Beruflich Dokumente
Kultur Dokumente
00-SNAPSHOT 01/06/14
Chassis ID Path
A 252575 2109/Repair//Engine parts, transferring
Model Identity
FH16 107662407
1
Connect up to the old control unit and save the parameters.
Thermostat fan
Remove:
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Thermostat fan lock nuts and remove the thermostat fan from the fan hub.
Fan belt.
Fan belt pulley from the fan hub.
Fan hub and spacer from the engine block.
Alternator
3
Remove:
Alternator belt.
Alternator belt tensioner.
Alternator cabling.
Alternator.
Compressor
4
Remove:
Cooling loop and pressure pipe from the compressor with brackets.
Compressor intake pipe from the bracket.
Compressor coolant hose.
Lubrication oil hose.
The compressor.
Clutch
Remove the clutch, see 411033 Friction plate, remove (removed gearbox) group 41.
Flywheel
6
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Old engine
New engine
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Remove:
Cap (1), connecting pipe (2) and thermostat housing (3) from the old engine.
Cap (4), thermostat (5) and hood (6) from the new engine.
Coolant pipe, coolant hoses, clamps and brackets.
Crankcase ventilation
Note: Transfer the cap from the new to the old engine.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Remove:
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Note: Wash the chassis and blow clean with compressed air.
Other
10
Remove:
Other
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
11
Fit:
The two rear engine mountings (12) onto the flywheel housing. Torque tighten according to Specifications group
21.
Servo and fuel pump (11) with intermediate coupling and new sealing washers. Torque tighten according to
Specifications group 21.
Suction pipe (10) to the servo pump.
Solenoid exhaust brake (AVU) (9) (applies only to Euro 3 engines).
Oil filler pipe (8) on the oil sump and inlet pipe.
Dipstick pipe (7) with dipstick on the oil sump.
Coolant pipe (6) on the flywheel housing with a new sealing ring.
Shutter housing (5) with AT regulator and control cylinder if fitted.
Starter motor (4) with ground cable.
Starter element and connection pipe (3) from the inlet pipe.
Lower coolant pipe (2) with new sealing ring.
Turbo charge air pipe (1).
12
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Fit:
New seal in the water separator lower section. Lubricate the seal with engine oil.
Lower section of the new filter. Lubricate the filter seal with engine oil. Transfer the cap to the old engine.
The filter on the filter housing according to the instructions on the filter.
Cabling to the water separator sensor.
Crankcase ventilation
13
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Note: Transfer the cap from the new to the old engine.
14
New engine
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Old engine
Fit:
Connecting pipe (2), cap (1) and thermostat housing (3) on the new engine.
Thermostat (5), cap (4) and hood (6) on the old engine.
Coolant pipe, coolant hoses, clamps and brackets.
Warning
To avoid damage to the engine, check that the new engine has the connection pipe (2) fitted in cap (1).
Flywheel
15
Fit the flywheel bearing, see 21607-3 Flywheel bearing, replace group 21.
Fit the flywheel, see 21621-3 Flywheel, replace group 21.
Clutch
16
Fit the clutch, see 411033 Friction plate, replace (Removed gearbox) group 41.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Compressor
17
Fit:
Compressor with new sealing ring. Torque tighten according to Specifications group 21.
Lubrication oil hose.
Compressor coolant hose.
Compressor intake pipe on the bracket.
Cooling loop and pressure pipe on the compressor with brackets.
Alternator
18
Fit:
Alternator.
Alternator cabling.
Alternator belt tensioner.
Alternator belt. Use a drawbar handle. Make sure the belt sits correctly in the grooves.
Thermostat fan
19
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Fit:
Fan hub and spacer on the engine block. Torque tighten according to Specifications group 21.
Thermostat fan on the fan hub with new lock nuts. Torque tighten diagonally according to Specifications group
21.
Connector for the fan speed sensor. Clamp using cable ties.
Fan ring with upper and lower brackets.
20
Connect to the new control unit and download the saved parameters.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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