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 JURONG ENGINEERING LIMITED
WORK PLAN PROCEDURE FOR ERECTION OF
TOP GIRDERS OF BOILER STEEL STRUCTURE

PROJECT: 2300MW NGHI SON-1 COAL FIRED

POWER PLANT

6.5.5 Calculation
CALCULATION of the OF THE
lifting LIFTING CABLES:
cables:

The lifting or sling wires will be connected as the sketch below.

The sling wires which are to be used for lifting at 2 location of the girders will be calculated for

the heaviest part 95.2 ton, refer page 41 of 164.

Two (02) sling wires will be used for lifting main girder.

The load will be calculated for one strand (one sling) according to the formula:
Q1 = Q/Cos = 95.2 /cos300 = 95.2/0.866

109.93 tons
Q1 = 127.020(kg)
Where: = 300 Q
Q1 Q1
Is an angle created by one strand and the vertical
direction.
Q is capacity of the lifting equipment.
Select a cable having a tensile strength equivalent to the tensile strength of a nominal cable:

S = Q1/2 x k = 109.93/2 x 1.25= 68.7 tons

Safety factor: k= 1.25 will be applied.

Q1: is loading on one strand (cable)

According to the cable calculation table, a cable having diameter: 65 will be selected for
loading of 66.942(kg).
Here, we
Here, Wehave
have4 2
strands having
strands a diameter
having 65.565mm
a diameter mm x 15.000
x 15m
6.6 Selection and check of shackles:

+ Shackles having capacity of 80 Tons will be selected for use.

+ Inspection of appearance and mechanism of the shackle and its pin for any cracks, damage
and other defects etc.
+ In case of doubt, the crack should be tested by penetration method.
The above test method will be tested and confirmed by the authority.

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 JURONG ENGINEERING LIMITED
WORK PLAN PROCEDURE FOR ERECTION OF
TOP GIRDERS OF BOILER STEEL STRUCTURE

PROJECT: 2300MW NGHI SON-1 COAL FIRED

POWER PLANT

6.7 Installationofofthe
6.7 Installation thefirst
firstgirder
girder
atat
thethe K-6.3,
K-6.3, k-2.7
K-2.7 RowRow:
:

The main girder will be installed only when the erection and welding of the lower steel
structures are completed, inspected and accepted.
- Installation sequence :
+ All the connecting bolts, connecting plates, guying ropes and necessary tools,
equipments and devices will be lifted up and placed on the platforms for use during
installation by Crawler Crane (250T).
+ Standing place for CC2800 Crawler crane (600T) : The center of the crane is at a

distance of 38 M from the centerline of the girder ; the length of the main boom is

60M and that one of the jib (auxiliary boom) is 36M ; working radius : 38M refer page

37 of 164.
+ Install the main girder between K-6.3 , K-2.7 (by CC2800 crawler crane), refer figure (4)

Before lifting the girder, four nylon ropes having diameter 16 mm x 85 m length each will
be attached to both ends of the girder (Each end with one rope) for overriding and

controlling by 8 skilled workers the swing of the girder during lifting to prevent
any impact and damage to other equipment as structures or the girder.
During lifting, it is necessary to use signalling devices such as radios for common
communication with the crane operator.
When the girder reaches the heads of the columns K-6.3 , K-2.7, proceed with turning
slowly of the girder to its desired installation position. Then the signaler gives an order to:
lift hook meanwhile lowering down the boom slightly to a gap of about 10 mm between
the bottom surface of the girder and the column top surface. Then a bolt hole guide rod
will be used for adjustment of the bolt hole centers with inserting of the bolts. After that,
lower the girder for release of the load to 10% and stop it. Because of the large span of
the girder, so anyway it could not avoid the sag (deflection) and it could be acceptable if
within the permissible tolerance. Therefore, the verticality of the girder must be checked
by the precise surveying theodolite and the elevation and the gradient (levelness) would

be checked by a precise surveying level, then the required Bolts will be installed
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 JURONG ENGINEERING LIMITED
WORK PLAN PROCEDURE FOR ERECTION OF
TOP GIRDERS OF BOILER STEEL STRUCTURE

PROJECT: 2300MW NGHI SON-1 COAL FIRED

POWER PLANT

for fixing the girder to the columns. Then we use 04 shackles (10T each) and 04
guying ropes (diameter 16) for fixing the girder in vertical direction. Give a next order

to enable the crane to lower the girder completely without 100% of the load. During the
adjustment and finish of the girder, carry out simultaneously assembly of other two
connecting beams and auxiliaries including diagonal braces on the left and the right of the
boiler for fixing the main girder.
Proceed with installation of the second and the third girder group one by one like the the

first one, refer pages 39 - 42 of 164.

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