie down the front seat airbag assy LH with the
airbag deployment direction facing inside the tire.
NOTICE:
redundant tire.
Connect the connector of SST(s) to the front seat airbag
assy LH connect.
SST 0908200750
SST(s)
H42897

6051
(e) Place the tires.

(1) Place at least 2 tires under the tire to which the front
seat airbag assy LH is tied.
(2) Place at least 2 tires over the tire to which the front
Tires
seat airbag assy LH is tied. The top tire should have
(5 or More)
the disc wheel installed.
SST(s)
NOTICE:
H42898 the SST(s) connector could be damaged.

CAUTION:
SST(s) HINT:
H42763
Front Seat (f) Install the SST(s).

SST(s) Connect the connector of the SST(s).
Airbag Assy
SST 0908200700
NOTICE:
Battery To avoid damaging the SST(s) connector and wire harness,
(g) Deploy the airbag.
10 m (33ft) or more H43006 (1) Connect the red clip of the SST(s) to the battery
the tire to which the front seat airbag assy LH is tied.
deploy the airbag.
HINT:
The airbag is deployed as the LED of the SST(s) activation
switch comes on.

6052
(h) Dispose of the front seat airbag assy LH.

CAUTION:
H00544 the operation.
Do not apply water etc. to the front seat airbag assy
(1) Remove the front seat airbag assy LH from the tire.
(2) Place the front seat airbag assy LH in a plastic bag,
tie the end tightly and dispose of it in the same way
as other general parts disposal.

6016
SUPPLEMENTAL RESTRAINT SYSTEM HORN BUTTON ASSY
STEERING WHEEL ASSY

6009O06
COMPONENTS
Torx Screw Torx Screw
8.8 (90, 78 in.lbf) 8.8 (90, 78 in.lbf)
Steering Column Cover

w/Instrument Cluster Fin-
ish Panel Assy
Steering Wheel Assy
Spiral Cable SubAssy
50 (510, 37)
Steering Column Cover Assy
Instrument Panel Airbag Assy

Horn Button Assy
Instrument Panel Hole Cover

H42639

6017
6009P04
REPLACEMENT
3. REMOVE HORN BUTTON ASSY

(a) Place the front wheels facing straight ahead.
(b) Using a torx socket wrench (T30), loosen the 2 torx
screws until the groove along the screw circumference
catches on the screw case.
H42622
(c) Pull out the horn button assy from the steering wheel assy
and support the horn button assy with one hand as shown
in the illustration.
NOTICE:
When removing the horn button assy, do not pull the airbag
wire harness.
(d) Using a screwdriver, disconnect the airbag connectors.
(e) Disconnect the horn connector.
(f) Remove the horn button assy.
H43002

6018
4. INSTALL HORN BUTTON ASSY

(a) Support the horn button assy with the hand as shown in
the illustration.
(b) Connect the airbag connectors.
(c) Connect the horn connector.
(d) Confirm that the circumference groove of the torx screw
fits in the screw case, and place the horn button assy onto
the steering wheel assy.
(e) Using a torx socket wrench (T 30), install the 2 screws.
H43003
5. INSPECT HORN BUTTON ASSY (See page 6011)

(a) Do a visual check which includes the following items with
the horn button assy installed in the vehicle:
Cuts, minute cracks or marked discoloration on the horn
button assy top surface and in the grooved portion.
H42615

6019
600JW01
DISPOSAL
HINT:
When scrapping a vehicle equipped with the SRS or disposing of a horn button assy, be sure to deploy the
airbag first in accordance with the procedure described below. If any abnormality occurs with the airbag de-
ployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of the horn button assy that has an un-
deployed airbag.
The airbag produces an extremely exploding sound
when it is deployed, so perform the operation out-
doors and where it will not create a nuisance to
nearby residents.

SST(s)
least 10 m (33 ft) away from the horn button assy.
The horn button assy is extremely hot when the air-
bag is deployed, so do not touch it for at least 30 min-
utes after deployment.
H40004 Use gloves and safety glasses when handling the
horn button assy with the deployed airbag.
Do not apply water, etc. to the horn button assy with
the deployed airbag.
the operation.
1. DISPOSE OF HORN BUTTON ASSY (WHEN
SCRAPPING VEHICLE DEPLOYMENT METHOD)
HINT:
(a) Check the function of the SST(s).

CAUTION:
SST(s): SRS Airbag Deployment Tool.
SST(s)
SST 0908200700
H40004

6020
(1) Connect the SST(s) to the battery.

Connect the red clip of the SST(s) to the battery
Battery
HINT:
Do not connect the yellow connector of the SST(s) which is to
SST(s)
be connected with the supplemental restraint system.
H40005
(2) Check the function of the SST(s).

Press the SST(s) activation switch, and check that
SST(s)
the LED of the SST(s) activation switch comes on.
CAUTION:
If the LED comes on when the activation switch is not being
pressed, SST(s) malfunction is posible, so be sure not to
use the SST(s).
(3) Disconnect the SST(s) from the battery.
H40006
(b) Install the SST(s).

CAUTION:
Check that there is no looseness in the steering wheel assy
and horn button assy.
(1) Remove the instrument panel hole (See page
6054).
(2) Remove the instrument panel airbag assy
(See page 6054).
H42625 (3) While turning the steering wheel right and left, re-
move the 3 screws and steering column cover.
(4) Disconnect the airbag connector of the spiral cable
subassy.
(5) Connect the connector of the SST(s) to the airbag

connector of the spiral cable subassy.
SST 0908200700, 0908200780
NOTICE:
SST(s) H42626

6021
(6) Move the SST(s) at least 10 m (33 ft) away from the
front of the vehicle.
Battery NOTICE:
SST(s)
H40007 (c) Deploy the airbag.
deploy the airbag.
HINT:
switch comes on.
(d) Dispose of the horn button assy.
CAUTION:
When moving the vehicle which has the horn button
assy with the deployed airbag for scrapping, use
gloves and safety glasses.
the operation.
the deployed airbag.
HINT:
hicle with the horn button assy still installed.
2. DISPOSE OF HORN BUTTON ASSY (WHEN

DISPOSING OF AIRBAG ASSEMBLY DEPLOYMENT
Battery
METHOD)
NOTICE:
When disposing of the horn button assy only, never
SST(s)
use the customers vehicle to deploy the airbag.
deploying the airbag.
H40005 HINT:
Have a battery as the power source to deploy the airbag.
(a) Check the function of the SST(s) (See step 1(a)).
(b) Remove the horn button assy (See page 6017).

