Business-Critical Continuity
Selecting Business-Critical
The d e c i s i o n s y o u
mak e o n p o w e r
transfer switches for
protecting your
business-critical
operations will
affe ct t h o s e
operations for 20 or
more years
ASCO Power Technologies
doesnt generate power,
it controls, distributes,
transfers, monitors,
measures, manages, displays,
maintains, services and
communicates with it.
1
Its time to rediscover performance benchmarks and design
innovations that separate power transfer switches
Life safety, financial
loss, productivity, valuable
information and conve-
nience all are at stake when
power fails. Time is money,
so time without power is
unacceptable because it can
cripple an organizations
operations.
No matter what type of
power source is selected for
backup power protection,
a reliable electrical device
is needed to automatically
sense the unacceptability of
the primary power source
and transfer the load to the
secondary.
Although the backup
power source may be
functional only when the
primary source fails, the
transfer switch is the only
link between the two power
sources. So the automatic
transfer switch is the brain
of the power distribution
system and is always carry-
ing power to crucial loads,
regardless of which power
source is feeding the load.
Because so much hangs
in the balance, there is no
room for error. Making the
right decision is the only
option.
But what decision is the
right one? That depends on
a number of factors.
All transfer switches are
not created equally.
There are important
differences that need to be
weighed and new sophisti-
cated power transfer switch
technology that requires
consideration.
Even if you feel you
are up to speed on transfer
switches, its time to look
again because the stakes are
so high.
Be certain you are
making the right decision
on such a critical matter as
emergency and standby
power. Then have peace of
mind knowing you selected
the best products in the
industry to protect a facility.
Power Transfer Switches
Theyre WHAT Data,
Consider 13 points for performance, reliability.
financial and
telecommunications New, important information to help you
centers, healthcare make the right decision...
facilities and other because your reputation is on the line.
operations Need
Would you put your
reputation on the line with
just any automatic power
transfer switch?
Shouldnt you depend
on one with components
designed specifically for
transfer switch duty? Or one
with components designed
for other applications?
The design of each and
every part in the product
determines how reliably a
power transfer switch trans-
fers power. It also deter-
mines reliability of specific
functions, such as making
and breaking electrical con-
nections, extinguishing arcs
and others.
Every component of
ASCO 7000 Series Power
Transfer Switches has been
designed for one purpose.
They have ASCOs reputa-
tion for legendary reliability
built into every transfer
switch. They have stood
the test of time and are the
benchmarks for todays
power transfer technology, Controlling operation
as justified by their field Transferring motor loads
proven technology perfor- without abnormal inrush
mance. currents
Thirteen points of Providing the connection
differentiation separate strategy for the needs of
superior power transfer the load
switches from all others. Open Transition Transfer
The points are: In phase
Providing fast, consistent Delayed transition
and dependable power Close Transition Transfer
transfer High speed transfer
Preserving contact integ- Softload transition
rity and performance transfer
Extinguishing arcs safely Employing remote com-
and quickly munications capability
Withstanding and closing Providing 24/7 service
on fault currents and maintenance
Overlapping switched Meeting or exceed-
neutral poles ing minimum code
Designing quality and requirements
dependable components Capitalizing on innovative
intelligently technology.

Every component and

assembly, such as the transfer
switch assembly on the right,
has been designed exclusively
for automatic power transfer
switch duty.
2
Transferring Power
Requires a dependable mechanism.

The heart of all ASCO Its design ensures that connected to both power
transfer switches is the loads will never be unin- sources at the same time.
single solenoid operator, tentionally transferred Importantly, the
unique in the transfer to a dead or inadequate solenoid is never fused
switch industry. Time and source as the solenoid is as some operators are.
again, it provides repeat- powered from the source Fusing can render the
able, fast, true double- to which the load is being transfer switch inoper-
throw operation. transferred. The positive able, an obviously undesir-
The operator has a interlocking design helps able feature for business
proven track record for keep the main contacts critical uses.
simplicity, dependability closed during short circuit
and easy maintainability conditions. Its true,
because it has no motors, double throw design en- ASCO designed and com-
mercialized the first solenoid
gears or complicated sures crucial loads are not
operated transfer switch.
mechanisms.

3
ASCO-designed segmented contacts
Preser ving
Theres nothing quite
like a transfer switch.
Its performance
requirements are unique
in emergency and standby
Contact Integrity
power systems
And Performance
Between dissimilar power sources.
Transfer switches are
responsible for transferring
loads between dissimilar
power sources that could be
as much as 180o apart.
ASCO transfer switches
manage this task with
contacts designed specifi-
cally for transfer switch duty
by ASCO engineers. The
contacts are not adapted
from other devices, such as
circuit breakers, contactors
or motor starters.
This dedicated design
approach has produced a
contact that solves the spe-
cial demands of transferring
critical loads reliably time
after time.
Main contact alloy
composition is specifically
selected from a silver alloy.
The alloy provides optimum
contact integrity, high
conductivity to the main
contacts, and endurance to
carry the full load continu-
ously and still be capable
of enduring damaging
overloads and short circuit
currents. The alloy also
prevents excessive tempera-
ture rise that can deterio-
rate insulation and cause a
breakdown.
Separate arcing con-
tacts on transfer switches
rated 800 amps and larger
protect the main contacts
from arcings damaging
effects by making first and
breaking last.
Smaller transfer
switches are designed with
arc runners and arcing tips
to preserve main contact
surface integrity.
Segmented main
contacts are part of larger
transfer switches for
business-critical applica-
tions. Segmented contacts
provide multiple points to
ensure ample contact sur-
face area and to minimize
heat rise.
Contacts designed for
dedicated transfer switch
duty provide long-term,
reliable operation. This has
been field proven by the
hundreds of thousands
of ASCO transfer switch
products provided for in-
stallation in emergency and
standby power systems.
4
ASCO arc splitters
Ar cs c r eated wh en
tr ans fe r ring l o ads
fro m one so u rce t o
an o th er can be
catastr o p hic f o r
transfe r switches and
thei r B u siness-c ritical
lo ads
Finite element analysis
and 3-D computer models
(above) create components
that are specifically designed
for transfer switch duty.
Durability and reliability are
built in. See page 27 for more
information on how ASCO
designs intelligently.
5
Extinguishing Arcs
Prevents direct, source-to-source shorting.
Heat damage to
contacts is one problem.
Another is direct, source-
to-source shorting if the arc
is not extinguished before
the switch closes in on the
alternate source. This can
result in a source-to-source
short circuit, which can to-
tally destroy transfer switch
integrity .
ASCO power transfer
switches extinguish arcs
using an arc chute assem-
bly specially designed for
double-throw operation.
The design moves the arc
away from the main con- Transfer switches
tacts quickly and safely using contacts designed
by pulling it up into the for other devices, such as
chute assembly plates with circuit breakers, have nar-
magnetic force created by rower gaps, since they are
the current flow through the designed for interrupting
transfer switch pole struc- currents in excess of their
ture. This also stretches and full load, continuous current
cools the arc, minimizing rating (not below their rat-
heat damage. ing).
Consideration also must
be provided for extinguish-
ing arcs at reduced load
currents. ASCO has the
industrys widest arc gap
between fully opened
contacts. A wide gap main- ASCO has the industrys
tains the transfer switchs widest arc gap between fully
opened contacts.
low-connect interrupting
effectiveness when it is
lightly loaded and magnetic
forces are not as strong.
ASCO design technology keep contacts closed
Withstanding
And Closing
On Fault Currents
Demands robust withstand and close-on ratings.
Withstanding and clos-
ing on short circuit currents
require transfer switches
that can manage extremely
high magnetic forces and
thermal dynamics.
While circuit break-
ers and fuses are designed
to open on short circuit
currents, power transfer
switches must withstand
the short circuit current
until the overcurrent device
clears the fault.
ASCO power transfer
switches integrate technol-
ogy that employs those
magnetic forces on larger
switches. The forces close
contacts more tightly,
rather than letting them
blow off, or open, as a
circuit breaker would do.
The power transfer
switches use extremely
powerful solenoids and
mechanical advantages to
firmly close on a fault and
lock the contacts closed.
Withstand and Close-On Ratings* for ASCO 7000 Series Automatic Transfer Switches
150-3000 amps
Amps Amps Amps
Continuous Current Rating 150-600 800-1200 1600-3000
Any breaker (three cycle) 35,000 50,000 100,000
Specific breakers 50,000 65,000 100,000
Short time (withstand) 36,000 65,000
Short time (duration) 18 cycles 30 cycles
*(RMS symmetrical amps at 480 VAC)
Contact material com- a variety of overcurrent
position, pole and contact devices, such as circuit ASCO commercialized the
geometry, arcing contact breakers and fuses, and their first three cycle any break-
design and the bulk of the varying fault-clearing times. er withstand and close-on
current rating capability.
current-carrying parts all af- In fact, ASCO trans-
fect the ability of the power fer switches provide the
transfer switch to withstand industrys most extensive
and close-on the damaging solution to all withstand and
effects of high fault cur- close-on conditions. Ratings
rents. address all applicationsany
ASCO employs a variety breaker ratings, specific
of computer software mod- breaker, current-limiting
eling programs to deter- fuses and short time ratings.
mine the optimal combina-
tion of all these factors and
create a superior transfer
switch design.
ASCO power transfer
switches include a full range
of withstand and close-on
ratings to accommodate 6
ASCOs overlapping switched neutral
Overlapping
Switched Neutral Contact Poles
Provide s olutions Overlapping is the
operative word.
associated with ASCOs overlapping
switched neutral design is
grounding of all about timing. It makes
separately before it breaks in advance
of the breaking of the main
derived systems. and even arcing contacts.
Its a superior solution for a
number of problems:
Incomplete sensing of
total fault current due to
multiple paths.
Load voltage imbalances
during transfer that can
damage sensitive elec-
tronic equipment.
7
Increasing neutral con-
ductor impedance and
related voltage and
heating issues caused by
switching neutral currents
with conventional power
switching poles.
Arcing and consequent
deterioration of the con-
tact surface on the neutral
pole.
As with conventional
four pole power switch-
ing, the ASCO overlapping
switched neutral has the
same full-load current, with-
stand ratings as the phase
contacts. But the similarities
end there.
Neutral switching con-
tacts are not created equal.
Those that do not overlap
the main pole contact op-
eration cannot prevent neu-
tral conductor interruption,
even if they are adjusted to
make before they break.
ASCO overlapping
neutral poles are designed
to overlap. They are not a
modification of a conven-
tional pole design.
ASCO introduced the
first true overlapping
switched neutral.
Bypass-Isolation
Operational Sequence
1 2

Managing Single
Bypass to the Utilit y Feeds
And Emergency Power
Normal Source

Automatic
Transfer Operation
With the bypass switch handle in the AUTO (au-
tomatic) position and the isolation switch handle in
the CLOSED position, the unit will provide its intended
automatic transfer operation. Both bypass contacts
are open. The isolation switch contacts are closed.
When the bypass switch handle is moved to the
bypass-to-normal position (BP-NORM), the transfer
switch contacts are shunted by the right-hand BP
Designing Qualit y, Dependable
With a Service Entrance Rated Transfer Switch.
contacts.
The flow of current then divides between the
bypass and transfer contacts. This enables the trans- The ASCO 7000 Series Service Entrance Rated
Components Intelligently
fer switch to be removed without even a momentary Transfer Switch combines automatic power
interruption of power to the load. Note the isolation Simplifies installation, maintenance and testing.
contacts are still in the closed position. switching with a disconnect and an overcurrent
protective device on the utility source. Designing transfer Most special lug ar- Increasing use of

