NS1 Work Plan Procedure For Erection of Circulating Water Pump Rev.0 - Part 1 of 3

FOR APPROVAL
PROJECT
NGHI SON 1 THERMAL POWER PLANT
CONSTRUCTION PROJECT
(CONTRACT NO. 010610/NS1-EVN-MC)
OWNER
VIETNAM ELECTRICITY
CONSULTANT
J-POWER / AF-CONSULT SWITZERLAND

and PECC3
CONTRACTOR
MARUBENI CORPORATION
REV. NO.
PROJECT CONTROL NO. NS1-18PA-M-JEE-1037
0
Title:
Work Plan Procedure for Erection of

Circulating Water Pump
(On-shore M&E Erection Portion)
Document No.: NS1-JEE-MCP-MS-037 Rev.: 0
0 First Issue LFL BJ 18 Jan 12 Scale: None Date: 18 Jan 2012
Rev. Description By App. Date

JURONG ENGINEERING LIMITED
JURONG ENGINEERING LTD.
WORK PLAN PROCEDURE FOR ERECTION OF
CIRCULATING WATER PUMP REV : 0
NGHI SON 1 - 2 x 300 MW THERMAL POWER PROJECT, VIETNAM
CONTENTS
1. INTRODUCTION 4
2. DOCUMENTS/DRAWINGS REERENCES 6
3. SCOPE OF WORKS 8
4. ERECTION EQUIPMENTS, MATERIALS & TOOLS 12
5. SPECIAL TOOLS, TACKLE & EQUIPMENT 15
6. TRANSPORTATION, UNLOADING & PRESERVATION AT SITE 18
7. ERECTION PROCEDURE 21
7.1 Work Flow Chart 22
7.2 Preparation Foundation 23
7.3 Pump Construction 23
7.4 Check Before Assembly 24
7.5 Levelness of Pump Base 24
7.6 Levelness of Sole Plat and Frame 25
7.7 Assembly of Pump 26
7.8 Pump-Motor Alignment 30
7.9 Confirmation of Assembly 30
7.10 Centering 31
7.11 Lifting up the Rotating Element 32
7.12 Electrical Connection 33
7.13 Cautions during Assembly 34
8. QUALITY CONTROL ( INSPECTION TEST PLAN ) 36
9. DETAIL ERECTION SCHEDULE 38
10. ORGANIZATION & MANPOWER 40
11. RISK ASSESSMENT 42
12. SPECIFIC SAFETY REQUIREMENTS 44
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13. SCAFFOLDING REQUIREMENTS 46
14. LIGHTING REQUIREMENTS 50
15. CONSUMABLE ( DURING ERECTION ) 54
ANNEX 1 DOCUMENTS 56
ANNEX 2 DRAWING 58
ANNEX 3 - WELDERS CERTIFICATES ( To Be Submitted Later ) 65
ANNEX 4 TEST CERTIFICATES 67
ANNEX 5 CALIBRATION CERTIFCATES ( To Be Submitted Later ) 78
ANNEX 6 TOOLS LIST 89

1.0 INTRODUCTION
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1.0 INTRODUCTION
This document covers the minimum requirement for installation procedure for Erection of
Circulating Water Pump of Nghi Son 1 Thermal Power Plant Project.
PROJECT: NGHI SON 1 - 2x300 MW THERMAL POWER PLANT,

HAI HA COMMUNE, TINH GIA DISTRICT,
THANH HOA PROVINCE, VIETNAM
OWNER: VIETNAM ELECTRICITY (EVN)
CONTRACTOR: MARUBENI CORPORATION
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2.0 DOCUMENT/DRAWING
REFERENCES
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2.0 DOCUMENT/DRAWING REFERENCES
DOCUMENT: Refer Annexure 1
DRAWING: Refer to Annexure 2
STANDARD:
1. ANSI B-31-1 Edition 2007

2. AWS D-1.1 Edition 2008
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3.0 SCOPE OF WORKS
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3.0 SCOPE OF WORKS
The Scope of works included in this Work Plan Procedure as detailed below:
Material Unloading & Storage at Site
Transportation from Site Storage Area to Erection Area
Checking of Foundation
Pump Installation
Field Welding Works, Painting Works & Structural Works
Mechanical Completion Work
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4.0 ERECTION EQUIPMENTS,