6022
CAUTION:
When removing the horn button assy, work must be
started 90 seconds after the ignition switch is turned
to the LOCK position and the negative () terminal
cable is disconnected from the battery.
When storing the horn button assy, keep the upper
surface of the airbag deployment side facing upward.

Wire Harness
down the horn button assy to the disc wheel.
1.25 mm2 or more (0.0019 in2. or more)
CAUTION:
is used to tie down the horn button assy, it may be snapped
Stripped Wire Harness Section by the shock when the airbag is deployed. This is highly
H40008 dangerous. Always use a wire harness for vehicle use
which has a diameter of at least 1.25 mm2 (0.0019 in2).
HINT:
To calculate the square of the stripped wire harness section:
(1) Install the 2 bolts with washers in the 2 bolts holes

of the horn button assy.
Bolt:
L: 35.0 mm (1.378 in.)
M: 6.0 mm (0.236 in.)
L Pitch: 1.0 mm (0.039 in.)
M NOTICE:
Tighten the bolts by hand until the bolts become diffi-
H42627 cult to turn.
Do not tighten the bolts too much.
(2) After connecting the SST(s) below to each other,
SST(s)
connect them to the horn button assy.
SST 0908200802 (0908210801, 0908230801)
H42628

6023
(3) Using 3 wire harnesses, wind each wire harness at

least 2 times each around the bolts installed on the
left and right sides of the horn button assy.
CAUTION:
Tightly wind the wire harness around the bolts so that
there is no slack.
If there is slack in the wire harness, the horn button
assy may become loose due to the shock when the
2 Times or more airbag is deployed. This is highly dangerous.
H42629
(4) Face the upper surface of the horn button assy up-
ward. Separately tie the left and right sides of the
horn button assy to the disc wheel through the hub
nut holes. Position the SST(s) connector so that it
hangs downward through a hub hole in the disc
wheel.
CAUTION:
SST(s)
H42630 dangerous when looseness in the wire harness re-
sults in the horn button assy coming free due to the
shock from the airbag deployment.
Always tie down the horn button assy with the pad
side facing upward. It is highly dangerous if the horn
button assy is tied down with the metal surface facing
upward as the wire harness will be cut by the shock
caused by the airbag deployment and the horn button
assy will be thrown into the air.
NOTICE:
The disc wheel will be marked by the airbag deployment,
so use a redundant disc wheel.
CAUTION:
SST(s) Place the disc wheel on the level ground.
(1) Connect the connector of the SST(s).
SST 0908200700
NOTICE:
H42631 cure some slack for the SST(s) wire harness inside the disc
wheel.
6024

Battery the horn button assy tied down to the disc wheel.
SST(s)
10 m (33 ft) or more

H42632
Y (e) Cover the horn button assy with a cardboard box or tires.
Covering method using a cardboard box:
Cover the horn button assy with the cardboard box
Y and weigh the cardboard box down in 4 places with
X
at least 190 N (20 kg, 44 lb).
Size of cardboard box:
Must exceed the following dimensions:
X = 460 mm (18.11 in.)
Weight H42633 Y = 650 mm (25.59 in.)
NOTICE:
When the dimension Y of the cardboard box exceeds
the diameter of the disc wheel with tire to which the
horn button assy is tied, X should be the following
size.
X = 460 mm (18.11 in.) + width of tire
If a cardboard box smaller than the specified size is
used, the cardboard box will be broken by the shock
from the airbag deployment.
Inner Diam. Covering method using tires:

Place at least 3 tires with no disc wheels on top of
Width the tire with disc wheel to which the horn button assy
Tires is tied.
(3 or More) Tire size: Must exceed the following dimensions
Width: 185 mm (7.28 in.)
CAUTION:
H40013 Do not use tires with disc wheels.
NOTICE:
The tires may be marked by the airbag deployment,
so use a redundant tires.
Do not place the SST(s) connector under the tire be-
cause the SST(s) connector could be damaged.

6025
(f) Deploy the airbag.

Battery (1) Connect the red clip of the SST(s) to the battery
SST(s) the disc wheel which the horn button assy is tied to.
deploy the airbag.
10 m (33 ft) or more HINT:
H42632

switch comes on.
(g) Dispose of the horn button assy.

CAUTION:
H42635 the deployed airbag.
the operation.
(1) Remove the horn button assy from the disc wheel.
(2) Place the horn button assy in a plastic bag, tie the
end tightly and dispose of it as other general parts
disposal.

6053
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
INSTRUMENT PANEL AIR BAG ASSY

600K301
COMPONENTS
18 (184, 13)
Instrument Panel Airbag Assy
18 (184, 13)
18 (184, 13)
18 (184, 13)
18 (184, 13)
18 (184, 13)
Instrument Panel Hole Cover

H42798

6054
600K401
REPLACEMENT
3. REMOVE INSTRUMENT PANEL HOLE COVER
(a) Using a screwdriver, remove the 2 instrument panel hole cover.
4. REMOVE INSTRUMENT PANEL AIR BAG ASSY

(a) Using a screwdriver disconnect the airbag connector.
H42660
(b) Remove the 4 bolts, 2 nuts and the instrument panel air-
bag assy.
H42661
5. INSTALL INSTRUMENT PANEL AIR BAG ASSY

(a) Install the instrument panel airbag assy.
(b) Connect the airbag connector.
(c) Install the 4 bolts and the 2 nuts.
(d) Install the instrument panel hole cover.
H42665
6. INSPECT INSTRUMENT PANEL AIR BAG ASSY (See page 6011)


6055
600K501
DISPOSAL
HINT:
When scrapping a vehicle equipped with the SRS or disposing of the instrument panel airbag assy, be sure
to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with
the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of the instrument panel airbag assy
that has an undeployed airbag.
The airbag produces an extremely loud exploding
sound when it is deployed, so perform the operation
outdoors and where it will not create a nuisance to
nearby residents.

