Beruflich Dokumente
Kultur Dokumente
PRESENTED
BY
SUBMITTED TO THE
(COREN)
FEBRUARY 2016
CERTIFICATION
--------------------------------------- ---------------------------------------
Signature of candidate and date Signature of Senior Engineer and
date
CHAPTER ONE
1.0 Introduction 13
1.1 Brief history on personal experience
1.2 About LuxxorGas
1.3 Organisational culture
CHAPTER TWO
2.0 Project Discussion
2.1 Introduction of the project design
2.2 Site construction
2.3 Gas Station site selection
2.4 Location of Gas Plant
CHAPTER THREE
1.0 Design discussion
2.0
LIST OF SYMBOLS
BS 8110 British Standards 8110
As Area of Steel
c concrete cover
b width of the section
fcu characteristic strength of concrete
fy characteristic strength of steel
h height of section
d effective depth of section
gk characteristics dead load
IL imposed load
LC = load combinations
LL live load
M moment due to ultimate load
qk characteristics live load
V shear force
v shear stress
WL wind load
Vc ultimate shear stress in concrete
Y high yield steel
N design load
ABSTRACT
It is a standard for prospective corporate members seeking admission into the Council of
Regulation of Engineering in Nigeria (COREN) to have undergone four years of postgraduate
engineering experience, write and submit a report of experience of work after graduation. This
report is hereby presented by me.
1.0 INTRODUCTION
1.1 BRIEF HISTORY OF PERSONAL EXPERIENCE
I graduated from the University of Ilorin after studying Civil Engineering and awarded a
Bachelor of Engineering (B.Eng) degree. I started my career as an Engineering Supervisor with
Hydraform during my NYSC. I worked on a 200 unit residential estate with infrastructure.
The project was a mass housing residential estate in Kuje. The housing units were three
bedroom semi-detached built from lateritic blocks which required no mortar. This was an
innovative technology from south Africa. The blocks were producing my mixing 1 part of
cement to 8 parts of lateritic soil. For soils with high clay content, one part of sharp sand is
added. Water/Cement ratio is about 0.2. The mix is fed into a machine with top and bottom
molds. This compresses the mix to produce a block. Average weight of blocks is 10kg. There
were 200 housing units to be built along with road networks. While working on the project, I
was involved in the construction of 48 units out of which 12 were completed ready to be
habited.
I directly supervised using direct labour the construction of six unit bungalows, a 200m road, a
reinforced concrete reservoir, 2 overhead steel water tanks. I was also solely responsible for our
production facilities - which produced hydraform blocks, sandcrete blocks, concrete pavers and
concrete kerbs. In my stay ay at hydraform , I produced a total of about 200,000 hydraform
blocks, 50,000 kerbs and over 500,000 paving stones. I also headed a quality audit team which
was responsible for quality control of all concrete works on site. I attended a road construction
management course organized by the Nigerian Institute of Civil Engineers in Abuja.
In conjunction with my project manager, I designed the drainage and pavement structure of the
road and was solely responsible for the construction of a 200m road. Interlocking paving stones
were used as wearing course for the road. I carried out remedial works on a failed underground
water structure. In addition, I successfully supervised the construction, installation and
commissioning of a water plant for the estate.
Before leaving Hydraform, I completed trenching for electrical cabling, and piping from the
river (water source for the plant) to the water plant site of about 10km stretch across the site.
This work involved taking spot levels, transfer pump installations and erection of safety signs.
I proceeded to Kharrl Tech Engineering Nigeria Limited as a Projects Engineer, where I
successfully completed three bored pile installation projects and a shoreline protection project.
I was involved in pile design and construction. I was also involved in sheet pile production. A
manufacturing like process was adopted in the sheet pile production.
I presently work as a Project Manager with LuxxorGas, a subsidiary of The Luxxor Group. I
have oversight responsibility for all construction projects across the groups subsidiaries. I have
three projects on-going.
We are committed to continually introducing innovations that have, and will change the face of
the Industry. LuxxorGas views every Natural Gas distribution challenge as one more
opportunity for an exciting and comprehensive solution. Our proprietary delivery mechanisms
are only part of the answer to the sustainability related problems that continue to challenge the
Energy industry at large.
