924F WHEEL LOADER 7PN00001-UP (MACHINE) POWERED BY 3114 ENGINE(X...

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Producto:WHEELLOADER
Modelo:924FWHEELLOADER7PN
Configuracin:924FWHEELLOADER7PN00001-UP(MACHINE)POWEREDBY3114ENGINE

Localizacin y Solucin de Problemas

IT12F, IT14F, IT18F, IT24F and IT28F Integrated Toolcarriers and 910F, 918F, 924F
and 928F Wheel Loaders Power Train Electronic Control System
Nmero de medio -SENR5751-04 Fecha de publicacin -01/05/2001 Fecha de actualizacin -19/11/2001

i01476225

Using the Diagnostic Indicator to Determine Diagnostic Codes

SMCS - 3168-038; 7569

Use the following tools in order to determine the diagnostic codes: Diagnostic Indicator and the ET.
Determine the diagnostic codes. Perform the procedure that corresponds to the diagnostic code (CID
and FMI).

Table 1
The Quick Reference Table for the Operation of the Diagnostic Indicator
Operation Contact Contact Contact
1 (1) 3 (1) 5 (1)
Scroll through the active diagnostic codes. Ground (2) Open Open
Scroll through the inactive diagnostic codes. Open Open Ground (2)
Clear (3) the Diagnostic codes Open Ground Open
(1)
The contact is located in the connector for the harness code. Remove the harness code plug.
(2)
Remove the ground in order to stop scrolling. The diagnostic code will be placed on hold.
(3)
An active diagnostic code can not be cleared. The diagnostic code must be on hold in order to clear the diagnostic
code.

Use the following procedure when a problem is detected:

When a diagnostic code is detected, the diagnostic indicator is illuminated. Determine the diagnostic
code. Use table 2 in order to find the correct CID and the FMI. The diagnostic code is shown on the
control module's diagnostic indicator.

Troubleshoot the diagnostic codes with the following procedures:

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1. To enter service mode, disconnect the machine identification plug from the harness code
connector. When the control module is in the service mode, the control module's diagnostics are
available in order to assist with troubleshooting.

2. A single code is shown. The diagnostic code is on hold. Information is shown on the diagnostic
indicator by flashing the indicator ON and OFF. The flashes represent a two digit number. A
series of flashes represent the first digit. A one second pause follows the first digit. Another
series of flashes represents the second digit. Count the number of flashes. The number of
flashes determine each digit. A three second pause separates each two digit number. Use table 2
in order to find the correct CID and the FMI. The diagnostic code is shown on the control
module's diagnostic indicator.

3. When you scroll through the diagnostic codes, the codes for all of the active diagnostic codes
are shown. Ground connector contact 1 in order to scroll through the active diagnostic codes.
Remove the ground from connector contact 1 in order to stop scrolling. The diagnostic code
that is shown is now on hold. A code of 11 indicates that there are no active diagnostic codes.

4. When you scroll through the diagnostic codes, the codes for all of the inactive diagnostic codes
are shown one at a time. Ground connector contact 5 in order to scroll through the inactive
diagnostic codes. Remove the ground from connector contact 5 in order to stop scrolling. The
diagnostic code that is shown is now on hold. A code of 12 indicates that there are no inactive
diagnostic codes.

5. Perform the procedure that corresponds to the diagnostic codes (CID and FMI).

6. Clearing a diagnostic code removes the code from the control module's memory. When a
problem is corrected, it is necessary to remove the diagnostic code from the memory of the
control module. The inactive diagnostic code must be on hold in order to clear the other codes.
The control module does not allow active diagnostic codes to be cleared.

7. Place the diagnostic code on hold.

8. The diagnostic code is on hold. Ground connector contact 3 in order to remove the inactive
diagnostic code from the control module's memory. The diagnostic indicator is not shown after
the inactive diagnostic code has been cleared. The diagnostic indicator is not shown until you
scroll through the diagnostic codes. The control module does not allow active diagnostic codes
to be cleared.

9. Repeat the procedure for any remaining diagnostic codes. Return to normal mode when you are
finished by replacing the machine identification plug. A code of 12 indicates that there are no
inactive diagnostic codes. A code of 11 indicates that there are no active diagnostic codes.

Table 2
Conversion Table For The Diagnostic Codes
Code CID-FMI Description
11 No Active Diagnostic Codes
12 No Inactive Diagnostic Codes

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21 368-02 AUTO/MANUAL switch signal is not correct.

22 621-02 The downshift switch's signal is not correct.
24 190-08 The engine's speed sensor is not correct.
25 191-08 The transmission's speed sensor is not correct.
31 641-05 Transmission Solenoid 1 (Forward High) is open.
32 642-05 Transmission Solenoid 2 (Reverse) is open.
33 643-05 Transmission Solenoid 3 (Forward Low) is open.
34 644-05 Transmission Solenoid 4 (Speed Clutch 1) is open.
35 645-05 Transmission Solenoid 5 (Speed Clutch 2) has an open circuit.
36 646-05 Transmission Solenoid 6 (Speed Clutch 3) has an open circuit.
41 641-06 Transmission Solenoid 1 (Forward High) has a short to ground.
42 642-06 Transmission Solenoid 2 (Reverse) has a short to ground.
43 643-06 Transmission Solenoid 3 (Forward Low) has a short to ground.
44 644-06 Transmission Solenoid 4 (Speed Clutch 1) has a short to ground.
45 645-06 Transmission Solenoid 5 (Speed Clutch 2) has a short to ground.
46 646-06 Transmission Solenoid 6 (Speed Clutch 3) has a short to ground.
51 641-03 Transmission Solenoid 1 (Forward High) has a short to the battery.
52 642-03 Transmission Solenoid 2 (Reverse) has a short to the battery.
53 643-03 Transmission Solenoid 3 (Forward Low) has a short to the battery.
54 644-03 Transmission Solenoid 4 (Speed Clutch 1) has a short to the battery.
55 645-03 Transmission Solenoid 5 (Speed Clutch 2) has a short to the battery.
56 646-03 Transmission Solenoid 6 (Speed Clutch 3) has a short to the battery.
61 660-02 The shift lever's input "12" is invalid.
62 661-02 The shift lever's input "13" is invalid.
63 662-02 The shift lever's input "14" is invalid.
64 663-02 The shift lever's input "15" is invalid.
65 664-02 The shift lever's input "16" is invalid.
66 665-02 The shift lever's input "17" is invalid.
67 666-02 The shift lever's input "18" is invalid.

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68 667-02 The shift lever's input "19" is invalid.

69 668-02 The shift lever's input is invalid.
71 168-00 The battery voltage is above normal.
72 168-01 The battery voltage is below normal.
74 650-02 The harness code is invalid.

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