MATERIAL & TOOLS
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4.0 ERECTION EQUIPMENTS, MATERIAL & TOOLS
For Transportation, Loading & Unloading
Crawler Crane 150Ton

Crawler Crane 70Ton
Mobile Crane 50Ton
40 Ft Trailer
Lorry Crane 5Ton
Forklift
Chain Block 5Ton
Pulley ( Single, Double )
Webbing Sling
For Assembly Works
Measuring Tape
Level Measurement
Impact Wrench
Drilling Machine
Screw Driver
Hammer
Combination Spanner
Socket Box Spanner
Allen Key
Rivet Gun
Grinding Machine
Chain Block 1.5Ton/3Ton
Hydraulic Jacks
Scaffolding
For Piping Works
Pipe Wrench
Spanner
Pipe Cutter
Hacksaw c/w Blade
Lever Block
Scale
Brush
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Chamfering Tools
Welding Tools
Angle Grinder
Torque Wrench
For Inspection & Measuring Equipments
Level Measurement
Ruler
Calipers
Multi Tester
Ammeter
Plumb Bob
Measurement Tape
Theodolite
Auto Level
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5.0 SPECIAL TOOLS,

TACKLES & EQUIPMENTS
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5.0 SPECIAL TOOLS,TACKLES & EQUIPMENTS
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6.0 TRANSPORTATION,
UNLOADING &
PRESERVATION AT SITE
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6.0 TRANSPORTATION, UNLOADING & PRESERVATION AT SITE
6.1 All materials of pump which delivered to the work site shall be carefully checked
for quantity, size and specification with shipping documents/packing list and
drawings, and shall be stored properly in designated storage area.
6.2 Proper transports shall be utilized especially for Equipments from storage area to
site working area.
6.3 Generally, during transportation and unloading at site, take appropriate measures
such as the use of sheet covers and sleepers, whenever is necessary against rust,
stain, deformation and damage during transportation and storage of material.
6.4 The transport and handling of the equipment must be carried out using suitable
means in line with the weight to be supported. The weight is generally shown on
the delivery note or on the data plate. Handling of materials and equipment shall
be performed carefully so as not to damage or loss them. Appropriate lifting
equipments such as cranes, forklift and other appropriate tools shall be used.
6.5 Inspect the goods and confirm all components and part listed in the shipping
manifest are all available. Report immediately any missing or damage parts/
components during transportation.
Material Receiving Report shall be submitted to client, for proper record. Any
overage, shortage and damage materials shall be reported and engineer in-charge.
6.6 All temporary materials, equipments, jigs and fixtures to be used for installation
work shall be carefully checked and adjusted before use at site.
6.7 Consumable materials to be used like welding electrodes, bolts/nuts, grouting

compound and other has to be checked in complying with the project
requirements.
6.8 During provisional storage, it is only necessary to protect with preservation

products those low alloy parts in contact with the liquid (e.g. grey cast, nodular
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cast, etc). Preservation products available on the sector market can be used, in
line with the manufacturer's instructions on application and disposal.
The pump, or motor pump, shall be deposited in a dry site where the relative
humidity is as constant as possible.
6.9 The pump, or motor pump, shall be deposited in a dry site where the relative
humidity is as constant as possible.
When stored outside, it is necessary to keep the pump/motor pump in an
impermeable box, ensuring it does not come into contact with external humidity.
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7.0 ERECTION
SEQUENCE/PROCEDURE
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7.0 ERECTION SEQUENCE/PROCEDURE
7.1 Work Flow Chart
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7.2 Preparation Foundation
1. Confirm the position and size of box-out hole prior to chipping work. Make sure the
hole size is sufficiently large to pour soft grout after installation of equipments base
plate.
2. Punch bench marks for pump center line and reference lines as shown in Figure-1
Set the X & Y axes to fix, Set the reference level.
Figure 1
7.3 Pump construction
The vertical mixed flow pump has a main portion which comprises an outer casing
portion and a rotating portion.
The type of pump installation is a double floor type construction, in which the outer
casing portion is installed on a first floor surface and a frame, motor and rotating
portion are installed on a second floor surface.
(1) Outer casing portion
This is comprised of a suction bell, a discharge elbow and a stuffing box. The
suction bell is for forming the suction opening for the pump and was so designed as
to effectively guide the lifted liquid to the impeller.
The discharge bowl is a diffuser type. The pressure is increased while rectifying the
flow form the impeller in the axial direction.
A discharge elbow works to guide a flow of lifted liquid from a discharge bowl to
piping at the discharge side. A stuffing box is a shaft seal device provided at a
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through shaft passage for the discharge elbow. Also,the total weight of the outer
casing portion is tranferred to a pump base through the discharge bowl.
(2) Rotating portion
This is comprised of a connecting shaft,a shaft coupling,a main shaft and an

