Chengdu Senlu Electric Co., Ltd.

LED Lights Explosion-proof Series

 SENLU

Company 01

Knowledge 03

Products 11

LED Explosion-proof High &

Low Bay Light 11
LED Explosion-proof Floodlight 13
LED Explosion-proof Street Light 16

About Senlu

Founded in 1999, Chengdu Senlu Electric Co., Ltd. is a leading manufacturer and
developer of energy efficient lighting products, starting from high power energy
saving lamp, and then move to led lighting. Senlu owns a factory of 7,592 square
meters, with 350 staffs. We passed ISO9001 quality management certificate.

The product ranges of Senlu led lightings are mainly for industry and outdoor, such
as LED high & low bay, LED floodlight, LED street light, LED explosion-proof light
etc. Our featured clients are KFC, Robust, FAW-Volkswagen Automotive, BYD, Liby
Group, Bostik Findley (China), etc.

The mission of our company has always been to have environmental light, save your
money, and save energy as well as bring new products for the lighting industry
through experience and technology.

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SENLU
In 2014,
Senlu launched its led
explosion-proof lighting.

SL
In 2013,
based on our decade experience
on industrial and outdoor lighting, we In 2015,
developed our own lighting design The story of Senlu
system for our led lighting products. continues......

In 2010,
Senlu established international
trading department.
E In 2008,

N
Senlu started to do some
researches and testes on
led lighting, and launched
our first generation led
lighting products in 2011.

In 2005,
Senlu expanded its
In 1999, lighting products to
Senlu launched the first high power outdoor applications.
energy saving lamp for industrial
application.

In 2000,
Senlu continued to improve performance
on heat dissipation and efficacy of our
energy saving lamp, and made
breakthrough on power and cooling.
In 2002,
U
Senlu expanded distribution network
through China, till now we have four
branches and more than 40 offices
in China.

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 SENLU

Explosion Proof Knowledge

European Union, ATEX, and IECex Classification
For the European Union, classification and certification of equipment for hazardous
locations is based on what is known as the ATEX Directive (ATmospheres EXplosibles)
derived from standardizations developed by CENELEC and the European Committee for
Electrotechnical Standardization.

IECex is a conformity Scheme developed by The International Electrotechnical Commission

(IEC) and is intended to provide a single mark of conformity that can be accepted worldwide
in order to facilitate trade and reduce certification procedures and costs. In essence, one
standard, one test, accepted everywhere.

Similar to the North American certification markings in efforts to standardize safety, but
differing in scope and overall goals, IECex/ATEX certification and marking differs
significantly from the North American version in overall rating designations and how they
are derived, which leads to some confusion among international consumers seeking to
apply or sell ATEX or IECex compliant equipment outside of the EU or vice versa. Making
matters more complex, the IECex and ATEX Schemes are predicated on dissimilar goals,
with the IEC having their IECex Scheme directed towards providing a single international
approval standard and ATEX being geared towards EU member compliances.

Basically, IECex provides a single approval process and compliance standard intended
to facilitate easier worldwide trade in compliant products, and ATEX facilitates
standardization among EU countries. ATEX and IECex schemes are based on the same
concepts and very similar, however, some differences such as dust ratings, protection
methods markings and such are present. IECex is intended to provide countries and
regions a method for providing internationally recognized hazloc equipment standards
that can assure compliance from one participating country to the next, without the need
for additional approvals and certifications under local regional regulations that can serve
to increase costs and hamper trade.

Rather than systematically describe the entirety of IECex/ ATEX and EU standards,
which would be an inordinately long discussion rather than simply long, we will focus
on the basics of NEC - ATEX standards and how IECex/ATEX ratings compare and equate
with US Classifications in order to hopefully make comparing US classifications to these
standards more straightforward. We'll detail the basics, then offer example comparisons
and details that should provide a better overall understanding of how these standards
relate to each other, and what is needed to manage equipment compliance from one to
the next.
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To start with the most obvious differences, we'll note that there is no Class designation
in European ATEX or IECex standards. In Europe, classification of hazardous locations
is broken into two main groups, further divided with three zones for gases and vapors,
and three zones for combustible dusts which are based in the type of location, when the
hazard is present, the likelihood of it existing, and how long it may exist. This is similar
to the US classification system of Class and Divisions, but as we will see, there is some
variance.