3 4
switches from the ground rangements that typically molded parts continues
The power transfer breaker serves as the service up has enabled ASCO to may require a larger en- to help produce a more
switch meets all Na- disconnect and links are engineer them for ease of closure for other transfer robust transfer switch. Their
tional Electrical Code provided to disconnect installation, maintenance switches usually can be closer tolerances, increased
requirements for installation both neutral and ground and testing. housed in the standard strength and improved
at a facilitys main utility connections. All key components, for ASCO enclosure. dimensional control com-
service entrance. This product is UL 891 example, can be inspected Front-replaceable main bine to enhance quality
ASCO 7000 Series Service entrance rated listed. The transfer switch or replaced from the front of contact assemblies repre- and reliability, and simplify
Service Entrance Rated transfer switches generally is UL 1008 listed and is the enclosure. sent another industry-set- maintenance.
Transfer Switch
are installed at facilities that available up to 600V and Crimp lugs, which are ting benchmark. Transfer Cutouts in a molded
have a single utility feed 4000A in standard, delayed, frequently specified for data switches rated 800 amps pole cover, for example,
and a single emergency closed transition, soft centers where heat build and above facilitate main- allow access to lug screws,
power source. A circuit load, and bypass-isolation up may be an issue, have a tenance of the main and eliminating the need to re-
ASCO debuted the first true configurations. long barrel and two holes to arcing contacts, without move the pole covers during
Test Position Complete Isolation service entrance transfer prevent lugs from turning. disassembling or removing cable installation.
When the isolation switch handle is moved to the Moving the isolation switch handle to the OPEN switch that integrates the They can be arranged in a the transfer switch from the
TEST position, the isolation switch drawout contacts position opens all isolation contacts, isolating the ATS switch and service variety of configurations, enclosure.
associated with the load terminal are opened. from the rest of the system. disconnect. depending on point of In addition, a block of
The total load current now is carried by the bypass No voltage is present at normal or emergency access and cabling require- eight sets of auxiliary con-
contacts. The normal and emergency input termi- inputs, load output, the control system, or any other ments. tacts, to indicate transfer
nals of the ATS are still connected to the normal and point on the transfer switch. The bypass switch now switch position, now are
emergency sources through the remaining still-closed carries the entire load. The ATS can be safely inspect- standard on most ASCO
isolation stabs. ed, serviced and even removed from the cabinet. 1 7000 transfer switches.
This permits the ATS to be electrically tested and The bypass switch provides bypass and can be oper- One line diagram of a
operated without interrupting power to the load. Note ated as a manual backup transfer switch. Once the typical service entrance
that since the isolation contacts never break load cur- engine starts, move the bypass switch handle from the rated transfer switch. 2

rent, they are not subject to arc erosion or burning. bypass to normal position to the bypass to emergency Its available with solid,
position. switched or overlapping
When maintenance is completed, the switch can be neutral poles.
returned first to the test position and then racked back
into its normal connected position.
Importantly, these steps do not interrupt power to 1
GFCT - Ground Fault Current
the loads, which are typically critical and sensitive to Transformer
2
ATS - Automatic Transfer Switch
disruptions. A CTTS with this bypass-isolation capabil-
ity provides ultimate protection.
18 21 8