SST(s) least 10 m (33 ft) away from the instrument panel air-
bag assy.
The instrument panel airbag assy is extremely hot
H40004 least 30 minutes after deployment.
instrument panel airbag assy with the deployed air-
bag.
Do not apply water, etc. to the instrument panel airbag
assy with the deployed airbag.
the operation.
1. DISPOSE OF INSTRUMENT PANEL AIR BAG ASSY

(WHEN SCRAPPING VEHICLE DEPLOYMENT
METHOD)
Battery HINT:
SST(s) (a) Check performance of the SST(s) (See step 1(a) on
page 6017).
H40005

6056

(1) Using a screwdriver, disconnect the instrument
panel airbag connector.
H42660

(1) Connect the connectors of the SST(s) to the instru-
SST(s) ment panel airbag assy.
SST 0908200700, 0908200802 (0908210801,
0908220801)
NOTICE:
SST(s)
H42662

the rear of the vehicle.
Battery NOTICE:
H41078 (d) Deploy the airbag.
deploy the airbag.
HINT:
The airbag deploys as the LED of the SST(s) activation switch
comes on.

6057
(e) Dispose of the instrument panel airbag assy.

CAUTION:
bag.
bag, use gloves and safety glasses.
Do not apply water, etc. to the instrument panel airbag
the operation.
HINT:
hicle with the instrument panel airbag assy still installed.
2. DISPOSE OF INSTRUMENT PANEL AIR BAG ASSY

(WHEN DISPOSING OF AIRBAG ASSEMBLY
NOTICE:
When disposing of the instrument panel airbag assy
SST(s) only, never use the customers vehicle to deploy the
airbag.
HINT:
(a) Check the performance of the SST(s) (See step 1(a) on
page 6019).
(b) Using a screwdriver, remove the 2 instrument panel hole
cover.
(c) Remove the instrument panel airbag assy (See page
6054).
CAUTION:
When removing the instrument panel airbag assy,
work must be started 90 seconds after the ignition
switch is turned to the LOCK position and the nega-
tive () terminal cable is disconnected from the bat-
tery.
H42661 When storing the instrument panel airbag assy, keep
the upper surface of the airbag deployment side fac-
ing upward.

6058
(d) Using a servicepurpose wire harness for the vehicle, tie

Wire Harness down the instrument panel airbag assy to the tire.
CAUTION:
If the wire harness which is too thin or an alternative object
is used to tie down the instrument panel airbag assy, it may
be snapped by the shock when the airbag is deployed. Al-
H40008 ways use a wire harness for vehicle use which has a diame-
ter of at least 1.25 mm2 (0.0019 in.2).
HINT:
tion:
Position the instrument panel airbag assy inside the tire
with the airbag deployment side facing inside.
Width: 185 mm (7.28 in.)
CAUTION:
sults in the instrument panel airbag assy coming free
due to the shock from the airbag deployment.
Always tie down the instrument panel airbag assy
with the airbag deployment side facing inside the tire.
NOTICE:
redundant tire.
Inner Diam.
Tire
Width
H42664

6059
(e) Install the SST(s).

Connect the connector of the SST(s) to the instrument
panel airbag assy.
SST(s) SST 0908200770
H43258
(f) Place the tires.

(1) Place at least 2 tires under the tire to which the
instrument panel airbag assy is tied.
(2) Place at least 2 tires over the tire to which the instru-
Tires ment panel airbag assy is tied. The top tire should
(5 or more)
have the disc wheel installed.
SST(s)
NOTICE:
H42668 the SST(s) connector could be damaged.

CAUTION:
SST(s)
H42763
Instrument Panel (g) Install the SST(s).

Airbag Assy Connect the connectors of the SST(s).
SST 0908200700, 0908200802 (0908210801,
0908220801)
Battery NOTICE:
SST(s) To avoid damaging the SST(s) connector and wire harness,
10 m (33 ft) or more H42669 (h) Deploy the airbag.
the tire to which the instrument panel airbag assy
lower No.1 is tied.
deploy the airbag.
HINT:
switch comes on.
6060
(i) Dispose of the instrument panel airbag assy.

CAUTION:
bag.
H42670 Always wash your hands with water after completing
the operation.
Do not apply water etc. to the instrument panel airbag
(1) Remove the instrument panel airbag assy from the
tire.
(2) Place the instrument panel airbag assy in a plastic
bag, tie the end tightly and dispose of it in the same
way as for other general parts disposal.

6028
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
INSTRUMENT PANEL PASSENGER AIR BAG ASSY

600JX01
COMPONENTS
Instrument Panel Passenger Airbag Assy
20 (200, 14)
Instrument Panel SubAssy Upper
Glove Compartment Door Assy

H42775

6029
600JY01
REPLACEMENT
3. REMOVE GLOVE COMPARTMENT DOOR ASSY (See page 7111)
4. DISCONNECT PASSENGER AIRBAG CONNECTOR

(a) Remove the passenger airbag connector clip.
(b) Disconnect the passenger airbag connector.
H42642
5. REMOVE INSTRUMENT PANEL SUBASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG
ASSY (See page 7111)
6. REMOVE INSTRUMENT PANEL PASSENGER AIR

BAG ASSY
(a) Remove the 2 screws.
H42643
(b) Release the rear side wall of the airbag door from the
hook by slightly deflecting it and roll the instrument panel
passenger airbag assy forward.
(c) Release the front side wall of the airbag door from the oth-
Front
er hook and remove the instrument panel passenger air-
bag assy.
Hook Hook
Airbag Door H42644
7. INSTALL INSTRUMENT PANEL PASSENGER AIR BAG ASSY

8. INSPECT INSTRUMENT PANEL PASSENGER AIR BAG ASSY (See page 6011)
9. INSTALL INSTRUMENT PANEL SUBASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY
(See page 7111)

6030
600JZ01
DISPOSAL
HINT:
When scrapping a vehicle equipped with SRS or disposing of an instrument panel passenger airbag assy,
be sure to deploy the airbag first in accordance with the procedure described below. If any abnormality oc-
curs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of the instrument panel passenger
assy that has an undeployed airbag.
The airbag produces an extremely exploding sound
when it is deployed, so perform the operation out-
doors and where it will not create a nuisance to
nearby residents.