There are no dust groups based on particle types and their properties with ATEX as there
are with US standards. Instead, ATEX addresses dusts by temperature classification and
material type (gas or dust). Also, the U.S. system sets its hazardous locations into two
divisions rather than three zone types. Finally, ATEX/IECex also requires that equipment
be marked according to the specific type of protection method it utilizes to achieve
compliance (intrinsically safe, Flameproof, etc).

A breakdown of the basic ATEX/IECex classifications is as follows.

Groups

European standards divide equipment into two main groups, Group 1 and Group 2, based
on the type of hazardous location.

Group 1 covers devices intended for use in mines where methane and coal dusts, otherwise
known as Firedamp, represents the greatest hazard and is considered to be constantly
present, and as a result rarely contains additional group category subdivisions. If other
gases are to be present in a mine location, group 2 categories must be applied to group
1 locations.

Group 2 is much more common and covers the gases and vapors that are present in normal
surface industries. These groups are further subdivided into three categories in order to
more clearly define the necessary protection levels required according to risk levels in
each group.

ATEX/IECex Group categories include, Group2 - Category 1, Group2 - Category 2 and

Group2 - Category 3.

Group1- Category M1 refers to mining locations and denotes the requirement that
equipment for use in this environment must remain functional even in the event of
infrequent failures, and contain at least two integral safety features that will ensure
continued safety even if one of the features fails. Additionally, if two faults occur in
combination, protection must still remain.

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Group1- Category M2 refers to mining locations and denotes that in the case of exposure
to an explosive atmosphere the equipment must become de-energized.

Group2 - Category 1 is considered very high protection and refers to non mining
equipment in above ground or surface locations for use in areas in which explosive
atmospheres caused by mixtures of air and gases, vapours or mists or by air/dust
mixtures are present continuously, for long periods or frequently.

Group2 - Category 2 is considered high protection and refers to non mining equipment
in above ground or surface locations for use in areas in which explosive atmospheres
caused by gases, vapours, mists or air/dust mixtures are likely to occur occasionally.

Group2 - Category 3 is considered normal protection and refers to non mining equipment
in above ground or surface locations for use in areas in which explosive atmospheres
caused by gases, vapours, mists, or air/dust mixtures are unlikely to occur or, if they do
occur, are likely to do so only infrequently and for a short period only.

Zones
Because the level of hazard can vary from one location to another within the same group
classification, and not all locations have the same variables, location groups are broken
into zones based on how likely the threat or hazard is. Additionally, rather than groups
dedicated to specific material types such as gases or dusts, zones are also classified
according to material types, with three for gases/vapors and 3 for dusts.

Gases/Vapors
ZONE 0: This zone refers to an area where an explosive atmosphere is always present
or may be present for an extended period of time.

ZONE 1: This zone refers to an area where the atmosphere is likely to pose an explosion
or fire hazard during normal operations.

ZONE 2: This zone refers to an area where an explosive atmosphere is not and should
not normally be present during normal operations, and should it appear, will only be present
for a short period of time.

Combustible Dusts
ZONE 20: This zone refers to an area where a cloud of combustible dust in the air is always
present or may be present for an extended period of time.

ZONE 21: This zone refers to an area where a cloud of combustible dust in the air is likely
to pose an explosion or fire hazard during normal operations.

ZONE 22: This zone refers to an area where a cloud of combustible dust in the air is not

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and should not normally be present during normal operations, and should it appear,
will only be present for a short period of time.

