Our technology. Your success.

Pumps Valves Service

n n

Valves for fossil-fuelled power plants

to EN and ANSI standards
02 Introduction

Fulfilling the requirements of

optimum solutions

The demands placed on components in power plant applications are immense.

This is particularly the case for valves that are used to reliably shut off water and steam.
These must withstand enormous heat and pressure and have to fulfill the exacting
requirements of standards and codes such as DIN/EN, ASME/ANSI or IBR.

Whether in condensate, feed water or steam systems, valves Modern manufacturing, innovative materials,
in power plants are subject to the strictest possible regulations top-quality service
to which KSBs high-quality products conform one hundred An innovative approach, the latest technology and the know-how
percent. of our experts put us in a position to meet each and every re-
quirement stipulated by operators, consultants and engineering
We do everything possible to offer our customers the very contractors for power plants.
best in products and system solutions. KSB is a loyal partner.
And a strong one: KSB manufactures its products to uniform quality standards at
all of its locations worldwide. A particular strength is our ability
Over 140 years experience to weld all materials both to DIN/EN and to ASME/ANSI.
Present in more than 100 countries In-house rubber and liner production, the manufacturing of
More than 16,000 employees diaphragms and the operation of an in-house foundry ensure
More than 160 service centres worldwide high quality from the outset. In addition, the processing of new
Approximately 2,600 service specialists high-temperature materials at up to 725 C combined with the
testing and use of new materials in collaboration with universi-
The KSB valve range for fossil-fuelled power plants ties and research institutes provides an excellent basis for the
Globe valves continual development of our products.
Gate valves
Check valves Individual testing procedures and acceptance tests accompany
Butterfly valves the entire manufacturing process and include surface crack
Diaphragm valves examinations and radiographic, magnetic particle and ultrasonic
Ball valves testing. Depending on their nature and scope, these are either
Control valves performed in accordance with the relevant regulations or in line
Feed water by-pass valves with the specific requirements of the customer.
Line blind valves
Alongside products, timing also plays a crucial role in delivering
a successful project. We have therefore optimised all of our pro-
cesses from quotations to production, delivery and installation
to ensure that no valuable time is wasted. A further benefit is the
close customer liaison possible via our application specialists
who are available to support you in almost every country across
the globe.
 03

Always close to our customers: Numerous locations across the globe help us
support you with our valves on virtually every continent.

Assured quality worldwide

DIN EN ISO 9001
DIN EN ISO 14001
OHSAS 18001
Pressure Equipment Directive 97/23/EC
AD 2000-HP0
DIN EN ISO 3834, -2
KTA 1401, 1408.3, 3201.3
AVS D 100/50
ASME Code Sect. III/NCA-4000 (N, NPT)
GOST/TR
IBR
04 Products at Work

Steam power plant diagram

Superheater

Cooler Reheater
High-pressure
Superheater reducing station
High-
Cooler pressure Medium-pressure
turbine turbine

Superheater
to high-pressure M A4 A5
heater
Separator

District heating system

Recirculation pumps
Evaporator

for start-up
M

M
to flash evaporator

ECO

M M
Feed water tank
Steam from medium -pressure section

High-pressure
heater
M
from HP
turbine
extraction stage

M M M M

M
Start-up boiler
feed pump
M (driven by motor)
M

M Main boiler feed pump

(driven by turbine)
 05

Low-pressure
Generator
turbine
Low-pressure
re Generator
turbine
A1
A2 A3
A1
A5 A2 A3
Cooling tower