SST(s)
least 10 m (33 ft) away from the instrument panel pas-
senger airbag assy.
The instrument panel passenger airbag assy is ex-
tremely hot when the airbag is deployed, so do not
H40004 touch it for at least 30 minutes after deployment.
instrument panel passenger airbag assy with the
deployed airbag.
Do not apply water, etc. to the instrument panel pas-
senger airbag assy with the deployed airbag.
the operation.
1. DISPOSE OF INSTRUMENT PANEL PASSENGER AIR

BAG ASSY (WHEN SCRAPPING VEHICLE
HINT:
SST(s) (a) Check functioning of the SST(s) (See step 1(a) on page
6019).
H40005

6031

(1) Remove the glove compartment door assy
(See step 7111).
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(2) Disconnect the airbag connector.
H42642

(1) Connect the connector of the SST(s) to the instru-
ment panel passenger airbag assy connector.
SST 0908200700, 0908200780
SST(s) NOTICE:
H42645

the front of the vehicle.
Battery NOTICE:
H40007

6032
(d) Deploy the airbag.

deploy the airbag.
HINT:
switch comes on.
(e) Dispose of the instrument panel passenger airbag assy.
CAUTION:
The instrument panel passenger airbag assy is ex-
tremely hot when the airbag is deployed, so do not
touch it for at least 30 minutes after deployment.
deployed airbag.
deployed airbag, use gloves and safety glasses.
Do not apply water, etc. to the instrument panel pas-
the operation.
HINT:
hicle with the instrument panel passenger airbag assy still
installed.
2. DISPOSE OF INSTRUMENT PANEL PASSENGER AIR

BAG ASSY (WHEN DISPOSING OF AIRBAG
Battery ASSEMBLY DEPLOYMENT METHOD)
NOTICE:
When disposing of the instrument panel passenger
SST(s) airbag assy only, never use the customers vehicle to
deploy the airbag.
HINT:
(a) Check the function of the SST(s) (See step 1(a) on page
6019).

6033
(b) Remove the instrument panel passenger airbag assy

(See page 6029).
CAUTION:
When removing the instrument panel passenger air-
bag assy, work must be started 90 seconds after the
ignition switch is turned to the LOCK position and
the negative () terminal cable is disconnected from
the battery.
H42620 When storing the instrument panel passenger airbag
assy, keep the upper surface of the airbag deploy-
ment side facing upward.

Wire Harness down the instrument panel passenger airbag assy to the
Diameter tire.
Wire harness: Stripped wire harness section
CAUTION:
is used to tie down the instrument panel passenger airbag
H40008 assy, it may be snapped by the shock when the airbag is
deployed. This is highly dangerous. Always use a wire har-
ness for vehicle use which has a diameter of at least 1.25
mm2 (0.0019 in.2).
HINT:
tion:
Position the instrument panel passenger airbag assy in-
side the tire with the airbag deployment side facing inside.
Width: 185 mm (7.28 in.)
CAUTION:
sults in the instrument panel passenger airbag assy
coming free due to the shock from the airbag deploy-
ment.
Always tie down the instrument panel passenger air-
bag assy with the airbag deployment side facing in-
side the tire.

6034
NOTICE:
redundant tire.
Inner
Diam.
Width
Tire
H42646

Connect the connector of the SST(s) to the instrument
panel passenger airbag assy.
SST 0908200780
SST(s)
H43004
(e) Place tires.

(1) Place at least 2 tires under the tire to which the
instrument panel passenger airbag assy is tied.
(2) Place at least 2 tires over the tire to which the instru-
Tires ment panel passenger airbag assy is tied. The top
(5 or more)
tire should have the disc wheel installed.
NOTICE:
Do not place the SST(s) connector under the fire because
H42647 the SST connector could be damaged.

6035

CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous when looseness in the wire harness result in the tires
SST(s) coming free due to the shock from the airbag deployment.
HINT:
H42763
Instrument Panel (f) Install the SST(s).

Passenger Airbag Assy Connect the connector of the SST(s).
SST 0908200700
Battery NOTICE:
SST(s) SST(s) do not lock the secondary lock of the twin lock. Also, se-
(g) Deploy the airbag.
10 m (33 ft) or more H43299 (1) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black clip of the SST to
the battery negative () terminal.
the tire to which the instrument panel passenger air-
bag assy is tied.
deploy the airbag.
HINT:
comes on.
(h) Dispose of the instrument panel passenger airbag assy.

CAUTION:
The instrument panel passenger airbag assy is very
hot when the airbag is deployed, so leave it alone for
at least 30 minutes after deployment.
deployed airbag.
H42648 Do not apply water, etc. to the instrument panel pas-
the operation.
(1) Remove the instrument panel passenger airbag
assy from the tire.
(2) Place the instrument panel passenger airbag assy
in a plastic bag, tie the end tightly and dispose of it
in the same way as other general parts disposal.

6069
SUPPLEMENTAL RESTRAINT SYSTEM SEAT POSITION AIR BAG SENSOR
SEAT POSITION AIR BAG SENSOR

600AA04
COMPONENTS
Front Seat Assy LH
37 (375, 27)
Seat Track Cover LH

37 (375, 27)
Seat Track Bracket

37 (375, 27)
Cover Inner LH
Seat Position Airbag Sensor

8.0 (82, 71 in.lbf)

6070
SUPPLEMENTAL RESTRAINT SYSTEM SEAT POSITION AIR BAG SENSOR
600AB04
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that of the LH side.
3. REMOVE SEAT TRACK COVER LH (See page 7216)
4. REMOVE SEAT TRACK BRACKET COVER INNER LH (See page 7216)
5. REMOVE FRONT SEAT ASSY LH (See page 7216)
6. REMOVE SEAT POSITION AIR BAG SENSOR

(a) Disconnect the connector of the seat position airbag sen-
sor.
(b) Using a torx socket wrench (T30), remove the torx screw
and seat position airbag sensor.
H42640
7. INSTALL SEAT POSITION AIR BAG SENSOR

NOTICE:
(c) Using a torx socket wrench (T30), install the seat position airbag sensor with the torx screw.
NOTICE:
If the seat position airbag sensor has been dropped, or there are any cracks, dents or other de-
fects in the case, bracket or connector, replace the seat position airbag sensor with a new one.
When installing the seat position airbag sensor, take care that the SRS wiring does not interfere
(d) Connect the connector of the seat position airbag sensor.
8. INSTALL FRONT SEAT ASSY LH (See page 7216)
Torque: 37 Nm (375 kgfcm, 27 ftlbf)
9. SRS WARNING LIGHT (See page 051184)

6065
SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY LH
SIDE AIR BAG SENSOR ASSY LH

600A603
COMPONENTS
Front Seat
Outer Belt Assy LH
Rear Door Opening

Trim Weatherstrip LH
Side Airbag Sensor Assy LH
8.0 (82, 70 in.lbf)
Rear Door Scuff