Gas/Vapor Classification
Group 1 assumes the main threat is considered constant and posed by Methane, thus
no gas subdivisions are normally included. Group II locations, however, offer a wide
range of potential gases/vapors that need to be protected against, and as a result, the
danger of gases is covered by subdivisions, with IIA being the least dangerous, to
subdivision IIC being the most dangerous.

Basic group gas subdivision examples with Temp Code for each:

group I: methane, Temp code-T1

group IIA: propane, Temp code-T1
group IIB: ethylene, Temp code-T2
group IIC: hydrogen/acetylene, Temp code-T1

ATEX/IECex Temperature Codes

Unlike North American Standards, various dust types are not broken down into groups
according to their potential. ATEX/IECec certifications instead rely on temperature codes
to denote the safe operating range of equipment according to maximum equipment surface
temperatures and the minimum ignition temperature of the materials the equipment may
be in contact with. Temperature codes for ATEX/IECex equipment are as follows.

You will note, unlike North American temperature codes, ATEX/IECex codes are not
broken down into further subcategories ie T3a, T3b etc. However, the ignition
temperatures for materials are the same, so comparing North American and ATEX/IEC/ex
codes is fairly straightfoward.

Temperature Code Max Temp

T1 450C

T2 300C

T3 200C

T4 135C

T5 100C

T6 85C

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Protection Concepts
ATEX requires that equipment be marked according to the type of protection method it
utilizes to achieve compliance. These methods fall under a range of different protection
concepts which denote the way equipment achieves protection. Not all concept methods
are suitable for all zones or group categories due to the level of protection each offers and
the protection level required. The most commonly utilized concepts with their relevant zones
and categories are listed below.

Concept Applied Methods Zone Category

Flameproof Enclosure
"Ex d" denotes the ability of a device to contain any ignition within
itself and prevent the escape of any ignition from the explosure.
Ex "d Sparks, flame, ignited materials could exist or occur within the
1,2 2
enclosure but are not permitted to escape and contact the
atmosphere outside of the enclosure.

Increased Safety
"Ex e" denotes that hazardous atmospheres penetrate the
enclosure, but ignition is prevented because no arcs or sparks exist 1,2
Ex "e within the enclosure, and the surface temperature of parts or
2
components is not high enough to cause ignition. A minimum
ingress protection rating of IP65 is required for Ex e methods.

Ex "i" Intrinsic Safety

Intrinsic safety is based upon limiting energy levels so that
combustible atmospheres cannot be ignited. If two faults (short
ia= 0,1,2 ia-1
Ex ia circuit or break) occur and the device is still intrinsically safe
according to standards, the device is marked "Ex ia" and suitable ib=1,2 ib-2
for any zone including zone 0. "Ex ib" allows one fault and is
Ex ib suitable for use in zones 1 and 2.

Encapsulation
Ex "m Encapsulation denotes sealing components representing potential
sources of ignition from contact with ignitiable atmospheres by
sealing them within thermoplastic, epoxy resin or similar materials, 1,2
Ex ma resulting in what is commonly referred to as "fully potted"
2
components. Similar to Intrinsic Saftey, considering two allowable
Ex mb faults (short circuit or break) the device is marked "Ex ma". "Ex mb"
considers one fault.

Pressurized Enclosures
Pressurization denotes purging any hazardous gases that may be
Ex "p present within the enclosure by displacing it with large volumes of 1,2 2
air or inert gas. Once purged, an overpressure condition is
continued to prevent hazardous gas from entering.

Powder Filled
Powder filling assumes that an ignition will take place. Inert powder
or sand is used to fill around potential ignition sources to seal them
from flammable or explosive compounds and reduce the possibility
Ex "q of ignition.This method is used with electrical equipment and parts 1,2 2
of Ex components that have:
supply current less than or equal to 16 A
supply voltage less than or equal to 1000 V
power consumption less than or equal to 1000 W

Oil immersion
Oil immersion prevents ignition by surrounding potential ignition
sources with oil, thus preventing contact with explosive
Ex "o atmospheres.Oil immersion essentially seals an electrical 1,2 2
apparatus, thus making it impossible for explosive atmospheres to
contact them.