Cooling tower

Low-pressure
heater Condenser
Low-pressure M
A4/Medium
heaterpressure Condenser
M
A4/Medium pressure Cooling water
Cooling water
Low-pressure Boiler feed pumps
heater
Low-pressure Boiler feed pumps
Recirculation pumps
heater
A3/Low pressure
Recirculation
Condensate pumps
pumps
A3/Low pressure
Main Condensate pumps
M

condensate Cooling water pumps

Main
pumps
M

condensate Cooling
Shut-off water
valves forpumps
Low-pressure pumps [ ]
heater
low-pressure applications
Shut-off valves for
Low-pressure [ ]
low-pressure applications
heater Shut-off valves for
A2/Low pressure
medium-pressure
Shut-off valves applications
for [ ]
A2/Low pressure
medium-pressure applications [ ]
Shut-off valves for
high-pressure applications
Shut-off valves for [ ]
high-pressure applications [ ]
Non-return valves
Low-pressure for Check valves for
low-pressure applications [ ]
heater Low-pressure low-pressure applications [ ]
heater Non-return valves
A1/Low pressure
A1/Low pressure for Check valves for applications
medium-pressure [ ]
medium-pressure applications [ ]
Non-return valves
for Check valves forapplications
high-pressure [ ]
high-pressure applications [ ]
Special valves
for Special-purpose valves for
high-pressure applications [ ]
high-pressure applications [ ]
06 Reference Projects

A selection of reference projects

Our valves for fossil-fuelled power plants have already impressed customers in numerous
projects. Worldwide, customers bank on reliable shut-off and control when they select
products from KSB.

Customer Plant Type DN Material Operating data

T(C) P (bar)

Steam power plant

Shanghai Dayao Industry Forged steel for
2 x 1000 MW ZTS
Development Co. Ltd., 500 feed water applications 500 200
Waigaoqiao Unit II Gate valve
China WB 36 (1.6368)
Shanghai, China

Combined cycle power plant Forged steel for

ZTS
BASF SE, Germany 1 x 496 MW 350 feed water applications 500 199
Gate valve
BASF Ludwigshafen, Germany WB 36 (1.6368)

Steam power plant Forged steel for

ZTS
Siemens AG, Germany 1 x 300 MW 700 high-temperature applications 540 572
Gate valve
BFG Gent, Belgium P91 (1.4903)

Steam power plant Forged steel for

Alstom Power GmbH, ZTS
1 x 912 MW 250 high-temperature applications 311 608
Germany Gate valve
RDK 8, Karlsruhe, Germany P92 (1.4901)

Forged steel for

Steam power plant feed water applications
Power Machines, ZTS
3 x 660 MW (supercritical) 500 WB36 (1.6368) connecting 300 394
Russia Gate valve
Barh, India branch P 355QH1 (1.0571)
according ASTM A106GrC

Combined cycle power plant Forged steel for

ZTS
CEZ a.s., Czech Republic 1 x 841 MW 600 high-temperature applications 390 560
Gate valve
Pocerady, Czech Republic P91 (1.4903)

Steam power plant Carbon steel for

SICCA
ARES Technology, China 2 X 660 MW 300 feed water applications 374 300
Gate valve
Yuanyanghu, China A216-WCB Spl.

Steam power plant Carbon steel for

Shanghai Electric Co. Ltd., SICCA
6 x 600 MW 350 feed water applications 185 44
China Check valve
Sasan PP, India A216-WCC Spl.

Siemens Industrial Combined cycle power plant Alloyed steel for

SICCA
Turbomachinery AB, 1 x 242 MW 150 high-temperature applications 518 90
Gate valve
Sweden Diamantina, Australia A217-WC6 Spl.

Steam power plant Alloyed steel for

Shandong Xinwen Mining SICCA
3 x 350 MW 300 high-temperature applications 540 100
Co. Ltd., China Gate valve
Shenhua Yili, China A217-WC9 Spl.

Process steam Alloyed steel for

ISGEC Heavy Engineering SICCA
190 TPH 400 high-temperature applications 515 116
Ltd., India Gate valve
Gail Pata, India A217-C12A Spl.