Our corporate philosophy and business model is centered on the core belief that investment in
innovation, progressive development and consistent implementation is the key to success.
While our company takes pride in its past successes, our unwavering corporate focus continues
to look towards the new and dynamic natural gas opportunities of the future.
CHAPTER 2
2.0 PROJECT INTRODUCTION
This section explains in details one of my designs and built project I undertook after graduating
from the Department of Civil Engineering, Faculty of Engineering and Technology, University
of Ilorin, Kwara, Nigeria.
This design involves the design of a reinforced concrete isolated pad foundation manually with
use of the text book Reinforced Concrete, Analysis and Design by S.S. Ray, BE (Cal), CEng,
FICE, MBGS.
The design calculation was carried out manually and structural details presentation was drawn
with the use of AUTOCAD.
This project is based on a Compressed Natural Gas (CNG) Plant development and construction
for LuxxorGas Nigeria.
The business objectives for this project are in direct support of The Luxxor Groups corporate
strategic plan to streamline process across its subsidiary groups.
Distribution of Compressed Natural Gas (Methane/Pipeline Gas) to stranded assets
which are off pipeline networks
Enabling wider access to cleaner, cheaper more sustainable natural gas
Strategically place CNG in the automotive market place as a verifiable alternative to
conventional fuel sources including Petrol and Diesel.
The site was selected based on certain criteria which include proximity to a natural gas
pipeline, easy trailer access to site, traffic considerations etc. An Environmental Impact
Assessment (EIA) was carried out and approved by the planning authority.
Natural gas is transmitted through pipelines at low pressures from the gas fields in Escravos.
The natural gas is thereafter processed at the Mother Station by compressing at high
pressures. The term Mother Station refers to a compressing station, where gas is processed.
A Daughter Station on the other hand - mostly located at client sites - is a downloading
station where compressed natural gas is decanted from the gas trucks.
A valve is connected at the take-off point located in a valve pit. The valve-pit is a manhole for
the pipe connection.
Other design considerations include, storm water drainage, slip proof easily maintained
pavement structure, long span high clearance building, transparent fencing etc.
Site layout designed was carried out by me in conjunction with the gas project development
team. This formed the basis of the design brief subsequently transmitted to the Architect.
Structural design of steel frame, M&E Services, ICT were outsourced to external consultants..
The project design can be sub-divided as follows,
- General Site Layout
- Architectural
- Civil/Structural
- Electrical
- Mechanical/HVAC
- ICT
- Gas Piping
CHAPTER 3
3.0 DESIGN OBJECTIVE
The design objective was to design a structurally fit and economic isolated pad footing to
transfer the stanchion loads to the ground.
Project Name and Location: CNG Mother Station, Ota, Ogun State
31.571
Maximum eccentricity = ex = = = 0.08m
369
6ex = 0.48m A
= 7.32
200
1
1
[(12 + 42 )2 1 ] = 129.14mm
2
2400
where C1 = = = 400
6 6
550.4 103
C2 = 12 = = 101925.932
12 0.45
Assumed vc = 0.45N/mm2
= 0.9961 > 1 OK
662.9
LC5: = = = 294.62/2
2.25
6
LC6: 1 = + 2
638.15 6 42.95
= +
2.25 3.375
= 283.622 + 76.36
= 359.98kN/m2
6
2 = 2
638.15 6 42.95
=
2.25 3.375
= 283.622 76.36
= 207.26kN/m2
Shear at section 1 = 1 = ( )
= 246.3 x 1.5 x 0.45
= 166.25kN
Assume d = 150mm
Shear at section 2 = 2 = ( )( 0.150) = 110.84
Shear at section 3 = 3 = ( )( 2 0.150) = 55.42
76.360.3
LC6: Pressure at section 1-1 = 283.62 + = 314.16/2
0.75
pd = 1.2(0.30 x 24 + 0.9 x 20 + 0.15 x 24 + 5) = 91.44kN/m2
0.452
Bending moment = M1 = (314.16 91.44) 1.5 + (359.98 314.16) 0.5 0.45
2
2
1.5 3 0.45
=33.83 + 4.64 = 38.47kNm
= [0.5 + (0.25 )] 0.95
0.9
0.016
= [0.5 + (0.25 )] = 0.98 > 0.95
0.9
Adopt 0.95d = 0.95 x 226 = 214.7mm
37.41 106
= =
0.87 0.87 460 214.7
= 435.39mm2
Provide 8 nos. 12mm dia. @ 250c/c (452mm2)
2 2
= 435.39 = 290.262
3 3
Provide 7 nos. 10mm @ 250c/c (314mm2) over the central zone in each direction
Check 2 = 1 0.8 5/2
.