Transferring Motor Loads
With minimal disruption
to chiller drives and other loads.
Effective transfer
solutions are needed to
avert large inrush current
and associated torque
damage created when a
motor, which becomes a
generator at the moment
of transfer, connects with
a live source that is out
of phase with the discon-
nected source.
Two to three cycle hot
to hot transfer times in
conjunction with in phase
transfer are needed to
avert large inrush current
and associated torque
damage created when
the motor is reconnected
at the completion of load
transfer.
ASCOs single solenoid
mechanism provides the
speed and consistency to
assure in phase transition.
9 19
Two transfer solu-
tionsin-phase transfer the two are approaching
and closed transition
transfer both require than normal inrush cur-
fast and consistent trans-
fer times. ASCOs uniquely
designed solenoid opera-
tor delivers the required
and repeatable transfer
speed time after time.
They transfer potentially
problematic motor loads
reliably, and are the least
disruptive power transfer
solutions.
In-phase transfer mon-
itors the phases of both
the normal and emer-
gency power sources. It
transfers the motor when
zero phase angle. No more
rent ever occurs.
For the most demand-
ing business-critical appli-
cations, closed transition
transfer is the ultimate
solution. It momentarily
parallels the two live syn-
chronized sources during
hot-to-hot source trans-
fers, using an overloading
transfer technique on all
switching poles which
eliminates momentary
load interruptions.
o position
Closed transition
transfer is the only way
to mitigate transformer
magnetizing inrush cur-
rent on transfer. It is a
passive transfer method
that allows transfer only
when the two sources are
synchronized and within
specific voltage and fre-
quency differentials.
Soft load, closed tran-
sition transfer also is avail-
able when block loading of
the generator is a factor to
actively control the engine
generator and gradually
ramp the load from one
source to another. The
result: no load interrup-
tion, no inrush current,
thus, no risk to sensitive
equipment.
ASCO introduced the first
in-phase monitor on transfer
switches and the first closed-
transition transfer switch.
Synchroscope representation
Key Components
Of Bypass-Isolation
Transfer Switch
Upper and lower doors open
and close independently
Monitor Transfer/Bypass Status Panel
(see page 20)
Front-mounted lugs
External, permanently attached
bypass handle, per UL 1008
Microprocessor controller
Quick-disconnect wiring
External, permanently attached
isolation handle, per 45.4 of UL 1008
Mechanical isolation status indicator
Protective isolation barrier
Self-aligning power jaws
Easy-on, easy-off molded cover
Mechanical transfer switch indicators
Tabs for sliding out bypass rack
Bypass and isolation controls
and operating instructions
Monitor Transfer/Bypass Status
Status panel provides at-a-glance information,
control circuits disconnect automatically during isolation.
Another operator-
friendly innovation is the
Transfer/Bypass Status
Panel. Its a one-line diagram
of the transfer switch that
uses LED indicators to show
operational conditions.
The panel communi-
cates at-a-glance informa-
tion more quickly than
multiple pilot lights and is
an industry first. Indicated
conditions are:
Bypass to normal
Bypass to emergency
Load connected to normal
Load connected to
emergency
Transfer switch in con-
nected position
Transfer switch in test
Isolate Easily
Simple bypass procedure is the new standard.
A critical design innova- The isolation procedure
tion is a new bypass drawout can be completed without
mechanism. It sets the stan- opening enclosure doors.
dard for ease of operation Easy-to-understand instruc-
for no load break bypass and tions printed on the enclo-
transfer switch isolation. sure door explain each step.
The drawout mecha- A protective safety
nism produces high hori- barrier between the power
zontal pull force with low transfer and bypass switches
handle torque. Its based on is standard.
ASCOs reliable and field- Mechanical indicators
proven four-bar linkage linked to the movement of
claw design that connects the transfer switch show the
and isolates quickly. Perma- switchs true position, even
nently attached bypass and if both power sources are
isolation handles prevent dead and LEDs that indicate
misplacement and help power position are dark.
simplify the procedure for This is especially useful dur-
drawing out and reconnect- ing maintenance because
ing the transfer switch. Lift- it eliminates the need for
ing handles facilitate easy operators to remove the
switch removal. main contact pole covers to
see the contacts position.
Transfer switch in isolated
position
Transfer switch not in
automatic
Normal source available
Emergency source
available
Load connected
The panel also includes
an engine control switch and
lamp test button. Opera-
tors can manually start the
generator if normal source
power fails while the transfer
switch is in the isolate posi-
tion.
The bypass switch
then can be used to manu-
ally transfer the load to the
generator, even though the
ASCO Transfer/Bypass
transfer switch is discon- Status Panel
nected.
20
Easing Loads
Onto the
Power System
Is simple with the ASCO 7000 Series
Soft Load Power Transfer Switch.
It enables large, mono-
lithic loads that are too big
for the engine-generator to
handle as a single block to
come on line gradually. The
standard closed transition
transfer switch applies its
load in a block when trans-
ferring to the generator set.
So does the traditional
open transition transfer
switch. The effect of the
block loading is even greater
with the open transition
switch, since motors and
transformers have to be
reenergized.
But, when the size of
the load is approximately
80 percent or more of the
generator capacity, and the
individual loads cannot be
divided and connected to
smaller, sequenced transfer
switches, a soft load power
transfer switch can be used.
The soft load switch is
similar to a closed transition
switch in that it parallels the
sources during transfer, but
the soft load switch uses an
extended parallel time to
allow a generating loading
control to ramp the load
from the utility source to the
generator.
ASCO developed the first
closed transition soft load
power transfer switch quali-
fied and listed to UL 1008.
Transferring Power
Without Interruption
Selecting
With the ASCO Closed Transition
Transfer Switch. It offers a reliable
solution to the problem of power
Automatic Transfer Switches interruption on hot-to -hot transfer.
The difference is a soft Based on your need to: A closed transition constant from no load to full
load transfer switch takes transfer switch (CTTS) load.
active control of the engine Transfer crucial loads safely, operates in a make-before- Closed transition trans-
governor and voltage break mode, providing both fer not only makes testing
regulator on the generator reliably and seamlessly sources are acceptable and under load less objection-
and doesnt just wait for in synchronism. able, it provides many other
synchronization to occur.
Ease loads from one power source If the connected source benefits. Because there is no
Because the sources are to another is unacceptable, power load interruption, there is no
paralleled for an extended transfer will occur in con- inrush current when trans-
period of time the ASCO Have complete power transfer ventional non-overlap ferring large motors.
Soft Load Power Transfer mode, or open transition The inrush problem
Switch contains all the monitoring and control transfer. associated with transfer-
necessary protective func- For CTTS, most utilities ring transformers also is
tions for extended parallel
ASCO 7000 Series Get ultimate power protection accept 100 milliseconds eliminated with CTTS. In ad-
Bypass-Isolation Transfer Switch
operation. Manage single utility feeds (msec) as the maximum dition, if a critical computer
ASCO offers two ver- overlap time during transfer. load is served by a static
sions of the soft load switch. and emergency power Typically, it doesnt exceed uninterruptible power sup-
Getting Ultimate
50 to 80 msec. ply (UPS) system, the UPS ASCO 7000 Series
One uses a UL 1008 listed
closed transition transfer
ASCO 7000 Series Ensure continuous power by using Prior to transfer in ei- batteries never cycle when
Closed Transition Transfer Switch
Soft Load Power
switch, the other uses ther direction, both sources a synchronized transfer
alternate power sources
Power Protec tion
Transfer Switch
circuit breakers for systems are monitored by the CTTS, occurs. Because a CTTS mo-
where a service entrance and, if the voltage differ- By eliminating even mentarily parallels the
rating or overcurrent pro- ence is less than five percent a momentarydischarge onsite generator with the
What do you need in business critical power
tection is necessary. Ensures 7/24 availability of your business-critical transfer and load management? Emergency
and the frequency variation of the battery bank, the life utility during retransfer to
ASCO also offers a Soft less than 0.2 Hz, the relative of the battery is extended. normal power, or during
Load Interconnect System onsite power system and the safety of maintenance Power? Peak Shaving? Prime Power? Load Priori- phase angle is monitored. Batteries are known to be a transfer and retransfer dur-
(SLIS), which gradually tization? ASCO 7000 Series Automatic Transfer When the phase angle major maintenance expense ing generator testing and
ramps a specific amount of personnel and equipment. Switches can satisfy your business-critical require- difference approaches with- in a UPS system. load shedding operations,
power from the connected ments...whatever they are. 14 in five electrical degrees, Another growing ap- utility approval is required
bus. This can be used during What do you do when added feature on automatic handle to isolate the trans- ASCO has installed more than 500,000 automatic transfer the switch operates, a mo- plication of a CTTS is in for each intended installa-
peak demand periods. you need to service an auto- transfer bypass-isolation fer switch. The following key Select standard design, business-critical or highly switches worldwide. No other manufacturer comes close. mentary overlap occurs, Demand Side Management tion. ASCO personnel are
matic transfer switch that is products. A benchmark feature elements of the transfer
custom engineered power transfer solutions. and the load transfers with (DSM) programs. Many elec- available to assist the cus-
always hot and is connected Also called a main- of this transfer switch is au- switch and its operation virtually zero interruption. tric utilities offer incentives tomer during this approval
to both power sources? tenance bypass switch, a tomatic secondary discon- are described on pages The presence of critical if a user reduces coincident process.
18-20:
Review the capabilities of the transfer switches on
When it is necessary to bypass-isolation switch en- nects for control circuits. loads generally dictates the peak demand when request-
test, maintain and inspect ables the transfer switch to The male and female ends Bypass sequence the following pages, then discuss with us which
of them best meets your onsite power system use of an isochronous gov- ed by the utility. Advance
an automatic transfer switch be completely isolated from separate as the transfer Isolation procedure ernor, because the engine notification is given to the
without interrupting power, the power system and safely switch drawout mechanism Status panel requirements.
generator output frequency DSM customer when peak
ASCO offers an integrally serviced. operates. should remain virtually shaving or peak demand
A synchroscope representation on this Control Cen- mounted, two-way by- In addition, the transfer This feature further The power is in your hands.
ter screen shows the relative phase angle between reduction is needed.
pass-isolation switch as an switch can be electrically simplifies transfer switch re-
normal and onsite power. Among other informa- ASCO commercialized the
tested without interrupting moval and installation, and
tion shown is phase-to-phase voltage, frequency, first automatic bypass-
kW, kVA and kVAR for each power source. connected loads by using enhances operator safety. isolation transfer switch ASCO pioneered the first
the bypass and isolation with a drawout design for closed transition transfer
serviceability. switch.
12 17 10 11
Easing Loads
Onto the
Power System
Is simple with the ASCO 7000 Series
Soft Load Power Transfer Switch.
It enables large, mono-
lithic loads that are too big
for the engine-generator to
handle as a single block to
come on line gradually. The
standard closed transition
transfer switch applies its
load in a block when trans-
ferring to the generator set.
So does the traditional
open transition transfer
switch. The effect of the
block loading is even greater
with the open transition
switch, since motors and
transformers have to be
reenergized.
But, when the size of
the load is approximately
80 percent or more of the
generator capacity, and the
individual loads cannot be
divided and connected to
smaller, sequenced transfer
switches, a soft load power
transfer switch can be used.
The soft load switch is
similar to a closed transition
switch in that it parallels the
sources during transfer, but
the soft load switch uses an
extended parallel time to
allow a generating loading
control to ramp the load
from the utility source to the
generator.
ASCO developed the first
closed transition soft load
power transfer switch quali-
fied and listed to UL 1008.
Transferring Power
Without Interruption
Selecting
With the ASCO Closed Transition
Transfer Switch. It offers a reliable
solution to the problem of power
Automatic Transfer Switches interruption on hot-to -hot transfer.
The difference is a soft Based on your need to: A closed transition constant from no load to full
load transfer switch takes transfer switch (CTTS) load.
active control of the engine Transfer crucial loads safely, operates in a make-before- Closed transition trans-
governor and voltage break mode, providing both fer not only makes testing
regulator on the generator reliably and seamlessly sources are acceptable and under load less objection-
and doesnt just wait for in synchronism. able, it provides many other
synchronization to occur.
Ease loads from one power source If the connected source benefits. Because there is no
Because the sources are to another is unacceptable, power load interruption, there is no
paralleled for an extended transfer will occur in con- inrush current when trans-
period of time the ASCO Have complete power transfer ventional non-overlap ferring large motors.
Soft Load Power Transfer mode, or open transition The inrush problem
Switch contains all the monitoring and control transfer. associated with transfer-
necessary protective func- For CTTS, most utilities ring transformers also is
tions for extended parallel
ASCO 7000 Series Get ultimate power protection accept 100 milliseconds eliminated with CTTS. In ad-
Bypass-Isolation Transfer Switch
operation. Manage single utility feeds (msec) as the maximum dition, if a critical computer
ASCO offers two ver- overlap time during transfer. load is served by a static
sions of the soft load switch. and emergency power Typically, it doesnt exceed uninterruptible power sup-
Getting Ultimate
50 to 80 msec. ply (UPS) system, the UPS ASCO 7000 Series
One uses a UL 1008 listed
closed transition transfer
ASCO 7000 Series Ensure continuous power by using Prior to transfer in ei- batteries never cycle when
Closed Transition Transfer Switch
Soft Load Power
switch, the other uses ther direction, both sources a synchronized transfer
alternate power sources
Power Protec tion
Transfer Switch
circuit breakers for systems are monitored by the CTTS, occurs. Because a CTTS mo-
where a service entrance and, if the voltage differ- By eliminating even mentarily parallels the
rating or overcurrent pro- ence is less than five percent a momentarydischarge onsite generator with the
What do you need in business critical power
tection is necessary. Ensures 7/24 availability of your business-critical transfer and load management? Emergency
and the frequency variation of the battery bank, the life utility during retransfer to
ASCO also offers a Soft less than 0.2 Hz, the relative of the battery is extended. normal power, or during
Load Interconnect System onsite power system and the safety of maintenance Power? Peak Shaving? Prime Power? Load Priori- phase angle is monitored. Batteries are known to be a transfer and retransfer dur-
(SLIS), which gradually tization? ASCO 7000 Series Automatic Transfer When the phase angle major maintenance expense ing generator testing and
ramps a specific amount of personnel and equipment. Switches can satisfy your business-critical require- difference approaches with- in a UPS system. load shedding operations,
power from the connected ments...whatever they are. 14 in five electrical degrees, Another growing ap- utility approval is required
bus. This can be used during What do you do when added feature on automatic handle to isolate the trans- ASCO has installed more than 500,000 automatic transfer the switch operates, a mo- plication of a CTTS is in for each intended installa-
peak demand periods. you need to service an auto- transfer bypass-isolation fer switch. The following key Select standard design, business-critical or highly switches worldwide. No other manufacturer comes close. mentary overlap occurs, Demand Side Management tion. ASCO personnel are
matic transfer switch that is products. A benchmark feature elements of the transfer
custom engineered power transfer solutions. and the load transfers with (DSM) programs. Many elec- available to assist the cus-
always hot and is connected Also called a main- of this transfer switch is au- switch and its operation virtually zero interruption. tric utilities offer incentives tomer during this approval
to both power sources? tenance bypass switch, a tomatic secondary discon- are described on pages The presence of critical if a user reduces coincident process.
18-20:
Review the capabilities of the transfer switches on
When it is necessary to bypass-isolation switch en- nects for control circuits. loads generally dictates the peak demand when request-
test, maintain and inspect ables the transfer switch to The male and female ends Bypass sequence the following pages, then discuss with us which
of them best meets your onsite power system use of an isochronous gov- ed by the utility. Advance
an automatic transfer switch be completely isolated from separate as the transfer Isolation procedure ernor, because the engine notification is given to the
without interrupting power, the power system and safely switch drawout mechanism Status panel requirements.
generator output frequency DSM customer when peak
ASCO offers an integrally serviced. operates. should remain virtually shaving or peak demand
A synchroscope representation on this Control Cen- mounted, two-way by- In addition, the transfer This feature further The power is in your hands.
ter screen shows the relative phase angle between reduction is needed.
pass-isolation switch as an switch can be electrically simplifies transfer switch re-
normal and onsite power. Among other informa- ASCO commercialized the
tested without interrupting moval and installation, and
tion shown is phase-to-phase voltage, frequency, first automatic bypass-
kW, kVA and kVAR for each power source. connected loads by using enhances operator safety. isolation transfer switch ASCO pioneered the first
the bypass and isolation with a drawout design for closed transition transfer
serviceability. switch.
12 17 10 11
Easing Loads
Onto the
Power System
Is simple with the ASCO 7000 Series
Soft Load Power Transfer Switch.
It enables large, mono-
lithic loads that are too big
for the engine-generator to
handle as a single block to
come on line gradually. The
standard closed transition
transfer switch applies its
load in a block when trans-
ferring to the generator set.
So does the traditional
open transition transfer
switch. The effect of the
block loading is even greater
with the open transition
switch, since motors and
transformers have to be
reenergized.
But, when the size of
the load is approximately
80 percent or more of the
generator capacity, and the
individual loads cannot be
divided and connected to
smaller, sequenced transfer
switches, a soft load power
transfer switch can be used.
The soft load switch is
similar to a closed transition
switch in that it parallels the
sources during transfer, but
the soft load switch uses an
extended parallel time to
allow a generating loading
control to ramp the load
from the utility source to the
generator.
ASCO developed the first
closed transition soft load
power transfer switch quali-
fied and listed to UL 1008.
Transferring Power
Without Interruption
Selecting
With the ASCO Closed Transition
Transfer Switch. It offers a reliable
solution to the problem of power
Automatic Transfer Switches interruption on hot-to -hot transfer.
The difference is a soft Based on your need to: A closed transition constant from no load to full
load transfer switch takes transfer switch (CTTS) load.
active control of the engine Transfer crucial loads safely, operates in a make-before- Closed transition trans-
governor and voltage break mode, providing both fer not only makes testing
regulator on the generator reliably and seamlessly sources are acceptable and under load less objection-
and doesnt just wait for in synchronism. able, it provides many other
synchronization to occur.
Ease loads from one power source If the connected source benefits. Because there is no
Because the sources are to another is unacceptable, power load interruption, there is no
paralleled for an extended transfer will occur in con- inrush current when trans-
period of time the ASCO Have complete power transfer ventional non-overlap ferring large motors.
Soft Load Power Transfer mode, or open transition The inrush problem
Switch contains all the monitoring and control transfer. associated with transfer-
necessary protective func- For CTTS, most utilities ring transformers also is
tions for extended parallel
ASCO 7000 Series Get ultimate power protection accept 100 milliseconds eliminated with CTTS. In ad-
Bypass-Isolation Transfer Switch
operation. Manage single utility feeds (msec) as the maximum dition, if a critical computer
ASCO offers two ver- overlap time during transfer. load is served by a static
sions of the soft load switch. and emergency power Typically, it doesnt exceed uninterruptible power sup-
Getting Ultimate
50 to 80 msec. ply (UPS) system, the UPS ASCO 7000 Series
One uses a UL 1008 listed
closed transition transfer
ASCO 7000 Series Ensure continuous power by using Prior to transfer in ei- batteries never cycle when
Closed Transition Transfer Switch
Soft Load Power
switch, the other uses ther direction, both sources a synchronized transfer
alternate power sources
Power Protec tion
Transfer Switch
circuit breakers for systems are monitored by the CTTS, occurs. Because a CTTS mo-
where a service entrance and, if the voltage differ- By eliminating even mentarily parallels the
rating or overcurrent pro- ence is less than five percent a momentarydischarge onsite generator with the
What do you need in business critical power
tection is necessary. Ensures 7/24 availability of your business-critical transfer and load management? Emergency
and the frequency variation of the battery bank, the life utility during retransfer to
ASCO also offers a Soft less than 0.2 Hz, the relative of the battery is extended. normal power, or during
Load Interconnect System onsite power system and the safety of maintenance Power? Peak Shaving? Prime Power? Load Priori- phase angle is monitored. Batteries are known to be a transfer and retransfer dur-
(SLIS), which gradually tization? ASCO 7000 Series Automatic Transfer When the phase angle major maintenance expense ing generator testing and
ramps a specific amount of personnel and equipment. Switches can satisfy your business-critical require- difference approaches with- in a UPS system. load shedding operations,
power from the connected ments...whatever they are. 14 in five electrical degrees, Another growing ap- utility approval is required
bus. This can be used during What do you do when added feature on automatic handle to isolate the trans- ASCO has installed more than 500,000 automatic transfer the switch operates, a mo- plication of a CTTS is in for each intended installa-
peak demand periods. you need to service an auto- transfer bypass-isolation fer switch. The following key Select standard design, business-critical or highly switches worldwide. No other manufacturer comes close. mentary overlap occurs, Demand Side Management tion. ASCO personnel are
matic transfer switch that is products. A benchmark feature elements of the transfer
custom engineered power transfer solutions. and the load transfers with (DSM) programs. Many elec- available to assist the cus-
always hot and is connected Also called a main- of this transfer switch is au- switch and its operation virtually zero interruption. tric utilities offer incentives tomer during this approval
to both power sources? tenance bypass switch, a tomatic secondary discon- are described on pages The presence of critical if a user reduces coincident process.
18-20:
Review the capabilities of the transfer switches on
When it is necessary to bypass-isolation switch en- nects for control circuits. loads generally dictates the peak demand when request-
test, maintain and inspect ables the transfer switch to The male and female ends Bypass sequence the following pages, then discuss with us which
of them best meets your onsite power system use of an isochronous gov- ed by the utility. Advance
an automatic transfer switch be completely isolated from separate as the transfer Isolation procedure ernor, because the engine notification is given to the
without interrupting power, the power system and safely switch drawout mechanism Status panel requirements.
generator output frequency DSM customer when peak
ASCO offers an integrally serviced. operates. should remain virtually shaving or peak demand
A synchroscope representation on this Control Cen- mounted, two-way by- In addition, the transfer This feature further The power is in your hands.
ter screen shows the relative phase angle between reduction is needed.
pass-isolation switch as an switch can be electrically simplifies transfer switch re-
normal and onsite power. Among other informa- ASCO commercialized the
tested without interrupting moval and installation, and
tion shown is phase-to-phase voltage, frequency, first automatic bypass-
kW, kVA and kVAR for each power source. connected loads by using enhances operator safety. isolation transfer switch ASCO pioneered the first
the bypass and isolation with a drawout design for closed transition transfer
serviceability. switch.
12 17 10 11
Controlling Transfer Operations
Four elements position ASCO as the leader
in control technology: Normal Voltage
1. Microprocessor Controller Dropout...... 85% .408V
2. Control and Indicator Panel Pickup........ 90% .432V
3. Operational parameters O.V. Trip.....110% .528V
4. Power Manager C o n t r o l and Indicator Panels Power Manager