Steam power plant Alloyed steel for

Sterlite Energy Ltd., SICCA
4 x 600 MW 400 high-temperature applications 540 170
India Gate valve
Jharsuguda, India A217-C12A Spl.
 Products at Work 07

Combined cycle power plant diagram

Chimney

Feed water tank

Feed water tank M

Main
M
Deionised
condensate make-up water Low-pressure
M

pumps boiler feed

pumps
Cooling tower Feed water
heater
Deionised M
Low-pressure drum
make-up water Low-pressure
boiler feed
pumps
Low-pressure
Low-pressure drum ECO M
M
Condenser M

Cooling water DENOX system Low-pressure

boiler feed
High-pressure pumps
ECO1
Recirculation
pumps M
M

Low-pressure
M
evaporator

M
Generator LP turbine HP turbine Low-pressure
boiler feed
Low-pressure
superheater
pumps M

Recirculation High-pressure drum High-pressure

pumps High-pressure
M
boiler feed
pumps
M ECO2
M
Recirculation
pumps
M

High-pressure
M evaporator

High-pressure M [ ]
superheater Boiler feed pumps Shut-off valves for low-pressure applications

Fuel Recirculation pumps Non-return valves for low-pressure applications [ ]

High-pressure drum High-pressure Condensate pumps
boiler feed
pumps Cooling water pumps
Generator Gas turbine

M
Recirculation
pumps
M

Boiler feed pumps Shut-off valves for low-pressure applications [ ]

Recirculation pumps Check valves for low-pressure applications [ ]

Condensate pumps
Cooling water pumps
08 Products

Powerful right down to the last detail

ZTS/SICCA ZTS

1 Billet-forged steel design makes the body robust

and capable of withstanding very high stresses (ZTS) 3
Very dense, homogenous and fine-grained structure
Ideal for very high pressures and temperatures
5
Large range of forged steels
2

Robust and high-strength cast steel body (SICCA)

Ideal for very high pressures and temperatures
Large range of cast materials 1
3

2 Reliable sealing to atmosphere

Pressure seal bonnet
4
5
Graphite gasket, available with metal cap for
protection against oxidation (ZTS)
Graphite gland packing with packing end rings,
available with metal cap for protection against
oxidation (ZTS)
Compact design

3 Reliable, tight shut-off and service-friendly design

Wedge holder with flexibly mounted split
wedge. Precise alignment of wedge halves with
SICCA 900-2500 GTC
body; wedge halves are easy to replace.
Actuating moments are absorbed by the wedge
holder and guide ribs in the body.
Straightforward actuator mounting (ZTS with
standard DIN/ISO connection flange at the yoke
head). No need to dismantle pressure-retaining 5
components. 2

4 Additional safety and blow-out protection

by standard back seat
1
3
5 Long service life and high functional reliability
Standard stop nut limits wedge action,
thus preventing jamming in the closed position. 4
5
Reliable opening even in the event of
temperature transients.
Gland packing with non-rotating stem and
burnished shank
Threaded bush runs in ball bearings
for smooth actuation.
Hard-faced seat/disc interface made of stellite
 09

Operating data
Nominal size DN 50-800/2 32
Pressure Up to 600 bar/8700 psi
Temperature Up to 650 C/1200 F

Body materials

Material Material number Temperature limit

P 250 GH 1.0460 Up to 450 C/850 F
15 NiCuMoNb 5 1.6368 Up to 450 C/850 F
16 Mo 3 1.5415 Up to 530 C/990 F
13 CrMo 4-5 1.7335 Up to 550 C/1020 F
10 CrMo 9-10 1.7380 Up to 570 C/1060 F
X 10 CrMoVNb 9-1 1.4903 Up to 650 C/1200 F
X 10 CrWMoVNb 9-2 1.4901 Up to 650 C/1200 F

Other materials on request.

