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Published by and copyright 2011:

Siemens AG
Energy Sector
Freyeslebenstrasse 1
91058 Erlangen, Germany
Order No. E50001-D220-A130-X-76US
Printed in USA

www.siemens.com/energy

All rights reserved.


Trademarks mentioned in this document are the property
Subject to change without prior notice.
The information in this document contains general
Power Blocks for
of Siemens AG, its affiliates, or their respective owners. descriptions of the technical options available, which may
not apply in all cases. The required technical options
should therefore be specified in the contract. Concentrated Solar Power
Plants
Bringing power
generation
experience to CSP
Siemens has a long history Solar thermal plant technologies
of providing power genera- Since the U.S. solar boom of the 1980s,
tion solutions based on a solar thermal energy has been a proven
technology. The most common type of
wide range of technologies.
plant is the parabolic trough collector,
Today, Siemens expands its but alternative technologies are being
experience to focus on deployed such as central tower plants
with heliostats and linear fresnel
concentrated solar power
collector plants with flat mirrors. The
(CSP) power blocks with a basic principle is the same for all three
combination of features and plant technologies: Mirrors concentrate
the incident solar radiation onto a
innovations that help lower
receiver where it is converted into heat
the cost of CSP plants by that is used to produce steam to drive a
improving their efficiency steam turbine. Heat storage systems like
molten salt tanks provide for power
and operating flexibility.
supply even during unfavorable weather
conditions or in the evenings when the
sun is not shining. Storage systems
significantly increase the number of
full-load operation hours with optimal
power block efficiency, thus allowing the
plant to be dispatchable.
Power blocks for CSP applications
Behind the solar field is the workhorse of
a concentrated solar power plant, the
power block. Regardless of the solar field
technology, parabolic trough, tower or
linear fresnel, the power block needs to
provide reliable, efficient power. Siemens
is uniquely positioned to provide not only
state-of-the-art power block component
technologies but also to integrate them
into a more reliable, flexible and efficient
power block that gets the most from the
suns energy with the guarantees and risk
mitigants you expect from Siemens
regardless if you are a utility, developer, a
technology owner or an EPC company.

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Reference Power Block
design approach

Reference power block design Potential benefits of Siemens reference 


Providing better performance because
Siemens reference power
g

approach power block approach for all CSP applica- Siemens controls the design of key
plant design approach has tions include: components and the power block
A well-funded reference power plant
been successfully imple- cycle.
program is the foundation that enables g 
Better plant performance guaranteed
mented on a wide range of Siemens to provide cost-effective power by Siemens CSP power block scope
power plant applications, plants with world-class performance and
g 
Features and innovations for improved Siemens can provide just the power
highly competitive project implementa-
including combined cycles operating flexibility with lower capital island equipment or up to and including
tion schedules.
and large steam plants. costs the complete EPC of the CSP power block.
Our programs include an optimized and Our power island includes the key
Now, Siemens is applying g 
Incorporates Siemens broad power
pre-engineered power block design based components that allow Siemens to offer
generation experience
this approach for CSP power on key components manufactured by cycle performance guarantees.
block applications. Siemens, including innovations such g 
Allows for a range of options and
The Siemens power block scope of
as the Siemens BENSON boiler and site requirements.
supply, regardless whether implemented
efficient steam turbine generator
The focus of reference power block as equipment only or as a part of a
designs. These programs also allow for
designs for CSP applications includes: Siemens EPC scope, can include the
detailed support from Siemens during
entire range of components from steam
early project development and for g 
Integrating CSP power block with
turbine generator, BENSON boiler,
modifications to address site require- solar field and heat transfer fluid
reheater, and condensing systems to
ments, operation and maintenance. system
pre-heaters, evaporators and cooling
Finally, it is a tool for risk management
g 
Optimizing interface parameters of systems, as well as the entire electrical
because plant layouts and construction
power block and solar field to size equipment, plant control systems,
schedules are pre-defined based on
the power block equipment for all instrumentation, transformers and
experience from prior projects.
possible load cases switchgear.
g 
Optimizing start-up, shutdown, part
load and overload operation of the
4 5
power block
Innovative power block Innovative power block
components for CSP components for CSP
Steam Turbine Generators BENSON once through boiler