impeller. The motor,connecting shaft and main shaft are connected by rigid shaft
couplings,and an impeller gives lift and centrfugal force to the lifted liquid by
rotation,thereby performing a pumping action.
At the portion where the main shaft slides with the submerged bearing and the shaft
seal device,a sleeve provided and the wear of the main shaft itself is prevented.
Also,the weight of the rotating element and a hydraulic thrust, (axial thrust)in axial
Direction due to a water pressure difference at the inlet and outlet of the impeller
during operation are supported by the thrust bearing of the motor.
7.4 Check before assembly
Before positioning, check that the assembly base is in line with the dimensional plan
of the equipment.
The upper surface of the base must be horizontal and flat.
If the anchor pins are to be placed in existing holes, place the anchor pins in their
orifices suspended from the pump.
Do not connect the suction and impulsion nozzles until the equipment is completely
installed on its base.
7.5 Levelness of pump base
When setting the pump base, confirm that the pump base is level by using a level as
shown in Fig.2 (Reconfirm also during disassembly and inspection of the pump).
Refer to Table 1 for the allowable value of the levelness.
If the levelness during the initial setting of pump base exceeds 5/100 mm against
evert 1meter, then it is likely to cause vibration. In this case, the pump bases should
be set again.
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Also, if the allowable value shown in Table 1 is exceeded. During disassembly and
inspection, it is necessary to review whether the pump can be reassembled or not.
Please inform us of thenecessity of the review
Table 1: Allowable value of levelness of pump base
Pump size (mm) Allowable value for Allowable values during

initial setting disassembly and inspection
Less than 500 0.10
Exceeding 500 & up to 1,500 0.05 0.15
Exceeding 1,500 0.20
Fig 2: Levelness of pump base
7.6 Levelness of sole plate and frame
If the levelness during the initial setting of pump base exceeds 5/100 mm against
evert 1meter, then it is likely to cause vibration. In this case, the pump bases should
be set again.
Also, if the allowable value shown in Table 1 is exceeded.
During disassembly and inspection, it is necessary to review whether the pump can
be reassembled or not.
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Please inform us of thenecessity of the review

(1) Levelness of sole plate Set the sole plate in such a manner that its top surface comes
within the range of -2 0 mm of the relerence level by using a Y-level.
Confirmation of the levelness should be performed individually by using a level.
(Reconfirm also during disassembly and inspection of the pump.)
Refter to Table 1 for the allowable value of the levelness.
(2) Levelness of frame
When setting the frame, confirm that the frame is level by using a level as shown in
Fig.3. (Reconfirm also during disassembly and inspection of the pump.) Refer to
Table 1 for the allowable value of the levelness.
Fig 3: Levelness of Frame

7.7 Assembly of pump
Before erection commences, all the component parts of the pumping set which must be
assembled together, such as suction vortex breaker, suction pipe, pump body, lengths of
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rising main with bearing spiders and couplings, drive stool with distributor housing or
distributor pipe and driving motor should be checked for completeness and laid out on
wooden planks in their sequence of assembly, facing towards the well. Take care not to
damage the screw threads, sealing faces and fits on the shafts and rising main piping.
Anchor Bolt Setting
The anchor bolts shall be installed together with the pump unit, after confirming that the
packer plates have set correctly and curing period is completed.
a) Make clean the inner surface of box-out hole by air blowing.

b) Put the anchor bolts in box-out holes.
c) After setting of pump on the foundation. Install the anchor bolt into the base plate
holes.
d) Align and adjust the pump to the correct alignment and pour the soft mortar (non-
shrink grout) into box-out holes.
Setting of Unit (Pump and Motor)
- Tighten lightly all anchor bolts