M i c r o p r o c e s s o r Controller
The ASCO 7000 Series
Microprocessor Controller
allows easy access to data
and control of a range of
functions.
Intuitive, simple naviga-
tion presents real time in-
formation on power source,
voltage, frequency, status,
timing and diagnostics.
The controller automat-
ically starts the engine and
controls load transfer in the
event the utility source fails
or becomes unacceptable.
7000 Series
Microprocessor Controller
7000 Series
Microprocessor Power
And Logic PC Boards
7000 Series Microprocessor Controller
Emission Standard - Group 1, Class A
Generic Immunity Standard, from which:
Electrostatic Discharge (ESD) Immunity
Radiated Electromagnetic Field Immunity
Electrical Fast Transient (EFT) Immunity
Surge Transient Immunity
Conducted Radio-Frequency Field Immunity
Voltage Dips, Interruptions and Variations Immunity
13
Operational settings
and features can be tailored
by the customer to a specific
application using six-button
programming and multi-
language screen messages.
The microprocessor
logic board is separated and
isolated from the power
board to improve immunity
to electrical noise and to
help assure compliance with
rigorous transient suppres-
sion standards noted below.
ASCO introduced the first
microprocessor automatic
power transfer switch con-
troller.
EN 55011:1991
EN 50082-2:1995
EN 61000-4-2:1995
ENV 50140:1993
EN 61000-4-4:1995
EN 61000-4-5:1995
EN 61000-4-6:1996
EN 61000-4-11:1994
Standard User Control and Indicator Panel
The ASCO 7000 Series Standard and CTTS User Control
and Indicator Panels complement the microprocessor controller.
They provide at-a-glance operational status and push button control.
The Standard Con-
trol and Indicator Panel
comprises four industrial
grade LED indicators and
a three-position selector
switch for conventional two-
position transfer switches.
Two green LEDs show
when the transfer switch is
connected to normal source
power and whether normal
source is acceptable.
Two red LEDs indicate
when the transfer switch
is connected to the emer-
gency source and whether
emergency source is
acceptable.
Acceptability is deter-
mined by the control panels
settings for voltage, fre-
CTTS User Control and Indicator Panel
quency, voltage unbalance The CTTS Control and
and phase sequence. Indicator Panel includes
The three positions of the indicators and selec-
the selector switch are: tor switch of the standard
Automatic, which main- panel, plus two additional
tains the normal position. red LEDs and three push-
Test, a momentary posi- buttons that give the panel
tion simulating normal expanded functionality.
source failure for testing One LED indicates when
the system functionality. the pre-set Parallel Time has
Reset Delay Bypass, also a been exceeded. In this case,
momentary position that controls automatically open
bypasses transfer and re- emergency or normal main
transfer time delays. contacts.
The other LED is a visual
alarm that indicates Failure
to Synchronize if time delay
settings are exceeded dur-
ing closed transition trans-
fer.
A red push button
Transfer Switch Locked
Outprevents transfer in
either direction, if extended
parallel time is exceeded.
An Alarm Reset push
button resets extended par-
allel and failure to synchro-
nize alarms.
A Closed Transition
Bypass push button allows
transfer between sources in
an open transiton mode.
14
Operational Parameters
Multiple source sensing capabilities, a variety of operational
parameters and flexible time delay settings ensure personnel get the
information they need and that the onsite power system operates properly.
Voltage and
Frequency Sensing
Three phase under and Under and over frequency Frequency Sensing Sensing on normal and
over voltage settings on settings on normal and Accuracy is +/- 0.2%. emergency; 50 or 60Hz.
normal and emergency emergency. Selectable settings: single Phase sequence sensing
sources. True RMS Voltage Sensing or three phase voltage. for phase sensitive loads.
with +/- 1% accuracy; Voltage unbalance
detection between
phases.
The microprocessor-based ASCO Power Manager provides real time
Status and measurements of single and three phase power systems.
Control Parameters
Output contact (N/O or N/ The Power Manager The Power Manager
ly measures the frequency Output signals for remote Number of ATS trans-
C) for engine-start signals. uses digital signal process- includes one discrete input ASCO debuted the first power
difference between the indication of normal and fers caused by power
Selection between com- ing technology to measure for transfer switch posi- manager with embedded
two sources and initiates emergency source source failure.
mit/no-commit on trans- voltage and current per tion, eight general-purpose I/O and kW command and
transfer at appropriate acceptability. Total number of days control.
fer to emergency after phase, real, reactive and ap- discrete inputs, and four
phase angle to minimize Statistical ATS/System ATS has operated.
engine start and normal parent power, and bidirec- relay outputs for control-
disturbances when trans- monitoring data screens Total number of hours
restores before transfer. tional energy. ling or monitoring external
ferring motor loads. which provide: normal and emergency
Advanced inphase algo- All measurements can devices.
Event log displays 99 Total number of ATS sources have been
rithm, which automatical- be viewed locally with a
logged events with the transfers. available.
backlit liquid crystal display
time and date of the
and/or displayed remotely Power Metering Reactive Power: KVARA,
event, event type and rea-
with ASCO PowerQuest or Voltage: KVARB, KVARC, KVARNET
son.
SiteWeb products. Line-Line: VAB, VBC, VCA, Apparent Power: KVAA,
The Power Manager VAVERAGE KVAB, KVAC, KVANET
Time Delays measures three phase cur- Line-Neutral: VAN, VBN, Real Energy: KWHIMPORT,
Engine start time delay Re-transfer to normal time with a programmable rents and a fourth current VCN, VAVERAGE KWHEXPORT, KWHNET
Contains all alarm signals,
Delays engine starting. delay with two settings: bypass on source failures. logic and time delays for input is available for measur- Frequency: 45.0 to 66.0 Reactive Energy:
Emergency source Power failure mode. Fully programmable use with closed transition ing current in the neutral Hertz KVARHIMPORT,
stabilization time delay Test mode. engine exerciser with seven switches. conductor. Current: IA, IB, IC, IAVERAGE KVARHEXPORT, KVARHNET
to ignore momentary Unloaded running time independent routines Insynch time. Unbalance %: Voltage, Power Factor: PFA, PFB,
transients during initial delay for engine cooldown. to exercise the engine- Failure to synchronize. Amps PFC, PFNET
generator set loading. Pre- and post-transfer generator, with or without Extended parallel. Real Power: KWA, KWB,
signal time delay for loads, every day, week, two Delayed transition load KWC, KWNET
selective load disconnect weeks or month. disconnect time delay.
15 16
Controlling Transfer Operations
Four elements position ASCO as the leader
in control technology: Normal Voltage
1. Microprocessor Controller Dropout...... 85% .408V
2. Control and Indicator Panel Pickup........ 90% .432V
3. Operational parameters O.V. Trip.....110% .528V
4. Power Manager C o n t r o l and Indicator Panels Power Manager

M i c r o p r o c e s s o r Controller
The ASCO 7000 Series
Microprocessor Controller
allows easy access to data
and control of a range of
functions.
Intuitive, simple naviga-
tion presents real time in-
formation on power source,
voltage, frequency, status,
timing and diagnostics.
The controller automat-
ically starts the engine and
controls load transfer in the
event the utility source fails
or becomes unacceptable.
7000 Series
Microprocessor Controller
7000 Series
Microprocessor Power
And Logic PC Boards
7000 Series Microprocessor Controller
Emission Standard - Group 1, Class A
Generic Immunity Standard, from which:
Electrostatic Discharge (ESD) Immunity
Radiated Electromagnetic Field Immunity
Electrical Fast Transient (EFT) Immunity
Surge Transient Immunity
Conducted Radio-Frequency Field Immunity
Voltage Dips, Interruptions and Variations Immunity
13
Operational settings
and features can be tailored
by the customer to a specific
application using six-button
programming and multi-
language screen messages.
The microprocessor
logic board is separated and
isolated from the power
board to improve immunity
to electrical noise and to
help assure compliance with
rigorous transient suppres-
sion standards noted below.
ASCO introduced the first
microprocessor automatic
power transfer switch con-
troller.
EN 55011:1991
EN 50082-2:1995
EN 61000-4-2:1995
ENV 50140:1993
EN 61000-4-4:1995
EN 61000-4-5:1995
EN 61000-4-6:1996
EN 61000-4-11:1994
Standard User Control and Indicator Panel
The ASCO 7000 Series Standard and CTTS User Control
and Indicator Panels complement the microprocessor controller.
They provide at-a-glance operational status and push button control.
The Standard Con-
trol and Indicator Panel
comprises four industrial
grade LED indicators and
a three-position selector
switch for conventional two-
position transfer switches.
Two green LEDs show
when the transfer switch is
connected to normal source
power and whether normal
source is acceptable.
Two red LEDs indicate
when the transfer switch
is connected to the emer-
gency source and whether
emergency source is
acceptable.
Acceptability is deter-
mined by the control panels
settings for voltage, fre-
CTTS User Control and Indicator Panel
quency, voltage unbalance The CTTS Control and
and phase sequence. Indicator Panel includes
The three positions of the indicators and selec-
the selector switch are: tor switch of the standard
Automatic, which main- panel, plus two additional
tains the normal position. red LEDs and three push-
Test, a momentary posi- buttons that give the panel
tion simulating normal expanded functionality.
source failure for testing One LED indicates when
the system functionality. the pre-set Parallel Time has
Reset Delay Bypass, also a been exceeded. In this case,
momentary position that controls automatically open
bypasses transfer and re- emergency or normal main
transfer time delays. contacts.
The other LED is a visual
alarm that indicates Failure
to Synchronize if time delay
settings are exceeded dur-
ing closed transition trans-
fer.
A red push button
Transfer Switch Locked
Outprevents transfer in
either direction, if extended
parallel time is exceeded.
An Alarm Reset push
button resets extended par-
allel and failure to synchro-
nize alarms.
A Closed Transition
Bypass push button allows
transfer between sources in
an open transiton mode.
14
Operational Parameters
Multiple source sensing capabilities, a variety of operational
parameters and flexible time delay settings ensure personnel get the
information they need and that the onsite power system operates properly.
Voltage and
Frequency Sensing
Three phase under and Under and over frequency Frequency Sensing Sensing on normal and
over voltage settings on settings on normal and Accuracy is +/- 0.2%. emergency; 50 or 60Hz.
normal and emergency emergency. Selectable settings: single Phase sequence sensing
sources. True RMS Voltage Sensing or three phase voltage. for phase sensitive loads.
with +/- 1% accuracy; Voltage unbalance
detection between
phases.
The microprocessor-based ASCO Power Manager provides real time
Status and measurements of single and three phase power systems.
Control Parameters
Output contact (N/O or N/ The Power Manager The Power Manager
ly measures the frequency Output signals for remote Number of ATS trans-
C) for engine-start signals. uses digital signal process- includes one discrete input ASCO debuted the first power
difference between the indication of normal and fers caused by power
Selection between com- ing technology to measure for transfer switch posi- manager with embedded
two sources and initiates emergency source source failure.
mit/no-commit on trans- voltage and current per tion, eight general-purpose I/O and kW command and
transfer at appropriate acceptability. Total number of days control.
fer to emergency after phase, real, reactive and ap- discrete inputs, and four
phase angle to minimize Statistical ATS/System ATS has operated.
engine start and normal parent power, and bidirec- relay outputs for control-
disturbances when trans- monitoring data screens Total number of hours
restores before transfer. tional energy. ling or monitoring external
ferring motor loads. which provide: normal and emergency
Advanced inphase algo- All measurements can devices.
Event log displays 99 Total number of ATS sources have been
rithm, which automatical- be viewed locally with a
logged events with the transfers. available.
backlit liquid crystal display
time and date of the
and/or displayed remotely Power Metering Reactive Power: KVARA,
event, event type and rea-
with ASCO PowerQuest or Voltage: KVARB, KVARC, KVARNET
son.
SiteWeb products. Line-Line: VAB, VBC, VCA, Apparent Power: KVAA,
The Power Manager VAVERAGE KVAB, KVAC, KVANET
Time Delays measures three phase cur- Line-Neutral: VAN, VBN, Real Energy: KWHIMPORT,
Engine start time delay Re-transfer to normal time with a programmable rents and a fourth current VCN, VAVERAGE KWHEXPORT, KWHNET
Contains all alarm signals,
Delays engine starting. delay with two settings: bypass on source failures. logic and time delays for input is available for measur- Frequency: 45.0 to 66.0 Reactive Energy:
Emergency source Power failure mode. Fully programmable use with closed transition ing current in the neutral Hertz KVARHIMPORT,
stabilization time delay Test mode. engine exerciser with seven switches. conductor. Current: IA, IB, IC, IAVERAGE KVARHEXPORT, KVARHNET
to ignore momentary Unloaded running time independent routines Insynch time. Unbalance %: Voltage, Power Factor: PFA, PFB,
transients during initial delay for engine cooldown. to exercise the engine- Failure to synchronize. Amps PFC, PFNET
generator set loading. Pre- and post-transfer generator, with or without Extended parallel. Real Power: KWA, KWB,
signal time delay for loads, every day, week, two Delayed transition load KWC, KWNET
selective load disconnect weeks or month. disconnect time delay.
15 16
Controlling Transfer Operations
Four elements position ASCO as the leader
in control technology: Normal Voltage
1. Microprocessor Controller Dropout...... 85% .408V
2. Control and Indicator Panel Pickup........ 90% .432V
3. Operational parameters O.V. Trip.....110% .528V
4. Power Manager C o n t r o l and Indicator Panels Power Manager