Steam turbine adaptations for CSP


include:
g 
Steam path and casing re-designed
for typical CSP parameters
g 
HP exhaust designed for saturated
steam
g 
Shaft and blade glands designed
for high temperature gradients
g 
Rotor and blade roots designed
for daily start and stop
g 
Side exhaust options for
direct connection to condenser.
Efficiency
Siemens has cooperated closely with
leading solar thermal EPC companies,
project developers and operators to
For CSP applications, Steam turbines for CSP applications develop and fine-tune its steam turbines Within Siemens CSP power block scope g 
Reduced erection and commissioning
for solar thermal applications. Highly is the boiler. Options include kettle, cost and time with less piping and
Siemens is uniquely CSP plants require steam turbines, efficient turbines enable a smaller natural circulation and Siemens unique vessels
positioned as the original which are optimized for their complex solar mirror collector field with associated BENSON once through boiler 
and challenging cycle conditions. Bearing g Larger capacity of each steam
equipment manufacturer of reduction in investment cost for genera- technology.
in mind that efficiency and total cost of generator reduces plant complexity
tion of the required electrical power
the key components in a CSP ownership are key to any investment Siemens BENSON technology has been compared to kettle or natural
output. Alternatively, the surplus heat
power block. By controlling decision, Siemens incorporates its opera- used successfully in a number of power circulation steam generators
can be put into thermal storage to
tional experience into extensive R&D and extend the production time for the plant. generation applications, including 
the designs of the key g Header-type design provides excellent
engineering activities to adapt the Innovative single and double reheat combined cycles designed for daily
thermal flexibility allowing faster daily
components and the entire turbines to the specific requirements of cycling and large steam plants for base
solutions help improve efficiency and start-ups resulting in increase annual
CSP power block, Siemens the CSP technology. As the CSP market reduce problems with erosion/corrosion load generation. When used in CSP
power production
leader in steam turbines with over 70% and moisture in the LP turbine. applications, BENSON technology can
can provide better power
market share, Siemens commands a provide the following potential benefits: g 
Sliding pressure operation down to low
block performance with less comprehensive product portfolio for solar Daily cycling loads
g 
Once through design allows for
risk. Key components thermal plants, covering outputs up to Daily cycling requires special attention 
steam cycles with higher main steam g Active control of steam generation and
more than 300 MW. because of the large number of starts
include the steam turbine conditions resulting in better plant steam temperature with feedwater
and fast daily startup capabilities efficiency flow.
generator, boiler and power
needed from the CSP steam turbine.
block controls. g 
A single vessel for the economizer,
When focusing on annual power
evaporator and superheater reduces
production, a short turbine start-up time
the amount of internal piping and
is of great benefit to the CSP plant owner.
valves and reduces HTF side pressure
loss with less complex controls

6 7
Innovative power block The convenience of single
components for CSP point responsibility
Siemens SPPA-T3000 controls

For CSP applications, Siemens Financial strength Experience and competence


SPPA-T3000 provides the following
Solar field, storage, HTF BOP Turbine controls
potential benefits: To set the project clock in motion, We can go further than just setting up a
Siemens financial strength and stability professional on-site team. We bring

Harmonized process control helps you secure the financial backing strong capabilities and competencies
g

Thin clients Improves the transparency of the necessary to bring your project to beyond-the- site. In the last five years,
installations and thus improves the successful completion. With sales of over we have successfully completed more
Application highway
quality of operator control 80 billion in 2010, a historically strong than 110 turnkey projects with a total
and stable financial profile, more than output of over 30,000 MW. Overall, we

Optimize project realization time 405,000 employees and about 300 have built more than 300 turnkey power
g

Application server
Reduce customer project management manufacturing locations worldwide, plants. Based on our experience with
efforts by combining instrumentation, Siemens is one of the most successful simple cycle, combined cycle, steam and
Automation highway
controls and electrical companies today and will continue to industrial power plants, we have the
Standard S7- Profibus IEC 61850
communication communication communication Generating reliable output be for years to come. expertise and competency to take charge