Plate LH
Front Door Opening Trim

Weatherstrip LH
Center Pillar
Garnish Lower LH
Front Door Scuff

Plate LH

H42766

6066
SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY LH
600A703
REPLACEMENT
HINT:
3. REMOVE FRONT DOOR SCUFF PLATE LH (See page 7636)
4. REMOVE REAR DOOR SCUFF PLATE LH (See page 7636)
5. REMOVE FRONT DOOR WEATHERSTRIP LH (See page 7636)
6. REMOVE REAR DOOR WEATHERSTRIP LH (See page 7636)
7. REMOVE CENTER PILLAR GARNISH LOWER LH (See page 7636)
8. REMOVE FRONT SEAT OUTER BELT ASSY LH (See page 617)
9. REMOVE SIDE AIR BAG SENSOR ASSY LH

(a) Remove the bolt and the side airbag sensor assy LH.
(b) Disconnect the connector from the side airbag sensor
assy LH.
H42767
10. INSTALL SIDE AIR BAG SENSOR ASSY LH

NOTICE:
(c) Install the side airbag sensor assy LH with the nut.
NOTICE:
If the side airbag sensor assy LH has been dropped, or there are any cracks, dents or other de-
fects in the case, bracket or connector, replace the side airbag sensor assy LH with a new one.
When installing the side airbag sensor assy LH, take care that the SRS wiring does not interfere
(d) Connect the connector of the side airbag sensor assy LH.
11. INSTALL FRONT SEAT OUTER BELT ASSY LH (See page 617)

6026
SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUBASSY
SPIRAL CABLE SUBASSY

6009S04
REPLACEMENT
HINT:
COMPONENTS: See page 6016
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE HORN BUTTON ASSY (See page 6017)
5. REMOVE STEERING WHEEL ASSY (See page 509)
SST 0995050013 (0995105010, 0995205010, 0995305020, 0995405021)
6. REMOVE INSTRUMENT PANEL HOLE COVER (See page 6054)
7. REMOVE INSTRUMENT PANEL AIR BAG ASSY (See page 6054)
8. REMOVE STEERING COLUMN COVER SUBASSY

LOWER
(a) Remove the 3 screws and the steering column cover sub
assy lower.
9. REMOVE STEERING COLUMN COVER
W/INSTRUMENT CLUSTER FINISH PANEL ASSY
(a) Remove the steering column cover w/instrument cluster
finish panel assy.
H42634
10. REMOVE SPIRAL CABLE SUBASSY

(a) Disconnect the airbag connector and the connector from
the spiral cable subassy.
(b) Disengage the 3 claws and remove the spiral cable sub
assy.
Claw H42636
11. INSPECT SPIRAL CABLE SUBASSY (See page 6011)

(a) If the following condition is identified, replace the spiral cable subassy with a new one.
Condition:
Scratches or cracks on the connector
Cracks, dents or chips in the spiral cable subassy
12. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
(a) Check that the front wheels are facing straight ahead.

6027
SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUBASSY
13. INSTALL SPIRAL CABLE SUBASSY

(a) Set the turn signal switch to the neutral position.
NOTICE:
Make sure of the neutral position since the pin of the turn signal switch may be snapped.
(b) Install the spiral cable subassy.
NOTICE:
When replacing the spiral cable subassy with a new one, remove the lock pin before installing the
steering wheel assy.
(c) Connect the airbag connector and the connector.
(d) Install the steering column cover with the 3 screws.
14. ADJUST SPIRAL CABLE SUBASSY
(b) Check that the battery negative terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing
the terminal.
(c) Turn the spiral cable subassy counterclockwise slowly

by hand until it feels firm.
H42637
(d) Then rotate the spiral cable subassy clockwise about

2.5 turns to align the marks.
HINT:
The spiral cable subassy will rotate about 2.5 turns to both left
and right of the center.
Marks H42638
15. INSTALL STEERING COLUMN COVER SUBASSY LOWER (See page 509)
16. INSTALL INSTRUMENT PANEL AIR BAG ASSY (See page 6054)
17. INSTALL STEERING WHEEL ASSY (See page 509)
18. INSPECT STEERING WHEEL CENTER POINT
19. INSTALL HORN BUTTON ASSY (See page 6017)
20. INSPECT HORN BUTTON ASSY (See page 6011)

601
SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM
SUPPLEMENTAL RESTRAINT SYSTEM

600JU01
PRECAUTION
CAUTION:
AVENSIS is equipped with SRS, which comprises of a driver airbag, front passenger airbag,
side airbag, curtain shield airbag and driver knee airbag. Failure to carry out service operations
in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly
leading to serious accident. Further, if a mistake is made in servicing the SRS, it is possible that
the SRS may fail to operate when required. Before performing servicing (including removal or
installation of parts, inspection or replacement), be sure to read the following items carefully,
then follow the correct procedures indicated in the repair manual.
Work must be started 90 seconds after the ignition switch is turned to the LOCK position and
the negative () terminal cable is disconnected from the battery.
(The SRS is equipped with a backup power source so that if work is started within 90 seconds
after disconnecting the negative () terminal cable of the battery, the SRS may be deployed.)
Do not expose the horn button assy, instrument panel passenger airbag assy, instrument panel
airbag assy, airbag sensor assy center, airbag front sensor, front seat airbag assy, side airbag
sensor assy, curtain shield airbag assy, airbag sensor rear or seat position airbag sensor di-
rectly to hot air or flames.
NOTICE:
Malfunction symptoms of the SRS are difficult to confirm, so DTCs are the most important in-
formation source of information when troubleshooting. When troubleshooting the SRS, always
inspect DTCs before disconnecting the battery.
Even in the case of a minor collision when the SRS does not deploy, the horn button assy, instru-
ment panel passenger airbag assy, instrument panel airbag assy, airbag sensor assy center,
airbag front sensor, front seat airbag assy, side airbag sensor assy, curtain shield airbag assy,
airbag sensor rear and seat position sensor must be inspected (See page 6011).
Before repairs work, remove the airbag sensor if any kind of shock is likely to occur to the sen-
sor during operation.
Never use SRS parts from another vehicle. When replacing the parts, replace them with new
ones.
Never disassemble nor repair the horn button assy, instrument panel passenger airbag assy,
instrument panel airbag assy, airbag sensor assy center, airbag front sensor, front seat airbag
assy, side airbag sensor assy, curtain shield airbag assy, airbag sensor rear or seat position
airbag sensor in order to reuse it.
If the horn button assy, instrument panel passenger airbag assy, instrument panel airbag assy,
airbag sensor assy center, airbag front sensor, front seat airbag assy, side airbag sensor assy,
curtain shield airbag assy, airbag sensor rear or seat position airbag sensor has been dropped,
or if there are any cracks, dents or other defects in the case, bracket or connector, replace it
with a new one.
Use a volt/ohmmeter with high impedance (10 k/V minimum) for troubleshooting the electrical
circuits circuits.
Information labels are attached to the periphery of the SRS components. Follow the instruc-
tions the notice.
After work on the SRS is completed, perform the SRS warning light check (See page 051184).