M i c r o p r o c e s s o r Controller
The ASCO 7000 Series
Microprocessor Controller
allows easy access to data
and control of a range of
functions.
Intuitive, simple naviga-
tion presents real time in-
formation on power source,
voltage, frequency, status,
timing and diagnostics.
The controller automat-
ically starts the engine and
controls load transfer in the
event the utility source fails
or becomes unacceptable.
7000 Series
Microprocessor Controller
7000 Series
Microprocessor Power
And Logic PC Boards
7000 Series Microprocessor Controller
Emission Standard - Group 1, Class A
Generic Immunity Standard, from which:
Electrostatic Discharge (ESD) Immunity
Radiated Electromagnetic Field Immunity
Electrical Fast Transient (EFT) Immunity
Surge Transient Immunity
Conducted Radio-Frequency Field Immunity
Voltage Dips, Interruptions and Variations Immunity
13
Operational settings
and features can be tailored
by the customer to a specific
application using six-button
programming and multi-
language screen messages.
The microprocessor
logic board is separated and
isolated from the power
board to improve immunity
to electrical noise and to
help assure compliance with
rigorous transient suppres-
sion standards noted below.
ASCO introduced the first
microprocessor automatic
power transfer switch con-
troller.
EN 55011:1991
EN 50082-2:1995
EN 61000-4-2:1995
ENV 50140:1993
EN 61000-4-4:1995
EN 61000-4-5:1995
EN 61000-4-6:1996
EN 61000-4-11:1994
Standard User Control and Indicator Panel
The ASCO 7000 Series Standard and CTTS User Control
and Indicator Panels complement the microprocessor controller.
They provide at-a-glance operational status and push button control.
The Standard Con-
trol and Indicator Panel
comprises four industrial
grade LED indicators and
a three-position selector
switch for conventional two-
position transfer switches.
Two green LEDs show
when the transfer switch is
connected to normal source
power and whether normal
source is acceptable.
Two red LEDs indicate
when the transfer switch
is connected to the emer-
gency source and whether
emergency source is
acceptable.
Acceptability is deter-
mined by the control panels
settings for voltage, fre-
CTTS User Control and Indicator Panel
quency, voltage unbalance The CTTS Control and
and phase sequence. Indicator Panel includes
The three positions of the indicators and selec-
the selector switch are: tor switch of the standard
Automatic, which main- panel, plus two additional
tains the normal position. red LEDs and three push-
Test, a momentary posi- buttons that give the panel
tion simulating normal expanded functionality.
source failure for testing One LED indicates when
the system functionality. the pre-set Parallel Time has
Reset Delay Bypass, also a been exceeded. In this case,
momentary position that controls automatically open
bypasses transfer and re- emergency or normal main
transfer time delays. contacts.
The other LED is a visual
alarm that indicates Failure
to Synchronize if time delay
settings are exceeded dur-
ing closed transition trans-
fer.
A red push button
Transfer Switch Locked
Outprevents transfer in
either direction, if extended
parallel time is exceeded.
An Alarm Reset push
button resets extended par-
allel and failure to synchro-
nize alarms.
A Closed Transition
Bypass push button allows
transfer between sources in
an open transiton mode.
14
Operational Parameters
Multiple source sensing capabilities, a variety of operational
parameters and flexible time delay settings ensure personnel get the
information they need and that the onsite power system operates properly.
Voltage and
Frequency Sensing
Three phase under and Under and over frequency Frequency Sensing Sensing on normal and
over voltage settings on settings on normal and Accuracy is +/- 0.2%. emergency; 50 or 60Hz.
normal and emergency emergency. Selectable settings: single Phase sequence sensing
sources. True RMS Voltage Sensing or three phase voltage. for phase sensitive loads.
with +/- 1% accuracy; Voltage unbalance
detection between
phases.
The microprocessor-based ASCO Power Manager provides real time
Status and measurements of single and three phase power systems.
Control Parameters
Output contact (N/O or N/ The Power Manager The Power Manager
ly measures the frequency Output signals for remote Number of ATS trans-
C) for engine-start signals. uses digital signal process- includes one discrete input ASCO debuted the first power
difference between the indication of normal and fers caused by power
Selection between com- ing technology to measure for transfer switch posi- manager with embedded
two sources and initiates emergency source source failure.
mit/no-commit on trans- voltage and current per tion, eight general-purpose I/O and kW command and
transfer at appropriate acceptability. Total number of days control.
fer to emergency after phase, real, reactive and ap- discrete inputs, and four
phase angle to minimize Statistical ATS/System ATS has operated.
engine start and normal parent power, and bidirec- relay outputs for control-
disturbances when trans- monitoring data screens Total number of hours
restores before transfer. tional energy. ling or monitoring external
ferring motor loads. which provide: normal and emergency
Advanced inphase algo- All measurements can devices.
Event log displays 99 Total number of ATS sources have been
rithm, which automatical- be viewed locally with a
logged events with the transfers. available.
backlit liquid crystal display
time and date of the
and/or displayed remotely Power Metering Reactive Power: KVARA,
event, event type and rea-
with ASCO PowerQuest or Voltage: KVARB, KVARC, KVARNET
son.
SiteWeb products. Line-Line: VAB, VBC, VCA, Apparent Power: KVAA,
The Power Manager VAVERAGE KVAB, KVAC, KVANET
Time Delays measures three phase cur- Line-Neutral: VAN, VBN, Real Energy: KWHIMPORT,
Engine start time delay Re-transfer to normal time with a programmable rents and a fourth current VCN, VAVERAGE KWHEXPORT, KWHNET
Contains all alarm signals,
Delays engine starting. delay with two settings: bypass on source failures. logic and time delays for input is available for measur- Frequency: 45.0 to 66.0 Reactive Energy:
Emergency source Power failure mode. Fully programmable use with closed transition ing current in the neutral Hertz KVARHIMPORT,
stabilization time delay Test mode. engine exerciser with seven switches. conductor. Current: IA, IB, IC, IAVERAGE KVARHEXPORT, KVARHNET
to ignore momentary Unloaded running time independent routines Insynch time. Unbalance %: Voltage, Power Factor: PFA, PFB,
transients during initial delay for engine cooldown. to exercise the engine- Failure to synchronize. Amps PFC, PFNET
generator set loading. Pre- and post-transfer generator, with or without Extended parallel. Real Power: KWA, KWB,
signal time delay for loads, every day, week, two Delayed transition load KWC, KWNET
selective load disconnect weeks or month. disconnect time delay.
15 16
Controlling Transfer Operations
Four elements position ASCO as the leader
in control technology: Normal Voltage
1. Microprocessor Controller Dropout...... 85% .408V
2. Control and Indicator Panel Pickup........ 90% .432V
3. Operational parameters O.V. Trip.....110% .528V
4. Power Manager C o n t r o l and Indicator Panels Power Manager

