Beruflich Dokumente
Kultur Dokumente
A comparison of solvent and catalytic lube oil dewaxing is made by analyzing the feedstocks and
products from both processes. Three waxes were obtained from refined wax distillate feedstocks
of different viscosity ranges and analyzed. These results indicate that as the feedstock gets lighter
and richer in normal paraffins, the yield for catalytic dewaxing decreases in direct proportion to
the increase in the normal paraffin concentration. Further study indicates that the differences
between solvent and catalytic dewaxing of lighter feedstocks result from the differences in the
selectivity of the two processes for wax removal. Solvent dewaxing is more selective for removing
both the heavier normal and non-normal hydrocarbons. Catalytic dewaxing removes the normal
paraffins more evenly over the boiling range while the light non-normal hydrocarbons are more
selectively removed. These differences stem from the fundamentally different mechanisms for wax
removal between the two processes.
21
to each n o n - n o d peak was made on the basis of the
nearest normal paraffin peak.
Dewaxing Procesres. Both the solvent and catalytic
dewaxing proceduree were carried out on pilot d e units
that imitate as closely as pimsible the presently used
commercial procesees. The pmeaeing conditions were all
within n o d operation conditions for these processes.
Catalytic dewaxing was carried out in a pilot scale fix-
ed-bed reactor in downflow confiiation at commercial
temperatures, preeeures, and hydrogen circulation rates. o m a a s s m a u u m m
The feed was passed over a commercial ZSM-b-baeed CARBON NUMBER
catalyst at 1 linear hourly space velocity, and the dewaxed 7-
oil was immediately stabilized under commercial condi-
tions using a Ni/W hydrotreating catalyst. 8 -
i:g: :
Solvent dewaxing was carried out in a pilot d e , batch
dewaxing unit. T h e feedstock was diluted 61 in a 50.50
MEK/toluene solvent and heated to its complete misci-
bility point It waa then d e d at 5 OF/& to 15 OF below
the desired dewaxed oil pour point The wax was then
separated by filtration, and the wax cake was washed with -
solvent at the filtration temperature in a 5:l ratio of solvent
to feedstock. The solvent was then stripped out of the 1 -
SD SD WAX
CD OIL
SD SD OIL
+I
-20
117
114
89
90
SD CD OIL -26 119 83
SD OIL 60 +60 106 106
SD OIL 40 +40 106 106
SD OIL 20 +!a 101 102
SD OIL -6 3 107 101
SD SD OIL 60 -6 108 100
SD 51)OIL (0 -20 109 98
SD SD OIL 28 -16 111 97
SD SD OIL -6 -16 111 96
EChemicalpmpertiea: sulfur < 0.6 wt %; nitrogen < M) ppm;
21% aromatiQ brwd on A Sm D3239. Crude BOUTCB: 78% Ara-
bian -122% Arabian Medium.
1 6 2 0 2 4 2 8 S 2 3 6 4 0
CARBON W C S E R
c
$ 6
0
5L
4a 4
a
J
16 20 24 28
CARBON NUMBER
32 36 40
2
0
16
d
20 24 26
CARBON NUMBER
32 36 40
Figure 4. Normal- and non-normal-hydrocarbondistributions for Figure 6. Normal- and non-normal-hydrocarbondistributiw for
the WB.removed by solvent dewaxing the light wax feedstock (SD the wax removed by solvent dewaxing the dewaxed oil collectad from
WAX).The normal-paraffincontent is 77%. Corrections are made cstalytically dewax@ the light wax feedstock (SD CD WAX). The
for 7.9 s 46 oil in &e wax. normal-paraffincontent is 17%. No correction was made for the
percent oil in the wax.
12
SD SD WAX,and SD CD WAX,reapectively. The w ~ f e %
as collected, contain some portion of oil. The normal-
paraffin content neede to be cometad for thia oil content
and the normal-paraffin contents reported in the figuree
10 I
are corrected, d m s otherwise indicated. In some cases,
enough wax could not be collected to determine the oil
amtent In thew caaea,the normal-paraffii content cannd
be correotsd and the reported values are possibly lower
8 than the actual value. The oil preaent in the wax may ale0
5W affect the appearance of the non-normal portion of the
graphs, since the oil is composed of non-normal hydro-
8w 6
carbons. Since the exact amount and distribution of this
n extra oil cannot be determined, the non-normal portion
of these graphs should be viewed with this limitation in
4 mind.