- Check the sitting position of the unit and adjust if necessary.
- Adjust the alignment between the pump and motor.
- Check and adjust the level and center height of the pump with auto-level.
- Inspection of level and center line.
Assembly should be carried out by the following procedure by referring to the procedure
diagram shown in below:
(11) Put the suction bell on a assembly-disassembly tool.
Fix the impeller to a shaft and put it on a suction bell.
At this time, adhere the impeller closely to the suction bell so as to make the lower
shaft self-standing.
Apply fresh water to synthetic rubber when inserting the lower shaft into these
bearings. Without water application, rubber may be seized and burnt, resulting in
more serious damage.
(10) Slowly lower an assembly of the discharge bowl with the rubber bearing, and
the column pipe (lower), pump casing through the shaft, and assemble the suction
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bell and discharge bowl. The protection for bolt screw should be removed
immediately before installation of the motor.
(9) Assemble the column pipe (upper).
(8) Assemble the upper shaft (including shaft coupling).
(7) Slowly lower an assembly of the column pipe hanger.
(6) Slowly lower the pump portion.
(5) Slightly lift the entire assembled portion and remove the assembly-disassembly
tool. Lower the pump portion assembled up to now from the pump base opening to
inside of the sump and install it to the pump base.
Assemble the discharge elbow.
(4) Assemble the stuffing box.
Shaft coupling at pump side and and an adjusting plate to the main shaft.
(3) Assembly the frame.
(2) Assemble the motor to the frame.
Also, insert in advance a shaft coupling at motor side into a motor shaft end. Make
sure that the mating face on the pump casing is in perfect condition
(1) Assembly completion.
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7.8 Pump - motor alignment
In order to prevent misalignment between the shafts, it is necessary to correctly install,

check and maintain the coupling. See the instructions manual of the coupling.
The coupling may produce a source of ignition or high temperature in the event of
incorrect operation. The coupling must be classified as non-electric equipment with at
least the same type of area and temperature as the pump. It is necessary to follow the
instructions in the coupling manual which is included with the pump.
The equipment is aligned at factory, and this alignment will never be lost. In case of
dismantling of the motor and when mounting again the motor following instructions
must be followed:
- Check that the flange support surface of the motor support and of the motor itself are
perfectly clean and smooth.
- Check the correct separation between the two halves of the coupling.
- Check that the alignment between both shafts is correct by turning the equipment by
hand.
7.9 Confirmation of assembly
After assembling the pump, confirm by the following procedure that the rotating
element, such as the impeller and main shaft, are not in abnormal contact with the
stationary portions, such as the discharge bowl and submerged bearing.
(1) Attach an eye bolt to the top of the main shaft, and lift the rotating element of the
pump with a chain block.
(2) Slightly lift the rotating element with a chain block until they are slightly floated
(lifting allowance of the rotating element is less S=11.8~12.0mm, slowly turn the
shaft coupling by hand and check its turning condition.
(3) Next, carefully lift the rotating element until the impeller hits the discharge bowl
and the main shaft becomes unmovable, and check the moving situation of the
main shaft and measure the total stroke L=30mm of the rotating element.
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7.10 Centering
After confirmation of the pump assembly, mount a driver and perform the centering
work.
(1) Centering tool installation.
Install a centering tool onto the stuffing box as shown in Fig.4.
(2) Centering
(3) When the shaft of the driver can be turned by hand:
As shown in Fig.4(a),attach a dial gauge to the shaft coupling (R321) on the
driver side, measure the outer diameter (deviated center) of the shaft coupling
(R321-2) on the driver side, and move and adjust the driver so as drop the
value within the allowable range shown in Table 2.
a. When the shaft of the driver can not be by hand:
As shown in Fig.4(b), attach a dial gauge to the adjusting plate (R321-3)
with pump coupling fit to it, measure the outer diameter(deviated center)
of the shaft coupling (R321) on the pump side, and move and adjust the
driver so as to drop the value within the allowable range shown in Table
2.
If the driver is heavy and the moving is diffcult, lift up the driver with a
crane to a degree weher flange face is not separated, reduce the load of
the flange face and then move the driver.
b. Measure the face-to-face dimension of the shaft coupling using a
clearance gauge and confirm that its face-to-face dimension (parallelism)
is within the allowable value show in Table 2. If the face-to-face
dimension deviates from the allowable value, then slightly lift up the
rotating element (lifting allowance of the rotating element is less than
S=11.8 12.0mm), then slowly lower it and repeat the steps again from
(1).
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No. Name
1 Clearance gauge
Adjusting plate
2
(R321-3)
Shaft coupling at
3
Pump side (R321)
Dial gauge
4
5
Shaft coupling at
Pump side (R321-2)
6
Centering tool
(two piece type)
(a) Case where driver shaft rotates (b) Case where driver shaft not rotates
Fig. 4 Centering
Table 2 Allowable values for centering
Notice Outer diameter Face-to-face dimension