= = 0.33N/2
Foundation soils at the bottom of the base trench must be firm and solid. If the soils are made
up of heavy clay or wet soils, or the areas have been previously excavated, the entire material
must be removed and replaced with granular base compacting in 8 in. (200 mm) lifts or less. In
this case, the existing soil was firm lateritic soil and thus there was no need for soil
replacement.
All surface vegetation and organic soils were removed and carted away from site. 26 nos. base
trenches of 1.5m by 1,5m were excavated, leveled and compacted using a 5tons hand operated
roller.
Fig. 3.1 Profile board for compressor building. This is to serve as a guide in excavation works.
Fig. 3.2 Compaction of excavated trench Fig. 3.3 Concrete blinding of base pit
Fig. 3.4 Typical column base reinforcement cage Fig. 3.5 Stub column reinforcement cages to be lowered into
excavated pit
Fig. 3.6Placing of the reinforcement cages in the trenches. Fig. 3.7 excavation of column base
The cages were aligned using lines tied on the profile board.
3.9.4 Formwork
Fig. 3.10 Column boxes of 600 by 600 with depth corresponding to site levels at each column point.
Fig. 3.11 Fresh concrete mix Fig. 3.12 Arrangement of column rebar cages prior to casting of
column base
Fig. 3.13 Freshly placed base concrete Fig. 3.14 Typical finished concrete base
Fig. 3.15 Formwork lined with membrane to prevent Fig. 3.16 Alignment of formwork using string lines tied
seepage along formwork to the profile board
3.9.6 Curing
Formwork was left for a minimum of 7 days before removal. Columns were wetted daily for 21
days after formwork removal.
Fig. 3.17 Front view of completed stub columns Fig. 3.18 Side view of completed stub columns
Column stub
volume = length x width x depth
Average width due to site topography = 2.1m
Col. Dimensions
L = 0.6m
W = 0.6m
D = 2.1m
For one column,
concrete volume = 0.6 x 0.6 x 2.1 = 0.756cu.m
For 26 columns = 0.756 x 26 = 19.66cu.m
Column base
volume = length x width x depth
Base dimensions
L = 1.5m
W = 1.5m
D = 0.3m
For one base,
concrete volume = 1.5 x 1.5 x 0.3 = 0.675cu.m
For 26nos = 0.675 x 26 = 17.55cu.m
Total foundation concrete volume = 19.66 + 17.55 = 37.21cu.m
Cement
= density of portland cement = 1506kg/m3
V = Volume = 8.12m3
M = Mass =?
= M/V
12228.72
M= x V = 1506kg/m3 x 8.12m3 = = 244.57 = approx. 245 bags of Cement
50
Sharp sand
= density of sharp sand = 1602kg/m3
V = 16.37m3
M =?
M = 1602kg/m3 x 16.37m3 = 26224.74kg
Granite ( Inch)
= density of granite = 1650kg/m3
V= 32.74m3
M= 1650kg/m3 x 32.74m3 = 54021kg
Water
Water/cement ratio of 0.5
Water required therefore is,
W/C = 0.5
Where W = quantity of water, C = quantity of cement
W = C* 0.5 = 12228.72 kg *0.5 = 6114.36kg or litres
Adopt 6200 litres
Cement
= density of portland cement = 1506kg/m3
V = Volume = 0.677m3
M = Mass =?
= M/V
1019.56
M= x V = 1506kg/m3 x 0.677m3 = = 20.39 = approx. 21 bags of Cement
50
Sharp sand
= density of sharp sand = 1602kg/m3
V = 2.03m3
M =?