602
When the negative () terminal cable is disconnected from the battery, the memory of the clock
and audio system will be canceled. So before starting work, make a record of the contents mem-
orized in the audio memory system. When work is finished, reset the audio systems as they
were before and adjust the clock. To avoid erasing the memory in each memory system, never
use a backup power supply from outside the vehicle.
If the vehicle is equipped with a mobile communication system, refer to the precaution in the
INTRODUCTION section.

603
1. SRS CONNECTORS
11
Seat Position
Airbag Sensor
(*3)
12
9 29
Airbag Sensor Curtain Shield
Rear RH (*1) Airbag Assy RH
(Squib) (*1)
10
30
27
Front Seat Outer
Side Airbag
78 Belt Assy RH
Sensor Assy RH
(Squib)
28
25
Airbag Front Front Seat
56 Airbag Assy RH
RH Sensor
(Squib)
26
19
Instrument Panel
34 Passenger Airbag
Assy (Squib)
21 20
23
Airbag Sensor 22
1 2 13 Instrument Panel
Assy Center
14 Airbag Assy (Squib)
24
15 17
34
Spiral Cable Horn Button Assy
Subassy (Squib)
16 18
Airbag Sensor 56 25
Front Seat
Front LH
Airbag Assy
LH (Squib)
26
Side Airbag 78 27
Sensor Assy LH Front Seat Outer
Belt Assy LH
9 (Squib)
28
Airbag Sensor 29
Curtain Shield
Rear LH (*1)
Airbag Assy LH
10
11 (Squib) (*1)
Seat Position *1: w/ Curtain Shield Airbag 30
Airbag Sensor *2: LHD
(*2) *3: RHD
12 *4: Knee Airbag
H42671
604
No. Item Application

(1) Terminal TwinLock Mechanism Connectors 2, 4, 6, 8, 10, 12, 13, 14, 15, 19, 21, 22, 25
(2) Activation Prevention Mechanism Connectors 2, 4, 16, 18, 20, 22, 24, 26, 28, 30
(3) Electrical Connection Check Mechanism Connectors 1, 2, 3, 4
(4) Half Connection Prevention Mechanism Connectors 6, 8, 10, 14, 15, 19, 21, 25
(5) Connector Lock Mechanism Connectors 17, 23, 27, 29
(a) All connectors for the SRS are colored in yellow to distin-
guish them from other connectors. The connectors hav-
ing special functions and specifically designed for the
SRS are used in the locations shown on the previous
page to ensure high reliability. These connectors use du-
rable goldplated terminals.
Spacer
(1) Terminal twinlock mechanism:
Each connector has a twopiece component con-
sisting of a housing and a spacer. This design en-
Housing
ables the terminal to be locked securely by two lock-
ing devices (the retainer and the lance) to prevent
terminals from coming out.
(2) Activation prevention mechanism:
Each connector contains a short spring plate. When
Female Male Z05953 the connector is disconnected, the short spring
plate automatically connects positive (+) terminal
and negative () terminal of the squib.
When Connector is Connected When Connector is Disconnected
Short Spring Plate

Short Spring Plate
Housing Contacting Male Terminal
Housing
Short Spring Plate ON
Terminal
Squib Squib
Connectors Short Spring Plate Closed Circuit R10587

605
HINT:
The type of connector is shown in the diagram on the previous
page.
(3) Electrical connection check mechanism:

This mechanism electrically checks that the con-
nectors are connected correctly and completely.
Disconnection The electrical connection check mechanism is de-
Detection signed so that the disconnection detection pin con-
Pin nects with the diagnosis terminals when the con-
nector housing lock is locked.
Airbag Sensor Assy Center H41646
FHalf Connection FComplete Connection

Terminal for Diagnosis Terminal for
Diagnosis
Disconnection Detection Pin

H01315
HINT:
The connectors shown in this illustration are connectors, 1,
2, 3 and 4 in the step 1.
(4) Half connection prevention mechanism:
If the connector is not completely connected, the
connector is disconnected due to the spring opera-
tion to the extent that no continuity exists.
Spring
Stopper
Slider Stopper
Locking Part Locking Arm
Rebounded by Slider
(Spring)
H40180

606
(5) Connector lock mechanism:

Locking the connector lock button connects the
connector securely.
Claw
Groove
H40181
(b) When the vehicle is involved in a frontal collision in the

Fig.1
hatched area (Fig. 1) and the shock is larger than the pre-
determined level, the SRS is activated automatically. The
safing sensor is designed to go on at a smaller decelera-
tion rate than the airbag sensor. As illustrated in the Fig.
2, ignition is caused when current flows to the squib,
which happens when the safing sensor and the decelera-
tion sensor go on simultaneously. When a deceleration
Fig.2 force acts on the sensors, 3 squibs in the driver airbag,
Power Source front passenger airbag and knee airbag ignite and gener-
ate gas. The gas discharging into the driver airbag, front
passenger airbag and knee airbag rapidly increases the
Safing
pressure inside the bags, breaking the horn button assy
Sensor and instrument panel. The inflation of the bag then ends,
Squibs
and the bags deflate as the gas is discharged through dis-
charge holes at the bags rear or side.
Deceleration
Sensor H42905

607
2. DISCONNECTION OF CONNECTORS FOR HORN BUTTON ASSY AND CURTAIN SHIELD AIR-
BAG ASSY
HINT:
Tape up the screwdriver tip before use.
(a) Release the yellow part of the connector using a screwdriver.
(b) Insert a screwdriver tip between the connector and the base, and then lever up connector.
(a) Yellow Part (b) Yellow Part
Mark
H42906
3. DISCONNECTION OF CONNECTORS FOR HORN BUTTON ASSY AND CURTAIN SHIELD AIR-
BAG ASSY
(a) Connect the connector.
(b) Push down securely on the yellow part of the connector.
Yellow Part
H43151

608
4. DISCONNECTION OF CONNECTORS FOR INSTRUMENT PANEL AIRBAG ASSY

HINT:
Tape up the screwdriver tip before use.
(a) Release the black part of the connector using a screwdriver.
(b) Insert a screwdriver tip between the connector and the base, and then lever up connector.
Black Part
(a) Mark (b)