(deviated center) (parallelism)
Less than 200 0.05 0.06
200 to 300 0.05 0.06 0.09
300 to 900 0.08 0.09 027
More than 900 0.10 0.30
Face-to-face dimension(parallelism) is 0.03mm per 100mm of outer diameter as
standard
7.11 Lifting up the rotating element
For operating the pump an adequate gap must be provided between the impeller and
casing liner or suction bell.
Upon completion of the centering,lift up the rotating element by the procedure shown in
figure.5. However, in an early stage after disassembly and inspection, the rotating
element should be life up only after carrying out the operation.
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(1) The adjusting piece (R321-3) shall be turned so that the gap between the
adjusting piece and the motor half of the coupling Is same as the total stroke of the
rotating unit (S =11.8~12.0mm).
(2) Then the coupling bolts (R324:reamer bolts) shall be tightened. Sizure preventive
agent shall be applied to the bolts whenever required.
Fig. 5 Lifting allowance for rotating element
7.12 Electrical connection
The electrical connection must be carried out by a specialist electrician! Applicable

regulations must be complied with.
Check the mains voltage available with the factory plate data and choose the appropriate
connection.
The technical connection conditions and the conditions of the local energy supply
company must be observed when carrying out the connections.
We strongly recommend the use of a safety circuit breaker for the motor and a
thermistor associated to a trigger device
Motor connection
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Whilst connecting the cables, ensure it is not possible for voltage to appear.
Check that the earth connection is in line with local regulations.
The coupling may produce a source of ignition or high temperature in the event of
incorrect operation. For this reason, the motor must be classified with at least the same
type of zone and temperature as the pump. It is necessary to follow the instructions in
the coupling manual which is included with the pump.
Rotation direction.
Check the motor rotation direction by starting up and immediately stopping. The rotation
direction must correspond with that shown by the pump arrow located on the pump
casing or support.
The incorrect rotation of the pump may lead to the incorrect operation of the seal and the
heating of its faces. For this reason, correct rotation direction must be ensured using the
arrow shown on the pump, with the pump completely filled with liquid and properly
vented.
7.13 Cautions during assembly
Assembly work should be carried out reliably by paying attention to the following
items:
- Work should be started after performing curing work to prevent dropping of nails,
bolts or small steel pieces into a suction sump or inside of the pump during the work.
Otherwise, the pump and auxiliary equipment are liable to be damaged by suction.
- Be careful not to break the submerged bearing by hitting it on the shaft end of the
main shaft or the edge of the sleeve.
- Avoid eccentricity by applying an excessive load to a discharge elbow during flange
coupling with the piping at the discharge side. Otherwise, it may cause vibration, a
damaged bearing, or bending of the main shaft.
(1) Special assembly and disassembly tools have been furnished as accessories for the
assembly, disassembly and inspection of the pump. Be sure to use these after looking
at the list of assembly and disassembly tools accompanied.
Do not lift the whole body of the pump by a suspension lug of the discharge elbow.
Doing so may result in death or a serious injury, if the equipment falls due to a break
in the suspension lug or the like.
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(2) For lifting up or lowering, carefully consider the wire position and proper protection
for wire to prevent damage to the product.
(3) Do not remove protection tape injury around the threaded portion at the end of the
main shaft.
(4) Carefully handle the main shaft so as to prevent its bending by an excessive load
applied.
(5) When installing the impeller and coupling the main shaft, carefully give a whirl-stop
by folding and bending the lock plate, set screw or using another methods.
(6) Protect the mating face, fitting portion and sliding portion of each part so they are
not damaged.
(7) Wipe clean all the flange surfaces and other contact surfaces and then start
assembling.
(8) For tightening flanges or shaft joints, be sure to assemble while aligning the match
marks on the outer periphery of the flanges.
(9) Be sure to apply a filler to the mating faces fitting portion of the parts.
(10) Be sure to perform painting work after assembly to mating faces of painted
parts.
Prevention of accidents
a. When carrying the parts by a crane, no one shall stay below the suspended load.
b. When handling the parts by hand, be careful not to get your hands cought
between two parts.
c. When lifting a large part, use a chain block or the like, and gradually raise the
load while keeping it horizontal. If a load is moved while it is unbalanced and
slanted, then the suspended load may collapse, resulting in injuries or damaged
parts.
d. For the prevention of electric shock, cables and the like should be removed only
after interrupting all the electric systems, and after connecting them to the ground
line to release the electric charge.
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8.0 QUALITY CONTROL