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SENLU

LED
Our LED lightings are with the new Citizen COB Version4
or Bridgelux Vero Array:
Citizen as the world first COB manufacturer from Japan. Bridgelux as the top brand from USA
Efficacy at 140Lm/W on average in 5000K
CRI minimum at Ra80 Citizen COB Bridgelux Array
Excellent color matching and appearance
Low thermal resistance, Tj capacity up to 140 deg C
Low Lumen depreciation, L70 lifespan >36,000 hours
UL standard (UL 8750)
Lm80 and TM21 tested

The Secondary Optical Design

Senlu two types lens:
Senlu chose optical glass lens for the secondary lighting design and all of our optics are
specifically designed to match our LED products and our unique designs ensure that light
deterioration is minimal over the lifetime of the solution.

Round shape lens with multiple beam angles (120/85/60/45 degree)

Peanut shape lens with beam angle 60*120 degree, this asymmetrical lighting pattern
tailored for warehouse, supermarket, street, tunnel etc.

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 SENLU

Thermal Management
Senlu heat sink material and passive cooling solution
Extrusion aluminum 6063 (AL6063), heat conductivity coefficient at 201 W/m.K
Fin type heat sink, maximized the heat radiating area to 5000-6000mm per watt
Junction temperature controlled at 90-100 deg C (max Tj capacity of Citizen COB at 140
deg C), case temperature at 60-70 deg C.

Comparison of heat conductivity coefficient of

Aluminum heat sink:
Process Aluminum type Heat conductivity coefficient

Die cast ADC12 96 W/m.K

Extrusion Al6063 201 W/m.K

LED Driver
High Performance Senlu Driver
The world top brands for main components

Item IC Capacitor Diodes Field-effect rectifiers Transformer Optocoupler Operational Amplifier

Manufacture Fairchild Nippon Chemi-Con ST ST TDK SHARP NS

Picture

Efficiency up to 90%, power factor at 0.99 (Built-in active PFC), THD at 7%

Multiple protections: Short circuit / Over load / Over voltage / Over temperature
IP67/65, water and dust proof
Lifetime: 50000 hours at 25 deg C
Wide voltage input 85~265V AC
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Explosion-proof Certificates

* This certificate is according to GB standard which is similar to IEC standard

Certificate No.:CE14.1226
Explosion-proof Mark:Ex d mb C T4 Gb
IP65 and IK08

Application:
Zone: Suitable for Zone1 (gas) and Zone2 (gas); Zone21 (Dust) and Zone22 (Dust)

Group gas subdivision and temperature codes: group IIA, propane; group IIB, ethylene;
group IIC: hydrogen/acetylene; Temp code from T1 to T4

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 SENLU

LED Explosion-proof High & Low Bay Light

Distribution Cruve IES files ( 0Illumination Value)

P
I 10 20 30 40 50 60 80 100 125
291 430 667 958 1511 1806 2133 3611 4283
1094 1760 2557 3352 5165 6061 7486 10159 12414
1659 2748 3998 5515 7262 8632 15002 17213 21281
2966 5294 7020 9250 11118 13345 19900 23772 29056

PPowerW ILight Intensitycd Beam Angle

Specifications
Voltage Current Power System Efficacy Luminous Flux Lifespan Weight Dimension Installnation
Model No. PF
(V) (A) ( W) (Lm/W) (Lm) (Hs) (Kg) H Hole a(mm)