Black Part
H43007
5. DISCONNECTION OF CONNECTORS FOR INSTRUMENT PANEL AIRBAG ASSY

(a) Connect the connector.
(b) Push down securely on the yellow part of the connector.
Black Part
H43259

609
6. DISCONNECTION OF CONNECTOR FRONT SEAT AIRBAG ASSY

(a) Place a finger on the slider.
(b) Slide the slider to release lock.
(c) Disconnect the connector.
Slider Slider
Disconnection is completed
H01584
7. CONNECTION OF CONNECTOR FOR FRONT SEAT AIRBAG ASSY

(a) Align the lock part of the male connector and the slider of the female connector in the same direction
as shown in the illustration, connect them without rubbing together.
(b) Be sure to insert the connectors until they are locked. After connecting them, pull them slightly to check
that they are locked. (When locking, make sure that the slider returns to its original position and a click
sound can be heard.)
HINT:
When connecting them, the slider slides. Be sure not to touch the slider while connecting, as it may result
in an insecure fit.
Slider Slider
H01585

6010
8. DISCONNECTION OF AIRBAG FRONT SENSOR, SIDE

Outer AIRBAG SENSOR AND AIRBAG SENSOR REAR CON-
NECTOR
(a) While holding both outer flank sides of the outer, slide the
outer to the direction shown by the arrow.
(b) When the connector lock is released, the connectors are
disconnected.
HINT:
H02763 Be sure to hold both outer flank sides. If the top and bottom
sides are held, it will obstruct disconnection.
Connector lock is released
Disconnection is completed
H02764
9. CONNECTION OF CONNECTORS FOR AIRBAG FRONT SENSOR, SIDE AIRBAG SENSOR AND
AIRBAG SENSOR REAR
(a) Align the male connector (on the side of sensor) and female connector in the same direction as shown
in the illustration and connect them without rubbing together.
(b) Be sure to insert the connectors until they are locked. After connecting them, pull them slightly to check
that they are locked. (When locking, make sure that the outer returns to its original position and a click
sound can be heard.)
HINT:
When connecting them, the outer slides. Be sure not to hold the outer while connecting, as it may result in
an insecure fit.
Outer Outer
Connection is completed
H02768

6011
600JV01
ONVEHICLE INSPECTION
1. HORN BUTTON ASSY (VEHICLES NOT INVOLVED IN
COLLISION)
(a) Do a diagnostic system check (See page 051184).
(b) Do a visual check which includes the following items with
the horn button assy installed in the vehicle:
Cuts, minute cracks or marked discoloration on the horn
button assy top surface and in the grooved portion.
H42615
2. HORN BUTTON ASSY (VEHICLE INVOLVED IN COLLI-

SION AND AIRBAG IS NOT DEPLOYED)
(b) Do a visual check of the horn button assy removed from
the vehicle:
Cuts, minute cracks or marked discoloration on the
horn button assy top surface and in the grooved
portion.
H42616 Cuts and cracks in wire harness, and chipping in
connectors.
Deformation of the horn button assy.
Horn Button Contact Plate The deformation of the horn button contact plate of
the steering wheel assy.
HINT:
If the horn button contact plate of the steering wheel assy
is deformed, replace it with a new one. Always replace the
steering wheel assy with a new one.
Never repair it in order for reuse or replacement.
H43001
There should be no interference between the horn button

assy and steering wheel assy, and the clearance should
be uniform all the way around when the new horn button
assy is installed on the steering wheel assy.
CAUTION:
For removal and installation procedures of the horn button
assy, see Replacement on page 6017, and be sure to fol-
low the correct procedure.
H42618

6012
3. INSTRUMENT PANEL PASSENGER AIRBAG ASSY

(VEHICLE NOT INVOLVED IN COLLISION)
the instrument panel passenger airbag assy installed in
the vehicle:
Cuts, minute cracks or marked discoloration on the instru-
ment panel around the instrument panel passenger air-
H42619 bag assy.
4. INSTRUMENT PANEL PASSENGER AIRBAG ASSY

(VEHICLE INVOLVED IN COLLISION AND AIRBAG IS
NOT DEPLOYED)
(b) Do a visual check of the instrument panel passenger air-
bag assy removed from the vehicle:
instrument panel passenger airbag assy.
H42620 Cuts and cracks in wire harness, and chipping in
connectors.
Deformation or cracks on the instrument panel and
instrument panel reinforcement.
HINT:
If the instrument panel or instrument panel reinforcement
is deformed or cracked, never repair it. Always replace it
with a new one.
Never repair it in order for reuse.
CAUTION:
For removal and installation of procedures the instrument
panel passenger airbag assy, see Replacement on page
6029, and be sure to follow the correct procedure.
H42621

6013
5. FRONT SEAT AIRBAG ASSY (VEHICLE NOT IN-

VOLVED IN COLLISION)
the front seat airbag assy installed in the vehicle:
Cuts, minute cracks or marked discoloration on the front
seat back assy around the front seat airbag assy.
H42654
6. FRONT SEAT AIRBAG ASSY (VEHICLE INVOLVED IN

COLLISION AND AIRBAG IS NOT DEPLOYED)
the front seat airbag assy removed from the vehicle:
front seat airbag assy.
Cuts and cracks in wire harness, and chipping in
H41401 connectors.
7. CURTAIN SHIELD AIRBAG ASSY (VEHICLE NOT IN-

(b) Do a visual check of the curtain shield airbag assy
installed in the vehicle:
Cuts, minute cracks or marked discoloration on the front
pillar garnish and roof headlining assy around the curtain
shield airbag assy.
H42655
8. CURTAIN SHIELD AIRBAG ASSY (VEHICLE IN-

VOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
the curtain shield airbag assy removed from the vehicle:
curtain shield airbag assy.
H42759 Cuts and cracks in wire harness, and chipping in the
connectors.
9. INSTRUMENT PANEL AIRBAG ASSY (VEHICLE IN-
(b) Do a visual check of the instrument panel airbag assy
installed in the vehicle:
Cuts, minute cracks of marked discoloration on the instru-
ment panel airbag assy.
H42656