Lower EPC costs of building your CSP power block
g

in the shortest possible time Integrated project approach


IEC 61850 network
Having a single I&C system results wherever the project may be.
in less interfaces and less project after financial closing and Regardless of whether Siemens is provid-
* Our network of engineering expertise
execution risks, resulting in savings notice to proceed (NTP) is ing equipment only or a turnkey solution,
goes well beyond typical OEM compo-
in purchasing, engineering, erection at the heart of a successful project is a
the key to realizing an early nent design capabilities. With nearly
and commissioning competent experienced project manager
return on your investment. 1,000 power plant design engineers and
with access to world-class project imple-
a global project organization of over 800
* Direct bay control device connection/integration in SPPA-T3000

State-of-the-art control systems to mentation tools that pull together all of
g
To support this, Siemens people, we possess the in-house compe-
IEC 61850 are well-established in the the documentation and processes
market ensures that on-time com- tency to handle every project need.
required to bring a plant online. Secure
Siemens SPPA-T3000 control system is pletion is the driving force Web-based systems connect us with our Driven by on-time completion
g 
Designed with higher levels of automa-
state-of-the-art in controls for power integrated, multi-disciplinary team of
tion to reduce the number of required behind our integrated Armed with experience, resources and
generation applications. It has been suppliers, engineering and construction
operators. project approach. tools, we can offer competitive project
implemented in a wide range of power partners, contractors, and the plant
generation applications and will control schedules and guarantees that these
owner to provide the basis for real-time
one of the largest CSP plants being built schedules are met. With a dedicated pro-
collaboration on design, construction and
in the world. gram to closely monitor and analyze each
operation, including documentation and
and every project, product designs and
The SPPA-T3000 control system architec- integrated scheduling.
processes are continually improved to
ture can be extended to integrate the world-class levels. This results in one
operation of the entire CSP plant, overriding theme our commitment to
including the turbine, BOP and solar complete your project on time to your
field/storage/HTF controls, regardless total satisfaction.
of the type of solar field.

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For the entire life cycle
of your CSP plant

We provide OEM knowledge, At Siemens, we want to develop an We can go further than just setting We have established a powerful and This is why we offer a comprehensive
operation and maintenance ongoing partnership to ensure your up a professional on-site team. We bring responsive service network with more portfolio of service options, including
projects long-term success. We are strong capabilities and competencies than 3,500 field engineers and techni- corrective maintenance, preventative
experience, global `off-site committed to serving our customers beyond-the- site. The on-site team is cians in regional offices around the maintenance, performance-enhancing
infrastructures and engi- well after plant commissioning and just a part, although essential, of the globe. So wherever you are - wherever programs, service agreements, complete
neering capabilities, and during the entire asset life. whole value-chain. Any operations your plant is located - we speak the CSP plant operations and maintenance.
and maintenance service stands on language, we know the market and we And this is why our engineering and
financial strength to support We recognize that the industry and
off-the-site infrastructures, their access are available to provide customer service financial teams are engaged daily to
financial community expects strong
flexibly the entire asset and availability, logistics, training, and support 24 hours a day, seven days a tailor make each solution and to develop
commitment by the technology provider
management of your CSP knowledge management and week. new concepts.
to support project economics, secure
engineering capabilities, and
plant. overall project viability and financing. As Our global service engineering, operation We believe that we can offer a level
financial strength.
the OEM supplier of core components, and maintenance training and support of integrated solutions, which are
we are prepared to deliver it. capabilities ensure we can support your challenging to find in the market, and
team worldwide and with local that are recognized and proven to help
Moreover, with strong experience
knowledge. our customers from the development
and know-how in operations and
phase, when a sound business case is
maintenance of power plants, of a wide And we are flexible. We recognize that
necessary, to and during the asset
range of complexity, type and capacity, each customer and each project has
management phasewhen being
we can provide integrated solutions - their own requirements, preferences,
competitive, profitable and secure are
beyond the Power Block - which deliver perceptions.
keys to success.
a streamlined, efficient service.
We believe in the benefits to the environ-
ment and the society that our business
can bring, and strive on our own and
together with our customer to develop
solutions with tangible positive impact.
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