SLFB10-L01.A2 220 0 . 05 10 0.93 100 1000 1.6 130 192 130

SLFB20-L01.A2 220 0 . 09 20 0.98 100 2000 1.6 130 192 130

SLFB30-L01.A2 220 0 . 13 30 0 . 99 100 3000 1.6 130 192 130

SLFB40-L01.A2 220 0 . 18 40 0 . 99 100 4000 1.6 130 192 130

SLFB50-L01.A2 220 0 . 22 50 0 . 99 100 5000 1.6 130 192 130

SLFB60-L01.A2 220 0 . 27 60 0 . 99 100 6000 1.6 130 192 130

SLFB80-L01.A2 220 0 . 36 80 0 . 99 100 8000 2.0 140 192 130

SLFB100-L01.A2 220 0 . 45 100 100 10000 2 . 45 155 192 130

SLFB125-L01.A2 220 0 . 56 125 100 12500 2.9 170 192 130

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 SENLU

Distribution Cruve IES files ( 0Illumination Value)

P
I 160 200 240 320 400 500
3834 6046 7224 8532 14446 17136
13409 20661 24248 29945 40640 49657
22064 29051 34530 60010 68856 85129
37003 44474 53381 79602 95092 116225
PPowerW ILight Intensitycd Beam Angle
Specifications
Voltage Current Power System Efficacy Luminous Flux Lifespan Weight Dimension Installnation
Model No. PF
(V) (A) ( W) (Lm/W) (Lm) (Hs) (Kg) L W H Hole a(mm)
SLFB160-L01.A2 220 0.73 160 0.98 100 16000 6.3 384 384 123 300

SLFB200-L01.A2 220 0.91 0.98 100 20000 6.3 384 384 123 300

SLFB240-L01.A2 220 1.09 240 0.99 100 24000 6.4 384 384 123 300

SLFB320-L01.A2 220 1.45 320 100 32000 8.3 384 384 133 300

SLFB400-L01.A2 220 1.82 400 100 40000 10.0 384 384 148 300

SLFB500-L01.A2 220 2.27 500 100 50000 12.0 384 384 163 300

Installation
Method One

Method Two

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LED Explosion-proof Floodlight

Distribution Cruve IES files ( 0Illumination Value)

P
I 10 20 30 40 50 60 80
270 433 665 933 1217 1556 2463

P
I 10 20 30 40 50 60 80
291 430 667 958 1511 1806 2133
1094 1760 2557 3352 5165 6061 7486
1659 2748 3998 5515 7262 8632 15002
2966 5294 7020 9250 11118 13345 19900

PPowerW ILight Intensitycd Beam Angle

Specifications
Voltage Current Power System Efficacy Luminous Flux Lifespan Weight Dimension Installnation
Model No. PF
( V) ( A) ( W) ( Lm/ W) ( Lm) ( Hs) ( Kg) L W H Hole a( mm)
SLFB10-L02.C2(D2) 220 0 . 05 10 0.93 100 1000 1.65 126 258 102 70

SLFB20-L02.C2(D2) 220 0 . 09 20 0.98 100 2000 1.65 126 258 102 70

SLFB30-L02.C2(D2) 220 0 . 13 30 0 . 99 100 3000 1.80 141 258 102 80

SLFB40-L02.C2(D2) 220 0 . 18 40 0 . 99 100 4000 2.10 181 258 102 100

SLFB50-L02.C2(D2) 220 0 . 22 50 0 . 99 100 5000 2.50 221 258 102 130

SLFB60-L02.C2(D2) 220 0 . 27 60 0 . 99 100 6000 2.90 261 258 102 160

SLFB80-L02.C2(D2) 220 0 . 36 80 0 . 99 100 8000 4.10 346 258 102 260

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Distribution Cruve IES files ( 0Illumination Value)

P
I 100 120 160
2435 3114 4928

P
I 100 120 160
3023 3612 4266
10330 12124 14972
14525 17265 30005
22237 26690 39801

PPowerW ILight Intensitycd Beam Angle

Specifications
Voltage Current Power System Efficacy Luminous Flux Lifespan Weight Dimension Installnation
Model No. PF
(V) (A) (W) (Lm/W) (Lm) (Hs) (Kg) L W H Hole a(mm)
SLFB100-L02.C2(D2) 220 0 . 45 100 0 . 99 100 10000 4.60 221 411 102 130

