A.

Saravanan
Mobile: +91- 8015324169, E-Mail: mechanicalsaravan@gmail.com

Seeking assignments in Quality Assurance / MIS Reporting with a high growth oriented organization in
Auto Ancillary
Preferred Location: Pondicherry / Chennai / Coimbatore

PROFESSIONAL ABRIDGEMENT
A competent professional with 2 years of cross cultural experience in Process Engineering, Quality Management,
Process Enhancement, Internal Auditing and Team Management.
Presently working with Rane Brake Lining Ltd., Pondicherry as Deputy Engineer QA.
Adept in streamlining processes / procedures to facilitate smooth process & enhanced productivity.
Demonstrated excellence in setting up processes according to ISO /TS 16949 including PPAP preparation and
implementing Quality Management System Standards.
Possess knowledge of Process Flow diagram, Control Plan, FMEA, TQM, Customer Handling, PPAP, SPC, 8D,
Pokayoke, Kaizen
Good communication, collaboration & team building skills with proficiency at grasping new technical concepts quickly
& utilise the same in a productive manner.

CORE COMPETENCIES
Quality Management
Ensuring adherence to the quality standards as per ISO / TS 16949.
Implementing cost saving initiatives and achieving cost reduction.
Reviewing the failure mode effect and analysis for each operation; preparing the action plan & implementing it on
the shop floor.
Preparing PPAP documents as per ISO/TS-16949:2009.
Conducting quality internal audits
Providing direction, motivation & training to the team for ensuring optimum performance.

Process Improvement
Implementing standard operating procedure throughout organisation / SPC Practices for Critical parameter.
Planning, arranging, coordinating and conducting surveillance & system audits of products & processes including
preparation of audit reports.
Adherence of Customer Specific Requirement in line with the company goals & targets.
Identifying scope for:
o Planning, implementing & monitoring technological changes to enhance operational efficiency.
o Short Term /Long Term Capability for new product Trial for New machines/Existing machines.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and
work within the budget.

COMPANY PROFILE

Rane Brake Lining Limited is a leading Manufacturer in friction material composites. Supplies Brake lining,
clutch facings, composite brake blocks and disc pads for variety of industry segments: Passenger Cars, Two
wheelers, Multi Utility Vehicles, Light Commercial Vehicles, Medium & Heavy Commercial Vehicles and Indian
railways. Accredited with ISO 9000:2008, TS16949:2009, OHSAS 18001:2007 and ISO 14001:2004 Certification.
TQM is the foundation of the company.
The company has won Deming Grand Prize in 2013

CAREER HIGHLIGHTS

Designation : Deputy Engineer - Quality

AREA
Year COMPANY PRODUCTS

Quality Assurance
1) Disc pads for four wheeler & Two wheeler
,New Product Rane Brake lining
JULY 2015 to 2) Brake lining for Passenger CAR and Heavy
Development Ltd
till date commercial Vehicle
(NPD),Customer Puducherry
3) Composite brake block for railways
Handling
Role:
Preparing and Conducting Audit like Dock Audit, Layout Audit, Process Audit & product Audit.
Horizontal Deployment, Bench Marking, Adoption of best Practices
Co-ordinating with SQA for supplier PPAP & Customer PPAP.
Preparing and maintaining documents and formats in compliance with ISO/TS 16949:2009 & TQM Practises.
Interacting with Manager QA for Internal Reviews and Actions and Implementing Customer Related Activities.
New Product Trial Validation conducted during Plant transfer machines like Baking Oven, Machines
(Short Term / Long Term Capability)
All Customer Complaint should simulate with defective pad then Submit CA (Internal and External).
QCC and Pit shop as a Team Leader to approach higher level of Statistical Tools to solve Internal /External Failure
mode.
Defect Phenomena Approach to eliminate the Identified defects (22 Phenomena killed for the year 2016-17).
Identified Parameters to achieve CPK Improvement carried out in Existing/New Machines.
Poke-yoke effectiveness monitoring through Process walk Check list Audit
Cost of Poor Quality review and improved.
Monthly MIS & MBR Preparation generated throughout RBL.
PFMEA review conducted on monthly basis for Internal /External Complaints.
NPD Meeting conducted for Feasibility Study and report submit to customer.
Handling and Manage all Customer Process Audits, R90 Audits & E marking Standards
Achieving towards Organization Vision through Management Policy Deployment and Daily Routine Management
(DRM)
TQM way of thinking & implementation for continual improvement.
Break through projects for PQCDS
Assuring the Product Quality from New product stage till production start and meeting the customer expectation
Confirming the Quality of incoming parts, in process and till delivery to customer
Adopting high level statistical Techniques, QC tools, FMEA, Control plans, MSA
Approach towards Quality improvement through prioritization & cost benefit
Presentation of Quality Improvements status to the Top Management on monthly basis.
Analyse and initiate necessary corrective / preventive action and monitor the effectiveness of the actions initiated
for the complaints received as Line rejection
Clients Handled:
o Brembo, Enduarnce, Brakes India, FBML, Mahindra and After Market.

Knowledge on Handling Measuring devices, Equipment & Testing Instrument

Undergone:
Universal Testing Machine (UTM)
Vernier caliper, Micrometre, Height Gauge and Slip Gauge
Surface Roughness Tester, Coating Thickness Meter
Rockwell Hardness
Rotap Sieve shaker
Profile Projector
Weighing Balance
Oven , Muffle Furnace , Hot Plate
KNOWLEDGE ON PRODUCT TESTING

Undergone:
Bulk Density, Specific gravity.
Hardness
Shear strength
Viscosity
Salt spray Test.
Surface roughness ,Coating thickness measurement
TRAINING PROGRAMS ATTENDED

Undergone:
8D Problem solving techniques Statistical Process controls
Six Sigma Awareness Training Program Problem solving techniques using 7 QC Tools.
Failure Mode and effect Analysis(FMEA) Kaizen.
PPAP Preparation.
CLIT & 5 S

Strengths

Very Fast and good learner, self-motivated with positive attitude.

Strong communication and interpersonal skill.
Result oriented, strong will power and better planning and coordination.
Enthusiasm to learn new concepts/practices.
 Easily adaptable nature.
Can work under pressure.
ACADEMIC DETAILS

2009 SSLC from Kamban Government Higher Secondary School, Puducherry

Secured 76% marks.

2011 HSE, from Kamban Government Higher Secondary School, Puducherry

Secured 75% mark

2013 BE-Mechanical Engineering from CK College of Engineering and Technology, Cuddalore

Secured 75% mark

PERSONAL DETAILS

PERSONAL PROFILE

Fathers Name : S.Aruldoss

Date of Birth : 21-Jan-1994

Languages know : English, Tamil (Read, Write & Speak).

Sex : Male

Marital status : Single

Permanent Address : No 12/3, Ranga Retti Palayam

Rampakkam (Post),
Villupuram (DT) Pin: 605105

AFFIRMATION

I Hereby declare that the above furnished information is true to my knowledge, I assure that if I get chance to
work in this esteemed concern, I will be true to the rules and regulations of the concern.
Thanking you,

Yours sincerely,
(A.Saravanan)