ELECTRIC HEATER DATASHEET

1 HEATER DESCRIPTION DRYERS REGENERANT SUPERHEATER (LOOP 1) CUSTOMER SAUDI ARAMCO

2 HEATER Tag No R47-F-0001
3 PROCESS MEDIUM LIGHT ISOMERATE
4 DUTY BUNDLE(@NOM VOLTAGE) 2110 Kw 690 VOLTS 50 Hz
5 DUTY HEATER (@NOM VOLTAGE) 2110 Kw DELTA
6 PROCESS DETAILS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6
7 MASS FLOW RATE (kg/h) 16000,017 16000,017
8 INLET TEMP (deg.C) 165 165
9 OUTLET TEMP (deg.C) 310 325
10 SPECIFIC HEAT (kJ/kg.K) 2,68 2,71
11 THERMAL COND (w/m.k) 0,04 0,04
12 MOLECULAR WEIGHT 80,06 80,06
13 VISCOCITY (cp) 0,013 0,013
14 PRESSURE DROP (bar.g) 0.48 0.48 SEE NOTE 103
15 OPERATING PRESSURE (bar.g.) 10,7 10,7
16 HEAT EXCHANGED (kW) 1729,52 1921,00
17 ELEMENT DETAILS BUNDLE 1 BUNDLE 2 BUNDLE 3 BUNDLE 4 BUNDLE 5 BUNDLE 6
18 No. ACTIVE/TYPE 75
19 No. SPARE 0
20 No. STAGES 2
21 No. ACTIVE ELEMENTS PER STAGE 39/36
22 DIAMETER (mm) 16
23 ACTIVE 'U' (mm) 3499
24 TOTAL LOAD (KW) 2110
25 ELEMENT LOAD (KW) 28,13
26 VOLTAGE 690
27 FLUX (W/SQ.CM) 8,00
28 MAXIMUM SHEATH TEMP (deg.C) 355 373
29 BAFFLE DETAILS BUNDLE 1 BUNDLE 2 BUNDLE 3 BUNDLE 4 BUNDLE 5 BUNDLE 6
30 BAFFLE PITCH (mm) 228,6
31 BAFFLE CUT / TYPE ROD
32 BAFFLE THK (mm) 3
33 No. OF TIE RODS 6
34 TIE RODS DIA (mm) 10
35 TEMPERATURE DEVICES ACTIVE SET Deg C SENSOR TYPE TRANSMITTER

36 ELEMENT HI (Per Bundle)

37 ELEMENT HI HI (Per Bundle) - NOTE 104 4 403 T/C TYPE K SIMPLEX Exe Note 87
38 PROCESS (Per Heater)
39 TEMP CLASS PROTECTION 1 190 T/C TYPE K SIMPLEX Exe Note 89
40 OTHER
41 HAZARDOUS AREA CERTIFICATION
42 PROTECTION TYPE Exe (MBG11)
43 ZONE 1 ATEX MARKING II 2 G II T3
44 GAS GROUP IIC
45 TEMP CLASS T3
46 DESIGN DATA
47 DESIGN CODE ASME VIII Div 1
48 PED COMPLIANT NO - OUTSIDE EU
49 DESIGN PRESSURE (BAR.G) FV @ 26,5
50 DESIGN TEMP (DEG.C) 7.7 to 368
51 CORR ALLOW' (mm) 3
52 RADIOGRAPHY (%) To Code
53 AMBIENT (DEG.C) -7 to 40
Vulcanic UK Ltd
South Green Park
www.vulcanic.com
+44 (0) 1603 340015
DRAWN CHECKED DATED DRAWING No REV
Enterprise Centre
Mattishall
1
Dereham
Norfolk

BH 19/04/16 204954-HDS-R47-F-0001 PAGE 1/3

 ELECTRIC HEATER DATASHEET

54 WEIGHTS DIMENSIONS (MM)

55 BUNDLE WEIGHT Kg 697 A B C D C2 E F G
56 TOTAL - EMPTY Kg 2168 500 150 57 4104 305 3549 200
57 TEST WEIGHT Kg 2387 H I J K
58 HEAT TRANSFER DATA 300 3504 731
59 TOTAL SURF.AREA M2 26,38
60 HTC w/m2c 1777,78
61 MEAN TEMP DIFF Deg c 45,00
62 MATERIALS CONNECTIONS
63 SHELL 1 1/4Cr - 1/2Mo REF NAME SIZE CLASS PROJECTION ORIENTATION TYPE