M = 1602kg/m3 x 2.03m3 = 3252.06kg
Granite ( Inch)
= density of granite = 1650kg/m3
V= 4.06m3
M= 1650kg/m3 x 4.06m3 = 6699kg
Water
Water/cement ratio of 0.5
Water required therefore is,
W/C = 0.5
Where W = quantity of water, C = quantity of cement
W = C* 0.5 = 1019.56 kg *0.5 = 509.78kg or litres
Adopt 510 litres
3.10.6 Formwork
For one column,
Side area of stub column = (0.6 x 4 sides) x 2.1 = 5.04m2
For 26 columns,
= 5.04m2 x 26 = 131.04m2
CHAPTER FOUR
4.0 DISCUSSION OF CNG PLANT CONSTRUCTION
4.1 DEVELOPMENT OF A PROJECT SCHEDULE
Prior to commencing the project, I developed a project management plan which included the
Project Schedule. This can be found in Appendix 2.
Fig. 4.3 Site clearing using a D7 Caterpillar Bulldozer Fig. 4.4 Cleared site
4.3 EARTHWORKS
Final ground levels were determined and referenced to the established TBMs (temporary
benchmarks0. Suitable fill material was located from a nearby burrowed pit. 421 trips of 30 tons
of lateritic soil were deposited on the site to achieve the required fill. This was done in four
batches of a 100 trips each. After each batch, a grader was used to level the fill and compacted
immediately with an 18ton steel drum roller. The level of fill was limited to 20mm to ensure
proper compaction of the layers.
Fig. 4.8 Concrete blinding for drainage Fig. 4.9 Concrete blinding for drainage
4.5.2 Formwork
Fig. 4.10 Marine board cut to size for formwork Fig. 4.11 Formwork for trapezoidal drainage
4.5.2 Concreting
The drainage was concreted in panels. This was to optimize the use of the formwork. The wall
thickness was 100mm and concrete mix ratio of 1:2:4.
Fig. 4.12 Formwork for rectangular drainage Fig. 4.13 Formwork for rectangular drainage
Fig. 4.14 Completed drainage wall Fig. 4.15 Completed drainage with trench covers
A profile board was set out around the building to guide excavation works. The site was
excavated manually for both strip and pad foundations.
Thereafter lean concrete of 1:3:6 was placed at the base of the pits as blinding to form a perfect
level. Biscuits of 50mm were tied to the base cage to allow for cover. Thereafter the column
rebar cage was tied to the base cage. The bases were cast to 300mm thickness of 1:2:4 concrete.
25mm anchor bolts were tied to the top of the column cages to receive the stanchions.
Thereafter, formwork for the stub columns were placed and aligned and the concrete placed.
Concrete samples were taken at each batch, cured for 7 days and sent to the consultant for
testing.
Blockwalls were erected at the sides of the wall. At the north end of the building, where there is
steep topography, an inverted tee beam was introduced at the base of the wall. The blockwalls
wre filled with concrete. Laterite fill was dumped in the building and compacted at 200mm
layers using an 18ton steel drum roller.
Fig. 4.16 Tying of column rebar cages Fig. 4.17 Construction of column formwork
Fig. 4.18 column rebar cages in place Fig. 4.19 fresh concrete during column casting
Fig. 4.20 completed and cured stub columns Fig. 4.21 Filling of building foundation
Fig. 4.22 20 tons truck dumping laterite in building Fig. 4.23 Payloader spreading laterite in foundation
Foundation
Fig. 4.24 Compaction using an 18ton steel drum roller Fig. 4.25 Laterite fill in foundation compacted in
200mm layers
CHAPTER FIVE
5.1 CONCLUSION
This report gives a fairly detailed representation of my professional and practical experience in
civil engineering though there are other projects not mentioned here for convenience sake.
In summary, my exposure in the engineering profession includes the area of structural design
both manually and the use of structural software, road construction, piling, building
construction, contract management and project management.
With my experience I can proffer viable, economic and sustainable solutions to emerging
problems in the society.
Therefore, by the presentation of this report, it is believed that part of the requirement for the
registration as corporate member of COREN has been met.
5.2 RECOMMENDATIONS
1. I would recommend the involvement of engineers particularly as a body in the formulation of
policies that affect the profession viz a viz infrastructural development, manufacturing, public
health safety and sustainability.
2. Engineers should be trained in the use of state of the art technology in designs as well as
construction.