PT Pertamina EP asset bridge calculation

PT.
PERTAMINA EP
ASSET 5 SURFACE FACILITIES
PT. JASA KITA BERSAMA PT. WIJAYA KARYA UTAMA

KAKARYATAMAABERSAMA
CALCULATION SHEET FOR CASTELETED BRIDGE

WITH SPAN OF 23 M
PROJECT : JASA PENGGANTIAN TRUNKLINE

KLAMONO – SORONG TAHAP 1
LENGKAP DENGAN VALVE DAN
FITTING FIELD PAPUA
CLIENT : PT. PERTAMINA EP

CONTRACTOR : PT. JASA KITA BERSAMA –

PT.WIJAYA KARYA UTAMA
LOCATION : SORONG – PAPUA - INDONESIA
DOCUMENT NO. : PTM- CAL.SS - C – 001
0 Issued for Review 22 Maret 17

APVD BY
REV DESCRIPTION DATE PREPARED CHECKED APVD OWNER
SHEET 2 OF 18
JOB NO. : REV

CALCULATION SHEET FOR CASTELETED BRIDGE WITH 0
DOC. NO.
SPAN OF 23 M PTM-CAL.SS-C-001
22 Maret 17
REVISION HISTORICAL SHEET
Rev No Date Description
DISTRIBUTION ORDER
PT JASA KITA BERSAMA – PT WIJAYA KARYA UTAMA PT PERTAMINA EP

Project Manager Project Manager
Site Manager Deputy Project Manager
Engineering Manager Engineering Manager
Procurement Manager
QA/QC Manager
Adm&Finance Manager
Project Control Manager
Construction Manager
Document Control
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1. GENERAL
1.1 Scope
This calculation covers the analysis and design for Casteleted Bridge at Klamono –
Sorong Papua - Indonesia.
1.2 Language
All Drawing, calculation sheets and documents shall be written in English except
where government authorities demand the local language for their approval. Such
demand shall be observed.
1.3 Unit of Measurement
Unit measurement in design shall be in metric system
2. DEFINITION COMPANY
OWNER
PT PERTAMINA EP
CONTRACTOR
PT JASA KITA BERSAMA – PT WIJAYA KARYA UTAMA
3. APPLICABLE STANDARD, CODE AND REFERENCES

The Requirement shall be in accordance with the latest editions of the following standards
and codes.
a. ASTM : American Society for Testing and Materials
b. JIS : Japan Industrial Standard
c. AASHTO : American Association of state highway and transprortation officials
d. ACI : Americal Concrete Institute
e. UBC : Uniform Building Code
f. AWS : American Welding Society
g. SNI : Standart Nasional Indonesia
h. Indonesian Local Codes and Regulations
i. Soil Investigation Report
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4. SITE CONDITION
Reference to Design Specification for Civil Work and Building
5. MATERIAL
5.1 General
Materials to meet the requirements of the codes and standard as listed in 5.2 to 5.4
below or equivalent shall be used. As for the materials other than specified below,
locally available materials may be used upon condition that they are suitable for their
specific use to quality and quantity.
5.2 Steel Frame and Bolt-Nut
Steel Frame for structure shall be conform to ASTM A36.
Bolt-Nut for conections joint shall be conform to A325.
5.3 Welding Electrode
AWS D1.1, E70XX electrode or JIS Z3211 D 43 or equivalent.
5.4 Anchor Bolt and Nuts
Anchor bolt and nuts shall conform to ASTM A36 or JIS G3101 grade SS 41 or
equivalent.
6. DESIGN LOAD
The design loads for buildings and another structures shall be as spesified in ASCE 7-05
except as spesified.
6.1 Dead Load (DL)
Dead load means the weight of structure it self, and all material permanently
attached there or supported thereby. Unit weights of major construction materials
shall be as follow:
Dead Load
Reference: SKBI-1.3.53, 1987. UDC: 624.042
Category Dead Load
Reinforced concrete 2400 kg/m3
Concrete 2200 kg/m3
Structural steel 7850 kg/m3
Water 1000 kg/m3
Unit weights other than the above mentioned shall be as per ANSI/ ASCE
7-02 or UBC.
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DOC. NO.
22 Maret 17
6.2 Live Load (LL)
Live load means the load not permanently fixed to the structure such as load
caused by personnel, furniture tools, material, etc.
Live load for worker during construction is 60 kg/person
6.3 Wind Load (WL)