Operating data
Nominal size DN 50-600/2 24
Pressure Up to 430 bar/6250 psi
Temperature Up to 650 C/1200 F

Body materials
Material Temperature limit
ASTM A 216 WCB Up to 425 C/800 F
ASTM A 217 WC6 Up to 593 C/1100 F
ASTM A 217 WC9 Up to 593 C/1100 F
ASTM A 217 C12A Up to 650 C/1200 F

Other materials on request.

heater
10 Valves
Reheater
High-pressure
heater reducing station
Low-pressure
Generator
turbine High- Low-pressure
pressure Medium-pressure Generator
turbine turbine turbine Shut-off valves
A1
Low-pressure
heater A2 A3 Generator
turbine
to high-pressure A1
M Globe valves
A4 A5 A2 A3 Gate valves
heater
M Cooling tower
ator A1
A2 A3
M
M
District heating system
DIN ANSI DIN ANSI
M
M
Cooling tower
Low-pressure applications
Recirculation pumps
for start-up
M
M

Superheater
Low-pressure PN 10- 40/Class 150-300M
heater Condenser
T up to 450 C/850 F M Low-pressure
Cooler Reheater
A4/Medium pressure heater Condenser
[used in combined cycle High-pressure
and M
Reheater Low-pressure reducing station Cooling water A4/Medium pressure
Superheater
Superheater
steam power plants]
High-pressure
heater Condenser BOA H/HE SICCA 150-300 GLC STAAL 40 SICCA Co
reducing station High- M
Low-pressure
AKD/AKDS 150-300 GTCGenerato
CoolerA4/Medium pressure
Cooler pressure Medium-pressure
Low-pressure Reheater turbine turbine
M High- turbine Cooling water Low-pressure
heater High-pressure
pressure Feed water tank
Medium-pressure Generator
reducing station turbine Low-pressure turbine
Superheater
Superheater turbine heater
A3/Low pressure A1
to high-pressure
High-
M A4 A5 A2 A3
Low-pressure
Low-pressure
Cooler heater pressure Medium-pressure A3/Low pressure Gener
to heater
high-pressure Main A1 turbine
M

M turbineA4 A5 turbine
condensate pumpsA3
Boiler feedA2
Separator
heater
pumps Main

M
A3/Low pressure
Superheater Recirculation pumps condensa
Low-pressure District heating system A1
Steam from medium -pressure section

to high-pressure pumps
heater M Main A4 A5 Condensate pumps A2 A3 Cooling
heater
M

District heating system condensate Low-pressure

Boiler feed pumps
A2/Low pressure pumps heater
gh-pressure Separator Recirculation pumps NORI 40 ZXL/ZXS NORI 40 Cooling
SICCAwater pumps
800pumps
GLF SICCA 800 GTF
ater for start-up Recirculation
M
M
Evaporator

Low-pressure A2/Low pressure

High- M
Recirculation
heater pumps ZXLF/ZXSF
Low-pressure
District heating system Shut-off valves for low-pressure applications [ ]
pressure for start-up Medium-pressure Generator
Condensate pumps
M

turbine turbine turbine Low-pressure

A2/Low pressure Shut-off valvesheater
for medium-pressure applications [ ]
Condenser
Medium-pressure applications Cooling water pumps
Recirculation pumps Low-pressure
PNLow-pressure
63-160/Classfor600-900 heater Shut-off valves for high-pressure
A4/Medium applications
Condenser
pressure [ ]
start-up A1
M

[ ]
M

Shut-off valves for low-pressure applications

Evaporator

M heater A2 A3 M
A4 A5
T up to 550 C/1020 M F A4/Medium Non-return valves for low-pressure applications
Low-pressure [ ]
ECO

M M pressure
M A1/Low pressure Shut-off valves forLow-pressure
heater medium-pressure applications [ ]
M M[used in combined cycle and Non-return valvesheater
for medium-pressure applications [
[
] Condenser Cooling wa
]
M Low-pressure Feed water tank Shut-off valves
A1/Low for high-pressure applications
pressure Cooling tower
Districtsteam
heater power
heating system plants] Start-up boiler NORI 160 ZXL/ZXS SICCA 600 Low-pressure
GLCA4/Medium pressureSTAAL 100 SICCA 600 GTC
feed pump Non-return valves for high-pressure applications [ ]
Feed water tank Non-return heater
valves for low-pressure applications
AKD/AKDS [ ]
A1/Low pressure (driven by motor) Low-pressure
ECO