( INSPECTION TEST PLAN )
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8.0 QUALITY CONTROL( INSPECTION TEST PLAN )
Inspection Test Plan shall be submitted separately for Employers approval.
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9.0 ERECTION SCHEDULE
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Tentative Erection Schedule for FGD Works
S/No. Description Start Finish Jul-12 Aug-12 Sep-12 Oct-12
21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6
1 Lower shaft & Impeller 21-Jul-12 24-Jul-13
2 Column & Pump casing 25-Jul-12 2-Aug-12
3 Column Pipe (upper) 3-Aug-12 8-Aug-12
4 Upper shaft including shaft coupling 9-Aug-12 14-Aug-12
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5 Column pipe hanger 15-Aug-12 21-Aug-12
6 Lower the pump portion 22-Aug-12 29-Aug-12
7 Discharge elbow 30-Aug-12 8-Sep-12
8 Coupling, Adjusting plate & Stuffing box 10-Sep-12 19-Sep-12
9 Frame 20-Sep-12 25-Sep-12
10 Motor including coupling hub 26-Sep-12 6-Oct-12
* Alignment, manual rotation check inspection

10.0 ORGANIZATION &

MANPOWER
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10.0 ORGANIZATION & MANPOWER
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11.0 RISK ASSESSMENT

( JOB SAFETY ANALYSIS )
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11.0 RISK ASSESSMENT
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12.0 SPECIFIC SAFETY

REQUIREMENTS
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12.0 SPECIFIC SAFETY REQUIREMENTS
Note: No Specific Safety Requirement needed to be covered under the scope of works in
this work plan procedure.
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13.0 SCAFFOLDING
REQUIREMENTS
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SCAFFOLDING REQUIREMENT (TCXDVN 296: 2004)

SITE INVESTIGATION AND SURVEY
Prior executing any construction work and destructing under high-unsafe conditions, uneasy
to make by machines thus to make investigation and should be very careful in every actions.
Technical staffs need carrying out site investigation and survey to determine any possible of
unsafe risks while assembling and disassembling scaffolding.
Investigation and survey should ensure the following steps:
1. Passing path and secure movement
a. Working area;
b. Path for walk and vehicles, rails;
c. Staircases and lifting equipment;
d. Protect of floor holes, roof holes [openings without roof]
e. Lighting equipment [protection and lighting lamps for night working]
2. Transportation means
a. Roads;
- Space for turning;
- Space for parking;
b. Material store and space for material load [material storage and space]
c. Signal boards, instructions on roads
d. Maintenance and repair of facilities, equipments and vehicles
3. Use and service
a. Temporary works
b. Positions and warnings of high-voltage wires [warning indicators: signal board on barrier
installation to prevent authorized contacts]
c. Hygiene area and drinking water supply
4. Safety working plan
a. Safety helmets, anchor wire and belly/back safety belt; protective glasses; gloves and
other labor protective cloths, boots and others;
b. Prepare plan, diagram for each specific work per time to prevent any jam or overlap
[PERT Diagram];
c. Installation of temporary floor, safety net and scaffolding at required positions.
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5. Working facilities
a. Space;
b. Equipments such as crane, lifting devices, truck;
c. Anchor wire facilities.
6. Tools-equipments
a. Repair, maintenance and investigation, supervision;
b. Investigation;
c. Facilities supply for each duty;
7. Employees and manager/supervisor
a. Working contract signing;
b. Training and supervising;
c. Number of employees;
d. Guide on safety
- Magazine, achievement diagram, notices-announcements
- Commitments of employee group or individual
- Investigation [inspection] and report on accidents
- Safety propagation
- Meetings on safety issues
- Guidance on safety for new employed staffs
e. Prepare stipulations, amend any conditions on unsafe working
f. Emergency and first aid
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49/90
14.0 LIGHTING REQUIREMENTS
50/90
14.0 LIGHTING REQUIREMENTS