Wind load shall be calculated in accordance with “Peraturan Pembebanan
Indonesia Untuk Gedung”, Wind Pressure is 40 kg/m2
6.4 Earthquake Load (EL)

Earthquake load applied for this project shall be calculated in accordance with the
formula as given in SNI – 1726 – 2002 as follows:
C1 I
V  Wt
R
Where :
V : Total lateral force or base shear force

C : Basic seismic coefficient, for seismic zone 4
I : Importance factor
R : Seismic reduction factor
Wt : Total weight of structure
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SHEET 7 OF 18
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6.5 Combination Loads

1. Abbreviation Loads
No Load Case Abbreviation
1 Dead Load DL
2 Live Load LL
3 Wind Load WL
4 Earthquake Load X ELX
5 Earthquake Load Y ELY
2. Loads combinations and coefficient for foundation design.

Permanent Load
1 DL+LL
Temporary Load
2 DL + 0.5LL + WL
3 DL + 0.5LL + ELX
4 DL + 0.5LL + ELY
3. Loads combinations and coefficient for steel structure design.

Load Resistance Factor Design (LRFD)
Permanent Load
1 DL+LL
Temporary Load
2 1.4 DL
3 1.2DL + 1.6LL
4 1.2DL + 0.5LL + 1.6WL
5 1.2DL + 0.5LL + ELX
6 1.2DL + 0.5LL + ELY
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22 Maret 17
7. DESIGN CONCEPT
7.1 Structural Model
The structural model with SAP2000
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22 Maret 17
8. LOADING DATA
8.1 Dead Load (DL)
- Weight of carbon steel pipe Ø8" : 42.55 kg/m

Distributed Load on Beam ( - Z direction Point Load) For Span of pipe support is 2 m
DL = Weight of Pipe Ø8" x Span of pipe support
DL = 42.55 x 2
DL = 85.10 kg
- Weight of carbon steel pipe Ø4" : 16.07 kg/m

DL = Weight of Pipe Ø4" x Span of pipe support
DL = 16.07 x 2
DL = 32.14 kg
- Weight of water inside carbon steel pipe Ø8" : 31.4 kg/m

DL = Weight of water inside Pipe Ø8" x Span of pipe support
DL = 31.416 x 2
DL = 62.83 kg
- Weight of water inside carbon steel pipe Ø4" : 7.85 kg/m

DL = Weight of water inside Pipe Ø8" x Span of pipe support
DL = 7.854 x 2
DL = 15.71 kg
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22 Maret 17
Picture of Dead Load Distribution (Z- direction)
8.2 Live Load (LL)

Live Load on Beam is 60 kg (worker load during construction)
Distributed Load on Beam ( - Z direction Poin Load ) every span of 6 m on beam
LL = 60 kg
Picture of Live Load Distribution (Z- direction)

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22 Maret 17
8.3 Wind Load (WL)

Wind Pressure : 40 kg/m2
Distributed Load on Left Beam
WL = Wind Pressure x Width of Beam x Wind coeff.
WL = 40 x 0.6 x 1.6
WL = 38.40 kg/m'
Distributed Load on Right Beam

WL = Wind Pressure x Span of Column x Wind coeff.
WL = 40 x 0.6 x 1.2
WL = 28.80 kg/m'
Picture of Wind Load Distribution (Y – direction)

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22 Maret 17
8.4 Earthquake Load (EL)

Seismic Load, V
V = (C x I/R)*Wt
where :
C = 0.6 (Hard Soil, Zone 4 )
I = 1.5 (Important factor)
R = 8.5 (reduction seismic factor)
Wt = DL, LL (include self weight)
Weight of Steel Beam HC 600.200.8.13 DL = 3168 kg

Weight of Steel Support UNP 125.65.6.8 DL = 348 kg
Weight of Steel Pipe Ø8" DL = 1021 kg
Weight of Steel Pipe Ø4" DL = 386 kg
Weight of water inside Pipe Ø8" DL = 754 kg
Weight of water inside Pipe Ø4" DL = 188 kg
Live Load (worker load during construction) LL = 180 kg
Total weight, Wt = 6046 kg
Earthquake Load (total), V = 640 kg

Earthquake Load is distributed on total joint column with beam.
Distributed load : V
CV =
Ʃ Nodal
640
CV =
22
CV = 29 kg
Distributed load on Nodal (X direction)