64 END CAP 1 1/4Cr - 1/2Mo H1 HEATER 16 300 N/A N/A RFBL

65 FLANGES ASTM A185 Gr. F11 N1 INLET 6 300 200 0 RFWN
66 PLATE 1 1/4Cr - 1/2Mo N2 OUTLET 8 300 200 0 RFWN
67 BOLTS/NUTS ASTM A193B7/1942H (HDG) N3 DRAIN 2 300 100 180 RFWN
68 BAFFLES/TIE RODS Incoloy 800 N4 VENT 4 300 100 0 RFWN
69 GASKETS ST.ST SPIRAL WOUND
70 ELEMENT SHEATH Incoloy 800 (Seamless DOM)
71 MAIN ENCLOSURE Stainless Steel 316/316L
72 INST. ENCLOSURE Stainless Steel 316/316L
73 OFFSET SLEEVES Stainless Steel 316L
74 THERMOCOUPLES Stainless Steel 316L
75 NACE NA MATERIAL CERTIFICATION EN 10204 3,1
76 PAINTING ENCLOSURE Client Paint System
77 PAINTING FLANGE Client Paint System
78 PAINTING VESSEL Client Paint System
79 HYDROTEST To Code (1.3X MAWP)
80 TESTING As per quotation summary
81 HEATER WILL BE OF WELDED CONSTRUCTION
82 TEMPERATURE SENSORS WILL BE TERMINATED IN SEPARATE EXE CERTIFIED JUNCTION BOX (SS316L)
Vulcanic UK Ltd
South Green Park
www.vulcanic.com
+44 (0) 1603 340015
DRAWN CHECKED DATED DRAWING No REV
Enterprise Centre
Mattishall
1
Dereham
Norfolk

BH 19/04/16 204954-HDS-R47-F-0001 PAGE 2/3

 ELECTRIC HEATER DATASHEET

83 ANTICONDENSATION HEATER 50W 230V(Exe Certified)

84 PICKLE AND PASSIVATION Not Included
85 TEMPERATURE TRANSMITTERS
86 ELEMENT HI (Per Bundle) Not Fitted
87 ELEMENT HI HI (Per Bundle) - NOTE 104 2x 4-20mA Smart HART Exd, Aluminium Head Mount Enclosure, without LCD

88 PROCESS (Per Heater) Not Fitted

89 TEMP CLASS PROTECTION 1x 4-20mA Smart HART Exd, Aluminium Head Mount Enclosure, without LCD
90 OTHER Not Fitted
91 INSULATION Yes By Others (See Note 100)
92 LIFTING LUGS Yes
93 JACKING SCREWS NA
94 PMI Not Included
95 IP RATING IP66
96 SUNSHADE No
97 U-STAMP Yes
98 SPECIAL REQUIREMENT FOR SAFE OPERATION
99 The assembly complies with the requirements of EN 13463-1 and 13463-5 (2003) according to appendix VIII of the ATEX
European directive 94/9/CE.

Marking: CE II 2 G II T3 for operation within an ambient temperature from -20C up to 60C, and maximum
humidity 95%. Equipment of CAT 2 for surface industries, for use in a hazardous area classified Zone 1 Gas Group
II environment, where the self-ignition temperature is lower than 200 Deg C

- The temperature safety devices must switch off the power supply, by means of a fail safe circuit(a manual reset is necessary).
The set points are written in the contractual file.
- Precautions must be taken so that the heating elements are never in contact with an explosive gas.
- When it is electrically supplied, the heater must be protected with a mass flow switch which removes power to the heater in the
event that the mass flow falls below the minium value.The low flow device must switch off the power supply, by means of a fail
safe circuit (a manual reset is necessary). The set points are written in the contractual file.

100 In operating conditions, the maximum temperature of the vessel must not exceed the values defined below :-

Temperature class : T1 T2 T3 T4 T5 T6
Marking temperature : 450C 300C 200C 135C 100C 85C
Maximum safety setting : 440C 290C 195C 130C 95C 80C
Max. advisable flange temp : 430C 280C 190C 125C 90C 75C

Otherwise, the user must install appropriate insulation : high-density mineral wool laid in a minimum of 2 thicknesses cross-laid
so that no points of the vessel and the hardware come into contact with the dangerous atmosphere. Unless specified otherwise,
the junction box must be placed in an atmosphere varying from between -20C and 60C.

101 CABLE GLANDS CAN BE ACCOMODATED AT EXTRA COST ON CONFIRMATION OF CABLE SIZES/ QUANTITIES.
102 0.25"NPT CONNECTION PROVIDED ON TERMINAL BOX FOR N2O PURGE.
103 ACTUAL PRESSURE DROP CALCULATED AT 0.044BAR
104 1X CONNECTED, 1X UNCONNECTED SPARE.
105 HEATER ORIENTATION (IE: HORIZONTAL/ VERTICAL) TBC BY CLIENT.
106
107
108
109
110
111
Vulcanic UK Ltd
South Green Park
www.vulcanic.com
+44 (0) 1603 340015
DRAWN CHECKED DATED DRAWING No REV
Enterprise Centre
Mattishall
1
Dereham
Norfolk

BH 19/04/16 204954-HDS-R47-F-0001 PAGE 3/3