No specific lighting requirements needed to be covered under the scope of works in this
work plan procedure.
However, normal spot-light and normal fluorescent lighting shall be provided for working in
pit and night works activities, as per proposed layout attached.
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52/90
Lighting Data:
Lamp: phillips plusline 230V-1000W
Type: 1000T3Q/CL/P
Lighting Lamp
53/90
Lighting Data:
Lamp: phillips plusline 230V-1000W
Type: 1000T3Q/CL/P
Lighting Lamp

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FOR APPROVAL

J-POWER / AF-CONSULT SWITZERLAND

Work Plan Procedure for Erection of

Document No.: NS1-JEE-MCP-MS-037 Rev.: 0

0 First Issue LFL BJ 18 Jan 12 Scale: None Date: 18 Jan 2012

Rev. Description By App. Date

4. ERECTION EQUIPMENTS, MATERIALS & TOOLS 12

5. SPECIAL TOOLS, TACKLE & EQUIPMENT 15

6. TRANSPORTATION, UNLOADING & PRESERVATION AT SITE 18

9. DETAIL ERECTION SCHEDULE 38

10. ORGANIZATION & MANPOWER 40

11. RISK ASSESSMENT 42

12. SPECIFIC SAFETY REQUIREMENTS 44

13. SCAFFOLDING REQUIREMENTS 46

14. LIGHTING REQUIREMENTS 50

15. CONSUMABLE ( DURING ERECTION ) 54

ANNEX 3 - WELDERS CERTIFICATES ( To Be Submitted Later ) 65

ANNEX 4 TEST CERTIFICATES 67

ANNEX 5 CALIBRATION CERTIFCATES ( To Be Submitted Later ) 78

ANNEX 6 TOOLS LIST 89

PROJECT: NGHI SON 1 - 2x300 MW THERMAL POWER PLANT,

OWNER: VIETNAM ELECTRICITY (EVN)

CONTRACTOR: MARUBENI CORPORATION

2.0 DOCUMENT/DRAWING REFERENCES

DOCUMENT: Refer Annexure 1

DRAWING: Refer to Annexure 2

1. ANSI B-31-1 Edition 2007

3.0 SCOPE OF WORKS

3.0 SCOPE OF WORKS

Material Unloading & Storage at Site

Transportation from Site Storage Area to Erection Area

Field Welding Works, Painting Works & Structural Works

Mechanical Completion Work

4.0 ERECTION EQUIPMENTS,

4.0 ERECTION EQUIPMENTS, MATERIAL & TOOLS

For Transportation, Loading & Unloading

Crawler Crane 150Ton

For Assembly Works

For Piping Works

For Inspection & Measuring Equipments

5.0 SPECIAL TOOLS,

5.0 SPECIAL TOOLS,TACKLES & EQUIPMENTS

6.0 TRANSPORTATION, UNLOADING & PRESERVATION AT SITE

6.7 Consumable materials to be used like welding electrodes, bolts/nuts, grouting

6.8 During provisional storage, it is only necessary to protect with preservation

7.0 ERECTION SEQUENCE/PROCEDURE

7.1 Work Flow Chart

7.2 Preparation Foundation

7.3 Pump construction

This is comprised of a connecting shaft,a shaft coupling,a main shaft and an

7.4 Check before assembly

7.5 Levelness of pump base

Pump size (mm) Allowable value for Allowable values during

Fig 2: Levelness of pump base

7.6 Levelness of sole plate and frame

Please inform us of thenecessity of the review

Fig 3: Levelness of Frame

a) Make clean the inner surface of box-out hole by air blowing.

Setting of Unit (Pump and Motor)

- Tighten lightly all anchor bolts

7.8 Pump - motor alignment

In order to prevent misalignment between the shafts, it is necessary to correctly install,

7.9 Confirmation of assembly