EL, X X: 0.7 CV = 20 kg
Y: 0.30 CV = 9 kg
Distributed load on Nodal (Y direction)

EL, Y X: 0.30 CV = 9 kg
Y: 0.7 CV = 20 kg
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Picture of Earthquake Load (X - direction)
Picture of Earthquake Load (Y - direction)

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1. STEEL STRUCTURE DESIGN

1.1 Capacity Stress Ratio of Steel Structure
Steel Design Summary – AISC
Steel design check code is performed by SAP.
Capasity Stress ratio shall not be allowed to exceed 0.95 according to AISC
Maximum of stress condition is given at table as follow :
TABLE: Steel Design 1 - Summary Data - AISC-LRFD93
Frame DesignSect DesignType Ratio RatioType Combo Location ErrMsg
No
Text Text Text Unitless Text Text m Text
1 1 HC 600.200.8.13 Beam 0.04 PMM 1.4DL 2 No Messages
25 25 UNP 125.65.6.8 Beam 0.01 Major Shear 1.4DL 0.7 No Messages
26 26 UNP 125.65.6.8 Beam 0.01 PMM 1.4DL 0 No Messages
28 28 UNP 125.65.6.8 Beam 0.01 PMM 1.2DL + 1.6LL + 0.5H 0 No Messages
37 37 UNP 125.65.6.8 Beam 0.01 Major Shear 1.4DL 0.7 No Messages
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1.2 Joint Reactions

TABLE: Joint Reactions
Joint OutputCase CaseType F1 F2 F3 M1 M2 M3
No
Text Text Text Kgf Kgf Kgf Kgf-m Kgf-m Kgf-m
1 1 DL + LL Combination 0 0 1121 0 0 0
2 1 DL + 0.5LL + WL Combination 0 28.8 1099 0 0 0
3 1 DL + 0.5LL + ELx Combination -220 0 1099 0 0 0
4 1 DL + 0.5LL +ELy Combination -99 0 1099 0 0 0
6 13 DL + 0.5LL + WL Combination 0 0 1099 0 0 0
7 13 DL + 0.5LL + ELx Combination 0 0 1099 0 0 0
8 13 DL + 0.5LL +ELy Combination 0 0 1099 0 0 0
10 14 DL + 0.5LL + WL Combination 0 38.4 1172 0 0 0
11 14 DL + 0.5LL + ELx Combination -220 0 1172 0 0 0
12 14 DL + 0.5LL +ELy Combination -99 0 1172 0 0 0
14 26 DL + 0.5LL + WL Combination 0 0 1172 0 0 0
15 26 DL + 0.5LL + ELx Combination 0 0 1172 0 0 0
16 26 DL + 0.5LL +ELy Combination 0 0 1172 0 0 0
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1.3 Joint Displacements