M i c r o p r o c e s s o r Controller
The ASCO 7000 Series
Microprocessor Controller
allows easy access to data
and control of a range of
functions.
Intuitive, simple naviga-
tion presents real time in-
formation on power source,
voltage, frequency, status,
timing and diagnostics.
The controller automat-
ically starts the engine and
controls load transfer in the
event the utility source fails
or becomes unacceptable.
7000 Series
Microprocessor Controller
7000 Series
Microprocessor Power
And Logic PC Boards
7000 Series Microprocessor Controller
Emission Standard - Group 1, Class A
Generic Immunity Standard, from which:
Electrostatic Discharge (ESD) Immunity
Radiated Electromagnetic Field Immunity
Electrical Fast Transient (EFT) Immunity
Surge Transient Immunity
Conducted Radio-Frequency Field Immunity
Voltage Dips, Interruptions and Variations Immunity
13
Operational settings
and features can be tailored
by the customer to a specific
application using six-button
programming and multi-
language screen messages.
The microprocessor
logic board is separated and
isolated from the power
board to improve immunity
to electrical noise and to
help assure compliance with
rigorous transient suppres-
sion standards noted below.
ASCO introduced the first
microprocessor automatic
power transfer switch con-
troller.
EN 55011:1991
EN 50082-2:1995
EN 61000-4-2:1995
ENV 50140:1993
EN 61000-4-4:1995
EN 61000-4-5:1995
EN 61000-4-6:1996
EN 61000-4-11:1994
Standard User Control and Indicator Panel
The ASCO 7000 Series Standard and CTTS User Control
and Indicator Panels complement the microprocessor controller.
They provide at-a-glance operational status and push button control.
The Standard Con-
trol and Indicator Panel
comprises four industrial
grade LED indicators and
a three-position selector
switch for conventional two-
position transfer switches.
Two green LEDs show
when the transfer switch is
connected to normal source
power and whether normal
source is acceptable.
Two red LEDs indicate
when the transfer switch
is connected to the emer-
gency source and whether
emergency source is
acceptable.
Acceptability is deter-
mined by the control panels
settings for voltage, fre-
CTTS User Control and Indicator Panel
quency, voltage unbalance The CTTS Control and
and phase sequence. Indicator Panel includes
The three positions of the indicators and selec-
the selector switch are: tor switch of the standard
Automatic, which main- panel, plus two additional
tains the normal position. red LEDs and three push-
Test, a momentary posi- buttons that give the panel
tion simulating normal expanded functionality.
source failure for testing One LED indicates when
the system functionality. the pre-set Parallel Time has
Reset Delay Bypass, also a been exceeded. In this case,
momentary position that controls automatically open
bypasses transfer and re- emergency or normal main
transfer time delays. contacts.
The other LED is a visual
alarm that indicates Failure
to Synchronize if time delay
settings are exceeded dur-
ing closed transition trans-
fer.
A red push button
Transfer Switch Locked
Outprevents transfer in
either direction, if extended
parallel time is exceeded.
An Alarm Reset push
button resets extended par-
allel and failure to synchro-
nize alarms.
A Closed Transition
Bypass push button allows
transfer between sources in
an open transiton mode.
14
Operational Parameters
Multiple source sensing capabilities, a variety of operational
parameters and flexible time delay settings ensure personnel get the
information they need and that the onsite power system operates properly.
Voltage and
Frequency Sensing
Three phase under and Under and over frequency Frequency Sensing Sensing on normal and
over voltage settings on settings on normal and Accuracy is +/- 0.2%. emergency; 50 or 60Hz.
normal and emergency emergency. Selectable settings: single Phase sequence sensing
sources. True RMS Voltage Sensing or three phase voltage. for phase sensitive loads.
with +/- 1% accuracy; Voltage unbalance
detection between
phases.
The microprocessor-based ASCO Power Manager provides real time
Status and measurements of single and three phase power systems.
Control Parameters
Output contact (N/O or N/ The Power Manager The Power Manager
ly measures the frequency Output signals for remote Number of ATS trans-
C) for engine-start signals. uses digital signal process- includes one discrete input ASCO debuted the first power
difference between the indication of normal and fers caused by power
Selection between com- ing technology to measure for transfer switch posi- manager with embedded
two sources and initiates emergency source source failure.
mit/no-commit on trans- voltage and current per tion, eight general-purpose I/O and kW command and
transfer at appropriate acceptability. Total number of days control.
fer to emergency after phase, real, reactive and ap- discrete inputs, and four
phase angle to minimize Statistical ATS/System ATS has operated.
engine start and normal parent power, and bidirec- relay outputs for control-
disturbances when trans- monitoring data screens Total number of hours
restores before transfer. tional energy. ling or monitoring external
ferring motor loads. which provide: normal and emergency
Advanced inphase algo- All measurements can devices.
Event log displays 99 Total number of ATS sources have been
rithm, which automatical- be viewed locally with a
logged events with the transfers. available.
backlit liquid crystal display
time and date of the
and/or displayed remotely Power Metering Reactive Power: KVARA,
event, event type and rea-
with ASCO PowerQuest or Voltage: KVARB, KVARC, KVARNET
son.
SiteWeb products. Line-Line: VAB, VBC, VCA, Apparent Power: KVAA,
The Power Manager VAVERAGE KVAB, KVAC, KVANET
Time Delays measures three phase cur- Line-Neutral: VAN, VBN, Real Energy: KWHIMPORT,
Engine start time delay Re-transfer to normal time with a programmable rents and a fourth current VCN, VAVERAGE KWHEXPORT, KWHNET
Contains all alarm signals,
Delays engine starting. delay with two settings: bypass on source failures. logic and time delays for input is available for measur- Frequency: 45.0 to 66.0 Reactive Energy:
Emergency source Power failure mode. Fully programmable use with closed transition ing current in the neutral Hertz KVARHIMPORT,
stabilization time delay Test mode. engine exerciser with seven switches. conductor. Current: IA, IB, IC, IAVERAGE KVARHEXPORT, KVARHNET
to ignore momentary Unloaded running time independent routines Insynch time. Unbalance %: Voltage, Power Factor: PFA, PFB,
transients during initial delay for engine cooldown. to exercise the engine- Failure to synchronize. Amps PFC, PFNET
generator set loading. Pre- and post-transfer generator, with or without Extended parallel. Real Power: KWA, KWB,
signal time delay for loads, every day, week, two Delayed transition load KWC, KWNET
selective load disconnect weeks or month. disconnect time delay.
15 16
Easing Loads
Onto the
Power System
Is simple with the ASCO 7000 Series
Soft Load Power Transfer Switch.
It enables large, mono-
lithic loads that are too big
for the engine-generator to
handle as a single block to
come on line gradually. The
standard closed transition
transfer switch applies its
load in a block when trans-
ferring to the generator set.
So does the traditional
open transition transfer
switch. The effect of the
block loading is even greater
with the open transition
switch, since motors and
transformers have to be
reenergized.
But, when the size of
the load is approximately
80 percent or more of the
generator capacity, and the
individual loads cannot be
divided and connected to
smaller, sequenced transfer
switches, a soft load power
transfer switch can be used.
The soft load switch is
similar to a closed transition
switch in that it parallels the
sources during transfer, but
the soft load switch uses an
extended parallel time to
allow a generating loading
control to ramp the load
from the utility source to the
generator.
ASCO developed the first
closed transition soft load
power transfer switch quali-
fied and listed to UL 1008.
Transferring Power
Without Interruption
Selecting
With the ASCO Closed Transition
Transfer Switch. It offers a reliable
solution to the problem of power
Automatic Transfer Switches interruption on hot-to -hot transfer.
The difference is a soft Based on your need to: A closed transition constant from no load to full
load transfer switch takes transfer switch (CTTS) load.
active control of the engine Transfer crucial loads safely, operates in a make-before- Closed transition trans-
governor and voltage break mode, providing both fer not only makes testing
regulator on the generator reliably and seamlessly sources are acceptable and under load less objection-
and doesnt just wait for in synchronism. able, it provides many other
synchronization to occur.
Ease loads from one power source If the connected source benefits. Because there is no
Because the sources are to another is unacceptable, power load interruption, there is no
paralleled for an extended transfer will occur in con- inrush current when trans-
period of time the ASCO Have complete power transfer ventional non-overlap ferring large motors.
Soft Load Power Transfer mode, or open transition The inrush problem
Switch contains all the monitoring and control transfer. associated with transfer-
necessary protective func- For CTTS, most utilities ring transformers also is
tions for extended parallel
ASCO 7000 Series Get ultimate power protection accept 100 milliseconds eliminated with CTTS. In ad-
Bypass-Isolation Transfer Switch
operation. Manage single utility feeds (msec) as the maximum dition, if a critical computer
ASCO offers two ver- overlap time during transfer. load is served by a static
sions of the soft load switch. and emergency power Typically, it doesnt exceed uninterruptible power sup-
Getting Ultimate
50 to 80 msec. ply (UPS) system, the UPS ASCO 7000 Series
One uses a UL 1008 listed
closed transition transfer
ASCO 7000 Series Ensure continuous power by using Prior to transfer in ei- batteries never cycle when
Closed Transition Transfer Switch
Soft Load Power
switch, the other uses ther direction, both sources a synchronized transfer
alternate power sources
Power Protec tion
Transfer Switch
circuit breakers for systems are monitored by the CTTS, occurs. Because a CTTS mo-
where a service entrance and, if the voltage differ- By eliminating even mentarily parallels the
rating or overcurrent pro- ence is less than five percent a momentarydischarge onsite generator with the
What do you need in business critical power
tection is necessary. Ensures 7/24 availability of your business-critical transfer and load management? Emergency
and the frequency variation of the battery bank, the life utility during retransfer to
ASCO also offers a Soft less than 0.2 Hz, the relative of the battery is extended. normal power, or during
Load Interconnect System onsite power system and the safety of maintenance Power? Peak Shaving? Prime Power? Load Priori- phase angle is monitored. Batteries are known to be a transfer and retransfer dur-
(SLIS), which gradually tization? ASCO 7000 Series Automatic Transfer When the phase angle major maintenance expense ing generator testing and
ramps a specific amount of personnel and equipment. Switches can satisfy your business-critical require- difference approaches with- in a UPS system. load shedding operations,
power from the connected ments...whatever they are. 14 in five electrical degrees, Another growing ap- utility approval is required
bus. This can be used during What do you do when added feature on automatic handle to isolate the trans- ASCO has installed more than 500,000 automatic transfer the switch operates, a mo- plication of a CTTS is in for each intended installa-
peak demand periods. you need to service an auto- transfer bypass-isolation fer switch. The following key Select standard design, business-critical or highly switches worldwide. No other manufacturer comes close. mentary overlap occurs, Demand Side Management tion. ASCO personnel are
matic transfer switch that is products. A benchmark feature elements of the transfer
custom engineered power transfer solutions. and the load transfers with (DSM) programs. Many elec- available to assist the cus-
always hot and is connected Also called a main- of this transfer switch is au- switch and its operation virtually zero interruption. tric utilities offer incentives tomer during this approval
to both power sources? tenance bypass switch, a tomatic secondary discon- are described on pages The presence of critical if a user reduces coincident process.
18-20:
Review the capabilities of the transfer switches on
When it is necessary to bypass-isolation switch en- nects for control circuits. loads generally dictates the peak demand when request-
test, maintain and inspect ables the transfer switch to The male and female ends Bypass sequence the following pages, then discuss with us which
of them best meets your onsite power system use of an isochronous gov- ed by the utility. Advance
an automatic transfer switch be completely isolated from separate as the transfer Isolation procedure ernor, because the engine notification is given to the
without interrupting power, the power system and safely switch drawout mechanism Status panel requirements.
generator output frequency DSM customer when peak
ASCO offers an integrally serviced. operates. should remain virtually shaving or peak demand
A synchroscope representation on this Control Cen- mounted, two-way by- In addition, the transfer This feature further The power is in your hands.
ter screen shows the relative phase angle between reduction is needed.
pass-isolation switch as an switch can be electrically simplifies transfer switch re-
normal and onsite power. Among other informa- ASCO commercialized the
tested without interrupting moval and installation, and
tion shown is phase-to-phase voltage, frequency, first automatic bypass-
kW, kVA and kVAR for each power source. connected loads by using enhances operator safety. isolation transfer switch ASCO pioneered the first
the bypass and isolation with a drawout design for closed transition transfer
serviceability. switch.
12 17 10 11
Bypass-Isolation
Operational Sequence
1 2

Managing Single
Bypass to the Utilit y Feeds
And Emergency Power
Normal Source

Automatic
Transfer Operation
With the bypass switch handle in the AUTO (au-
tomatic) position and the isolation switch handle in
the CLOSED position, the unit will provide its intended
automatic transfer operation. Both bypass contacts
are open. The isolation switch contacts are closed.
When the bypass switch handle is moved to the
bypass-to-normal position (BP-NORM), the transfer
switch contacts are shunted by the right-hand BP
Designing Qualit y, Dependable
With a Service Entrance Rated Transfer Switch.
contacts.
The flow of current then divides between the
bypass and transfer contacts. This enables the trans- The ASCO 7000 Series Service Entrance Rated
Components Intelligently
fer switch to be removed without even a momentary Transfer Switch combines automatic power
interruption of power to the load. Note the isolation Simplifies installation, maintenance and testing.
contacts are still in the closed position. switching with a disconnect and an overcurrent
protective device on the utility source. Designing transfer Most special lug ar- Increasing use of

3 4
switches from the ground rangements that typically molded parts continues
The power transfer breaker serves as the service up has enabled ASCO to may require a larger en- to help produce a more
switch meets all Na- disconnect and links are engineer them for ease of closure for other transfer robust transfer switch. Their
tional Electrical Code provided to disconnect installation, maintenance switches usually can be closer tolerances, increased
requirements for installation both neutral and ground and testing. housed in the standard strength and improved
at a facilitys main utility connections. All key components, for ASCO enclosure. dimensional control com-
service entrance. This product is UL 891 example, can be inspected Front-replaceable main bine to enhance quality
ASCO 7000 Series Service entrance rated listed. The transfer switch or replaced from the front of contact assemblies repre- and reliability, and simplify
Service Entrance Rated transfer switches generally is UL 1008 listed and is the enclosure. sent another industry-set- maintenance.
Transfer Switch
are installed at facilities that available up to 600V and Crimp lugs, which are ting benchmark. Transfer Cutouts in a molded
have a single utility feed 4000A in standard, delayed, frequently specified for data switches rated 800 amps pole cover, for example,
and a single emergency closed transition, soft centers where heat build and above facilitate main- allow access to lug screws,
power source. A circuit load, and bypass-isolation up may be an issue, have a tenance of the main and eliminating the need to re-
ASCO debuted the first true configurations. long barrel and two holes to arcing contacts, without move the pole covers during
Test Position Complete Isolation service entrance transfer prevent lugs from turning. disassembling or removing cable installation.
When the isolation switch handle is moved to the Moving the isolation switch handle to the OPEN switch that integrates the They can be arranged in a the transfer switch from the
TEST position, the isolation switch drawout contacts position opens all isolation contacts, isolating the ATS switch and service variety of configurations, enclosure.
associated with the load terminal are opened. from the rest of the system. disconnect. depending on point of In addition, a block of
The total load current now is carried by the bypass No voltage is present at normal or emergency access and cabling require- eight sets of auxiliary con-
contacts. The normal and emergency input termi- inputs, load output, the control system, or any other ments. tacts, to indicate transfer
nals of the ATS are still connected to the normal and point on the transfer switch. The bypass switch now switch position, now are
emergency sources through the remaining still-closed carries the entire load. The ATS can be safely inspect- standard on most ASCO
isolation stabs. ed, serviced and even removed from the cabinet. 1 7000 transfer switches.
This permits the ATS to be electrically tested and The bypass switch provides bypass and can be oper- One line diagram of a
operated without interrupting power to the load. Note ated as a manual backup transfer switch. Once the typical service entrance
that since the isolation contacts never break load cur- engine starts, move the bypass switch handle from the rated transfer switch. 2

rent, they are not subject to arc erosion or burning. bypass to normal position to the bypass to emergency Its available with solid,
position. switched or overlapping
When maintenance is completed, the switch can be neutral poles.
returned first to the test position and then racked back
into its normal connected position.
Importantly, these steps do not interrupt power to 1
GFCT - Ground Fault Current
the loads, which are typically critical and sensitive to Transformer
2
ATS - Automatic Transfer Switch
disruptions. A CTTS with this bypass-isolation capabil-
ity provides ultimate protection.
18 21 8