3 4
Figure 7 compares the carbon number distributions of
the normal paraffins removed from a solvent dewaxed and
a catalytidy dewaxing oil. The yield of SD SD WAX waa
6% and that of the SD CD WAX was 3%. Figure 7 shows
that after a correction for these yield differences, the
2 concentrationof normal paraffins is higher in the solvent
dewaxed oil than in the catalytically dewaxed oil. It can
ale0 be aeen from this comparison that the two dewaxing
have different selectivities for removing normal
0 paraffine. Solvent dewaxing appears to be very selective
16 20 24 26 32 36 40 for removing the heavy normal paraffins, with a higher
CARBON NUMBER concentration of lighter normal paraffii remaining in the
dewaxed oil. Catalytic dewaxing, on tha other hand, seems
to remove the normal paraffins more evenly across the
carbon number range, leaving a fairly even distribution of
Figure 1. Normal- and non-normal-hydrocarbondistributions for normal paraffinsremaining in the dewaxed oil and a larger
the wax removed by solvent dewaxhg the dewaxed oil collected from
wlvent dew- the light wax feedstock (SD SD WAX).T h e nor- concentration of C24+ n o d a l paraffins than in solvent
mal-paraffjm content L 14%. No correction was made for the per- dewaxing. Figure 8 compares the carbon number dmtri-
cent oil in the wax. butions of the nan-normal hydrocarbons removed from the
Ind. Eng.Chem. Res., Vol. 31,No. 7,1992 1738
7 ,
6 -
5 -
5 I f 1 I
i 4 - 20 4 m m 100
PERCENTVOIATIUZED (WW)
i4! pzmq
4 3 -
2
2 -
1 -
0
16 20 24 28 32 36 40
CARBON NUMBER
Fjgura 7. k p e t i s o n of the carbon number distdbutiona for the Figum 9. Simulated dhtilletion curveafor the SD OIL and CD OL
d~~dfmnadventandcat&tidlydawaxed (top) and the SD SD WAX and SD CD WAX (bottom).
oiL No d o n s are made for the percent oil in the wax.
251 I
normal waxy hydrocarbons remaining in the catalytically
dewaxed oil. It can also be seen that even though the
non-normalhydrocarbons in the SD CD WAX are mostly
C24+, the concentration of C24+ non-normal hydro-
carbons in the SD SD WAX is still greater when adjusted
for yield differences. Assuming it is a combination of the
normal and non-normalwnxy hjrdrocarbons in the dewaxed
oils that control the pour point, it would appear from
Figure 7 that it is the large mcenkation of C24+ normal
paraffins which have the moet influence in the catalytically
dewaxed oil. As seen in Figure 8, it is a combination of
the high concentration of bgth the C24- normal parafina
and the C24+ non-normalhydrocarbons which are most
influential in the solvent dewaxed oil.
Figure 9 shows a comparieon of the simulated dietillation
m e a for the solvent dewaxed and catalytically dewaxed
oils (SD OIL and CD OIL). Except for the small amount
(<2%) of light ends remaining in the catalytically dewaxed
oil due to incomplete etripping, both have very similar
boiling ranges. Figure 9 also shows a comparieon of the
waxy materials remahhg in the SD and CD OILS (SD SD
WAX and SD CD WAX).It can be seen from this com-
parison that the waxy material remaining after catalytic
dewaxing is header and higher b o i i than that remaining
after solvsnt dew-. Figurea 7-9 all that solvent
dewaxing hee a bigher selectivitythan catalytic dewaxing
16 20 24 20 32 36 40 for removing the hemy wax.
CARBON NUMBER In order to further study the selectivity of solvent de-
waxing for wax removal, the same light feedstock wae
solvent dewaxed to four different pour pointa. As shown
in Figure 2, fm wax= and four dewaxed oils were col-
Figure 8. Comparison of the carbon number distributions for the lected from thie procedure. The reaulting dewaxed oils
non-normalhydrocarbone removed from a solvent and catalytically
dewaxed oil. No corrections an, made for the percent oil in the wax. were then solvent dewaxed a second time to the aame
target pour point, yielding four more wases and four
solvent dewaxed and catalytically dewaxing oils. This doubeedmmuedo&~ TnbleIIgiveathephy&alpropertiee
figure shows that there is a lower concentration of non- of the dewaxed oils. Figure 10 shows the yield curve for
1786 Ind. Eng.Chem. Res., Vol. 31,No.7,1992
98 1
Q4
0.8
92 \'!
E-
0.6
8 \
?@ 4!
3a 0.4
0
8@
0.2
84
82
0
16 20 24 28 32 36 40
CARBON NUMBER
--(eo) I
(40)
I
(20) 0
I I
20
I
40
1
eo 80
POUR POINT, F
Figure 10. Theoretical yield curve for solvent dewaxing the light Figure 12. Compubon of the dhtribution of wn-normal hydro-
wax feedatocL to a specific pour point. carboar removed by rolvent deanxing the light wax fedat& a0
differeat pour pointa. Corrections made for yield difkmncen. (See
Figun, 2.)
'7 A
0.8
0.4
100 c I
0.2
0
16 20 24 28 32 38 40
CARBON NUMBER
-.......
+a +40 +Po 4
0 0 .
1.5
0
1 6 2 0 2 4 2 8 3 2 3 8 4 0
CARBON NUlldBER
-..............
+a +40 +Po d
0 0 .
CARBON NUMBER
F6gareIr. ~ O f t h e d t M b u t i o n d M w m r 3 ~ r e -
moved bydmntdewaxhgtbspmvioudytbwueddlrtotbr u m e
-............... -.
+a +40 +Po 4
pour point ~rrectionaare made for yield difPerencee. (See pigun, Figure 16. Cornpariron of the summation of the normal paraffine
2.) removed during both dew-.
of the dewaxed oil and ita pour point. It can ale0 be men creme m d p a t a t h content remh in incream
that, at low normal-paraffinconcentrations, a small in- in pour point. Thh is in agreement with previoua work
1738 Ind. Eng. Chem. Res., Vol. 31, No. 7,1992