TABLE: Joint Displacements
Joint OutputCase CaseType U1 U2 U3 R1 R2 R3
No
Text Text Text m m m Radians Radians Radians
1 1 DL + LL Combination 0 0 0 0 0.004568 0
2 1 DL + 0.5LL + WL Combination 0 0 0 0 0.004452 0
3 1 DL + 0.5LL + ELx Combination 0 0 0 0 0.004452 0
4 1 DL + 0.5LL +ELy Combination 0 0 0 0 0.004452 0
5 2 DL + LL Combination 0 0 -0.00907 0 0.004392 0
6 2 DL + 0.5LL + WL Combination 0 0 -0.00884 0 0.004281 0
7 2 DL + 0.5LL + ELx Combination 2.2E-06 0 -0.00884 0 0.004281 0
8 2 DL + 0.5LL +ELy Combination 9.92E-07 0 -0.00884 0 0.004281 0
25 7 DL + LL Combination 0 0 -0.0345 0 -6E-17 0
26 7 DL + 0.5LL + WL Combination 0 0 -0.03362 0 -5.8E-17 0
27 7 DL + 0.5LL + ELx Combination 0.00001 0 -0.03362 0 -5.8E-17 0
28 7 DL + 0.5LL +ELy Combination 4.6E-06 0 -0.03362 0 -5.8E-17 0
29 8 DL + LL Combination 0 0 -0.03335 0 -0.00114 0
30 8 DL + 0.5LL + WL Combination 0 0 -0.0325 0 -0.00111 0
31 8 DL + 0.5LL + ELx Combination 0.000011 0 -0.0325 0 -0.00111 0
32 8 DL + 0.5LL +ELy Combination 5.05E-06 0 -0.0325 0 -0.00111 0
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No
49 13 DL + LL Combination 0 0 0 0 -0.00457 0
50 13 DL + 0.5LL + WL Combination 0 0 0 0 -0.00445 0
51 13 DL + 0.5LL + ELx Combination 0.000013 0 0 0 -0.00445 0
52 13 DL + 0.5LL +ELy Combination 5.95E-06 0 0 0 -0.00445 0
53 14 DL + LL Combination 0 0 0 0 0.004573 0
54 14 DL + 0.5LL + WL Combination 0 0 0 0 0.004458 0
55 14 DL + 0.5LL + ELx Combination 0 0 0 0 0.004458 0
56 14 DL + 0.5LL +ELy Combination 0 0 0 0 0.004458 0
77 20 DL + LL Combination 0 0 -0.03451 0 -6.1E-17 0
78 20 DL + 0.5LL + WL Combination 0 0 -0.03363 0 -6E-17 0
79 20 DL + 0.5LL + ELx Combination 0.00001 0 -0.03363 0 -6E-17 0
80 20 DL + 0.5LL +ELy Combination 4.6E-06 0 -0.03363 0 -6E-17 0
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No
101 26 DL + LL Combination 0 0 0 0 -0.00457 0
102 26 DL + 0.5LL + WL Combination 0 0 0 0 -0.00446 0
103 26 DL + 0.5LL + ELx Combination 0.000013 0 0 0 -0.00446 0
104 26 DL + 0.5LL +ELy Combination 5.95E-06 0 0 0 -0.00446 0

PT Pertamina EP asset bridge calculation

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PT. JASA KITA BERSAMA PT. WIJAYA KARYA UTAMA

CALCULATION SHEET FOR CASTELETED BRIDGE

PROJECT : JASA PENGGANTIAN TRUNKLINE

CLIENT : PT. PERTAMINA EP

CONTRACTOR : PT. JASA KITA BERSAMA –

LOCATION : SORONG – PAPUA - INDONESIA

DOCUMENT NO. : PTM- CAL.SS - C – 001

0 Issued for Review 22 Maret 17

JOB NO. : REV

REVISION HISTORICAL SHEET

Rev No Date Description

PT JASA KITA BERSAMA – PT WIJAYA KARYA UTAMA PT PERTAMINA EP

JOB NO. : REV

3. APPLICABLE STANDARD, CODE AND REFERENCES

JOB NO. : REV

JOB NO. : REV

6.2 Live Load (LL)

Live load for worker during construction is 60 kg/person

6.3 Wind Load (WL)

6.4 Earthquake Load (EL)

V : Total lateral force or base shear force

JOB NO. : REV

JOB NO. : REV

6.5 Combination Loads

2. Loads combinations and coefficient for foundation design.

3. Loads combinations and coefficient for steel structure design.

JOB NO. : REV

JOB NO. : REV

- Weight of carbon steel pipe Ø8" : 42.55 kg/m

- Weight of carbon steel pipe Ø4" : 16.07 kg/m

- Weight of water inside carbon steel pipe Ø8" : 31.4 kg/m

- Weight of water inside carbon steel pipe Ø4" : 7.85 kg/m

JOB NO. : REV

Picture of Dead Load Distribution (Z- direction)

8.2 Live Load (LL)

Picture of Live Load Distribution (Z- direction)

JOB NO. : REV

8.3 Wind Load (WL)

Distributed Load on Right Beam

Picture of Wind Load Distribution (Y – direction)

JOB NO. : REV

8.4 Earthquake Load (EL)

Weight of Steel Beam HC 600.200.8.13 DL = 3168 kg

Earthquake Load (total), V = 640 kg

Distributed load on Nodal (X direction)

Distributed load on Nodal (Y direction)

JOB NO. : REV

Picture of Earthquake Load (X - direction)

Picture of Earthquake Load (Y - direction)

JOB NO. : REV

1. STEEL STRUCTURE DESIGN

JOB NO. : REV

1.2 Joint Reactions

JOB NO. : REV

1.3 Joint Displacements

JOB NO. : REV

TABLE: Joint Displacements

JOB NO. : REV

TABLE: Joint Displacements

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