Transferring Motor Loads
With minimal disruption
to chiller drives and other loads.
Effective transfer
solutions are needed to
avert large inrush current
and associated torque
damage created when a
motor, which becomes a
generator at the moment
of transfer, connects with
a live source that is out
of phase with the discon-
nected source.
Two to three cycle hot
to hot transfer times in
conjunction with in phase
transfer are needed to
avert large inrush current
and associated torque
damage created when
the motor is reconnected
at the completion of load
transfer.
ASCOs single solenoid
mechanism provides the
speed and consistency to
assure in phase transition.
9 19
Two transfer solu-
tionsin-phase transfer the two are approaching
and closed transition
transfer both require than normal inrush cur-
fast and consistent trans-
fer times. ASCOs uniquely
designed solenoid opera-
tor delivers the required
and repeatable transfer
speed time after time.
They transfer potentially
problematic motor loads
reliably, and are the least
disruptive power transfer
solutions.
In-phase transfer mon-
itors the phases of both
the normal and emer-
gency power sources. It
transfers the motor when
zero phase angle. No more
rent ever occurs.
For the most demand-
ing business-critical appli-
cations, closed transition
transfer is the ultimate
solution. It momentarily
parallels the two live syn-
chronized sources during
hot-to-hot source trans-
fers, using an overloading
transfer technique on all
switching poles which
eliminates momentary
load interruptions.
o position
Closed transition
transfer is the only way
to mitigate transformer
magnetizing inrush cur-
rent on transfer. It is a
passive transfer method
that allows transfer only
when the two sources are
synchronized and within
specific voltage and fre-
quency differentials.
Soft load, closed tran-
sition transfer also is avail-
able when block loading of
the generator is a factor to
actively control the engine
generator and gradually
ramp the load from one
source to another. The
result: no load interrup-
tion, no inrush current,
thus, no risk to sensitive
equipment.
ASCO introduced the first
in-phase monitor on transfer
switches and the first closed-
transition transfer switch.
Synchroscope representation
Key Components
Of Bypass-Isolation
Transfer Switch
Upper and lower doors open
and close independently
Monitor Transfer/Bypass Status Panel
(see page 20)
Front-mounted lugs
External, permanently attached
bypass handle, per UL 1008
Microprocessor controller
Quick-disconnect wiring
External, permanently attached
isolation handle, per 45.4 of UL 1008
Mechanical isolation status indicator
Protective isolation barrier
Self-aligning power jaws
Easy-on, easy-off molded cover
Mechanical transfer switch indicators
Tabs for sliding out bypass rack
Bypass and isolation controls
and operating instructions
Monitor Transfer/Bypass Status
Status panel provides at-a-glance information,
control circuits disconnect automatically during isolation.
Another operator-
friendly innovation is the
Transfer/Bypass Status
Panel. Its a one-line diagram
of the transfer switch that
uses LED indicators to show
operational conditions.
The panel communi-
cates at-a-glance informa-
tion more quickly than
multiple pilot lights and is
an industry first. Indicated
conditions are:
Bypass to normal
Bypass to emergency
Load connected to normal
Load connected to
emergency
Transfer switch in con-
nected position
Transfer switch in test
Isolate Easily
Simple bypass procedure is the new standard.
A critical design innova- The isolation procedure
tion is a new bypass drawout can be completed without
mechanism. It sets the stan- opening enclosure doors.
dard for ease of operation Easy-to-understand instruc-
for no load break bypass and tions printed on the enclo-
transfer switch isolation. sure door explain each step.
The drawout mecha- A protective safety
nism produces high hori- barrier between the power
zontal pull force with low transfer and bypass switches
handle torque. Its based on is standard.
ASCOs reliable and field- Mechanical indicators
proven four-bar linkage linked to the movement of
claw design that connects the transfer switch show the
and isolates quickly. Perma- switchs true position, even
nently attached bypass and if both power sources are
isolation handles prevent dead and LEDs that indicate
misplacement and help power position are dark.
simplify the procedure for This is especially useful dur-
drawing out and reconnect- ing maintenance because
ing the transfer switch. Lift- it eliminates the need for
ing handles facilitate easy operators to remove the
switch removal. main contact pole covers to
see the contacts position.
Transfer switch in isolated
position
Transfer switch not in
automatic
Normal source available
Emergency source
available
Load connected
The panel also includes
an engine control switch and
lamp test button. Opera-
tors can manually start the
generator if normal source
power fails while the transfer
switch is in the isolate posi-
tion.
The bypass switch
then can be used to manu-
ally transfer the load to the
generator, even though the
ASCO Transfer/Bypass
transfer switch is discon- Status Panel
nected.
20

Transferring Motor Loads
With minimal disruption
to chiller drives and other loads.
Effective transfer
solutions are needed to
avert large inrush current
and associated torque
damage created when a
motor, which becomes a
generator at the moment
of transfer, connects with
a live source that is out
of phase with the discon-
nected source.
Two to three cycle hot
to hot transfer times in
conjunction with in phase
transfer are needed to
avert large inrush current
and associated torque
damage created when
the motor is reconnected
at the completion of load
transfer.
ASCOs single solenoid
mechanism provides the
speed and consistency to
assure in phase transition.
9 19
Two transfer solu-
tionsin-phase transfer the two are approaching
and closed transition
transfer both require than normal inrush cur-
fast and consistent trans-
fer times. ASCOs uniquely
designed solenoid opera-
tor delivers the required
and repeatable transfer
speed time after time.
They transfer potentially
problematic motor loads
reliably, and are the least
disruptive power transfer
solutions.
In-phase transfer mon-
itors the phases of both
the normal and emer-
gency power sources. It
transfers the motor when
zero phase angle. No more
rent ever occurs.
For the most demand-
ing business-critical appli-
cations, closed transition
transfer is the ultimate
solution. It momentarily
parallels the two live syn-
chronized sources during
hot-to-hot source trans-
fers, using an overloading
transfer technique on all
switching poles which
eliminates momentary
load interruptions.
o position
Closed transition
transfer is the only way
to mitigate transformer
magnetizing inrush cur-
rent on transfer. It is a
passive transfer method
that allows transfer only
when the two sources are
synchronized and within
specific voltage and fre-
quency differentials.
Soft load, closed tran-
sition transfer also is avail-
able when block loading of
the generator is a factor to
actively control the engine
generator and gradually
ramp the load from one
source to another. The
result: no load interrup-
tion, no inrush current,
thus, no risk to sensitive
equipment.
ASCO introduced the first
in-phase monitor on transfer
switches and the first closed-
transition transfer switch.
Synchroscope representation
Key Components
Of Bypass-Isolation
Transfer Switch
Upper and lower doors open
and close independently
Monitor Transfer/Bypass Status Panel
(see page 20)
Front-mounted lugs
External, permanently attached
bypass handle, per UL 1008
Microprocessor controller
Quick-disconnect wiring
External, permanently attached
isolation handle, per 45.4 of UL 1008
Mechanical isolation status indicator
Protective isolation barrier
Self-aligning power jaws
Easy-on, easy-off molded cover
Mechanical transfer switch indicators
Tabs for sliding out bypass rack
Bypass and isolation controls
and operating instructions
Monitor Transfer/Bypass Status
Status panel provides at-a-glance information,
control circuits disconnect automatically during isolation.
Another operator-
friendly innovation is the
Transfer/Bypass Status
Panel. Its a one-line diagram
of the transfer switch that
uses LED indicators to show
operational conditions.
The panel communi-
cates at-a-glance informa-
tion more quickly than
multiple pilot lights and is
an industry first. Indicated
conditions are:
Bypass to normal
Bypass to emergency
Load connected to normal
Load connected to
emergency
Transfer switch in con-
nected position
Transfer switch in test
Isolate Easily
Simple bypass procedure is the new standard.
A critical design innova- The isolation procedure
tion is a new bypass drawout can be completed without
mechanism. It sets the stan- opening enclosure doors.
dard for ease of operation Easy-to-understand instruc-
for no load break bypass and tions printed on the enclo-
transfer switch isolation. sure door explain each step.
The drawout mecha- A protective safety
nism produces high hori- barrier between the power
zontal pull force with low transfer and bypass switches
handle torque. Its based on is standard.
ASCOs reliable and field- Mechanical indicators
proven four-bar linkage linked to the movement of
claw design that connects the transfer switch show the
and isolates quickly. Perma- switchs true position, even
nently attached bypass and if both power sources are
isolation handles prevent dead and LEDs that indicate
misplacement and help power position are dark.
simplify the procedure for This is especially useful dur-
drawing out and reconnect- ing maintenance because
ing the transfer switch. Lift- it eliminates the need for
ing handles facilitate easy operators to remove the
switch removal. main contact pole covers to
see the contacts position.
Transfer switch in isolated
position
Transfer switch not in
automatic
Normal source available
Emergency source
available
Load connected
The panel also includes
an engine control switch and
lamp test button. Opera-
tors can manually start the
generator if normal source
power fails while the transfer
switch is in the isolate posi-
tion.
The bypass switch
then can be used to manu-
ally transfer the load to the
generator, even though the
ASCO Transfer/Bypass
transfer switch is discon- Status Panel
nected.
20
Bypass-Isolation
Operational Sequence
1 2

Managing Single
Bypass to the Utilit y Feeds
And Emergency Power
Normal Source

Automatic
Transfer Operation
With the bypass switch handle in the AUTO (au-
tomatic) position and the isolation switch handle in
the CLOSED position, the unit will provide its intended
automatic transfer operation. Both bypass contacts
are open. The isolation switch contacts are closed.
When the bypass switch handle is moved to the
bypass-to-normal position (BP-NORM), the transfer
switch contacts are shunted by the right-hand BP
Designing Qualit y, Dependable
With a Service Entrance Rated Transfer Switch.
contacts.
The flow of current then divides between the
bypass and transfer contacts. This enables the trans- The ASCO 7000 Series Service Entrance Rated
Components Intelligently
fer switch to be removed without even a momentary Transfer Switch combines automatic power
interruption of power to the load. Note the isolation Simplifies installation, maintenance and testing.
contacts are still in the closed position. switching with a disconnect and an overcurrent
protective device on the utility source. Designing transfer Most special lug ar- Increasing use of

3 4
switches from the ground rangements that typically molded parts continues
The power transfer breaker serves as the service up has enabled ASCO to may require a larger en- to help produce a more
switch meets all Na- disconnect and links are engineer them for ease of closure for other transfer robust transfer switch. Their
tional Electrical Code provided to disconnect installation, maintenance switches usually can be closer tolerances, increased
requirements for installation both neutral and ground and testing. housed in the standard strength and improved
at a facilitys main utility connections. All key components, for ASCO enclosure. dimensional control com-
service entrance. This product is UL 891 example, can be inspected Front-replaceable main bine to enhance quality
ASCO 7000 Series Service entrance rated listed. The transfer switch or replaced from the front of contact assemblies repre- and reliability, and simplify
Service Entrance Rated transfer switches generally is UL 1008 listed and is the enclosure. sent another industry-set- maintenance.
Transfer Switch
are installed at facilities that available up to 600V and Crimp lugs, which are ting benchmark. Transfer Cutouts in a molded
have a single utility feed 4000A in standard, delayed, frequently specified for data switches rated 800 amps pole cover, for example,
and a single emergency closed transition, soft centers where heat build and above facilitate main- allow access to lug screws,
power source. A circuit load, and bypass-isolation up may be an issue, have a tenance of the main and eliminating the need to re-
ASCO debuted the first true configurations. long barrel and two holes to arcing contacts, without move the pole covers during
Test Position Complete Isolation service entrance transfer prevent lugs from turning. disassembling or removing cable installation.
When the isolation switch handle is moved to the Moving the isolation switch handle to the OPEN switch that integrates the They can be arranged in a the transfer switch from the
TEST position, the isolation switch drawout contacts position opens all isolation contacts, isolating the ATS switch and service variety of configurations, enclosure.
associated with the load terminal are opened. from the rest of the system. disconnect. depending on point of In addition, a block of
The total load current now is carried by the bypass No voltage is present at normal or emergency access and cabling require- eight sets of auxiliary con-
contacts. The normal and emergency input termi- inputs, load output, the control system, or any other ments. tacts, to indicate transfer
nals of the ATS are still connected to the normal and point on the transfer switch. The bypass switch now switch position, now are
emergency sources through the remaining still-closed carries the entire load. The ATS can be safely inspect- standard on most ASCO
isolation stabs. ed, serviced and even removed from the cabinet. 1 7000 transfer switches.
This permits the ATS to be electrically tested and The bypass switch provides bypass and can be oper- One line diagram of a
operated without interrupting power to the load. Note ated as a manual backup transfer switch. Once the typical service entrance
that since the isolation contacts never break load cur- engine starts, move the bypass switch handle from the rated transfer switch. 2