SLFB120-L02.C2(D2) 220 0 . 54 120 0 . 99 100 12000 6.80 261 411 102 160

SLFB160-L02.C2(D2) 220 0.72 160 0 . 99 100 16000 8.30 346 411 102 260

Distribution Cruve IES files ( 0Illumination Value)

P
I 200 240 320 400 500
4872 6230 9858 15115 18170

P
I 200 240 320 400 500
6046 7224 8532 14446 17136
20661 24248 29945 40640 49657
29051 34530 60010 68856 85129
44474 53381 79602 95092 116225

PPowerW ILight Intensitycd Beam Angle

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Specifications
Voltage Current Power System Efficacy Luminous Flux Lifespan Weight Dimension Installnation
Model No. PF
( V) ( A) ( W) ( Lm/ W) ( Lm) ( Hs) ( Kg) L W H Hole a( mm)
SLFB200-L02.C2(D2) 220 0.91 200 0.98 100 20000 9.5 414 411 102 300

SLFB240-L02.C2(D2) 220 1.09 240 0 . 99 100 24000 13.1 494 411 102 390

SLFB320-L02.C2(D2) 220 1.45 320 0 . 99 100 32000 16.2 664 411 102 560

SLFB400-L02.C2(D2) 220 1.82 400 0 . 99 100 40000 24.5 880 411 102 780

SLFB500-L02.C2(D2) 220 2.27 500 0 . 99 100 50000 32.0 1100 411 102 1000

Installation
Method One

Method Two

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LED Explosion-proof Street Light

Distribution Cruve IES files ( 0Illumination Value)

P 10 20 30 40 50 60 80
I
270 433 665 933 1217 1556 2463
PPowerW ILight Intensitycd Beam Angle

Specifications
Voltage Current Power System Efficacy Luminous Flux Lifespan Weight Dimension
Model No. PF
( V) ( A) ( W) ( Lm/ W) ( Lm) ( Hs) ( Kg) L W H

SLFB10-L02.F2 220 0 . 05 10 0.93 100 1000 3.8 501 258 107

SLFB20-L02.F2 220 0 . 09 20 0.98 100 2000 3.8 501 258 107

SLFB30-L02.F2 220 0 . 13 30 0 . 99 100 3000 3.8 501 258 107

SLFB40-L02.F2 220 0 . 18 40 0 . 99 100 4000 3.8 501 258 107

SLFB50-L02.F2 220 0 . 22 50 0 . 99 100 5000 3.8 501 258 107

SLFB60-L02.F2 220 0 . 27 60 0 . 99 100 6000 3.8 501 258 107

SLFB80-L02.F2 220 0 . 36 80 0 . 99 100 8000 4.8 586 258 107

Distribution Cruve IES files ( 0Illumination Value)

P 100 120 160 200 250
I
2435 3114 4928 7557 9085
PPowerW ILight Intensitycd Beam Angle

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Specifications
Voltage Current Power System Efficacy Luminous Flux Lifespan Weight Dimension
Model No. PF
( V) ( A) ( W) ( Lm/ W) ( Lm) ( Hs) ( Kg) L W H

SLFB100-L02.F2 220 0 . 45 100 0 . 99 100 10000 5.5 654 258 107

SLFB120-L02.F2 220 0 . 54 120 0 . 99 100 12000 6.5 734 258 107

SLFB160-L02.F2 220 0.72 160 100 16000 7.5 904 258 107

SLFB200-L02.F2 220 0.91 200 100 20000 10 1120 258 107

SLFB250-L02.F2 220 1.14 250 100 25000 12 1360 258 107

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Chengdu Senlu Electric Co., Ltd.
1-1, H7, Jingye Road, Chengdu, Sichuan, China

Tel: +86-028-8557 5868 Email: info@sen-lu.com

Fax: +86-028-8556 8514 Web: www.sen-lu.com