6014
10. INSTRUMENT PANEL AIRBAG ASSY (VEHICLE IN-

VOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
(b) Do a visual check of the instrument panel airbag assy re-
moved from the vehicle:
instrument panel airbag assy.
H42657
HINT:
Never repair it in order for reuse or replacement.
There should be no interference between the horn button
assy and steering wheel assy, and the clearance should
be uniform all the around when the new horn button assy
is installed on the steering wheel assy.
CAUTION:
For removal and installation procedures of the horn button
H42659 assy, see Replacement on page 6054, and be sure to fol-
low the correct procedure.
11. AIRBAG SENSOR ASSY CENTER (VEHICLE NOT INVOLVED IN COLLISION)
12. AIRBAG SENSOR ASSY CENTER (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
13. AIRBAG SENSOR ASSY CENTER (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS
DEPLOYED)
(a) Replace the airbag sensor assy center (See page 6062).
14. AIRBAG FRONT SENSOR (VEHICLE NOT INVOLVED IN COLLISION)
15. AIRBAG FRONT SENSOR (VEHICLE INVOLVED IN COLLISION)
(b) When the headlamp of the vehicle or its periphery is damaged, check if there is any damage to the
airbag front sensor. If there are any defects as mentioned below, replace the airbag front sensor with
a new one:
If there are any defects as mentioned below, replace the airbag front sensor with a new one:
Cracks, dents or chips in the case.
Cracks, dents, chips and scratches in the connector.
Peeling off of the label or damage to the serial number.
16. AIRBAG FRONT SENSOR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a) Replace the airbag front sensor assy (See page 6064).
17. SIDE AIRBAG SENSOR ASSY (VEHICLES NOT INVOLVED IN COLLISION)

6015
18. SIDE AIRBAG SENSOR ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
(b) When the center pillar of the vehicle or its periphery is damaged, check if there is any damage to the
side airbag sensor. If there are any defects as mentioned below, replace the side airbag sensor with
a new one:
If there are any defects as mentioned below, replace the side airbag sensor with a new one:
19. SIDE AIRBAG SENSOR ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a) Replace the front seat airbag assy and side airbag sensor assy (See page 6066).
20. AIRBAG SENSOR REAR (VEHICLE NOT INVOLVED IN COLLISION)
21. AIRBAG SENSOR REAR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED)
(b) When the quarter panel of the vehicle or its periphery is damaged, check if there is any damage to the
airbag sensor rear. If there are any defects as mentioned below, replace the airbag sensor rear with
a new one:
If there are any defects as mentioned below, replace the airbag sensor rear with a new one:
22. AIRBAG SENSOR REAR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a) Replace the curtain shield airbag assy and airbag sensor rear (See page 6068).
23. SEAT POSITION AIRBAG SENSOR (VEHICLES NOT INVOLVED IN COLLISION)
24. SEAT POSITION AIRBAG SENSOR (VEHICLE INVOLVED IN COLLISION)
(b) Do a visual check for damage to the seat position airbag sensor even if the airbag was not deployed:
25. WIRE HARNESS AND CONNECTOR (VEHICLE NOT INVOLVED IN COLLISION)
26. WIRE HARNESS AND CONNECTOR (VEHICLE INVOLVED IN COLLISION)
(b) Check for breaks in all wires of the SRS wire harness, and exposed conductors.
(c) Check to see if the SRS wire harness connectors are cracked or chipped.
HINT:
The SRS wire harness is integrated with the engine room main wire, instrument panel wire floor wire, floor
wire No.2 harness assembly.

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6061

SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER

AIR BAG SENSOR ASSY CENTER

17.5 (178, 13)

Airbag Sensor Assy Center

Air Duct Rear No.3

Floor Shift Lever Knob SubAssy

Console Panel SubAssy Lower

Console Panel SubAssy Upper

Console Box Assy Rr

Nm (kgfcm, ftlbf) : Specified torque

AVENSIS REPAIR MANUAL (RM1018E)

9. REMOVE AIR BAG SENSOR ASSY CENTER

10. INSTALL AIR BAG SENSOR ASSY CENTER

AVENSIS REPAIR MANUAL (RM1018E)

AIR BAG SENSOR FRONT LH

Airbag Front RH Sensor

Airbag Sensor Front LH

8.0 (82, 71 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque

AVENSIS REPAIR MANUAL (RM1018E)

3. REMOVE AIR BAG SENSOR FRONT LH

4. INSTALL AIR BAG SENSOR FRONT LH

AVENSIS REPAIR MANUAL (RM1018E)

AIR BAG SENSOR REAR LH

Separate Type Rear Seat Cushion Assy LH

Rear Door Scuff Plate LH

AVENSIS REPAIR MANUAL (RM1018E)

6. REMOVE AIR BAG SENSOR REAR LH

7. INSTALL AIR BAG SENSOR REAR LH (See page 6011)

AVENSIS REPAIR MANUAL (RM1018E)

CURTAIN SHIELD AIR BAG ASSY LH

Curtain Shield Airbag Assy LH

14 (143, 10) 3.5 (36, 31 in.lbf)

3.5 (36, 31 in.lbf) 14 (143, 10)

Nm (kgfcm, ftlbf) : Specified torque H42754

AVENSIS REPAIR MANUAL (RM1018E)

Curtain Shield Airbag Assy LH

3.5 (36, 31 in.lbf) 3.5 (36, 31 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque H42756

AVENSIS REPAIR MANUAL (RM1018E)

6. REMOVE CURTAIN SHIELD AIR BAG ASSY LH

AVENSIS REPAIR MANUAL (RM1018E)

7. REMOVE CURTAIN SHIELD AIR BAG ASSY LH

8. INSTALL CURTAIN SHIELD AIR BAG ASSY LH (SEDAN/LIFTBACK MODELS)

AVENSIS REPAIR MANUAL (RM1018E)

9. INSTALL CURTAIN SHIELD AIR BAG ASSY LH (WAGON MODELS)

AVENSIS REPAIR MANUAL (RM1018E)

When deploying the airbag, always use the specified

AVENSIS REPAIR MANUAL (RM1018E)

(c) Install the SST(s).

(2) Move the SST(s) to at least 10 m (33 ft) away from

AVENSIS REPAIR MANUAL (RM1018E)

2. DISPOSE OF CURTAIN SHIELD AIR BAG ASSY LH

(b) Remove the curtain shield airbag assy LH (See page

AVENSIS REPAIR MANUAL (RM1018E)

(d) Using a servicepurpose wire harness for the vehicle, tie

(e) Install the SST(s).

AVENSIS REPAIR MANUAL (RM1018E)

(f) Place the tires.

(3) Tie the tires together with 2 wire harnesses.

(g) Install the SST(s).

AVENSIS REPAIR MANUAL (RM1018E)