rent, they are not subject to arc erosion or burning. bypass to normal position to the bypass to emergency Its available with solid,
position. switched or overlapping
When maintenance is completed, the switch can be neutral poles.
returned first to the test position and then racked back
into its normal connected position.
Importantly, these steps do not interrupt power to 1
GFCT - Ground Fault Current
the loads, which are typically critical and sensitive to Transformer
2
ATS - Automatic Transfer Switch
disruptions. A CTTS with this bypass-isolation capabil-
ity provides ultimate protection.
18 21 8
Ensuring Power with
Multiple Standby Power Sources
By using special controls for managing prime, emergency and standby power.
The ASCO 7000 Series
Three Source Transfer
System provides all
necessary controls
to start both primary
and secondary power
sources upon the loss
of the utility source.
One line diagram of a typical
three source power design.
The three source transfer
switch (ATS #2) automatically
connects to the power source
that achieves acceptable volt-
age and frequency first.
Critical loads are auto-
matically transferred to the
first alternate power source
that achieves acceptable
voltage and frequency. The
second alternate power
source then is shutdown
automatically after a time
delay and cooldown period.
If the first alternate
power source fails, the
Utility
ATS #1
Facility
Loads
ATS #2
Gen #1
second will be automatically
restarted and the load will
be transferred from the first
alternate power source to
the second alternate power
source. When normal power
is restored, the controls
automatically retransfer the
load to the utility source
The Three Source Trans-
fer System can be furnished
Gen #2
in its own enclosure, or as
a package with a standard
transfer switch.
The package can in-
clude a separate enclosure
for each transfer switch, or
a single enclosure housing
both transfer switches.
22
Employing Remote
Communications Capability
Can be efficient, economic and reliable.
PowerQuest Monitoring and Control
What s t he m ost Thats a frequently used to practically eliminate
eff icient, ec on o mic asked question.
The answer has many
and reliable desi g n challenging facets. They
for emer gency p o wer include remote monitor-
ing and control. Seamless
co mmu nications ?
integration with building
automation systems. Reli-
able, easily understood and
real time information. Auto-
matic alerts that eliminate
monitor watching. and controlled remotely,
The solution is Web-
enabled communications
based on open protocols.
The benefits are many fold.
Existing Ethernet or
other infrastructures can be
23
PowerQuest monitoring
communications wiring. and control system and
Interfacing with legacy ASCO Thin Web server offer
systems is easier because it every capability described
minimizes costs for writing here, and more. They deliver
software code. efficiency, economy and
No investment in hard- reliability.
ware, software, or addition- And they lead to one
al staffing is needed. The inescapable conclusion. As
entire emergency power communications improve,
system can be monitored so does the performance of
emergency power systems.
24/7.
The solution delivers
these capabilities to a desk-
top computer, pager, fax, or
cell phone. The information
is straightforward, shrink-
ing the time required to
diagnose a situation.
When will these
capabilities be available?
They already are. The ASCO
ASCO developed the first
communications and data-
logging capability for trans-
fer switches.
 Local Computer Remote Access Computer

Ethernet
RS 485

Ethernet Internet
Hub Pager
Firewall

ASCO 5500 Email Server

Thin Web Server
ATS Annunciator

Monitoring Ethernet
and Control
RS 422 Modbus

(72E)
Building
RS-485 Management
Computer
ASCO
4000 Series Ethernet Hub
Power Control
System
Monitoring and Control Monitoring
ASCO ASCO
5110 (72A) 5150 (72E)
Serial Connectivity
Modules Modules

To Additional To Additional
ASCO ATS Automatic Automatic ASCO ATS
Switches Transfer Transfer Switches
Switches Switches

SiteWeb Is THE Connectivity Solution

SiteWeb TM is a When combined with
the ASCO Communication
client-server Interface Modules (Acc 72A,
Acc 72E), the ASCO 5500
application that Series Thin Web Server and
the ASCO 5200 Series Power
requires no Manager, as shown above,
installation of SiteWeb provides the most
comprehensive Intranet and
software on the
client computer.
Internet communication
system for monitoring and
controlling power transfer
switches and engine-gen-
erators.
The SiteWeb communi-
cation system allows mul-
tiple client access from local
or remote locations and
enables monitoring of up to
64 power transfer switches
and eight engine-genera-
tors. In addition, automatic
paging is provided for all
alarm signals.
ASCO introduced the first
Ethernet/Web-enabled
connectivity for transfer
switches.

24
Relying on 24/7 Service
Helps avert the most common cause of transfer switch
failure: lack of regular maintenance.
Because power failures
can be life-threatening and
costly, there is no room for
error when it comes to test-
ing and maintaining power
transfer switches and paral-
leling control switchgear.
Skilled ASCO Ser-
vices technicians properly
maintain and test transfer
switches and power control
systems coast to coast.
Technicians check op-
eration of engine-generator
paralleling systems and
transfer switches with a
25
laptop computer. The com-
puter tests multiple compo-
nents quickly and accurately
and can send maintenance
results to a printer for hard-
copy documentation.
Technicians are avail-
able 24/7 in most areas.
Fully stocked vans sup-
port the technicians during
onsite visits, often eliminat-
ing the need to order parts.
ASCO Services main-
tains and upgrades a range
of transfer switches from a
variety of manufacturers.
Technicians resolve prob-
lems created by corrosion,
evidence of overheating,
contact erosion and a num-
ber of other causes.
Besides maintaining
equipment, ASCO Services
can install and upgrade
power transfer switches and
power control systems.
ASCO Services is the largest
organization of its kind in the
United States.
Maintenance Programs
Two levels of mainte-
nance programs can be cus-
tomized to meet the needs
of one facility or many net-
worked facilities.
Level One includes
annual scheduled mainte-
nance during or after busi-
ness hours, a discount on
parts and a reduced hourly
rate for additional labor that
might be required.
Level Two includes Level
One service, plus all parts,
labor, expenses and emer-
gency service calls. Emer-
gency service is dispatched
24/7/365.
Meeting Code Requirements
Demands con- Weekly inspection
sheets for an emergency
siderable record- power system can include
55 or more data points and
keeping that too require writing comments
often can mean in long hand. Monthly test-
ing logs can have nearly 40
personnel spend or more data points. A third
form, a generator load re-
many hours op- port, builds the pile of nec-
essary paperwork.
erating onsite Its no wonder that er-
power systems rors can and do occur.
A solution to testing
and recording emergency power systems
more efficiently is to auto-
data manually. mate the testing procedure
and data recording. Auto-
mating the process facili-
tates compliance, substanti-
ates insurance claims and
defends against litigation
arising from potentially life-
threatening events. It also
helps manage the facilitys
energy consumption more
effectively.
An automated Web-
based communications
systemPowerQuestin-
tegrates the operation of
monitoring and controlling,
multiple engine-genera-
tor paralleling systems and
automatic power transfer
switches.
The 7000 Series Con-
troller automatically ex-
ercises engine-generator
systems and logs data on
the exercise.
PowerQuest can con-
duct transfer tests remotely
that simulate a power fail-
ure, start the gen-set, trans-
fer the load to the alternate
power source and run the
generator under load for the
period specified in the codes
and standards.
PowerQuest then
initiates retransfers back
to normal power and runs
the generator through cool
down. The system moni-
tors the engine-generators
throughout the test and
automatically records read-
ings.
Personnel can select
from seven automatic test
schedules. Code references
for NFPA 99 emergency
power systems testing are
included in PowerQuest.
The transfer switch con-
troller stores up to 99 events
with time and date stamp-
ing. An optional printer in-
terface produces hard-copy
documentation.
An ASCO Power Manag-
er module measures single
and three phase power
systems in real time. The
bottom line is an integrated
emergency power system
that better equips main-
tenance and engineering
staffs to meet the require-
ments of NFPA 110, NFPA
99 and, for healthcare orga-
nizations, the JCAHO*.
* Joint Commission on Accreditation of
Healthcare Organizations
26

Reliability is what Satisfies the needs of engineering decision makers
engineering departments
and facilities directors
responsible for on-site power systems. Its one reason
want most in automatic why ASCO Power Technologies is the number one
transfer switches.
manufacturer of power transfer switches on the planet.
Reliability means the
difference between a night Reliability is a product
spent resolving problems, of innovative and proven de-
or sleeping soundly
sign, configuration flexibili-
ty, quality, ease of operation
and serviceability. ASCO
Power Transfer Switches de-
liver it all.
For almost a century,
every major advance in
power transfer switching
and control design and de-
velopment has come from
ASCO. ASCO pioneered the
worlds:
First automatic transfer
switch in 1920
First solenoid operated
transfer switch
First 1200 ampere transfer
switch
First solid state automatic
power transfer switch
control panel
First microprocessor au-
tomatic power transfer
switch controller
27
Creating Innovation
First 1600 and 2000
ampere transfer switches
First overlapping switched
neutral
First inphase monitor em-
ployed on transfer switch-
es and first advanced,
self-regulating inphase
power technology
First 3000 and 4000
ampere transfer switches
First integrated power
transfer bypass-isolation
switch
First two-way bypass-isola-
tion transfer switch
First automatic bypass-
isolation transfer switch
with drawout design for
serviceability
First closed transition
transfer switch
First high-speed power
transfer switch
First three cycle any
breaker withstand and
close-on current rating
capability
First closed transition soft
load power transfer switch
qualified and listed to UL
1008
First 18- and 30-cycle
withstand current rating
for transfer switches
First power manager with
embedded I/O and kW
command and control
First communications and
data-logging capability
for transfer switches
First Ethernet/Web en-
abled connectivity for
transfer switches
First U.L. approved, CE
marked, IEC 60947-6-1
compliant and third-party
Kema Keur marked auto-
matic transfer switch
First load shed optimiza-
tion for power control
systems
First 6KA &10KA UL main
bus rating for engine par-
alleling systems.
ASCO also pioneered
the worlds most advanced
automatic transfer switch
the 7000 Series. The com-
pany developed the 7000
Series using a powerful array
of human and technological
resources. These innova-
tive firsts evolved from the
expressed needs of our cus-
tomers.
Through High Technology

Experienced engineers with decades of accomplishments

and advanced degrees in design theory and analysis employ
cutting-edge value engineering to design, test and qualify
innovative transfer switch technology.
Technological tools over time frames of a few
such as 3-D computer-aided milliseconds. A Case in Point
modeling facilitate the de- The result is a continu-
sign process. Finite element ing stream of innovations in The worlds most so- transition, delayed transi-
analysis helps engineering power transfer technology phisticated power transfer tion, closed transition and
teams design components that meets the evolving technology comes to life as soft load).
that manage magnetic and needs of hospitals, data and the 7000 Series Automatic Quality is assured with
mechanical stresses financial centers, and other Transfer Switch family. the ISO 9001:2000 certifica-
dependably. business-critical facilities. In terms of configura- tion earned by ASCO for its
Teams evaluate proto- Besides innovative tion flexibility, the family is production facilities.
types with fused deposition technology, ASCO offers the based on a four-pole archi- ASCO Power Transfer
modeling and a state-of- security of a dependable tecture and a single or dual Switches are easy to operate
the-art power lab. The lab company large enough to solenoid operator. Also, because information-rich,
verifies performance under satisfy customers evolving one controller is utilized for menu-driven and multi-lan-
real conditions and qualifies need for application sup- all amperages, voltages, guage displays are intuitive
designs to listing agency port, project management frequencies and transfer for virtually any operator.
standards. High-speed and 24/7 field service. switch configurations (open
video photography enables Whatever the challenge,
engineers to analyze how ASCO can help facility engi-
designs react to stress neers keep their power on.
28
A SCO Power Te chnologies
50 Hanover Road Florham Park
N E W J E R SE Y 07932
USA

8 0 0 8 0 0 A SCO
W W W. A SCO P OWER.CO M
A SIA

AUS TRALIA

BRAZIL

C AN A DA

GERMANY

J A PAN

ME X I CO

SOUTH AFRIC A

SOUTH AMERIC A

UNITED ARAB E M I R ATE S

UNITED KINGD O M

U N I T E D S TAT E S

Emerson Network Power.

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Publication 3158 R2 November, 2006 Printed in the U.S.A.