M M [[ ]]
heater Special valves for high-pressure
pressure applications
Non-return valvesA3/Low
for medium-pressure applications
M M
M Main boilerFeed
feedwater
pumptank A3/Low pressure
Non-return valvesLow-pressure
for high-pressure applications [ ]

M
(driven by turbine)
heater
Steam from medium -pressure section

Low-pressure Special
SICCA valves
900 for
GLChigh-pressure applications [ Main
] SICCA 900 GTC
M

M
heater Condenser condensate
A3/Low pressure
Low-pressure
Steam from medium -pressure section

M pumps
A4/Medium pressure heater
High-pressure Low-pressure
heater

M
M heater A2/Low pressureCooling water
re
Steam from medium -pressure section

M A2/Low pressure
Feed water tank Low-pressure
Low-pressure heater
High-pressure NORI
heater 160 ZXLF/ZXSF SICCA 800 GLF AKGS-A SICCA 800 GTF
heater
M A2/Low pressure
M A3/LowMpressure Low-pressure
MHigh-pressure
M applications heater
Low-pressure
M PN 250-600/Class
M 1500-2500
M Main pressure
A1/Low
M

M heater
Start-up boiler condensate Boiler feed pumps
T up to 650 C/1200 F
Steam from medium -pressure section

feed pump A1/Low pressure pumps

Recirculation pumps
MStart-up boiler (driven by motor) Low-pressure
[used
M M in combined
M pumpcycle and
feed
Low-pressure
M M
heater heater
M
(driven
steam power by motor)
plants] Condensate pumps
A1/Low pressure
ZTS 2.500-4.500
MM NORI
A2/Low 320Main
ZXSV
pressure boiler feed
NORI pump
500 ZXSV SICCA 900-2.500 GLC ZTS
Start-up boiler Cooling water pumps
feed pump (driven by turbine)
Main boiler (driven
feed pump
by motor)
M M (driven by turbine) Shut-off valves for low-pressure ap

Shut-off valves for medium-pressu

M Main boiler feed pump
M
(driven by turbine)
Low-pressure Shut-off valves for high-pressure a
SICCA
heater
Non-return1.500-2.500 GTC
valves for low-pressure
A1/Low pressure
rt-up boiler
d pump Non-return valves for medium-pres
en by motor)
Non-return valves for high-pressure

Special valves for high-pressure ap

Main boiler feed pump
(driven by turbine) NORI 320 NORI 500 SICCA 800-2.500 GLF
ZXLF/ZXSF ZXLR/ZXSR SICCA 1.500 GTF
 11

Check valves Special-purpose valves

Diaphragm valves Butterfly valves Feed water Start and stop Line blind
by-pass valve control valves valves

DIN DIN / ANSI DIN ANSI DIN DIN DIN

SISTO-RSK/RSKS
SERIE 2.000

SISTO -10 SISTO -16 DANAIS ISORIA

NORI 40 RXL/RXS

SICCA
150-300 SCC

STAAL 40
AKK/AKKS

SISTO -KB SISTO -20 MAMMOUTH

SERIE 2.000

NORI 160 SICCA 600 SCC

RXL/RXS

STAAL 100 SICCA 900 SCC

AKK/AKKS

AKR/AKRS SICCA 800 PCF

NORI 320
RXL/RXS

ZJSVM/RJSVM ZJSVA/ZXSVA VTS

NORI 500 SICCA

RXLR/RXSR 1.500-2.500 SCC

RGS

SICCA
ZRS 1.500-2.500 PCF
 Technology that makes its mark

Your contact:
Hannes Haas
Tel. +49 9241 71-1566
hannes.haas@ksb.com

0361.023-EN / 01.14 / KSB Aktiengesellschaft 2014 Subject to technical modification without prior notice.
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